Environment-friendly tile flatness scanning detection device for building house decoration
By using a centering and clasping mechanism in the tile flatness detection device, combined with contact and non-contact detection, the problems of unstable installation of the device and inaccurate detection results are solved, and high-precision and multi-mode detection effects are achieved.
Patent Information
- Application Number
- CN202510819697.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing ceramic tile flatness detection device has shortcomings in installation stability and detection accuracy, and the detection mode is single, which is easily disturbed by environmental factors, resulting in inaccurate detection results.
The coordinated function of the centering mechanism and the clamping mechanism is adopted to ensure the stable installation of the touch pressure display; combined with the contact and non-contact detection mode, data is collected through the image scanner to realize multi-directional constraints and data synchronous transmission, eliminating the limitations of single detection; the device is designed to facilitate installation positioning and cleaning, and has large-area automatic detection and small-area manual detection mode switching functions.
The stability and accuracy of detection are achieved, the interference of environmental factors is eliminated, the accuracy and comprehensiveness of detection results are improved, the installation process is simplified, and the flexibility and efficiency of detection are enhanced.
Smart Images

Figure CN120489018A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tile flatness detection, and in particular to an environmentally friendly tile flatness scanning detection device for building and house decoration. Background Art
[0002] In the field of tile production and decoration, tile flatness is a crucial quality indicator. It not only affects the overall aesthetics of the tiles after installation, but also directly affects the safety and comfort during use. With the rapid development of the tile industry, the requirements for the accuracy and efficiency of tile flatness detection are becoming increasingly higher. However, existing tile flatness detection devices have many technical problems and are unable to meet the growing industry needs. First, existing tile flatness detection devices have shortcomings in terms of installation stability and detection accuracy. Some devices lack effective fixing and restraint structures. During the detection process, the detection end is prone to shaking and lifting, resulting in the detection end's sensing components being unable to accurately move with the undulations of the tile surface, making it difficult to accurately convert pressure changes into electrical signals, and thus unable to output accurate flatness data. For example, without a device similar to a centering mechanism and a clamping mechanism that work together, it is impossible to form multi-directional constraints and encircling clamps on the detection end, resulting in large errors in the detection results and unable to provide a reliable basis for tile quality assessment. Secondly, most existing detection devices only have one of the contact detection or non-contact detection methods, which makes the detection limited; although contact detection can directly sense the undulations on the surface of tiles, it is easily interfered by external factors and may cause damage to the surface of tiles; although non-contact detection can avoid physical contact with tiles, it is easily affected by environmental factors such as light and dust during image recognition and texture analysis, resulting in inaccurate detection results; a single detection mode cannot fully and accurately reflect the flatness of tiles, reducing the reliability and effectiveness of detection; during the detection process, impurities such as dust and gravel remaining on the surface of tiles can easily raise the detection wheel or interfere with image recognition, thereby affecting the accuracy of the detection results; and due to the lack of effective cleaning components, existing flatness detection devices are often unable to clean impurities in real time during detection, so that the detection results are seriously interfered with by environmental factors and cannot truly reflect the flatness of tiles; therefore, the above technical problems need to be solved. Summary of the Invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration.
[0004] In order to achieve the above-mentioned objectives, the present invention adopts the following technical solutions: an environmentally friendly ceramic tile flatness scanning and detection device for building house decoration, comprising a crossbeam and a supporting seat arranged on both sides of the crossbeam, a through hole is opened in the middle of the top surface of the crossbeam, a guide cylinder is arranged in the through hole, a touch pressure display is installed in the middle of the top surface of the crossbeam, and the detection end of the touch pressure display extends from the guide cylinder, a mounting groove is opened on the peripheral side of the through hole, a centering mechanism cooperating with the guide cylinder is provided in the mounting groove, a cover plate is installed on the top of the mounting groove, and a clamp mechanism for limiting the touch pressure display is provided on the top of the cover plate; the supporting seat is a U-shaped supporting seat, a locking assembly for fixing the crossbeam is provided in the groove of the supporting seat, a driving groove is opened in the middle of the bottom surface of the supporting seat, and a moving assembly is installed inside the driving groove, a transmission groove is opened on the peripheral side of the driving groove, and a transmission mechanism for driving the moving assembly is installed inside the transmission groove, and a bottom plate is installed in the bottom opening of the transmission groove.
[0005] Preferably, the centering mechanism includes an outer cylinder fixed inside the mounting groove, a plurality of guide openings opened through the circumference of the guide cylinder, a clamping block slidably arranged inside the guide opening, and a thrust spring arranged at the outer end of the clamping block, the outer end of the thrust spring is fixed to the inner wall of the outer cylinder, the top of the inner end of the clamping block is an arc-shaped surface, and the outer end of the top of the clamping block is movably hinged with an arc-shaped anti-slip rubber plate, and the anti-slip rubber plate is in an inverted L shape and attached to the inner end of the clamping block; a circular opening with the same diameter as the through opening is opened in the middle of the cover plate, and hinge grooves are opened on the circumference of the inner ring surface of the circular opening, and a lap plate movably hinged on the top of the anti-slip rubber plate is opened in the hinge groove.
