Device and method for testing durability and reliability of CDC shock absorber
By setting up an auxiliary mechanism in the CDC shock absorber durability reliability test device, and automatic loading and unloading of electric push rods and electromagnets is used to solve the problem of scalds of staff during the operation of the device, and the safety and efficiency of tests are improved.
Patent Information
- Application Number
- CN202510543855.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-08-15
AI Technical Summary
The high-frequency vibration and high-intensity dynamic loads of the existing CDC shock absorber durability and reliability test devices during operation cause workers to easily burn when approaching the device, affecting safety.
A CDC shock absorber durability reliability test device is designed. By setting up an auxiliary mechanism, the automatic loading and unloading of the CDC shock absorber is achieved by using components such as electric push rods, electromagnets and clamps to avoid direct contact with high-temperature components by staff.
The operation of the CDC shock absorber is achieved without getting close to the internal components of the device, avoiding scalds, and improving the safety and efficiency of the test device.
Smart Images

Figure CN120489578A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of CDC shock absorber durability reliability test devices, in particular to a CDC shock absorber durability reliability test device and a method thereof. Background Art
[0002] CDC shock absorber is a kind of automobile shock absorption device, which can adjust the damping force of the shock absorber in real time and continuously according to the vehicle's driving conditions and road conditions to provide the best shock absorption effect.
[0003] Since CDC shock absorbers play a key role in the driving process of a car, their durability and reliability are directly related to the overall performance and safety of the vehicle. Therefore, before CDC shock absorbers are put on the market, they need to be subjected to durability and reliability tests using a CDC shock absorber durability and reliability test device.
[0004] However, the existing CDC shock absorber durability reliability test device has the following shortcomings:
[0005] During the operation of the CDC shock absorber durability reliability test device, the excitation equipment will generate high-frequency and violent vibrations, and the loading system will continuously output high-intensity dynamic loads. The mechanical components will always be in a high-speed or high-pressure working state. At this time, the CDC shock absorbers are manually unloaded by people approaching the device. If the workers are not careful, the surface temperature of the internal components will rise sharply due to the long-term operation of the device, resulting in burns, which will endanger the health of the workers.
[0006] Therefore, we propose a new CDC shock absorber durability reliability test device and method to solve the above problems. Summary of the Invention
[0007] The purpose of the present invention is to provide a CDC shock absorber durability reliability test device and method thereof. By setting up an auxiliary mechanism, workers can manually unload the CDC shock absorber without having to approach the internal components of the CDC shock absorber durability reliability test device, thereby avoiding burns to the workers and solving the problems raised by the above-mentioned background technology.
[0008] To achieve the above objectives, the present invention provides the following technical solutions: a CDC shock absorber durability reliability test device, comprising a test mechanism and a CDC shock absorber body, wherein the test mechanism is used to detect the durability performance of the CDC shock absorber, and an auxiliary mechanism is provided on the test mechanism, wherein the auxiliary mechanism is used to automatically load and unload the CDC shock absorber body to be tested;
[0009] The auxiliary mechanism includes a stabilizing frame and a single-hole block. A placing table is installed on the top of the stabilizing frame, and a connecting frame is slidably connected to the placing table. The top of the stabilizing frame and the bottom of the connecting frame are respectively installed with a first electric push rod and a second electric push rod. The interior of the single-hole block is provided with two clamping plates for clamping and fixing the CDC shock absorber body. The output end of the second electric push rod is installed with a single-port sleeve. The interior of the single-port sleeve is provided with a return spring and a moving rod. The outer surface of the moving rod is fixedly sleeved with a limit ring. The limit ring and the single-hole block are used to prevent the moving rod from continuing to move. The outer wall of the single-port sleeve is fixedly sleeved with a mounting bracket near the edge, and an electromagnet is installed inside the through hole of the mounting bracket.
[0010] Preferably, one of the two splints is fixed inside the single-hole block and the other is slidably connected inside the single-hole block, one end of the reset spring contacts the inner wall of the single-port sleeve, and the other end of the reset spring contacts the surface of the moving rod, and the end of the moving rod close to the splint moves through the outer wall of the single-hole block and is fixed to the surface of the other splint.
[0011] Preferably, a slide groove is preset on the top of the placement table, and a slider is slidably connected inside the slide groove. The telescopic end of the first electric push rod is installed on the surface of the slider, and the single-hole block is fixed on the surface of the slider near the top position, and a connecting plate is fixed between the connecting frame and the slider.
[0012] Preferably, the testing mechanism includes a placement rack, a distribution box and a box body are fixed on the top of the placement rack, the stabilizing rack is installed on the surface of the box body near the bottom, two placement plates are fixed on the outer wall of the box body, a keyboard is placed on the top of one of the placement plates, and a winding and unwinding device is installed on the top of the other placement plate, and an angle-adjustable display and controller are installed on the outer wall of the box body.
[0013] Preferably, two first electric cylinders are installed on the top of the box, a protective frame is provided inside the box, the telescopic ends of the two first electric cylinders are installed on the top of the protective frame, two control buttons with different functions are installed on the outer wall of the box, six groups of mounting seats are installed between the inner top of the box and the bottom of the inner wall of the box, long rods are fixed between the inside of each group of the mounting seats, and the protective frame is slidably connected between two of the long rods.
[0014] Preferably, a U-shaped frame is fixed on the top of the box, and a second electric cylinder is installed on the top of the U-shaped frame. The telescopic end of the second electric cylinder is movable through the top of the U-shaped frame. The telescopic end of the second electric cylinder is installed with a connecting rod, and the top end of the connecting rod is movable through the top of the inner wall of the box. The outer surface of the connecting rod is provided with a first auxiliary ring, and the first auxiliary ring is installed on the top of the inner wall of the box. An excitation device, a fixer and two sets of perforated plates are provided between the other two long rods.
