A baffle-type distillation tower
The tower segment splicing structure and drive mechanism of the baffle-type distillation tower solve the problems of difficult maintenance and high safety risks of the distillation tower, achieve rapid maintenance and efficient operation, and reduce costs and downtime losses.
Patent Information
- Application Number
- CN202510983198.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-07-17
AI Technical Summary
Existing distillation towers face problems such as difficulty in maintenance, high safety risks, low efficiency and high costs during maintenance. In particular, small and medium-sized distillation towers cannot be entered for operation, resulting in long maintenance cycles and affecting production progress.
The tower section splicing structure of the partition-type distillation tower is adopted, and multiple tower sections are connected by flanges. Partitions and tower plates are arranged inside. The driving mechanism and lifting support mechanism are used to realize rapid disassembly and installation, and the space inside the tower can be flexibly adjusted to meet the separation requirements of different material systems.
It is easy to transport and install, quickly locate the faulty tower section for replacement, improve equipment utilization, reduce maintenance costs, improve equipment versatility and adaptability, and achieve efficient operation.
Smart Images

Figure CN120502118B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of distillation towers, and in particular to a baffle-type distillation tower. Background Art
[0002] Distillation towers are widely used as core equipment for separating and purifying mixtures. Currently, these towers typically utilize a monolithic design, which ensures tightness and stability during manufacturing and installation. However, when internal faults occur, such as damaged trays, clogged packing, or loose internal components, repairs present numerous challenges.
[0003] For large distillation towers, maintenance personnel can enter the tower to work, but due to the small internal space and complex environment of the distillation tower, not only is the operation extremely inconvenient, but they may also face safety risks such as harmful gas residue, hypoxia, and falling from heights, posing a serious threat to the personal safety of maintenance personnel.
[0004] However, for small and medium-sized distillation towers, maintenance personnel cannot enter the tower to perform operations. They can only use related tools to repair the internal parts of the distillation tower. This is not only difficult to repair, but also inefficient and has a long maintenance cycle, which in turn affects production progress and increases enterprise operating costs. Therefore, the above problems need to be solved urgently. Summary of the Invention
[0005] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a baffle-type distillation tower.
[0006] The present invention provides a baffle-type distillation tower, comprising
[0007] The tower body includes a tower section in the middle and heads at both ends;
[0008] The tower sections include a plurality of tower sections, each having a flange plate for interconnection at both ends, and are divided into a first tower section and a second tower section by different internal structures;
[0009] A partition extending along the axial direction is provided inside the first tower section for dividing the inner cavity of the first tower section into an independent pre-separation area and a main separation area;
[0010] The pre-separation zone and the main separation zone are respectively provided with a first tray with the same structure;
[0011] The first tray is semicircular, and is provided with a first inlet weir and a first outlet weir at both ends close to the partition plate.
[0012] A second circular tower plate is provided in the second tower section;
[0013] The second tray is provided with a second inlet weir and a second outlet weir arranged in a radial direction, and the arrangement direction is parallel to the partition plate;
[0014] The first tower plate and the second tower plate are respectively connected to the tower section in a sliding manner via a driving mechanism, and the sliding direction is parallel to the axis direction of the tower section;
[0015] The driving mechanism includes a screw rod located outside the tower section and a slider sleeved on the screw rod;
[0016] The tower section is provided with matching strip holes corresponding to the sliders, for connecting the sliders to the first tower plate or the second tower plate;
[0017] The first tower plate and the second tower plate are respectively provided with corresponding docking plates corresponding to the sliders;
[0018] The length of the docking plate is relatively greater than the length of the strip-shaped hole, and is used for slidingly sealing the strip-shaped hole.
[0019] Further,
[0020] The two ends of the screw rod are respectively provided with a forward thread and a reverse thread with opposite rotation directions, for driving the corresponding slider to move in the opposite direction;
[0021] The forward thread and the reverse thread are respectively of multi-stage structure with different pitches, and are used to drive the sliders to form a stroke difference;
[0022] The pitch of the end where the multi-stage forward thread and the reverse thread are close to each other is relatively small.