[0006] Preferably, the clamping mechanism includes a clamping plate slidably arranged on both sides of the top of the cover plate, a rectangular frame fixed inside the mounting groove, a guide rod transversely fixed on both sides of the outer cylinder and a pressure spring movably sleeved on the guide rod, a movable seat movably sleeved on the guide rod inside the pressure spring, the inner end of the pressure spring abuts against the movable seat, and the outer end abuts against the rectangular frame, rectangular strips are transversely opened on both sides of the top of the cover plate, and the top of the movable seat extends from the rectangular strip and is fixedly connected to the bottom end of the clamping plate, the clamping plate is a "2"-shaped arc plate structure, and the two clamping plates are arranged opposite to each other and clamped on the outer wall of the touch display.
[0007] Preferably, a plurality of tightening films for centering the detection end of the touch-pressure display are installed at the bottom end of the inner wall of the guide cylinder, and the inner ends of the tightening films are in contact with the outer wall of the detection end of the touch-pressure display; image scanners for flatness scanning are installed on both sides of the bottom of the beam, and a power supply control module for electrical connection of the image scanner is installed at the front end inside one side of the installation groove.
[0008] Preferably, the locking assembly includes a clamping seat slidably arranged at the front and rear ends of the supporting seat slot, threaded holes opened on the front and rear end surfaces of the supporting seat and an adjusting screw installed inside the threaded hole, the outer end of the adjusting screw is fixedly connected with a hexagonal nut, the inner end of the adjusting screw is rotatably connected to the outer side surface of the clamping seat, a positioning plate is inserted between the clamping seat inside the rear end of the supporting seat slot and the inner wall of the rear end of the slot, and a U-shaped slot is opened in the middle of the bottom surface of the positioning plate; the inner side surface of the clamping seat is a corrugated anti-slip surface, and anti-slip blocks are raised on both sides of the inner side surface of the positioning plate, and anti-slip grooves are opened on both sides of the outer side surface of the clamping seat to cooperate with the anti-slip blocks.
[0009] Preferably, the moving assembly includes a pair of rotating tubes rotatably installed inside the driving groove, moving wheel rings slidably sleeved on the front and rear ends of the middle part of the outer wall of the rotating tube, a cleaning port opened on the outer side of the bottom of the base plate and a cleaning assembly installed in the cleaning port, an adjustment assembly for adjusting the moving wheel ring is rotatably installed inside the rotating tube, a battery compartment is opened at the lower part of the front end surface of the supporting seat, a battery box is installed in the battery compartment, and a battery is installed inside the battery box, the inner side surfaces of the two moving wheel rings on the rotating tube are flat, and the two moving wheel rings form a complete wheel body structure when they are close to each other.
[0010] Preferably, the adjusting assembly includes a bidirectional screw rotatably arranged inside a rotating tube, a threaded tube sleeved on the front and rear ends of the bidirectional screw, a rotating sleeve rotatably sleeved on the outer wall of the threaded tube, a connecting plate fixedly connected to both sides of the rotating sleeve and a strip opening opened on both sides of the rotating tube, the outer end of the connecting plate extends from the strip opening and is fixedly connected to the inner ring wall of the moving wheel ring, the front end of the bidirectional screw is fixedly connected to a driven bevel gear, and adjusting bolts are rotatably provided on both sides of the front end of the bottom of the base plate, the top end of the adjusting bolt is fixedly connected to an active bevel gear meshing with the driven bevel gear, and the nut end of the adjusting bolt extends out of the base plate.
[0011] Preferably, the cleaning assembly includes a rotating shaft rotatably arranged inside the cleaning port, a cleaning rubber roller fixedly sleeved on the rotating shaft, and a passive pulley sleeved on the rear end of the rotating shaft. The cleaning rubber brush of the cleaning rubber roller extends from the cleaning port and is flush with the bottom of the outer ring of the moving wheel ring.
[0012] Preferably, the transmission mechanism includes a micromotor arranged at the rear end of the driving cavity, a driving pulley installed on the micromotor driving shaft and a driven pulley fixedly sleeved on the rear end of the two rotating tubes, a second belt is sleeved between the driving pulley and the two driven pulleys, the rear end of one of the rotating tubes is fixedly sleeved with a cooperative pulley, and the first belt is sleeved between the cooperative pulley and the driven pulley; a switch for micromotor drive is installed at the top front end of the supporting seat, the rear end of the bidirectional screw rod is fixedly connected to a locking plate, and a plurality of positioning levers are equidistantly fixed to the outer end circumference of the rear end face of the locking plate, and threaded holes are provided on both sides of the rear end of the bottom surface of the base plate, and locking screws are screwed in the threaded holes, and the top end of the locking screw is reduced in diameter, and the top end of the locking screw is inserted into the locking space between the positioning levers.