[0015] Preferably, the connecting rod is installed at the bottom of the excitation device, and two second auxiliary rings are installed on the fixer and each perforated plate in one group, and the six second auxiliary rings are symmetrically distributed on the other two long rods, wherein the four second auxiliary rings are divided into two groups, and a spring body is provided between each group of the second auxiliary rings, and the two spring bodies are distributed and movably sleeved on the other two long rods, and an auxiliary seat and a clamp are installed on the top of one of the perforated plates in one group.
[0016] Preferably, a ball screw is rotatably connected inside the top groove of the auxiliary seat, the nut of the ball screw is installed on one of the other perforated plates, a handle is fixed to the top of the ball screw, a limiter is installed on the top of one of the other perforated plates, a lifting device and a fixed seat are installed on the bottom of the inner wall of the box, and an auxiliary device is installed on the surface of the vibration device near the bottom.
[0017] Preferably, the CDC shock absorber body is fixed to the fixed seat by a pin and a clamp, the movable end of the lifting device is installed with the bottom of one of the perforated plates in one group, an alarm is installed on the outer wall of the box body near the top, and a perforated block is fixed inside each circular hole on each perforated plate in the other group, and the four perforated blocks are divided into two groups, and the two groups of perforated blocks are movably connected to the other two long rods.
[0018] A method for testing a CDC shock absorber durability reliability device comprises the following steps:
[0019] S1. When a durability reliability test is required for the CDC shock absorber body, the CDC shock absorber body to be tested is first clamped between the two clamping plates by using the cooperation of the controller, the second electric push rod, the single-port sleeve, the moving rod, the single-hole block, and the two clamping plates. Then, the fixed CDC shock absorber body and the fixed pin are moved by using the cooperation of the controller, the first electric push rod, the stabilizing frame, the slider, the placement table, the slide groove, the connecting plate, the energized electromagnet, and the connecting frame. Then, the pin is moved to the fixed seat by using the cooperation of the controller, the second electric push rod, the single-port sleeve, the electromagnet, the limit ring, the single-hole block, and the moving rod.
[0020] S2. Then, the CDC shock absorber body to be tested is fixed by using the combination of the latch, the fixing seat and the clamp, and then the slider and the other clamp are reset to their original positions by using the combination of the first electric push rod, the second electric push rod, the electromagnet and the previous linkage components;
[0021] S3. When the CDC shock absorber body is clamped and fixed on the fixing seat, the top of the CDC shock absorber body is first blocked by the handle, ball screw, other two long rods, one of the perforated plates in one group, six second auxiliary rings, another of the perforated plates in one group, and the fixing device. Then, the CDC shock absorber body can be subjected to a durability reliability test by using the controller, lifting equipment, other two long rods, one of the perforated plates in one group, clamp, another of the perforated plates in one group, ball screw, auxiliary seat, four corresponding second auxiliary rings, and fixing device. When the CDC shock absorber body needs to be subjected to a tilt durability reliability test, the CDC shock absorber body can be subjected to a tensile tilt durability reliability test by using the reeling and unreeling equipment and the prepared wire rope.
[0022] S4. When it is necessary to conduct a vibration durability reliability test on the CDC shock absorber body, first use the cooperation of the controller and the two first electric cylinders to move the protective frame to the front of the CDC shock absorber body, and then use the cooperation of the controller, the second electric cylinder, the connecting rod, the other two long rods and all the blocks with holes to drive the vibration excitation equipment and the auxiliary device to move. Then, use the cooperation of the controller and the vibration excitation equipment to perform the vibration test on the CDC shock absorber body. When the CDC shock absorber body completes the test operation, repeat the above steps to move the CDC shock absorber body after the test to the position previously clamped by the two clamps, and then remove it.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The present invention provides an auxiliary mechanism, which allows workers to manually unload the CDC shock absorber without having to approach the internal components of the CDC shock absorber durability reliability test device, thereby avoiding burns to the workers and improving the use efficiency of the CDC shock absorber durability reliability test device. When the CDC shock absorber body needs to be subjected to a durability reliability test, the latch can be fixed by directly utilizing the cooperation of the controller and the electromagnet. Subsequently, the CDC shock absorber body to be tested between the two splints can be clamped by utilizing the cooperation of the controller, the second electric push rod, the single-port sleeve, the moving rod, the single-hole block and the two clamping plates. Then, the fixed CDC shock absorber body and the fixed latch can be driven to move by utilizing the cooperation of the controller, the first electric push rod, the stabilizing frame, the slider, the placement table, the slide groove, the connecting plate and the connecting frame.
[0025] 2. In the present invention, when the slider moves to a position where it cannot move, the bottom end of the CDC shock absorber body just moves to the inside of the top groove of the fixing seat, and one end of the pin just aligns with the socket on the fixing seat. Then, the controller, the second electric push rod, the single-port sleeve, the electromagnet, the limit ring, the single-hole block and the moving rod are used to cooperate to move the pin to the fixing seat. Then, the CDC shock absorber body to be tested is fixed by the pin, the fixing seat and the clamp. Then, the first electric push rod, the second electric push rod, the electromagnet and the previous linkage components are used to cooperate to reset the slider and the other splint to their original positions. When the CDC shock absorber body completes the test operation, the above-mentioned operation steps are repeated to move the tested CDC shock absorber body to the position previously clamped by the two splints, and then remove it.
[0026] 3. The present invention can realize compression, tilt and vibration durability reliability test operations on the CDC shock absorber body by setting a test mechanism. When the CDC shock absorber body is clamped and fixed on the fixing seat, the handle, ball screw, other two long rods, one of the perforated plates in one group, six second auxiliary rings and one of the other perforated plates in one group are first used to move the fixer, two spring bodies and limiter at the same time. Then, the top of the CDC shock absorber body can be just blocked by the fixer. Then, the controller, lifting equipment, other two long rods, one of the perforated plates in one group, clamper, one of the other perforated plates in one group, ball screw, auxiliary seat, corresponding four second auxiliary rings and fixer are used to compress the two spring bodies and perform durability reliability test on the CDC shock absorber body.