[0023] Further,
[0024] A protective cover is further provided on the tower section corresponding to the screw rod;
[0025] The protective cover is a closed structure, and a stepping motor for driving the screw rod is provided on the outside;
[0026] A first worm is installed at the output end of the stepping motor;
[0027] One end of the first worm away from the stepping motor extends to the inside of the protective cover, and the axis direction is perpendicular to the lead screw;
[0028] The lead screw and the first worm are drivingly connected via a matching first worm gear.
[0029] Further,
[0030] The first tower section is slidably connected to the partition, and a matching sliding groove is provided on the inner wall corresponding to the partition;
[0031] The two ends of the partition in the vertical direction are respectively provided with a docking male head and a docking female head for forming a sealed connection.
[0032] Further,
[0033] A driving assembly is further provided inside the partition for driving the partition and the slide groove to slide relative to each other;
[0034] The driving assembly includes a second worm extending in a vertical direction and a rotating shaft perpendicular to the second worm;
[0035] The middle of the rotating shaft is drivingly connected to the second worm through the second worm gear, and both ends extend to the outside of the partition and are installed with corresponding gears;
[0036] A matching rack is provided on the inner wall of the slideway corresponding to the gear and is fixedly connected to the rack.
[0037] Further,
[0038] A communicating hole coaxial with the second worm is provided on the top of the partition plate for driving the second worm;
[0039] The top of the second worm is provided with a hexagonal countersunk hole for docking with an external driving wrench.
[0040] Further,
[0041] The outside of the tower section is also provided with a supporting ear;
[0042] The number of the supporting ears includes multiple and arranged in an array;
[0043] The plurality of support ears are connected by connecting rods to form a support frame;
[0044] Two adjacent support frames are connected via a lifting support mechanism, which is used to drive the two tower sections to rise and fall relative to each other.
[0045] Further,
[0046] The lifting support mechanism includes a base plate and a support plate parallel to each other;
[0047] The bottom plate and the support plate are connected via a hydraulic cylinder, and both sides are connected to the two support frames respectively;
[0048] The cylinder body of the hydraulic cylinder is fixedly mounted on the base plate and connected to the support plate via a piston rod.
[0049] Further,
[0050] A protective component is also provided between the base plate and the support plate;
[0051] The protection assembly includes three threaded sleeves evenly arranged around the hydraulic cylinder;
[0052] The threaded sleeve is rotatably mounted on the bottom plate, with its axis parallel to the extension and contraction direction of the hydraulic cylinder;
[0053] The support plate is provided with a matching threaded rod corresponding to the threaded sleeve;
[0054] The threaded rod is fixedly mounted on the support plate and is threadedly connected to the threaded sleeve for auxiliary support of the support plate.
[0055] Further,
[0056] The bottom plate is further provided with corresponding large gear rings corresponding to the three threaded sleeves;
[0057] The large gear ring is rotatably mounted on the base plate through a support sleeve, the inner ring is engaged with the three threaded sleeves, and the outer ring is driven by the servo motor through a reducer;
[0058] The support sleeve is fixedly mounted on the base plate and is rotationally connected to the threaded sleeve via bearings.
[0059] The advantages and positive effects of the present invention are:
[0060] This technical solution uses a tower segment splicing structure to decompose the traditional integral tower body into standardized units, which is not only convenient for transportation but also convenient for on-site installation. When the equipment fails, the faulty tower segment can be accurately located and quickly disassembled and replaced, avoiding long-term downtime for maintenance, significantly improving equipment utilization, and reducing maintenance costs and downtime losses.
[0061] By configuring the first tower section and the second tower section with different structures, the internal mass transfer space of the distillation tower can be quickly reconstructed by simply adjusting the combination order and quantity of the two types of tower sections, and the separation requirements of different material systems can be flexibly adapted. This improves the versatility of the equipment, realizes multiple uses of one machine, and reduces the company's equipment procurement and management costs.