[0013] Preferably, long magnetic strips are embedded on both sides of the bottom of the crossbeam, and a magnetic sheet that magnetically cooperates with the magnetic strips is embedded in the middle of the inner bottom surface of the supporting seat slot.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention has the functions of stable installation and accurate detection: the coordinated action of the centering mechanism and the clamping mechanism ensures the stable installation of the touch-pressure display; the clamping block of the centering mechanism cooperates with the anti-slip rubber plate and the overlapping plate on the cover plate under the action of the thrust spring to form a multi-directional constraint on the detection end; the hoop plate of the clamping mechanism is linked to the movable seat through the pressure spring to clamp the touch-pressure display in an encircling manner, preventing it from lifting or shaking during the detection process, ensuring that the detection end is vertically centered, so that the ball bearing at the detection end of the touch-pressure display can accurately move with the undulations of the tile surface, accurately converting the pressure change into an electrical signal, and outputting accurate flatness data; at the same time, the tightening film on the inner wall of the guide cylinder further improves the stability of the detection end limit to prevent lifting; The present invention has multiple detection modes: the device provides both contact and non-contact detection modes. Contact detection uses a ball bearing on the detection end of the touch-pressure display to sense the undulations on the tile surface. Non-contact detection uses an image scanner at the bottom of the beam to capture images, and performs edge recognition and texture analysis through the power supply control module. Data from both modes is synchronously transmitted to the terminal and verified through algorithm comparison, eliminating the limitations of single detection, significantly improving detection accuracy, and more comprehensively and accurately reflecting the flatness of the tile. The present invention facilitates installation and positioning: the magnetic strip at the bottom of the beam cooperates with the magnetic sheet in the slot of the support seat to achieve preliminary positioning of the support seat at both ends of the beam, simplifying the manual alignment process and improving installation efficiency; the locking assembly drives the clamping seat by turning the adjustment screw, and its corrugated anti-slip surface fits tightly with the side of the beam, combined with the anti-slip structure of the positioning plug plate, forming a mechanical lock, ensuring that the beam is stable and does not move during the inspection process; The present invention has the functions of flexible and efficient detection: the design of the moving component makes the device suitable for detecting tiles of different areas; by rotating the adjustment bolt, the position of the moving wheel ring can be changed to realize the switch between large-area automatic detection mode and small-area manual detection mode; during large-area automatic detection, the moving wheel ring forms a complete wheel body, increasing the contact area with the tile and improving the stability of automatic travel; during small-area manual detection, the moving wheel ring retracts inward to reduce the contact area, reduce the manual pushing resistance, and improve the flexibility and accuracy of small-area detection; The present invention facilitates ensuring that the detection environment remains clean: when the transmission mechanism of the cleaning component is running, the cleaning rubber roller is driven to rotate through the coordinated pulley at the rear end of the rotating tube, and the rubber brush extending out of the cleaning port contacts the surface of the tile, cleaning residual dust, gravel and other impurities in real time, avoiding impurities from raising the detection wheel or interfering with image recognition, ensuring the cleanliness of the detection surface, eliminating the influence of environmental factors on the detection results from the source, and ensuring the validity and accuracy of the detection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the present invention from a first viewing angle; Figure 2 A second perspective diagram of the overall structure of the present invention; Figure 3 This is a schematic diagram of the overall structure of the present invention from a third viewing angle; Figure 4 This is a schematic diagram of the overall structure of the present invention from a fourth viewing angle; Figure 5 This is a schematic diagram of the structure of the touch-pressure display of the present invention after being disassembled from a first viewing angle; Figure 6 This is a schematic diagram of the touch display of the present invention after being disassembled at a second viewing angle; Figure 7 This is a schematic diagram of the bottom structure of the crossbeam and the supporting seat of the present invention; Figure 8 It is a schematic structural diagram of the supporting seat and locking assembly of the present invention; Figure 9 This is a schematic structural diagram of the clamp mechanism and the guide tube from a first perspective of the present invention; Figure 10 This is a schematic structural diagram of the clamp mechanism and the guide tube from a second perspective of the present invention; Figure 11 This is a schematic structural diagram of the guide cylinder, outer cylinder and centering mechanism of the present invention; Figure 12 This is a schematic diagram of the lower structure of the guide cylinder and the outer cylinder of the present invention; Figure 13 This is a schematic diagram of the centering mechanism structure of the present invention; Figure 14 This is a schematic diagram of the positioning plugboard structure of the present invention; Figure 15 It is a schematic diagram of the driving mechanism and positioning plate of the present invention; Figure 16 It is a schematic structural diagram of the locking assembly, the driving mechanism and the transmission mechanism of the present invention; Figure 17 This is a schematic structural diagram of the driving mechanism and transmission mechanism of the present invention from a first perspective; Figure 18 This is a schematic diagram of the structure of the internal adjustment component of the rotating tube of the present invention; Figure 19 This is a schematic structural diagram of the driving mechanism and transmission mechanism structure from a second perspective of the present invention.
