Broken strand repair execution equipment for electric power circuit

Abstract

The invention discloses broken strand repair execution equipment for an electric power circuit, and the equipment comprises a walking mechanism which can be fixed on a multi-rotor aircraft, a lifting mechanism which is fixed on a walking support or the multi-rotor aircraft, a wire stroking mechanism which is fixed on a wire stroking housing, and a wire wrapping mechanism which is fixed on a wire wrapping housing. The striker plate and the feeding mechanism are located on the two sides of the wire wrapping mechanism and fixed to the upper portion of the wire wrapping shell. Wherein the wire stroking shell and the wire wrapping shell are connected with each other through a shaft, and the wire stroking shell and the wire wrapping shell can be separated or combined; and the camera shooting equipment is fixed on the wire covering shell, so that the covering condition can be conveniently observed in real time. The device can be matched with a multi-rotor aircraft for use, efficiently binds the broken strand part of the power line, prevents power accidents, and has the characteristics of light weight, small size, easiness in carrying, simplicity in operation, high safety and the like.

Description

Technical Field

[0001] The invention relates to a broken strand repair execution device for a power line, belonging to the technical field of power line safety devices. Background Art

[0002] As a vital component of the national economy, the power industry has a significant impact on social production and people's lives. High-voltage transmission lines are a crucial component and foundation for the operation of power systems. Due to the large cross-sectional area of conductors, long spans, and long installation distances, as well as their frequent construction in open areas such as mountain ridges and plains, conductors and overhead ground wires are constantly exposed to harsh environmental conditions such as strong winds, icing, lightning strikes, and corrosion. Broken strands and wires often occur. Under the influence of natural wind, broken aluminum wires can vibrate and scatter, short-circuiting with nearby conductors and posing a threat to the safe operation of transmission lines. Every year, incidents such as interphase discharges, short-circuit fires, and power outages caused by broken strands occur frequently, causing immeasurable economic losses to people's production and daily lives. To this end, power operations and maintenance departments across the country invest significant manpower, material, and financial resources annually to inspect broken strands and repair and reinforce transmission lines to maintain their normal operation.

[0003] Traditional transmission line broken strand repair is mainly done manually. First, the inspection personnel observe and determine the damage, broken strand condition and location of the conductor. Then the operators reach the vicinity of the broken strand by manual climbing or taking an insulated boom truck or helicopter, and use crimping tools to crimp or wrap pre-twisted wire to repair the broken strand.

[0004] With the advancement of science and technology, some semi-automatic, mobile, online strand repair robots have been developed and put into practical use. These robots can significantly improve operational efficiency and reduce the risks associated with manual operation. However, the strand repair equipment they carry is complex, bulky, and difficult to carry. They often require manual assistance to climb up and down the line, have limited endurance, and cannot be used in some complex environments.

[0005] Therefore, there is an urgent need for a broken strand repair execution device for power lines, which can be used in conjunction with a multi-rotor aircraft to efficiently bandage the broken strands of the power lines to prevent the occurrence of power accidents. It has the characteristics of light weight, small size, easy to carry, simple operation and high safety. Summary of the Invention

[0006] The technical problem solved by the present invention is to provide a broken strand repair execution device for power lines, which can be used in conjunction with a multi-rotor aircraft to efficiently bandage the broken strands of the power lines and prevent the occurrence of power accidents. It has the characteristics of light weight, small size, easy to carry, simple operation and high safety.

[0007] The technical solution of the present invention is: a broken strand repair execution device for power lines, comprising a traveling mechanism that can be fixed to a multi-rotor aircraft, a lifting mechanism fixed to a traveling frame or a multi-rotor aircraft, a wire-straightening mechanism fixed to a wire-straightening housing, a wire-wrapping mechanism fixed to a wire-wrapping housing, and a material-blocking plate and a feeding mechanism located on both sides of the wire-wrapping mechanism and fixed above the wire-wrapping housing. The wire-straightening housing and the wire-wrapping housing are interconnected by an axis and can be separated or combined. A camera is fixed to the wire-wrapping housing to facilitate real-time observation of the wrapping status.