[0027] 4. In the present invention, when it is necessary to perform a tilt durability reliability test on the CDC shock absorber body, the winding and unwinding equipment and the prepared steel wire rope are first used in combination to realize the tensile tilt durability reliability test on the CDC shock absorber body. When it is necessary to perform a vibration durability reliability test on the CDC shock absorber body, the controller and the two first electric cylinders are first used in combination to move the protective frame to the front of the CDC shock absorber body. Then, the controller, the second electric cylinder, the connecting rod, the other two long rods and all the blocks with holes are used in combination to drive the vibration device and the auxiliary device to move. When the excitation end of the vibration device contacts the top of the CDC shock absorber body, the top of the CDC shock absorber body is just sleeved inside the limit ring of the auxiliary device. Then, the controller and the vibration device are used in combination to realize the vibration test operation on the CDC shock absorber body. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1A side-view perspective view of a CDC shock absorber durability reliability test device according to the present invention;
[0029] Figure 2 A bottom-up perspective view of a CDC shock absorber durability reliability test device according to the present invention;
[0030] Figure 3 A partial perspective view from a top view of a CDC shock absorber durability reliability test device according to the present invention;
[0031] Figure 4 A perspective view of a placement stand for a CDC shock absorber durability reliability test device according to the present invention;
[0032] Figure 5 A three-dimensional diagram of a distribution box of a CDC shock absorber durability reliability test device according to the present invention;
[0033] Figure 6 A partial perspective view of a test mechanism of a CDC shock absorber durability reliability test device according to the present invention;
[0034] Figure 7 A perspective view of a controller of a CDC shock absorber durability reliability test device according to the present invention;
[0035] Figure 8 This is a schematic diagram of the three-dimensional structure of a first electric cylinder, a protective frame and a long rod of a CDC shock absorber durability reliability test device of the present invention;
[0036] Figure 9 A three-dimensional diagram of a display of a CDC shock absorber durability reliability test device according to the present invention;
[0037] Figure 10 A three-dimensional diagram of a reeling and unreeling device of a CDC shock absorber durability reliability test device according to the present invention;
[0038] Figure 11 A partially cutaway perspective view of an auxiliary mechanism of a CDC shock absorber durability reliability test device according to the present invention;
[0039] Figure 12 A schematic diagram of the three-dimensional structure of the excitation device and auxiliary device of a CDC shock absorber durability reliability test device of the present invention;
[0040] Figure 13 This is a schematic diagram of the structure of the auxiliary mechanism of a CDC shock absorber durability reliability test device according to the present invention, viewed from above;
[0041] Figure 14 A partial perspective view from a bottom angle of an auxiliary mechanism of a CDC shock absorber durability reliability test device according to the present invention;
[0042] Figure 15 A three-dimensional diagram of a fixture of a CDC shock absorber durability reliability test device according to the present invention;
[0043] Figure 16 A CDC shock absorber durability reliability test device of the present invention Figure 3 A in the middle is an enlarged stereogram;
[0044] Figure 17 A three-dimensional diagram of a CDC shock absorber body of a CDC shock absorber durability reliability test device according to the present invention;
[0045] Figure 18 A partial perspective view of the excitation equipment of a CDC shock absorber durability reliability test device of the present invention;
[0046] Figure 19 A three-dimensional view of another angle of a fixture of a CDC shock absorber durability reliability test device of the present invention;
[0047] Figure 20 This is a schematic diagram of the structure of the test mechanism of a CDC shock absorber durability reliability test device according to the present invention from a front view perspective;
[0048] Figure 21 This is a three-dimensional diagram of a connecting frame of a CDC shock absorber durability reliability test device of the present invention.
[0049] In the picture:
[0050] 1. Test mechanism; 101. Placement rack; 102. Distribution box; 103. Placement board; 104. Keyboard; 105. Rewinding and unwinding device; 106. Display; 107. Controller; 108. First electric cylinder; 109. Protective frame; 110. Control button; 111. Mounting seat; 112. Long rod; 113. U-shaped frame; 114. Connecting rod; 115. Second electric cylinder; 116. First auxiliary ring; 117. Excitation device; 118. Fixer; 119. Perforated plate; 120. Second auxiliary ring; 121. Spring body; 122. Auxiliary seat; 123. Ball screw; 124. Handle; 12 5. Limiter; 126. Clamp; 127. Lifting equipment; 128. Auxiliary device; 129. Box; 130. Alarm; 131. Fixing seat; 132. Block with holes; 2. Auxiliary mechanism; 201. Stabilizing frame; 202. Placing table; 203. Slide; 204. Slider; 205. First electric push rod; 206. Single-hole block; 207. Clamp; 208. Connecting frame; 209. Second electric push rod; 210. Single-port sleeve; 211. Return spring; 212. Moving rod; 213. Limiting ring; 214. Mounting frame; 215. Electromagnet; 216. Connecting plate; 3. CDC shock absorber body. DETAILED DESCRIPTION
[0051] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0052] Example 1: Please refer to Figures 1-10 、 Figure 12 and Figures 15-20As shown, the present invention provides a technical solution: a CDC shock absorber durability reliability test device, comprising a test mechanism 1 and a CDC shock absorber body 3, the test mechanism 1 is used to detect the durability performance of the CDC shock absorber, the test mechanism 1 includes a placement rack 101, a distribution box 102 and a box body 129 are fixed on the top of the placement rack 101, two placement plates 103 are fixed on the outer wall of the box body 129, a keyboard 104 is placed on the top of one of the placement plates 103, and a reeling device 105 is installed on the top of the other placement plate 103, an angle-adjustable display 106 and a controller 107 are installed on the outer wall of the box body 129, two first electric cylinders 108 are installed on the top of the box body 129, and a protective frame 1 is provided inside the box body 129. 