[0016] Numbers in the figure: 1, crossbeam; 2, supporting seat; 3, touch display; 4, cover plate; 5, clamping seat; 6, adjusting screw; 7, hoop plate; 8, guide cylinder; 9, outer cylinder; 10, clamping block; 11, thrust spring; 12, anti-slip rubber plate; 13, tightening film; 14, guide rod; 15, pressure spring; 16, moving seat; 17, battery box; 18, bottom plate; 19, rotating tube; 20, two-way screw rod; 21, threaded tube; 22, rotating sleeve; 23 , moving wheel ring; 24, driven bevel gear; 25, driving bevel gear; 26, adjusting bolt; 27, cleaning rubber roller; 28, first belt; 29, driven pulley; 30, driving pulley; 31, second belt; 32, locking plate; 33, positioning lever; 34, locking screw; 35, micro motor; 36, battery; 37, positioning plug plate; 38, switch; 39, magnetic sheet; 40, magnetic strip; 41, image scanner; 42, power supply control module. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0018] Example 1: See Figures 1 to 19The top of the support frame 2 is provided with a U-shaped bracket, and the top of the support frame 2 is provided with a locking assembly for fixing the crossbeam 1. A driving groove is provided in the middle of the bottom surface of the support frame 2, and a moving assembly is installed inside the driving groove. A transmission groove is provided on the periphery of the driving groove, and a transmission mechanism for driving the moving assembly is installed inside the transmission groove. A bottom plate 18 is installed in the bottom opening of the transmission groove.
[0019] In the present invention, the centering mechanism includes an outer cylinder 9 fixed inside the mounting groove, a plurality of guide openings opened on the side of the guide cylinder 8, a clamping block 10 slidably arranged inside the guide opening, and a thrust spring 11 arranged at the outer end of the clamping block 10. The outer end of the thrust spring 11 is fixed to the inner wall of the outer cylinder 9. The top of the inner end of the clamping block 10 is an arc surface, and the outer end of the top of the clamping block 10 is movably hinged with an arc-shaped anti-slip rubber plate 12. The anti-slip rubber plate 12 is attached to the inner end of the clamping block 10 in an inverted L shape; the middle part of the cover plate 4 is provided with a diameter of the same as the through opening. The same circular opening, and the inner ring surface of the circular opening is provided with a hinge groove, and the hinge groove is movably hinged with a lap plate mounted on the top of the anti-slip rubber plate 12; when the detection end is inserted into the guide cylinder 8, the inner wall tightening film 13 applies centripetal pressure to the outer wall of the detection end through elastic deformation to prevent it from lifting during the detection process; at the same time, the clamping block 10 of the centering mechanism is in contact with the outer wall of the detection end through the anti-slip rubber plate 12 under the action of the thrust spring 11, and cooperates with the hinge limit of the lap plate on the cover plate 4 to form a multi-directional constraint to ensure that the detection end is vertically centered.
[0020] Example 2: The technical solution is basically the same as that of Example 1, except that Figure 5 、 Figure 6 、 Figures 9 to 14As shown, the hoop mechanism includes hoop plates 7 slidably arranged on both sides of the top of the cover plate 4, a rectangular frame fixed inside the mounting groove, a guide rod 14 transversely fixed to both sides of the outer cylinder 9 and a pressure spring 15 movably sleeved on the guide rod 14, and a movable seat 16 is movably sleeved on the guide rod 14 inside the pressure spring 15, and the inner end of the pressure spring 15 abuts against the movable seat 16, and the outer end abuts against the rectangular frame. Rectangular strips are laterally opened on both sides of the top of the cover plate 4, and the top of the movable seat 16 extends from the rectangular strip and is fixed to the bottom end of the hoop plate 7. The hoop plate 7 is a "2"-shaped arc plate structure, and the two hoop plates 7 are arranged opposite to each other and are clamped on the outer wall of the touch display 3; the hoop plate 7 of the hoop mechanism forms an embracing clamp on the outer wall of the touch display 3 through the linkage of the pressure spring 15 and the movable seat 16, further improving the installation stability.