[0062] By setting up movable first and second trays, the gas-liquid mass transfer contact conditions can be optimized in real time according to material characteristics, operating load and process requirements. This dynamic adjustment mechanism enables the distillation tower to maintain efficient operation under different operating conditions, significantly improving the equipment's adaptability and operational flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0063] Figure 1 A schematic structural diagram of a baffle-type distillation tower provided in an embodiment of the present invention;
[0064] Figure 2 A schematic structural diagram of the first tower section of a baffle-type distillation tower provided in an embodiment of the present invention;
[0065] Figure 3 A schematic structural diagram of a chute of a baffle-type distillation tower provided in an embodiment of the present invention;
[0066] Figure 4 A schematic structural diagram of a baffle of a baffle-type distillation tower provided in an embodiment of the present invention;
[0067] Figure 5 A schematic structural diagram of a drive assembly for a baffle-type distillation column according to an embodiment of the present invention;
[0068] Figure 6 A schematic structural diagram of the second tower section of a baffle-type distillation tower provided in an embodiment of the present invention;
[0069] Figure 7 A schematic structural diagram of a slider of a baffle-type distillation column provided in an embodiment of the present invention;
[0070] Figure 8 A schematic structural diagram of a protective cover for a baffle-type distillation tower provided in an embodiment of the present invention;
[0071] Figure 9 A schematic structural diagram of a support ear of a baffle-type distillation column provided in an embodiment of the present invention;
[0072] Figure 10 A schematic structural diagram of a lifting support mechanism for a baffle-type distillation column provided in an embodiment of the present invention;
[0073] Figure 11 A schematic structural diagram of a support sleeve for a baffle-type distillation tower provided in an embodiment of the present invention.
[0074] The text labels in the figure are as follows: 100-tower body; 110-feed port; 120-heat exchanger; 130-reboiler; 200-first tower section; 201-chute; 202-rack; 210-partition plate; 211-male connector; 212-female connector; 213-second worm; 214-rotating shaft; 215-second worm gear; 216-gear; 220-first tower plate; 221-first inlet weir; 222-first outlet weir; 223-first downcomer; 300-second Tower section; 310-second tower plate; 311-second inlet weir; 312-second outlet weir; 313-second downcomer; 400-screw; 401-first worm gear; 410-slider; 420-docking plate; 430-protective cover; 440-stepping motor; 441-first worm gear; 500-support ear; 510-connecting rod; 520-base plate; 521-threaded sleeve; 530-support plate; 531-threaded rod; 540-hydraulic cylinder; 550-large ring gear; 551-support sleeve. DETAILED DESCRIPTION
[0075] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present invention.
[0076] Please refer to Figure 1-11 , this embodiment provides a baffle-type distillation tower, including a tower body 100, wherein the tower body 100 includes a tower section in the middle and heads at both ends; the number of the tower sections includes multiple, and flanges for mutual connection are respectively provided at both ends, and the tower sections are divided into a first tower section 200 and a second tower section 300 according to different internal structures; the interior of the first tower section 200 is provided with a baffle 210 extending along the axial direction, for dividing the inner cavity of the first tower section 200 into an independent pre-separation area and a main separation area; the pre-separation area and the main separation area are respectively provided with a first tower plate 220 of the same structure; the first tower plate 220 is semicircular, and a first inlet weir 221 and a first outlet weir 222 are respectively provided at both ends close to the baffle 210; the second tower section 300 is provided with a circular second tower plate 310; the second tower The plate 310 is provided with a second inlet weir 311 and a second outlet weir 312 arranged radially, and the arrangement direction is parallel to the partition plate 210; the first tower plate 220 and the second tower plate 310 are respectively connected to the tower section in a sliding manner through a driving mechanism, and the sliding direction is parallel to the axial direction of the tower section; the driving mechanism includes a screw rod 400 located outside the tower section and a slider 410 sleeved on the screw rod 400; a matching strip hole is provided on the tower section corresponding to the slider 410, for connecting the slider 410 with the first tower plate 220 or the second tower plate 310; corresponding docking plates 420 are provided on the first tower plate 220 and the second tower plate 310 corresponding to the slider 410; the length of the docking plate 420 is relatively larger than the length of the strip hole, and is used to slide and seal the strip hole.