09, the telescopic ends of the two first electric cylinders 108 are installed with the top of the protective frame 109, and two control buttons 110 with different functions are installed on the outer wall of the box 129. Six groups of mounting seats 111 are installed between the inner top of the box 129 and the bottom of the inner wall of the box 129. A long rod 112 is fixed between the inside of each group of mounting seats 111. The protective frame 109 is slidably connected between two of the long rods 112. A U-shaped frame 113 is fixed on the top of the box 129. A second electric cylinder 115 is installed on the top of the U-shaped frame 113. The telescopic end of the second electric cylinder 115 movably passes through the top of the U-shaped frame 113. A connecting rod 114 is installed on the telescopic end of the second electric cylinder 115. The top of the connecting rod 114 movably passes through the box 129, the outer surface of the connecting rod 114 is provided with a first auxiliary ring 116, the first auxiliary ring 116 is installed on the top of the inner wall of the box body 129, and an excitation device 117, a fixer 118 and two sets of perforated plates 119 are provided between the other two long rods 112. The connecting rod 114 is installed at the bottom of the excitation device 117, and two second auxiliary rings 120 are installed on the fixer 118 and each perforated plate 119 of one group. The six second auxiliary rings 120 are symmetrically distributed on the other two long rods 112, of which the four second auxiliary rings 120 are divided into two groups. A spring body 121 is provided between each group of second auxiliary rings 120. The two spring bodies 121 are distributed and movably sleeved on the other two long rods 112, and one of the groups An auxiliary seat 122 and a clamp 126 are installed on the top of the perforated plate 119. A ball screw 123 is rotatably connected inside the top groove of the auxiliary seat 122. The nut of the ball screw 123 is installed on one of the other perforated plates 119. A handle 124 is fixed to the top of the ball screw 123. A limiter 125 is installed on the top of one of the other perforated plates 119. A lifting device 127 and a fixed seat 131 are installed on the bottom of the inner wall of the box 129. An auxiliary device 128 is installed near the bottom of the surface of the excitation device 117. The CDC shock absorber body 3 is fixed to the fixed seat 131 by a pin and a clamp 126. The moving end of the lifting device 127 is installed on the bottom of one of the perforated plates 119.An alarm 130 is installed near the top of the outer wall of the box 129. A perforated block 132 is fixed inside each circular hole on each perforated plate 119. The four perforated blocks 132 are divided into two groups, and the two groups of perforated blocks 132 are movably connected to the other two long rods 112.
[0053] In this embodiment, when the CDC shock absorber body 3 is clamped and fixed on the fixing seat 131, the handle 124 is first used to drive the screw of the ball screw 123 to rotate. At this time, the rotating screw will drive one group of another perforated plates 119 to move upward under the cooperation of the nut on the ball screw 123, the other two long rods 112, one group of one perforated plates 119 and the six second auxiliary rings 120. Subsequently, one group of another perforated plates 119 that moves will drive the fixer 118, the two spring bodies 121 and the limiter 125 to move at the same time. When the fixer 118 moves to a point where it cannot move, the handle 124 is stopped from rotating. At this time, the two clamping ends of the fixer 118 are just in the same horizontal plane, and then one of the control buttons is pressed. The start switch on the button 110 is turned on, and the controller 107 starts the fixer 118. The two clamping ends of the start fixer 118 move toward each other. When the two clamping ends of the fixer 118 contact each other, the top of the CDC shock absorber body 3 is just blocked. Then the controller 107 is used to start the lifting device 127. The lifting device 127 started at this time will drive one of the groups of perforated plates 119 and the clamp 126 to move up at the same time with the cooperation of the other two long rods 112 and the corresponding two second auxiliary rings 120. Then, one of the groups of perforated plates 119 that are moved will move up at the same time with another group of perforated plates 119, the ball screw 123, the auxiliary seat 122, the corresponding four second auxiliary rings 120 and the fixer. With the cooperation of the stator 118, the two spring bodies 121 are compressed, and at the same time, one of the perforated plates 119 in one group that moves upward will perform a durability reliability test on the CDC shock absorber body 3 with the cooperation of the clamper 126. When the CDC shock absorber body 3 completes the compression durability reliability test operation, the previously moving parts are directly reset to their original positions, and then the off switch of one of the control buttons 110 is pressed. When it is necessary to perform a tilt durability reliability test on the CDC shock absorber body 3, the reel for winding the wire rope is first installed on the reeling device 105, and then one end of the wire rope is fixed to the top of the CDC shock absorber body 3, and then the start switch of the reeling device 105 is pressed. At this time, the reeling device is started. 105 will perform the wire rope reeling operation, and the reeled wire rope can be used to perform the tensile tilt durability reliability test on the CDC shock absorber body 3. When the CDC shock absorber body 3 completes the test, the wire rope is unwound by the reeling and unwinding device 105, and then one end of the wire rope is removed from the CDC shock absorber body 3. Then the reeling and unwinding device 105 is closed. When it is necessary to perform the vibration durability reliability test on the CDC shock absorber body 3, the start switch on one of the control buttons 110 is first used. At this time, the controller 107 will simultaneously start the two first electric cylinders 108, and then the two started first electric cylinders 108 will drive the protective frame 109 to move downward together until the protective frame 109 moves to the front of the CDC shock absorber body 3.The controller 107 then simultaneously pauses the two first electric cylinders 108 and activates the second electric cylinder 115. The activated second electric cylinder 115, in cooperation with the connecting rod 114, the other two long rods 112, and all the perforated blocks 132, drives the vibration device 117 and the auxiliary device 128 to move. When the vibration end of the vibration device 117 contacts the top of the CDC shock absorber body 3, the controller 107 pauses the second electric cylinder 115. The top of the CDC shock absorber body 3 fits neatly within the retaining ring of the auxiliary device 128. The controller 107 then activates the vibration device 117. The activated vibration device 117 then performs a vibration test on the CDC shock absorber body 3 to measure its durability and reliability. When the CDC shock absorber body 3 completes the vibration test, the previously moving components are reset, and the off switch of one of the control buttons 110 is then pressed.