[0021] In the present invention, a plurality of tightening films 13 for centering the detection end of the touch pressure display 3 are installed at the bottom end of the inner wall of the guide cylinder 8, and the inner end of the tightening film 13 abuts against the outer wall of the detection end of the touch pressure display 3. By setting the tightening film 13, the stability of limiting the detection end of the touch pressure display 3 to prevent lifting can be improved, thereby avoiding the installed touch pressure display 3 from lifting during the detection process and affecting the flatness of the tile; image scanners 41 for flatness scanning are installed on both sides of the bottom of the beam 1, and a power supply control module 42 for electrical connection of the image scanner 41 is installed at the front end inside one side of the installation groove; the contact detection mode of the present device is: the ball at the detection end of the touch pressure display 3 is displaced with the undulations of the tile surface, and the internal sensor converts the pressure change into an electrical signal, and outputs the flatness data to the external terminal in real time; the non-contact detection mode of the present device is: the image scanner 41 at the bottom of the beam 1 synchronously collects the image of the tile surface, and performs edge recognition and texture analysis through the power supply control module 42 to generate two-dimensional flatness data. The data of the two detection methods are synchronously transmitted to the terminal and verified through algorithm comparison, which eliminates the limitations of single detection and improves accuracy; long magnetic strips 40 are embedded on both sides of the bottom of the beam 1, and a magnetic piece 39 that magnetically cooperates with the magnetic strip 40 is embedded in the middle of the inner bottom surface of the slot of the supporting seat 2; the magnetic strip 40 at the bottom of the beam 1 is magnetically coordinated with the magnetic piece 39 in the slot of the supporting seat 2 to achieve the initial positioning of the supporting seat 2 at both ends of the beam 1, avoiding the tedious manual alignment.
[0022] In the present invention, the locking assembly includes a clamping seat 5 slidably arranged at the front and rear ends of the slot of the supporting seat 2, threaded holes opened on the front and rear ends of the supporting seat 2 and an adjusting screw 6 installed inside the threaded hole. The outer end of the adjusting screw 6 is fixed with a hexagonal nut, and the inner end of the adjusting screw 6 is rotatably connected to the outer side of the clamping seat 5. A positioning insert 37 is inserted between the clamping seat 5 inside the rear end of the slot of the supporting seat 2 and the inner wall of the rear end of the slot, and a U-shaped insert is opened in the middle of the bottom surface of the positioning insert 37. shaped slot; the inner side surface of the clamping seat 5 is a corrugated anti-slip surface, and anti-slip blocks are raised on both sides of the inner side surface of the positioning plug plate 37, and anti-slip grooves are provided on both sides of the outer side surface of the clamping seat 5 to cooperate with the anti-slip blocks; by screwing the adjusting screw 6, the clamping seat 5 is driven to slide back and forth along the slot of the supporting seat 2, and its corrugated anti-slip surface fits tightly with the side of the beam 1, combined with the anti-slip block of the positioning plug plate 37 and the anti-slip groove of the clamping seat 5, a mechanical lock is formed to ensure that the beam 1 has no displacement during the detection process.
[0023] Example 3: The technical solution is basically the same as that of Example 1, except that Figure 7 、 Figures 15 to 19 As shown, the moving assembly includes a pair of rotating tubes 19 rotatably installed inside the driving groove, a moving wheel ring 23 slidably sleeved on the front and rear ends of the middle outer wall of the rotating tube 19, a cleaning port opened on the outer side of the bottom of the bottom plate 18 and a cleaning assembly installed in the cleaning port, an adjustment assembly for adjusting the moving wheel ring 23 is rotatably installed inside the rotating tube 19, a battery compartment is opened at the lower part of the front end surface of the supporting seat 2, a battery box 17 is installed in the battery compartment, and a battery 36 is installed inside the battery box 17, the inner side surfaces of the two moving wheel rings 23 on the rotating tube 19 are flat, and the two moving wheel rings form a complete wheel body structure when they are close to each other.
[0024] In the present invention, the adjustment component includes a bidirectional screw rod 20 rotatably arranged inside the rotating tube 19, a threaded tube 21 sleeved on the front and rear ends of the bidirectional screw rod 20, a rotating sleeve 22 rotatably sleeved on the outer wall of the threaded tube 21, a connecting plate fixed on both sides of the rotating sleeve 22 and a strip opening opened on both sides of the rotating tube 19, the outer end of the connecting plate extends from the strip opening and is fixedly connected to the inner ring wall of the moving wheel ring 23, the front end of the bidirectional screw rod 20 is fixedly connected to the driven bevel gear 24, and both sides of the front end of the bottom of the bottom plate 18 are rotatably provided with an adjusting bolt 26, and the adjusting The top end of the joint bolt 26 is fixedly connected to the active bevel gear 25 that meshes with the driven bevel gear 24, and the nut end of the adjusting bolt 26 extends out of the base plate 18; the cleaning assembly includes a rotating shaft rotatably arranged inside the cleaning port, a cleaning rubber roller 27 fixedly sleeved on the rotating shaft, and a passive pulley sleeved on the rear end of the rotating shaft. The cleaning rubber brush of the cleaning rubber roller 27 extends from the cleaning port and is flush with the bottom of the outer ring of the moving wheel ring 23; when the transmission mechanism is running, the rear end of the rotating tube 19 cooperates with the pulley to drive the passive pulley through the first belt 28, thereby driving the cleaning rubber roller 27 to rotate. The rubber brush extending from the cleaning port contacts the surface of the ceramic tile, and cleans the residual dust, gravel and other impurities in real time to prevent impurities from raising the detection wheel or interfering with image recognition, ensuring the cleanliness of the detection surface, and eliminating the influence of environmental factors on the detection results from the source; at the same time, the device has two detection modes. The first detection mode is a large-area automatic detection mode: the adjusting bolt 26 is rotated, and the active bevel gear 25 engages with the driven bevel gear 24 to drive the bidirectional screw 20 to rotate forward, so that the threaded tube 21 on the same screw drives the moving wheel ring 23 to move outward along the rotating tube 19; the inner sides of the two moving wheel rings 23 are fitted together to form a complete wheel body, which increases the contact area with the ceramic tile and improves the support stability during automatic walking; the second detection mode is a small-area manual detection mode: the bidirectional screw 20 is reversed, and the moving wheel ring 23 moves inward to the middle of the rotating tube 19 and merges into an integral wheel body, reducing the contact area, reducing the resistance during manual push, and improving the flexibility and accuracy of small-scale detection.