[0077] In this embodiment, the tower body 100 includes heads at both ends and a tower body in the middle; the tower body is formed by connecting multiple tower sections using flanges at both ends; the tower sections are divided into a first tower section 200 and a second tower section 300 according to different internal structures; at the same time, the first tower section 200 also includes a special tower section with a feed port 110 on one side; the second tower section 300 also includes a special tower section with a connecting port for connecting to the heat exchanger 120 and the reboiler 130.
[0078] In this embodiment, the interior of the first tower section 200 is provided with a partition 210 extending in the axial direction, which is used to separate the interior of the first tower section 200 into an independent pre-separation area and a main separation area; when the tower body is spliced, multiple first tower sections 200 are continuously installed in the middle to form a partition-type distillation tower; on the contrary, if the entire tower body is spliced by the second tower sections 300, a conventional distillation tower will be formed.
[0079] In this embodiment, the pre-separation zone and the main separation zone have the same cross-sectional structure and size, so a first tower plate 220 with the same structure is installed; the first tower plate 220 is respectively provided with a first inlet weir 221 and a first outlet weir 222 at both ends along the straight side direction; at the same time, the first tower plate 220 is located on the side of the first outlet weir 222 away from the first inlet weir 221 and is also provided with a corresponding through hole and a first downcomer 223 extending downward.
[0080] In this embodiment, a circular second tower plate 310 is provided inside the second tower section 300; a second inlet weir 311 and a second outlet weir 312 are respectively provided at both ends of the second tower plate 310 in the radial direction; at the same time, the second tower plate 310 is located on the side of the second outlet weir 312 away from the second inlet weir 311 and is also provided with a corresponding through hole and a second downcomer 313 extending downward.
[0081] In this embodiment, the driving mechanism is located outside the tower section, and includes a screw rod 400 extending along the axis of the tower section and a slider 410 threadedly connected to the screw rod 400; the two ends of the screw rod 400 are rotatably mounted on the outer wall of the tower section through bearings; the slider 410 is connected to the internal docking plate 420 through a strip hole on the side wall of the tower section; the width of the strip hole matches the width of the slider 410, thereby effectively limiting the slider 410 from rotating with the screw rod 400; at the same time, the length of the strip hole is much larger than the length of the slider 410, so that the slider 410 can slide arbitrarily within a range.
[0082] In this embodiment, the docking plate 420 is integrally formed with the first tower plate 220 , and is located between the first inlet weir 221 and the first outlet weir 222 and at one end away from the partition plate 210 .
[0083] In this embodiment, the docking plate 420 is integrally formed with the second tower plate 310 and is located at the edge between the second inlet weir 311 and the second outlet weir 312 .
[0084] In this embodiment, the docking plate 420 is respectively located on the upper and lower sides of the first tower plate 220 / the second tower plate 310, and the outer edge is in contact with the inner wall of the first tower section 200 / the second tower section 300, and its length is relatively larger than the length of the strip hole, so that it can be connected to the slider 410 through the strip hole and the strip hole can be sealed.
[0085] In a preferred embodiment, the two ends of the screw rod 400 are respectively provided with a forward thread and a reverse thread with opposite rotation directions, which are used to drive the corresponding slider 410 to move in the opposite direction; the forward thread and the reverse thread are respectively multi-section structures with different pitches, which are used to drive the sliders 410 to form a stroke difference; the pitch of the end where the multi-section forward thread and the reverse thread are close to each other is relatively small.
[0086] In this embodiment, forward threads and reverse threads are respectively provided at both ends of the screw rod 400. The forward threads and reverse threads respectively include multiple sections with different pitches, which are used to drive different sliders 410 to slide in different directions and distances, so that the multiple sliders 410 always maintain equal distances.