[0054] Example 2: According to Figure 1-Figure 7 、 Figures 11-16 and Figures 18-21As shown, the test mechanism 1 is provided with an auxiliary mechanism 2, which is used for automatically loading and unloading the CDC shock absorber body 3 to be tested. The auxiliary mechanism 2 includes a stabilizing frame 201 and a single-hole block 206. A placement table 202 is installed on the top of the stabilizing frame 201. A connecting frame 208 is slidably connected to the placement table 202. A first electric push rod 205 and a second electric push rod 209 are installed on the top of the stabilizing frame 201 and the bottom of the connecting frame 208 respectively. Two clamping plates 207 for clamping and fixing the CDC shock absorber body 3 are provided inside the single-hole block 206. The output end of the second electric push rod 209 is equipped with a single-port sleeve 210. The single-port sleeve The interior of the tube 210 is provided with a return spring 211 and a moving rod 212. The outer surface of the moving rod 212 is fixedly sleeved with a limit ring 213. The limit ring 213 and the single-hole block 206 are used to prevent the moving rod 212 from continuing to move. The outer wall of the single-port sleeve 210 is fixedly sleeved with a mounting bracket 214 near the edge. An electromagnet 215 is installed inside the through hole of the mounting bracket 214. One of the two splints 207 is fixed inside the single-hole block 206, and the other is slidably connected to the single-hole block 206. One end of the return spring 211 contacts the inner wall of the single-port sleeve 210, and the other end of the return spring 211 contacts the moving rod 212. The surfaces are in contact, one end of the moving rod 212 close to the splint 207 is movable through the outer wall of the single-hole block 206 and is fixed to the surface of the other splint 207. A slide groove 203 is preset on the top of the placement table 202, and the inner sliding connection of the slide 204 is connected to the slide block 204. The telescopic end of the first electric push rod 205 is installed on the surface of the slide block 204, and the single-hole block 206 is fixed on the surface of the slide block 204 near the top position. A connecting plate 216 is fixed between the connecting frame 208 and the slide block 204. The test mechanism 1 includes a placement frame 101, and the distribution box 102 and the box body 129 are fixed on the top of the placement frame 101. The stabilizing frame 20 1 is installed on the surface of the box 129 near the bottom. The outer wall of the box 129 is installed with an angle-adjustable display 106 and a controller 107. Six sets of mounting seats 111 are installed between the top of the interior of the box 129 and the bottom of the inner wall of the box 129. A long rod 112 is fixed between the inside of each set of mounting seats 111. An excitation device 117, a fixture 118 and two sets of perforated plates 119 are installed between the other two long rods 112. An auxiliary seat 122 and a clamp 126 are installed on the top of one of the perforated plates 119 in one set. A lifting device 127 and a fixing seat 131 are installed at the bottom of the inner wall of the box 129.
[0055] In this embodiment, when it is necessary to perform a durability reliability test operation on the CDC shock absorber body 3, the bottom end of the CDC shock absorber body 3 is first moved between the grooves of the two clamping plates 207, and the angle and position are adjusted. Then, the controller 107 is used to start the electromagnet 215, and its magnetic end is allowed to produce magnetic force. Then, the pin used to fix the CDC shock absorber body 3 is magnetically fixed to the magnetic end of the electromagnet 215, and then the controller 107 is used to start the second electric push rod 209. At this time, the telescopic end of the started second electric push rod 209 will move, driving the single-port sleeve 210, the return spring 211, the moving rod 212, the limit ring 213, the mounting bracket 214, the electromagnet 215 and the other clamping plate 207 to move. When the other When one clamping plate 207 contacts one of the clamping plates 207 and the other clamping plate 207 can no longer move, the CDC shock absorber body 3 to be tested can be fixed, and the surface of the limiting ring 213 just contacts the surface of the single hole block 206. At this time, the controller 107 will pause the second electric push rod 209 and then start the first electric push rod 205. The first electric push rod 205 that is started will drive the slider 204 to move horizontally with the cooperation of the stabilizing frame 201, the placing table 202 and the slide 203. Then the moving slider 204 will drive the fixed CDC shock absorber body 3 to move with the cooperation of the connecting plate 216 and the connecting frame 208. When the slider 204 moves to a point where it can no longer move, the controller 107 will The first electric push rod 205 is paused. At this time, the bottom end of the CDC shock absorber body 3 just moves to the top groove of the fixing seat 131. At the same time, one end of the pin is just aligned with the socket on the fixing seat 131. Then the telescopic end of the second electric push rod 209 activated by the controller 107 will continue to drive the single-port sleeve 210 to move. At the same time, the moving single-port sleeve 210 will continue to drive the pin fixed to the magnetic end of the electromagnet 215 to move. At the same time, the moving single-port sleeve 210 will also cooperate with the limiting ring 213, the single-hole block 206 and the moving rod 212 to compress the return spring 211 inside the single-port sleeve 210. When one end of the pin moves to the fixing seat 131, the CDC shock absorber body 3 can be fixed in the fixing seat. The first electric push rod 205 is on the seat 131 and does not move. Then the controller 107 turns off the electromagnet 215 and starts the clamp 126 (in the initial state, the clamping end of the clamp 126 is in the open state) to fix it. Then, the controller 107, the second electric push rod 209, the return spring 211 and the previous linkage components are used to make the electromagnet 215 and the other clamping plate 207 reset and move back to their original positions. Then, the controller 107, the first electric push rod 205 and the previous linkage components are used to reset the slider 204 and the connecting frame 208 to their original positions. When the CDC shock absorber body 3 completes the test operation, the above-mentioned operation steps are repeated to allow the two clamping plates 207 to clamp the CDC shock absorber body 3 after the test.The clamp 126 is then released from the CDC shock absorber body 3. The mounting bracket 214 is then moved, allowing the magnetic end of the electromagnet 215 to contact the surface of the latch. The electromagnet 215 is then energized to attract the latch. The mounting bracket 214 is then returned to its original position, removing the latch from the fixing seat 131. The slider 204 is then returned to its original position, and the clamped CDC shock absorber body 3 is removed from the fixing seat 131. Once the slider 204 has returned to its original position, the two clamping plates 207 are separated, and the CDC shock absorber body 3 after the test is removed from between the two clamping plates 207.