[0025] In the present invention, the transmission mechanism includes a micro motor 35 provided at the rear end of the driving cavity, a driving pulley 30 installed on the driving shaft of the micro motor 35, and a driven pulley 29 fixedly sleeved on the rear ends of the two rotating tubes 19, a second belt 31 is sleeved between the driving pulley 30 and the two driven pulleys 29, a cooperative pulley is fixedly sleeved on the rear end of one of the rotating tubes 19, and a first belt 28 is sleeved between the cooperative pulley and the driven pulley; the micro motor 35 drives the driven pulley 29 through the driving pulley 30 and the second belt 31, driving the rotating tube 19 to rotate at a uniform speed, causing the moving wheel ring 23 to roll on the surface of the tile, thereby realizing automatic movement of the device. The speed-controlled uniform movement ensures that the ball at the detection end of the touch-pressure display 3 is in continuous and stable contact with the surface of the tile, avoiding detection errors caused by uneven speed; a switch 38 driven by a micro motor 35 is installed at the top front end of the support seat 2, and a locking plate 32 is fixed to the rear end of the bidirectional screw 20, and a plurality of positioning bars 33 are fixed to the outer end of the rear end surface of the locking plate 32 at equal intervals. Threaded holes are provided on both sides of the rear end of the bottom surface of the base plate 18, and locking screws 34 are screwed into the threaded holes, and the top end of the locking screw 34 is reduced in diameter, and the top end of the locking screw 34 is inserted into the locking space between the positioning bars 33; after the adjustment is completed, the top end of the locking screw 34 is inserted into the gap between the positioning bars 33 of the locking plate 32 to form a mechanical position to prevent the bidirectional screw 20 from rotating by itself due to vibration and other factors, thereby ensuring that the wheel spacing is fixed.
[0026] Working Principle: In this embodiment, the present invention also proposes a method for using an environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration, comprising the following steps: Step 1: First, install the supporting seat 2 at both ends of the beam 1. Before locking the beam 1, the magnetic attraction of the magnetic sheet 39 and the magnetic strip 40 is used to facilitate the initial magnetic attraction of the supporting seat 2 to both ends of the beam 1. Then, by screwing the adjusting screw 6, the clamping seat 5 is pushed to lock and fix the beam 1 adjusted according to the scale bar. Then, the detection end of the touch pressure display 3 is inserted into the guide cylinder 8. Then, the touch pressure display 3 is limited and fixed by two hoop plates 7. The touch pressure display 3 is stably installed on the beam 1, and the detection end of the touch pressure display 3 is abutted against the surface of the tile. Then, the touch pressure display 3 is zeroed and adjusted. Step 2: Then, according to the area of the laid tiles, the active bevel gear 25 is driven to rotate by turning the adjusting bolt 26, and the two-way screw rod 20 is driven to rotate by the engagement of the active bevel gear 25 with the driven bevel gear 24. When the two-way screw rod 20 rotates forward, the two threaded tubes 21 on the same two-way screw rod 20 can drive the rotating sleeve 22 and the connected moving wheel ring 23 to move in opposite directions on the rotating tube 19, thereby enabling the two moving wheel rings 23 on the same rotating tube 19 to move outward synchronously, making it easy to separate the two moving wheel rings 23 and stably support the rotating tube 19, thereby improving the stability of the support of the support seat 2 by the driving mechanism during movement, so as to meet the requirements of the support seat 2 with The movable crossbeam 1 automatically and stably moves on the laid tiles; when the bidirectional screw rod 20 is reversed, the two threaded tubes 21 on the same bidirectional screw rod 20 can drive the rotating sleeve 22 and the connected moving wheel ring 23 to move relative to each other on the rotating tube 19, thereby enabling the two moving wheel rings 23 on the same rotating tube 19 to move inward synchronously, so that the two moving wheel rings 23 on the rotating tube 19 are combined into an integral wheel body structure, so that it is located in the middle of the rotating tube 19. When the crossbeam 1 and the supporting seat 2 are manually pushed to move on the tiles, the contact area between the wheel body and the tile surface is reduced; thus, the accuracy of manually using the device to detect tiles laid on a small area can be improved; Step 3: After the pre-adjustment processing of the device is completed, the assembled device is then electrically driven to move. The switch 38 is pressed to start the micro motor 35 to drive the active pulley 30 to rotate. The rotating active pulley 30, the driven pulley 29 and the second belt 31 cooperate to drive the rotating tube 19 to rotate. The rotating rotating tube 19 drives the adjusted moving wheel 23 to automatically and slowly move on the paved tile surface. The slowly moving crossbeam 1 and the bottom ball of the detection end of the touch pressure display 3 abut against the tiles, so as to facilitate continuous detection of