[0008] Preferably, the above-mentioned cable-winding mechanism includes a cable-winding motor having one end fixedly connected to the cable-winding base and the other end connected to the cable-winding connecting rod via a rotating shaft; a cable-winding extension motor having one end fixedly connected to the cable-winding extension base and the other end fixedly connected to the bottom end of the cable-winding base; a cable-winding clamp connected to the cable-winding connecting rod and the cable-winding base via a rotating shaft, respectively; and the cable-winding extension base fixedly connected to the bottom surface of the cable-winding housing. The cable-winding clamp is a semicircular movable block with an elastic block, such as sponge, rubber, or foam, fixed inside it to accommodate various specifications of power lines.

[0009] Preferably, the above-mentioned wire wrapping mechanism includes a wire wrapping motor having one end fixedly connected to the wire wrapping base and the other end connected to the wire wrapping connecting rod by a rotating shaft; a wire wrapping extension motor having one end fixedly connected to the wire wrapping extension base and the other end fixedly connected to the bottom end of the wire wrapping base; a wire wrapping clamp respectively connected to the wire wrapping connecting rod and the wire wrapping base by a rotating shaft; and the wire wrapping extension base fixedly connected to the bottom surface of the wire wrapping shell.

[0010] Preferably, the feed mechanism comprises a feed base and a feed holder secured above the wire housing, a feed cover secured to the upper end of the feed base via a slide rail, a feed block engaging with the feed base via a slot, and a sleeve secured at each end to the feed block and the feed holder. A repair block can be placed within the feed base and sealed by the feed cover to prevent it from falling out. The sleeve is a gas spring or damping mechanism, coated with a spring.

[0011] Preferably, the lifting mechanism is a rotary lifting mechanism, comprising a rotary mounting base fixed to the side of the traveling frame or to the multirotor aircraft, a rotary motor fixed to the rotary mounting base, and a shaft inserted into the traveling frame via a bearing and fixedly connected to the rotary motor. The rotary motor is a high-torque motor.

[0012] Preferably, the above-mentioned lifting mechanism is a linear lifting mechanism, which can achieve linear lifting through a push rod motor with one end fixed to the multi-rotor aircraft and the other end fixed to the wire wrapping shell and the wire drawing shell. At this time, the shaft and the walking bracket are limited by the sliding groove.

[0013] Preferably, the walking mechanism comprises a walking frame fixed on the multirotor aircraft, a walking motor fixed in the walking frame, and a walking wheel connected to the walking motor, wherein the walking motor is a high-torque motor.

[0014] Preferably, the above-mentioned broken strand repair execution equipment is divided into five steps when working: 1) The walking mechanism walks to the vicinity of the broken strand line, and the lifting mechanism raises the wire drawing mechanism, wire wrapping mechanism, feeding mechanism, etc. to the appropriate position; 2) The wire drawing clamp is raised to the bottom of the broken strand line by the wire drawing extension motor, and then the wire drawing clamp is covered with the broken strand line by the wire drawing motor; 3) The walking mechanism advances to the position to be repaired, the wire wrapping extension motor sinks, and the repair clamp is sent into the wire wrapping mechanism in sequence by the feeding mechanism; 4) The wire wrapping extension motor rises to the bottom of the line to be repaired, and then the repair clamp is clamped by the wire wrapping motor to tighten the broken strand line; 5) Repeat the above steps 3 and 4 until the repair is completed or the repair clamp is fully used. At this time, the wire drawing mechanism and the wire wrapping mechanism return to their initial positions, and the lifting mechanism descends to complete the operation.

[0015] Preferably, the above-mentioned repair clamp is designed as a cable tie with multiple layers of buckles, which is suitable for power lines of various specifications.