[0056] The effect and working principle of the entire mechanism are as follows:
[0057] In the preparation stage, first connect the distribution box 102, keyboard 104, rewinding and unwinding device 105, display 106, controller 107, two first electric cylinders 108, two control buttons 110, second electric cylinder 115, vibration device 117, fixer 118, clamp 126, lifting device 127, alarm 130, first electric push rod 205, second electric push rod 209 and electromagnet 215 in accordance with relevant electrical safety standards and specifications. Then turn on the controller 107, and set various parameters of the two first electric cylinders 108, second electric cylinder 115, first electric push rod 205, second electric push rod 209, vibration device 117, fixer 118, clamp 126, lifting device 127, alarm 130 and electromagnet 215 through the cooperation of keyboard 104 and display 106.
[0058] During the loading stage, when the CDC shock absorber body 3 needs to be subjected to a durability reliability test, the bottom end of the CDC shock absorber body 3 is first moved between the grooves of the two clamping plates 207, and the angle and position are adjusted. The electromagnet 215 is then activated by the controller 107 to generate magnetic force at its magnetic end. The pin for fixing the CDC shock absorber body 3 is then magnetically fixed to the magnetic end of the electromagnet 215. The second electric push rod 209 is then activated by the controller 107. The telescopic end of the activated second electric push rod 209 moves, driving the single-port sleeve 210, the return spring 211, the moving rod 212, the limiting ring 213, the mounting bracket 214, the electromagnet 215 and Another clamping plate 207 moves. When the other clamping plate 207 contacts one of the clamping plates 207 and the other clamping plate 207 can no longer move, the CDC shock absorber body 3 to be tested can be fixed. At the same time, the surface of the limit ring 213 just contacts the surface of the single hole block 206. At this time, the controller 107 will pause the second electric push rod 209 and then start the first electric push rod 205. The first electric push rod 205 that is subsequently started will drive the slider 204 to move horizontally under the cooperation of the stabilizing frame 201, the placement table 202 and the slide 203. Then the moving slider 204 will drive the fixed CDC shock absorber body 3 under the cooperation of the connecting plate 216 and the connecting frame 208. When the slider 204 moves to a point where it cannot move, the controller 107 will pause the first electric push rod 205. At this time, the bottom end of the CDC shock absorber body 3 just moves to the top groove of the fixing seat 131, and one end of the pin just aligns with the socket on the fixing seat 131. Then the telescopic end of the second electric push rod 209 activated by the controller 107 will continue to drive the single-port sleeve 210 to move. At the same time, the moving single-port sleeve 210 will also continue to drive the pin fixed to the magnetic end of the electromagnet 215 to move. At the same time, the moving single-port sleeve 210 will also cooperate with the limiting ring 213, the single-hole block 206 and the moving rod 212 to make the return spring 211 inside the single-port sleeve 210 When one end of the latch moves to the fixing seat 131, the CDC shock absorber body 3 can be fixed on the fixing seat 131 and cannot move. Then the controller 107 turns off the electromagnet 215 and starts the clamp 126 (in the initial state, the clamping end of the clamp 126 is in the open state) to fix it. Then, the controller 107, the second electric push rod 209, the return spring 211 and the previous linkage components are used to make the electromagnet 215 and the other clamping plate 207 return to their original positions. Then, the controller 107, the first electric push rod 205 and the previous linkage components are used to return the slider 204 and the connecting frame 208 to their original positions.
[0059] During the test phase, when the CDC shock absorber body 3 is clamped and fixed on the fixing seat 131, the handle 124 is first used to drive the screw of the ball screw 123 to rotate. At this time, the rotating screw will drive one group of another perforated plates 119 to move upward under the cooperation of the nut on the ball screw 123, the other two long rods 112, one group of one perforated plates 119 and the six second auxiliary rings 120. Then, the moving group of another perforated plates 119 will drive the fixer 118, the two spring bodies 121 and the limiter 125 to move at the same time. When the fixer 118 moves to a point where it cannot move, the handle 124 is stopped from rotating. At this time, the two clamping ends of the fixer 118 are just at the same horizontal plane. Then, one of the control buttons 1 is pressed. 10, the controller 107 will start the fixture 118, and the two clamping ends of the fixture 118 will move toward each other. When the two clamping ends of the fixture 118 are in contact with each other, the top of the CDC shock absorber body 3 is just blocked. Then the controller 107 is used to start the lifting device 127. The lifting device 127 will be driven by the other two long rods 112 and the corresponding two second auxiliary rings 120. The cooperation of the two long rods 112 and the corresponding two second auxiliary rings 120 drives one of the groups of perforated plates 119 and the clamp 126 to move up at the same time. Then, one of the groups of perforated plates 119 will move up at the same time. With the cooperation of 118, the two spring bodies 121 are compressed, and at the same time, one of the perforated plates 119 in one group that moves upward will perform a compression durability reliability test on the CDC shock absorber body 3 with the cooperation of the clamper 126. When the CDC shock absorber body 3 completes the compression durability reliability test operation, the previously moving parts are directly reset to their original positions, and then the off switch of one of the control buttons 110 is pressed. When it is necessary to perform a tilt durability reliability test on the CDC shock absorber body 3, the reel for winding the wire rope is first installed on the reeling device 105, and then one end of the wire rope is fixed to the top of the CDC shock absorber body 3, and then the start switch of the reeling device 105 is pressed. At this time, the reeling device is started 105 will perform the wire rope reeling operation, and the reeled wire rope can be used to perform the tensile tilt durability reliability test on the CDC shock absorber body 3. When the CDC shock absorber body 3 completes the test, the wire rope is unwound by the reeling and unwinding device 105, and then one end of the wire rope is removed from the CDC shock absorber body 3. Then the reeling and unwinding device 105 is closed. When it is necessary to perform the vibration durability reliability test on the CDC shock absorber body 3, the