[0087] In this embodiment, five corresponding tower plates are usually installed in the tower section; among them, the tower plate in the middle is fixedly installed on the tower section or the corresponding slider and the screw rod 400 are installed in the middle of the screw rod 400 through bearings, and the tower plates on both sides slide to the corresponding sides respectively during the rotation of the screw rod 400.
[0088] In this embodiment, the ratio of the thread pitches of the two sections on the same side of the screw rod 400 is 1:3, and the thread pitch near the middle is relatively small.
[0089] In a preferred embodiment, a protective cover 430 is further provided on the tower section corresponding to the screw rod 400; the protective cover 430 is a closed structure, and a stepper motor 440 for driving the screw rod 400 is provided on the outside; a first worm 441 is installed at the output end of the stepper motor 440; the first worm 441 extends from one end of the stepper motor 440 to the inside of the protective cover 430, and the axial direction is perpendicular to the screw rod 400; the screw rod 400 and the first worm 441 are driven and connected by a matching first worm gear 401.
[0090] In this embodiment, the protective cover 430 includes a rectangular frame welded to the outer wall of the tower section and an end cover installed on the frame; the end cover and the frame are fastened together by bolts, thereby ensuring that the protective cover 430 can seal the strip hole and that the interior can be operated by removing the end cover.
[0091] In this embodiment, the screw rod 400 is a stepped shaft, the diameter of which is relatively large in the middle and relatively small at both ends, thereby effectively ensuring that the corresponding sliders 410 can be connected with the corresponding external threads.
[0092] In this embodiment, the screw rod 400 is driven by a stepper motor 440; the stepper motor 440 is fixedly mounted on the outside of the protective cover 430 and is driven and connected to the screw rod 400 through a first worm 441; a corresponding first worm wheel 401 is provided on the screw rod 400 corresponding to the first worm 441; the stepper motor 440 and the screw rod 400 are connected by a worm gear mechanism, which not only satisfies the transmission connection, but also realizes the self-locking of the screw rod 400, thereby preventing the spacing of the tower plates from changing.
[0093] In a preferred embodiment, the first tower section 200 is slidably connected to the partition 210, and a matching slide groove 201 is provided on the inner wall corresponding to the partition 210; the two ends of the partition 210 in the vertical direction are respectively provided with a docking male head 211 and a docking female head 212 for forming a sealed connection.
[0094] In this embodiment, the partition 210 is slidably installed on the first tower section 200, and at the same time, embedded sliding grooves 201 are respectively provided on the inner wall of the first tower section 200 corresponding to both sides of the partition 210; by adopting the embedded sliding grooves 201, not only the sliding direction of the partition 210 can be limited, but also the flatness of the inner wall of the first tower section 200 can be ensured, thereby reducing the impact on distillation.
[0095] In this embodiment, the docking female head 212 has a U-shaped groove structure, and the groove width is relatively smaller than the thickness of the partition 210, thereby ensuring the surface flatness of the partition after splicing; the docking male head 211 has a raised structure and matches the U-shaped groove. By plugging it into the docking female head 212, a complete partition can be formed between the two partitions 210.
[0096] In this embodiment, the length of the docking male head 211 matches the inner diameter of the first tower section 200 , and sealing portions with the same height as the first tower section 200 but the same thickness as the partition 210 are provided at both ends to form a sealed connection with the slide groove 201 .
[0097] In a preferred embodiment, a driving assembly is further provided inside the partition 210 for driving the partition 210 and the slide 201 to slide against each other; the driving assembly includes a second worm 213 extending in a vertical direction and a rotating shaft 214 perpendicular to the second worm 213; the middle of the rotating shaft 214 is driven and connected to the second worm 213 through a second worm gear 215, and both ends extend to the outside of the partition 210 and are respectively equipped with corresponding gears 216; a matching rack 202 is provided on the inner wall of the slide 201 corresponding to the gear 216, and is fixedly connected to the rack 202.
[0098] In this embodiment, the driving assembly is arranged inside the partition 210, including a second worm 213 and a rotating shaft 214 that are perpendicular to each other; the second worm 213 extends in a vertical direction so that it can be operated through the top of the partition 210; the rotating shaft 214 is driven and connected to the second worm 213 through the second worm wheel 215.