[0016] Preferably, the wire drawing clamp and wire wrapping clamp are of threaded quick-release design, which can be adjusted and replaced according to the size of the power line and adapt to power lines of various specifications.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The present invention is composed of a wire drawing mechanism, a wire wrapping mechanism, a feeding mechanism, a lifting mechanism, and a walking mechanism, and can be directly fixed on a multi-rotor aircraft. It is light in weight, small in size, easy to install and carry, and can replace manual work. 2) The wire clamp is a semicircular movable block with an elastic block such as sponge, rubber or foam fixed inside. It is suitable for power lines of various specifications and has strong adaptability. 3) The wire drawing clamp and wire wrapping clamp are designed with threaded quick release, and different sizes can be selected according to actual needs for quick replacement; 4) The feeding mechanism is a passive elastic feeding mechanism, which cooperates with the baffle plate to realize passive autonomous feeding through the up and down movement of the wire wrapping mechanism; 5) The repair clamp is designed as a cable tie with multiple layers of buckles to meet the covering requirements of power lines of various specifications; 6) The wire drawing housing and the wire wrapping housing can be combined and installed according to different needs, with strong adaptability; 7) A camera is fixed on the wire casing to facilitate real-time observation of the wire coating situation, which is highly safe. 8) Both the travel motor and the rotary motor are high-torque joint motors, which can be actively limited and are not easy to slip. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Schematic diagram of the equipment structure for broken strand repair Figure 1 (The lifting mechanism is a rotary lifting mechanism, and the wire-winding housing and the wire-wrapping housing are separated, and the wire-winding housing and the wire-wrapping housing are separated and placed in the middle of the front); Figure 2 Schematic diagram of the equipment structure for broken strand repair Figure 2 (The lifting mechanism is a rotary lifting mechanism, and the wire-winding housing and the wire-wrapping housing are separated, and the wire-winding housing and the wire-wrapping housing are separated and placed front and back); Figure 3 Schematic diagram of the equipment structure for broken strand repair Figure 3 (The lifting mechanism is a linear lifting mechanism, and the wire drawing housing and the wire wrapping housing are separated); Figure 4 Schematic diagram of the equipment structure for broken strand repair Figure 4 (The lifting mechanism is a rotary lifting mechanism, and the wire drawing housing and the wire wrapping housing are combined); Figure 5 Schematic diagram of the wire drawing mechanism structure; Figure 6 Schematic diagram of the wire wrapping mechanism structure; Figure 7 It is a schematic diagram of the feeding mechanism structure; Figure 8 Schematic diagram of the rotary lifting mechanism structure; Figure 9 It is a schematic diagram of the walking mechanism structure; Figure 10 Schematic diagram of equipment working for broken strand repair Figure 1 (initial state); Figure 11 Broken strand repair execution equipment working diagram Figure 2 (working status); Figure 12 Schematic diagram of the equipment for broken strand repair mounted on a multirotor aircraft.

[0019] In the figure, 1 is the wire-straightening mechanism, 2 is the wire-wrapping mechanism, 3 is the feeding mechanism, 4 is the lifting mechanism, 5 is the wire-straightening housing, 6 is the wire-wrapping housing, 7 is the camera device, 8 is the material blocking plate, 9 is the repair clamp, 10 is the walking mechanism, 11 is the broken strand line, and 12 is the multi-rotor aircraft. 101 - Threading motor, 102 - Threading base, 103 - Threading connecting rod, 104 - Threading clamp, 105 - Threading extension motor, 106 - Threading extension base, 107 - elastic block; 201—wire wrapping motor, 202—wire wrapping base, 203—wire wrapping connecting rod, 204—wire wrapping clamp, 205—wire wrapping extension motor, 206—wire wrapping extension base; 301 - feed base, 302 - feed cover, 303 - feed push stop, 304 - sleeve, 305 - feed fixing seat, 306 - spring; 401 - rotating motor, 402 - rotating fixed seat, 403 - shaft; 1001—travel motor, 1002—travel wheel, 1003—travel bracket, 1004—bearing. DETAILED DESCRIPTION