start switch on one of the control buttons 110 is first used. At this time, the controller 107 will simultaneously start the two first electric cylinders 108, and then the two started first electric cylinders 108 will drive the protective frame 109 to move downward together until the protective frame 109 moves to the front of the CDC shock absorber body 3.Then the controller 107 will simultaneously pause the two first electric cylinders 108 and start the second electric cylinder 115. At this time, the started second electric cylinder 115 will drive the vibration device 117 and the auxiliary device 128 to move under the cooperation of the connecting rod 114, the other two long rods 112 and all the perforated blocks 132. When the vibration end of the vibration device 117 contacts the top of the CDC shock absorber body 3, the controller 107 will pause the second electric cylinder 115. At this time, the top of the CDC shock absorber body 3 is just sleeved inside the limiting ring of the auxiliary device 128. Then the controller 107 will start the vibration device 117. The started vibration device 117 can perform a vibration test operation on the CDC shock absorber body 3 to measure its durability and reliability. When the CDC shock absorber body 3 completes the vibration test, the previously moving parts are reset, and then the off switch of one of the control buttons 110 is pressed;
[0060] In the blanking stage, when the CDC shock absorber body 3 after the test needs to be blanked, the above steps are repeated at this time, and the two clamps 207 are used to clamp the CDC shock absorber body 3 after the test. Then, the clamp 126 is released from the CDC shock absorber body 3, and the mounting frame 214 is moved to allow the magnetic end of the electromagnet 215 to contact the surface of the latch, and the electromagnet 215 is energized to attract the latch. Then, the mounting frame 214 is reset to its original position, that is, the latch is removed from the fixing seat 131, and then the slider 204 is reset to its original position, and the clamped CDC shock absorber body 3 is removed from the fixing seat 131. When the slider 204 is reset to its original position, the two clamps 207 are separated, and then the CDC shock absorber body 3 after the test is removed from between the two clamps 207.
[0061] Among them, when the internal components of the CDC shock absorber durability reliability test equipment fail, the controller 107 will send an alarm prompt to the alarm 130. When the staff knows the alarm prompt, they can directly press another control button 110 to perform an emergency stop.
[0062] Among them, the distribution box 102, the keyboard 104, the reeling and winding device 105, the display 106 (which can display the compression, tilt and vibration durability reliability test of the CDC shock absorber body 3), the controller 107, the first electric cylinder 108, the control button 110, the second electric cylinder 115, the excitation device 117, the fixer 118, the ball screw 123, the limiter 125, the clamp 126, the lifting device 127, the auxiliary device 128, the alarm 130, the first electric push rod 205, the second electric push rod 209 and the electromagnet 215 are all existing technologies, and their models can be selected according to actual conditions, so no excessive explanation is given here.
[0063] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A CDC shock absorber durability reliability test device, comprising a test mechanism (1) and a CDC shock absorber body (3), characterized in that: The test mechanism (1) is used to detect the durability performance of a CDC shock absorber. The test mechanism (1) is provided with an auxiliary mechanism (2), and the auxiliary mechanism (2) is used to automatically load and unload the CDC shock absorber body (3) to be tested. The auxiliary mechanism (2) comprises a stabilizing frame (201) and a single-hole block (206); a placing platform (202) is mounted on the top of the stabilizing frame (201); a connecting frame (208) is slidably connected to the placing platform (202); a first electric push rod (205) and a second electric push rod (209) are mounted on the top of the stabilizing frame (201) and the bottom of the connecting frame (208), respectively; two clamping plates (207) for clamping and fixing the CDC shock absorber body (3) are provided inside the single-hole block (206); the second electric push rod (205) and the second electric push rod (209) are mounted on the top of the stabilizing frame (201) and the bottom of the connecting frame (208), respectively; The output end of the rod (209) is additionally provided with a single-port sleeve (210), a return spring (211) and a moving rod (212) are provided inside the single-port sleeve (210), a limit ring (213) is fixedly sleeved on the outer surface of the moving rod (212), the limit ring (213) and the single-hole block (206) are used to prevent the moving rod (212) from continuing to move, a mounting bracket (214) is fixedly sleeved on the outer wall of the single-port sleeve (210) near the edge, and an electromagnet (215) is additionally installed inside the through hole of the mounting bracket (214).
2. The CDC shock absorber durability reliability test device according to claim 1, characterized in that: One of the two clamps (207) is fixed inside the single-hole block (206), and the other is slidably connected inside the single-hole block (206). One end of the reset spring (211) contacts the inner wall of the single-port sleeve (210), and the other end of the reset spring (211) contacts the surface of the moving rod (212). The end of the moving rod (212) close to the clamp (207) moves through the outer wall of the single-hole block (206) and is fixed to the surface of the other clamp (207).
3. The CDC shock absorber durability reliability test device according to claim 2, characterized in that: A slide groove (203) is preset on the top of the placement platform (202), and a slider (204) is slidably connected inside the slide groove (203). The telescopic end of the first electric push rod (205) is installed on the surface of the slider (204). The single-hole block (206) is fixed on the surface of the slider (204) near the top position, and a connecting plate (216) is fixed between the connecting frame (208) and the slider (204).
4. The CDC shock absorber durability reliability test device according to claim 3, characterized in that: The test mechanism (1) includes a placement rack (101), a distribution box (102) and a box body (129) are fixed on the top of the placement rack (101), the stabilizing rack (201) is installed on the surface of the box body (129) near the bottom, two placement boards (103) are fixed on the outer wall of the box body (129), a keyboard (104) is placed on the top of one of the placement boards (103), and a reeling and unreeling device (105) is installed on the top of the other placement board (103), and an angle-adjustable display (106) and a controller (107) are installed on the outer wall of the box body (129).