[0099] In this embodiment, both ends of the rotating shaft 214 extend to the outside of the partition 210 respectively, and are installed with gears 216; the gear 216 is located inside the slide groove 201, and is meshed with the rack 202 in the slide groove 201. By driving the second worm 213 to rotate, the partition 210 can be effectively driven to rise and fall relative to the slide groove 201; at the same time, the second worm 213 and the second worm gear 215 can also form a self-locking function. When the two adjacent partitions 210 are docked and pressed and sealed through the corresponding docking male head 211 and the docking female head 212, the self-locking function can also be used to prevent the docking male head 211 and the docking female head 212 from accidentally loosening, thereby affecting the sealing effect.
[0100] In this embodiment, the cross-section of the slide groove 201 is a horizontal convex shape, and the width of the side closer to the partition 210 is relatively small, which is used to form a sliding seal between the partition 210; the width of the side away from the partition 210 is relatively large, which is used to install the rack 202 and connect it with the gear 216.
[0101] In a preferred embodiment, the top of the partition 210 is provided with a connecting hole coaxial with the second worm 213 for driving the second worm 213; the top of the second worm 213 is provided with a hexagonal countersunk hole for docking with an external drive wrench.
[0102] In this embodiment, a docking female head 212 is usually provided on the top of the partition 210; a connecting hole coaxial with the second worm 213 is provided in the U-shaped groove of the docking female head 212, so that the second worm 213 can be directly rotated through the connecting hole.
[0103] In this embodiment, a countersunk hole in the form of a regular hexagon is provided at one end of the second worm 213 close to the communicating hole, so that the countersunk hole can be connected to a corresponding hexagonal wrench.
[0104] In a preferred embodiment, the outside of the tower section is further provided with a support ear 500; the number of the support ears 500 includes multiple, and they are arranged in an array; the multiple support ears 500 are connected by a connecting rod 510 to form a support frame; the adjacent support frames are connected by a lifting support mechanism to drive the relative lifting between the two tower sections.
[0105] In this embodiment, there are multiple supporting ears 500, which are arranged in a circumferential array on the outer wall of the tower section and have two layers along the axial direction; the supporting ears 500 are connected by connecting rods 510, and a support frame can be formed on the outside of the tower section, thereby facilitating the lifting and lowering operations of the tower section.
[0106] In this embodiment, when the number of tower sections needs to be increased, a lifting support mechanism is installed between two adjacent tower sections, so that the tower section located above can be supported and lifted up, so that a new tower section can be installed directly between the two tower sections; conversely, a lifting support mechanism is installed between two tower sections, so that the tower section located above can be lifted up a short distance first, and then the tower section in the middle can be taken out.
[0107] In a preferred embodiment, the lifting support mechanism includes a base plate 520 and a support plate 530 that are parallel to each other; the base plate 520 and the support plate 530 are connected by a hydraulic cylinder 540, and the two sides are respectively connected to the two support frames; the cylinder body of the hydraulic cylinder 540 is fixedly installed on the base plate 520 and is connected to the support plate 530 through a piston rod.
[0108] In this embodiment, the hydraulic cylinder 540 is installed between the base plate 520 and the support plate 530 so that the support plate 530 and the base plate 520 can be lifted and lowered relative to each other, thereby enabling the two tower sections connected thereto to be lifted and lowered relative to each other.
[0109] In a preferred embodiment, a protective component is further provided between the base plate 520 and the support plate 530; the protective component includes three threaded sleeves 521 evenly arranged around the hydraulic cylinder 540; the threaded sleeve 521 is rotatably mounted on the base plate 520, and the axial direction is parallel to the telescopic direction of the hydraulic cylinder 540; a matching threaded rod 531 is provided on the support plate 530 corresponding to the threaded sleeve 521; the threaded rod 531 is fixedly mounted on the support plate 530 and is threadedly connected to the threaded sleeve 521 for auxiliary support of the support plate 530.