the flatness of the laid tiles on the walking path. The data measured by the touch pressure display 3 is transmitted to the external display terminal, and the image scanner 41 is provided to perform image scanning and analysis on the surface of the tile. The identified tile flatness image is wirelessly transmitted to the external display terminal (such as a mobile display terminal) through the power supply control module 42. It is convenient to realize the convenience of continuous detection of the tile surface flatness through two detection methods and to perform mutual verification, analysis and comparison of flatness data, which can further improve the accuracy of tile flatness detection. Step 4: When the transmission mechanism drives the driving mechanism to rotate, the first belt 28 cooperates with the passive pulley and the cooperative pulley to drive the rotating shaft and the cleaning rubber roller 27 to rotate. The rotating cleaning rubber roller 27 can clean the surface of the tiles on the forward path of the supporting seat 2, thereby preventing the impurities remaining on the surface of the tiles after laying the tiles from affecting the flatness detection, thereby further improving the effectiveness and accuracy of the tile flatness detection. Step 5. After completing the data detection and collection of the flatness of the tiles, turn off the switch 38, then remove the touch-sensitive display 3, and separate the supporting base 2 from the beam 1, and take out the battery 36 and the power supply control module 42 in the battery box 17 for charging. Finally, disassemble and store the device and wait for the next detection operation.
[0027] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration, comprising a beam (1) and supporting seats (2) arranged on both sides of the beam (1), characterized in that: A through hole is provided in the middle of the top surface of the crossbeam (1), a guide cylinder (8) is provided in the through hole, a touch-pressure display (3) is installed in the middle of the top surface of the crossbeam (1), and a detection end of the touch-pressure display (3) extends from the guide cylinder (8), a mounting groove is provided on the peripheral side of the through hole, a centering mechanism cooperating with the guide cylinder 8 is provided in the mounting groove, a cover plate (4) is installed on the top of the mounting groove, and a clamp mechanism for limiting the touch-pressure display (3) is provided on the top of the cover plate (4); The support seat (2) is in the shape of a U-shaped support seat, and a locking assembly for fixing the crossbeam (1) is provided in the notch of the support seat (2). A driving groove is provided in the middle of the bottom surface of the support seat (2), and a moving assembly is installed in the driving groove. A transmission groove is provided on the peripheral side of the driving groove, and a transmission mechanism for driving the moving assembly is installed in the transmission groove. A bottom plate (18) is installed in the bottom opening of the transmission groove.
2. The environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration according to claim 1 is characterized in that: The centering mechanism includes an outer cylinder (9) fixed inside the mounting groove, a plurality of guide openings extending through the guide cylinder (8) and provided on the circumference thereof, a clamping block (10) slidingly provided inside the guide opening, and a thrust spring (11) provided at the outer end of the clamping block (10), wherein the outer end of the thrust spring (11) is fixedly connected to the inner wall of the outer cylinder (9), the top of the inner end of the clamping block (10) is in the shape of an arc surface, and the outer end of the top of the clamping block (10) is movably hinged with an arc-shaped anti-slip rubber plate (12), and the anti-slip rubber plate (12) is in an inverted L-shape and attached to the inner end of the clamping block (10); a circular opening having the same diameter as the through opening is provided in the middle of the cover plate (4), and hinge grooves are provided on the circumference of the inner ring surface of the circular opening, and a lap plate lapped on the top of the anti-slip rubber plate (12) is movably hinged in the hinge groove.
3. The environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration according to claim 1 is characterized in that: The clamping mechanism comprises a clamping plate (7) slidably arranged on both sides of the top of the cover plate (4), a rectangular frame fixed inside the mounting groove, a guide rod (14) transversely fixed on both sides of the outer cylinder (9), and a pressure spring (15) movably sleeved on the guide rod (14), a movable seat (16) movably sleeved on the guide rod (14) inside the pressure spring (15), the inner end of the pressure spring (15) abuts against the movable seat (16), and the outer end abuts against the rectangular frame, rectangular strips are transversely opened on both sides of the top of the cover plate (4), and the top end of the movable seat (16) extends from the rectangular strip and is fixedly connected to the bottom end of the clamping plate (7), the clamping plate (7) is a "2"-shaped arc plate structure, and the two clamping plates (7) are arranged opposite to each other and clamped on the outer wall of the touch display (3).