5. The CDC shock absorber durability reliability test device according to claim 4, characterized in that: Two first electric cylinders (108) are installed on the top of the box (129), a protective frame (109) is provided inside the box (129), and the telescopic ends of the two first electric cylinders (108) are installed on the top of the protective frame (109). Two control buttons (110) with different functions are installed on the outer wall of the box (129). Six groups of mounting seats (111) are installed between the top of the inner part of the box (129) and the bottom of the inner wall of the box (129). A long rod (112) is fixed between the inside of each group of the mounting seats (111), and the protective frame (109) is slidably connected between two of the long rods (112).
6. The CDC shock absorber durability reliability test device according to claim 5, characterized in that: A U-shaped frame (113) is fixed on the top of the box (129), and a second electric cylinder (115) is installed on the top of the U-shaped frame (113). The telescopic end of the second electric cylinder (115) is movable through the top of the U-shaped frame (113). A connecting rod (114) is installed on the telescopic end of the second electric cylinder (115). The top of the connecting rod (114) is movable through the top of the inner wall of the box (129). The outer surface of the connecting rod (114) is provided with a first auxiliary ring (116), and the first auxiliary ring (116) is installed on the top of the inner wall of the box (129). An excitation device (117), a fixer (118) and two sets of perforated plates (119) are provided between the other two long rods (112).
7. The CDC shock absorber durability reliability test device according to claim 6, characterized in that: The connecting rod (114) is installed at the bottom of the excitation device (117), and two second auxiliary rings (120) are installed on the fixer (118) and each perforated plate (119) in one group. The six second auxiliary rings (120) are symmetrically distributed on the other two long rods (112). The four second auxiliary rings (120) are divided into two groups. A spring body (121) is provided between each group of the second auxiliary rings (120). The two spring bodies (121) are distributed and movably sleeved on the other two long rods (112). An auxiliary seat (122) and a clamp (126) are installed on the top of one of the perforated plates (119) in one group.
8. The CDC shock absorber durability reliability test device according to claim 7, characterized in that: A ball screw (123) is rotatably connected inside the top groove of the auxiliary seat (122), and the nut of the ball screw (123) is installed on one of the other perforated plates (119). A handle (124) is fixed to the top of the ball screw (123), and a limiter (125) is installed on the top of one of the other perforated plates (119). A lifting device (127) and a fixed seat (131) are installed at the bottom of the inner wall of the box (129), and an auxiliary device (128) is installed near the bottom of the surface of the excitation device (117).
9. The CDC shock absorber durability reliability test device according to claim 8, characterized in that: The CDC shock absorber body (3) is fixed to a fixed seat (131) through a latch and a clamp (126); the movable end of the lifting device (127) is installed with the bottom of one of the perforated plates (119) in one group; an alarm (130) is installed near the top of the outer wall of the box (129); each circular hole on each perforated plate (119) in another group is fixed with a perforated block (132); the four perforated blocks (132) are divided into two groups, and the two groups of perforated blocks (132) are respectively movably connected to the other two long rods (112).
10. A method for testing the durability reliability of a CDC shock absorber, characterized in that: The CDC shock absorber durability reliability test device according to claim 9 is used, comprising the following steps: S1. When a durability reliability test operation is required for the CDC shock absorber body (3), the controller (107), the second electric push rod (209), the single-port sleeve (210), the moving rod (212), the single-hole block (206) and the two clamping plates (207) are first used to clamp the CDC shock absorber body (3) to be tested between the two clamping plates (207). Then, the controller (107), the first electric push rod (205), the stabilizing frame (201), the slider (20 4) The placement table (202), the slide (203), the connecting plate (216), the energized electromagnet (215) and the connecting frame (208) cooperate to drive the fixed CDC shock absorber body (3) and the fixed latch to move, and then the controller (107), the second electric push rod (209), the single-port sleeve (210), the electromagnet (215), the limit ring (213), the single-hole block (206) and the moving rod (212) cooperate to move the latch to the fixed seat (131); S2, then using the pin, the fixing seat (131) and the clamp (126) to fix the CDC shock absorber body (3) to be tested, and then using the first electric push rod (205), the second electric push rod (209), the electromagnet (215) and the previous linkage components to return the slider (204) and the other clamp (207) to their original positions; S3. When the CDC shock absorber body (3) is clamped and fixed on the fixing seat (131), the top of the CDC shock absorber body (3) is just blocked by the cooperation of the handle (124), the ball screw (123), the other two long rods (112), one of the perforated plates (119), six second auxiliary rings (120), one of the other perforated plates (119) and the fixer (118). Then, the controller (107), the lifting device (127), the other two long rods (112), one of the By cooperating with a perforated plate (119), a clamp (126), another perforated plate (119) in one group, a ball screw (123), an auxiliary seat (122), four corresponding second auxiliary rings (120) and a fixer (118), a durability reliability test can be performed on the CDC shock absorber body (3). When it is necessary to perform a tilt durability reliability test on the CDC shock absorber body (3), the winding and unwinding device (105) and the prepared steel wire rope are first used to perform a tensile tilt durability reliability test on the CDC shock absorber body (3); S4. When the vibration durability reliability test of the CDC shock absorber body (3) is required, the controller (107) and the two first electric cylinders (108) are first used to move the protective frame (109) to the front of the CDC shock absorber body (3). Then, the controller (107), the second electric cylinder (115), the connecting rod (114), the other two long rods (112) and all the hole blocks (132) are used to drive the vibration device (117) and the auxiliary device (128) to move. Then, the controller (107) and the vibration device (117) are used to perform the vibration test operation on the CDC shock absorber body (3). When the CDC shock absorber body (3) completes the test operation, the above operation steps are repeated to move the CDC shock absorber body (3) after the test to the position previously clamped by the two clamps (207), and then remove it.