[0110] In this embodiment, the protective assembly includes three threaded sleeves 521 evenly arranged around the hydraulic cylinder 540 and threaded rods 531 correspondingly connected to the threaded sleeves; the threaded sleeves 521 are rotatably mounted on the base plate 520, and the threaded rods 531 are fixedly mounted on the support plate 530. By rotating the threaded sleeves 521, the relative displacement between the support plate 530 and the base plate 520 can also be driven; when the hydraulic cylinder 540 is raised and lowered, the threaded sleeves 521 and the threaded rods 531 also perform telescopic movement, thereby preventing loss of control due to hydraulic cylinder failure.
[0111] In a preferred embodiment, corresponding large gear rings 550 are further provided on the base plate 520 corresponding to the three threaded sleeves 521; the large gear ring 550 is rotatably mounted on the base plate 520 through a support sleeve 551, the inner ring is engaged with the three threaded sleeves 521, and the outer ring is connected to the servo motor through a reducer; the support sleeve 551 is fixedly mounted on the base plate 520, and is rotatably connected to the threaded sleeves 521 through bearings.
[0112] In this embodiment, the large gear ring 550 is connected to the base plate 520 through a support sleeve 551; the support sleeve 551 is installed coaxially with the hydraulic cylinder 540, and completely covers the hydraulic cylinder 540 and the threaded sleeve 521; the top of the large gear ring 550 is also provided with a top plate for sealing, and matching through holes are respectively provided on the top plate corresponding to the hydraulic cylinder 540 and the threaded sleeve 521, and a matching bearing seat is provided corresponding to the large gear ring 550.
[0113] In this embodiment, a portion of the large gear ring 550 is provided with a coaxial extension sleeve, and is installed on the bearing seat through the extension sleeve, thereby realizing the connection between it and the base plate 520; the inner and outer sides of the large gear ring 550 are respectively provided with internal teeth and external teeth, so that it can be engaged and connected with the threaded sleeve 521 through the internal teeth, and can also be engaged and connected with the servo motor through the external teeth.
[0114] In this embodiment, the bottom of the threaded sleeve 521 is rotatably connected to the bottom plate 520 via a bearing, and the top is rotatably connected to the top plate via a bearing, thereby effectively ensuring the installation stability of the threaded sleeve 521.
[0115] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core ideas. The above is only a preferred implementation method of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of the present invention.
Claims
1. A baffle-type distillation tower, characterized in that: include A tower body (100), the tower body (100) comprising a tower section located in the middle and heads located at both ends; The tower sections include a plurality of tower sections, each of which is provided with a flange for mutual connection at both ends, and are divided into a first tower section (200) and a second tower section (300) according to different internal structures; A partition plate (210) extending along the axial direction is provided inside the first tower section (200) for separating the inner cavity of the first tower section (200) into an independent pre-separation zone and a main separation zone; The pre-separation zone and the main separation zone are respectively provided with a first tray (220) having the same structure; The first tray (220) is semicircular, and is provided with a first inlet weir (221) and a first outlet weir (222) at both ends of a side close to the partition (210). A circular second tower plate (310) is provided in the second tower section (300); The second tray (310) is provided with a second inlet weir (311) and a second outlet weir (312) arranged in a radial direction, and the arrangement direction is parallel to the partition plate (210); The first tower plate (220) and the second tower plate (310) are respectively connected to the tower section in a sliding manner via a driving mechanism, and the sliding direction is parallel to the axis direction of the tower section; The driving mechanism comprises a screw rod (400) located outside the tower section and a slider (410) sleeved on the screw rod (400); The tower section is provided with a matching strip hole corresponding to the slider (410), for connecting the slider (410) to the first tower plate (220) or the second tower plate (310); The first tower plate (220) and the second tower plate (310) are respectively provided with corresponding docking plates (420) corresponding to the sliders (410); The length of the docking plate (420) is relatively greater than the length of the strip-shaped hole, and is used for slidingly sealing the strip-shaped hole; Both ends of the screw rod (400) are provided with a forward thread and a reverse thread with opposite rotation directions, respectively, for driving the corresponding slider (410) to move in the reverse direction; The forward thread and the reverse thread are respectively of multi-stage structure and have different pitches, and are used to drive the sliders (410) to form a stroke difference; The pitch of the end where the multi-stage forward thread and the reverse thread are close to each other is relatively small.