4. The environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration according to claim 3 is characterized by: A plurality of tightening films (13) for tightening the center of the detection end of the touch-pressure display (3) are installed at the bottom end of the inner wall of the guide cylinder (8), and the inner ends of the tightening films (13) are in contact with the outer wall of the detection end of the touch-pressure display (3); image scanners (41) for flatness scanning are installed on both sides of the bottom of the beam (1), and a power supply control module (42) for electrical connection of the image scanner (41) is installed at the front end inside one side of the installation groove.
5. The environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration according to claim 1 is characterized in that: The locking assembly comprises a clamping seat (5) slidably arranged at the front and rear ends of the slot of the supporting seat (2), threaded holes provided on the front and rear end surfaces of the supporting seat (2) and an adjusting screw (6) installed in the threaded hole, the outer end of the adjusting screw (6) is fixedly connected with a hexagonal nut, the inner end of the adjusting screw (6) is rotatably connected to the outer side surface of the clamping seat (5), a positioning plug plate (37) is inserted between the clamping seat (5) inside the rear end of the slot of the supporting seat (2) and the inner wall of the rear end of the slot, and a U-shaped slot is provided in the middle of the bottom surface of the positioning plug plate (37); the inner side surface of the clamping seat (5) is a corrugated anti-slip surface, and anti-slip blocks are protruded on both sides of the inner side surface of the positioning plug plate (37), and anti-slip grooves are provided on both sides of the outer side surface of the clamping seat (5) to cooperate with the anti-slip blocks.
6. The environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration according to claim 1 is characterized by: The moving assembly comprises a pair of rotating tubes (19) rotatably mounted inside the driving groove, a moving wheel ring (23) slidably sleeved on the front and rear ends of the middle outer wall of the rotating tube (19), a cleaning port opened on the outer side of the bottom of the bottom plate (18), and a cleaning assembly installed in the cleaning port. An adjusting assembly for adjusting the moving wheel ring (23) is rotatably mounted inside the rotating tube (19). A battery compartment is opened at the lower part of the front end surface of the supporting seat (2). A battery box (17) is installed in the battery compartment. A battery (36) is installed in the battery box (17). The inner side surfaces of the two moving wheel rings (23) on the rotating tube (19) are flat, and the two moving wheel rings form a complete wheel body structure when they are close together.
7. The environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration according to claim 6 is characterized by: The adjustment assembly includes a bidirectional screw (20) rotatably arranged inside a rotating tube (19), a threaded tube (21) sleeved on the front and rear ends of the bidirectional screw (20), a rotating sleeve (22) rotatably sleeved on the outer wall of the threaded tube (21), a connecting plate fixedly connected to both sides of the rotating sleeve (22), and a strip opening opened on both sides of the rotating tube (19), the outer end of the connecting plate extends from the strip opening and is fixedly connected to the inner ring wall of the moving wheel ring (23), the front end of the bidirectional screw (20) is fixedly connected to a driven bevel gear (24), and both sides of the front end of the bottom of the base plate (18) are rotatably provided with an adjusting bolt (26), the top end of the adjusting bolt (26) is fixedly connected to an active bevel gear (25) meshing with the driven bevel gear (24), and the nut end of the adjusting bolt (26) extends outside the base plate (18).
8. The environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration according to claim 7 is characterized in that: The cleaning assembly comprises a rotating shaft rotatably arranged inside the cleaning port, a cleaning rubber roller (27) fixedly sleeved on the rotating shaft, and a passive pulley sleeved on the rear end of the rotating shaft, wherein the cleaning rubber brush of the cleaning rubber roller (27) extends from the cleaning port and is flush with the bottom of the outer ring of the moving wheel ring (23).
9. The environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration according to claim 8, characterized in that: The transmission mechanism comprises a micro motor (35) provided at the rear end of the driving chamber, a driving pulley (30) mounted on the driving shaft of the micro motor (35), and a driven pulley (29) fixedly sleeved on the rear ends of the two rotating tubes (19), a second belt (31) being sleeved between the driving pulley (30) and the two driven pulleys (29), a cooperative pulley being fixedly sleeved on the rear end of one of the rotating tubes (19), and a first belt (28) being sleeved between the cooperative pulley and the driven pulley; the top front of the support seat (2) A switch (38) for driving a micro motor (35) is installed at the end, a locking plate (32) is fixed to the rear end of the bidirectional screw rod (20), and a plurality of positioning bars (33) are fixed at equal intervals on the outer side of the rear end surface of the locking plate (32). Threaded holes are provided on both sides of the rear end of the bottom surface of the base plate (18), and locking screws (34) are screwed into the threaded holes. The top end of the locking screw (34) is in a reduced diameter shape, and the top end of the locking screw (34) is inserted into the locking space between the positioning bars (33).
10. The environmentally friendly ceramic tile flatness scanning and detection device for building and house decoration according to claim 2, characterized in that: Long magnetic strips (40) are embedded on both sides of the bottom of the crossbeam (1), and a magnetic sheet (39) that magnetically cooperates with the magnetic strips (40) is embedded in the middle of the inner bottom surface of the slot of the support seat (2).