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] Example 1: Figures 1 to 12 As shown, a broken strand repair execution device for power lines includes a traveling mechanism 10 that can be fixed to a multi-rotor aircraft 12, a lifting mechanism 4 fixed to a traveling support 1003 or the multi-rotor aircraft 12, a wire-straightening mechanism 1 fixed to a wire-straightening housing 5, a wire-wrapping mechanism 2 fixed to a wire-wrapping housing 6, and a material blocking plate 8 and a feeding mechanism 3 located on both sides of the wire-wrapping mechanism 2 and fixed above the wire-wrapping housing 6. The wire-straightening housing 5 and the wire-wrapping housing 6 are interconnected by a shaft 4 and can be separated or combined. A camera device 7 is fixed to the wire-wrapping housing 6 to facilitate real-time observation of the wrapping condition.

[0022] Preferably, the camera device 7 is a high-definition network camera.

[0023] Preferably, the above-mentioned wire-snapping mechanism 1 includes a wire-snapping motor 101 having one end fixedly connected to a wire-snapping base 102 and the other end connected to a wire-snapping connecting rod 103 via a rotating shaft; a wire-snapping extension motor 105 having one end fixedly connected to a wire-snapping extension base 106 and the other end fixedly connected to the bottom end of the wire-snapping base 102; a wire-snapping clamp 104 connected to the wire-snapping connecting rod 103 and the wire-snapping base 102 via a rotating shaft, respectively; and the wire-snapping extension base 106 fixedly connected to the bottom surface of the wire-snapping housing 5. The wire-snapping clamp 104 is a semicircular movable block having an elastic block 107, such as sponge, rubber, or foam, fixed therein to accommodate various specifications of power lines.

[0024] Preferably, the above-mentioned wire wrapping mechanism 2 includes a wire wrapping motor 201, one end of which is fixedly connected to the wire wrapping base 202 and the other end of which is connected to the wire wrapping connecting rod 203 by a rotating shaft; a wire wrapping extension motor 205, one end of which is fixedly connected to the wire wrapping extension base 206 and the other end of which is fixedly connected to the bottom end of the wire wrapping base 202; a wire wrapping clamp 204 which is respectively connected to the wire wrapping connecting rod 203 and the wire wrapping base 202 by a rotating shaft; and the wire wrapping extension base 206 is fixedly connected to the bottom surface of the wire wrapping shell 6.

[0025] Preferably, the feed mechanism 3 comprises a feed base 301 and a feed fixing seat 305 fixed above the wire housing 6, a feed cover 302 fixed to the upper end of the feed base 301 via a slide rail, a feed pusher 303 engaging with the feed base 301 via a slot, and a sleeve 304 secured at each end to the feed pusher 303 and the feed fixing seat 305. The feed base 301 accommodates the repair clamp 9 and is sealed by the feed cover 302 to prevent it from falling out. The sleeve 304 is a gas spring or damping mechanism, coated with a spring 306.

[0026] Preferably, the lifting mechanism 4 is a rotary lifting mechanism, comprising a rotary mounting base 402 fixed to the side of the traveling support 1003 or to the multirotor aircraft 12, a rotary motor 401 fixed within the rotary mounting base 402, and a shaft 403 inserted into the traveling support 1003 via a bearing 1004 and fixedly connected to the rotary motor 401. The rotary motor 401 is a high-torque motor.

[0027] Preferably, the rotary motor 401 is a robot joint motor from Moweidu or RMD.

[0028] Preferably, the above-mentioned lifting mechanism 4 is a linear lifting mechanism, which can achieve linear lifting through a push rod motor with one end fixed on the multi-rotor aircraft 12 and the other end fixed to the wire wrapping shell 6 and the wire drawing shell 5. At this time, the shaft 403 and the walking bracket 1003 are limited by the sliding groove.

[0029] Preferably, the walking mechanism 10 comprises a walking bracket 1003 fixed on the multirotor aircraft 12, a walking motor 1001 fixed in the walking bracket 1003, and a walking wheel 1002 connected to the walking motor 1001. The walking motor 1001 is a high-torque motor.