2. The baffle-type distillation tower according to claim 1, characterized in that A protective cover (430) is further provided on the tower section corresponding to the screw rod (400); The protective cover (430) is a closed structure, and a stepping motor (440) for driving the screw rod (400) is provided on the outside; A first worm (441) is installed at the output end of the stepping motor (440); One end of the first worm (441) away from the stepping motor (440) extends to the interior of the protective cover (430), and the axis direction is perpendicular to the lead screw (400); The lead screw (400) and the first worm (441) are drivingly connected via a matching first worm wheel (401).
3. The baffle-type distillation tower according to claim 1, characterized in that The first tower section (200) is slidably connected to the partition (210), and a matching sliding groove (201) is provided on the inner wall corresponding to the partition (210); A butt joint male connector (211) and a butt joint female connector (212) are respectively provided at both ends of the partition (210) in the vertical direction, for forming a sealed connection.
4. The baffle-type distillation tower according to claim 3, characterized in that A driving assembly is further provided inside the partition (210) for driving the partition (210) and the slide groove (201) to slide relative to each other; The driving assembly comprises a second worm (213) extending in a vertical direction and a rotating shaft (214) perpendicular to the second worm (213); The middle of the rotating shaft (214) is drivingly connected to the second worm (213) via a second worm gear (215), and both ends extend to the outside of the partition (210) and are respectively equipped with corresponding gears (216); A matching rack (202) is provided on the inner wall of the slide groove (201) corresponding to the gear (216) and is fixedly connected to the rack (202).
5. The baffle-type distillation tower according to claim 4, characterized in that A communicating hole coaxial with the second worm (213) is provided on the top of the partition (210) for driving the second worm (213); A hexagonal countersunk hole is provided on the top of the second worm (213) for docking with an external drive wrench.
6. The baffle-type distillation tower according to claim 1, characterized in that The exterior of the tower section is further provided with a support ear (500); The number of the supporting ears (500) includes multiple and is arranged in an array; The plurality of support ears (500) are connected via a connecting rod (510) to form a support frame; Two adjacent support frames are connected via a lifting support mechanism, which is used to drive the two tower sections to rise and fall relative to each other.
7. The baffle-type distillation tower according to claim 6, characterized in that The lifting support mechanism comprises a bottom plate (520) and a support plate (530) that are parallel to each other; The bottom plate (520) and the support plate (530) are connected via a hydraulic cylinder (540), and both sides are connected to the two support frames respectively; The cylinder body of the hydraulic cylinder (540) is fixedly mounted on the base plate (520) and is connected to the support plate (530) via a piston rod.
8. The baffle-type distillation tower according to claim 7, characterized in that A protective component is also provided between the bottom plate (520) and the support plate (530); The protection assembly comprises three threaded sleeves (521) evenly arranged around the hydraulic cylinder (540); The threaded sleeve (521) is rotatably mounted on the base plate (520), with its axis parallel to the extension and contraction direction of the hydraulic cylinder (540); A matching threaded rod (531) is provided on the support plate (530) corresponding to the threaded sleeve (521); The threaded rod (531) is fixedly mounted on the support plate (530) and is threadedly connected to the threaded sleeve (521) for auxiliary support of the support plate (530).
9. The baffle-type distillation tower according to claim 8, characterized in that The base plate (520) is further provided with corresponding large gear rings (550) corresponding to the three threaded sleeves (521); The large gear ring (550) is rotatably mounted on the base plate (520) via a support sleeve (551), the inner ring is meshedly connected with the three threaded sleeves (521), and the outer ring is driven and connected to the servo motor via a reducer; The support sleeve (551) is fixedly mounted on the base plate (520) and is rotationally connected to the threaded sleeve (521) via bearings.
Citation Information
Patent Citations
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