[0030] Example 2: Figure 10-11 As shown, preferably, the above-mentioned broken strand repair execution equipment is divided into five steps when working: 1) the walking mechanism 10 walks to the vicinity of the broken strand line 11, and the lifting mechanism 4 raises the wire drawing mechanism 1, the wire wrapping mechanism 2, the feeding mechanism 3, etc. to a suitable position; 2) the wire drawing clamp 104 is raised to the bottom of the broken strand line 11 by the wire drawing extension motor 105, and then the wire drawing clamp 104 is circled to cover the broken strand line 11 by the wire drawing motor 101; 3) the walking mechanism 10 moves forward to the position to be repaired Position, the wire-wrapping extension motor 205 sinks, and the repair clamps 9 are fed into the wire-wrapping mechanism 2 in sequence through the feeding mechanism 3; 4) the wire-wrapping extension motor 205 rises to the bottom of the line to be repaired, and then the repair clamps 9 are clamped by the wire-wrapping motor 201 to tighten the broken line 11; 5) repeat the above steps 3 and 4 until the repair is completed or the repair clamps 9 are fully used. At this time, the wire-winding mechanism 1 and the wire-wrapping mechanism 2 return to their initial positions, and the lifting mechanism 4 descends to complete the operation.

[0031] Preferably, the above-mentioned repair clamp 9 is designed as a cable tie with multiple layers of buckles, which can adapt to power lines of various specifications.

[0032] Preferably, the wire drawing clamp 104 and the wire wrapping clamp 204 are of a threaded quick-release design, which can be adjusted and replaced according to the size of the power line and adapt to power lines of various specifications.

[0033] Preferably, the above-mentioned winding motor 101, winding extension motor 15, wrapping motor 201 and wrapping extension motor 205 use a push rod with a Royle encoder.

[0034] The above description is merely an example of a specific embodiment of the present invention, and the scope of protection of the present invention is not limited thereto. Those skilled in the art will readily find variations or alternatives within the technical scope disclosed herein, and such variations or alternatives should be encompassed within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A device for repairing broken strands of a power line, mounted on a multi-rotor aircraft (12), characterized in that: The invention comprises a walking mechanism (10) fixed on a multi-rotor aircraft (12), a lifting mechanism (4) fixed on a walking support (1003) or the multi-rotor aircraft (12), a wire drawing mechanism (1) fixed on a wire drawing housing (5), a wire wrapping mechanism (2) fixed on a wire wrapping housing (6), a material blocking plate (8) located on both sides of the wire wrapping mechanism (2) and fixed above the wire wrapping housing (6), and a feeding mechanism (3); The wire-strapping housing (5) and the wire-wrapping housing (6) are connected to each other via a shaft (403), and the wire-strapping housing (5) and the wire-wrapping housing (6) can be separated or combined; a camera device (7) is fixed on the wire-wrapping housing (6) to facilitate real-time observation of the wrapping condition.

2. The broken strand repair execution device for power lines according to claim 1, characterized in that: The above-mentioned threading mechanism (1) includes a threading motor (101) having one end fixedly connected to the threading base (102) and the other end connected to the threading connecting rod (103) by a rotating shaft; a threading extension motor (105) having one end fixedly connected to the threading extension base (106) and the other end fixedly connected to the bottom end of the threading base (102); a threading clamp (104) respectively connected to the threading connecting rod (103) and the threading base (102) by a rotating shaft; the threading extension base (106) is fixedly connected to the bottom surface of the threading shell (5); The wire drawing clamp (104) is a semicircular movable block, and an elastic block (107) is fixed inside the clamp. The elastic block (107) is made of sponge, rubber or foam and is suitable for power lines of various specifications.

3. The broken strand repair execution device for power lines according to claim 2, characterized in that: The wire wrapping mechanism (2) comprises a wire wrapping motor (201) having one end fixedly connected to the wire wrapping base (202) and the other end connected to the wire wrapping connecting rod (203) via a rotating shaft; a wire wrapping extension motor (205) having one end fixedly connected to the wire wrapping extension base (206) and the other end fixedly connected to the bottom end of the wire wrapping base (202); a wire wrapping clamp (204) respectively connected to the wire wrapping connecting rod (203) and the wire wrapping base (202) via a rotating shaft; and the wire wrapping extension base (206) is fixedly connected to the bottom surface of the wire wrapping housing (6).

4. The broken strand repair execution device for power lines according to claim 2, characterized in that: The feeding mechanism (3) comprises a feeding base (301) and a feeding fixed seat (305) fixed above the wire wrapping shell (6), a feeding cover (302) fixed to the upper end of the feeding base (301) via a slide rail, a feeding push block (303) engaged with the feeding base (301) via a slot, and a sleeve (304) with both ends respectively fixed to the feeding push block (303) and the feeding fixed seat (305); The feed base (301) can be used to place a repair clamp (9) inside and is sealed by a feed cover (302) to prevent the repair clamp (9) from falling off; the sleeve (304) is a gas spring or a damping mechanism, and is coated with a spring (306) on the outside.

5. The broken strand repair execution device for power lines according to claim 4, characterized in that: The lifting mechanism (4) is a rotary lifting mechanism, comprising a rotary fixing seat (402) fixed to the side of the walking bracket (1003) or the multi-rotor aircraft (12), a rotary motor (401) fixed in the rotary fixing seat (402), and a shaft (403) inserted into the walking bracket (1003) through a bearing (1004) and fixedly connected to the rotary motor (401).

6. The broken strand repair execution device for power lines according to claim 1, characterized in that: The lifting mechanism (4) is a linear lifting mechanism, which can realize linear lifting through a push rod motor with one end fixed to the multi-rotor aircraft (12) and the other end fixed to the wire wrapping shell (6) and the wire drawing shell (5). At this time, the shaft (403) and the walking bracket (1003) are limited by the sliding groove.

7. The broken strand repair execution device for power lines according to claim 1, characterized in that: The walking mechanism (10) comprises a walking bracket (1003) fixed on the multi-rotor aircraft (12), a walking motor (1001) fixed in the walking bracket (1003), and a walking wheel (1002) connected to the walking motor (1001).

8. The method for using the broken strand repair execution device for power lines according to claim 1, characterized in that: The above-mentioned broken strand repair execution equipment is divided into five steps when working: 1) The walking mechanism (10) moves to the vicinity of the broken strand line (11), and the lifting mechanism (4) raises the wire drawing mechanism (1), the wire wrapping mechanism (2), the feeding mechanism (3), etc. to a suitable position; 2) raising the wire drawing clamp (104) to the bottom of the broken strand line (11) by the wire drawing extension motor (105), and then encircling the wire drawing clamp (104) to cover the broken strand line (11) by the wire drawing motor (101); 3) The walking mechanism (10) moves forward to the position to be repaired, the wire wrapping extension motor (205) sinks, and the repair clamps (9) are sequentially fed into the wire wrapping mechanism (2) through the feeding mechanism (3); 4) The wire-wrapping extension motor (205) rises to the bottom of the line to be repaired, and the wire-wrapping motor (201) clamps the repair clamp (9) to tighten the broken line (11); 5) Repeat the above steps 3) and 4) until the repair is completed or the repair clamp (9) is fully used. At this time, the wire-winding mechanism (1) and the wire-wrapping mechanism (2) return to their initial positions, and the lifting mechanism (4) descends to complete the operation.

9. The broken strand repair execution device for power lines according to claim 1, characterized in that: The above-mentioned repair clamp (9) is a cable tie type design with multiple layers of buckles, which is suitable for power lines of various specifications.

10. The broken strand repair execution device for power lines according to claim 1, characterized in that: The wire drawing clamp (104) and the wire wrapping clamp (204) are of a threaded quick-release design and can be adjusted and replaced according to the size of the power line, adapting to power lines of various specifications.

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