Carrying equipment for photovoltaic panel processing

By designing automated photovoltaic panel handling equipment and using motor drive threaded rods and chain drive systems, the problem of time-consuming, labor-intensive and damage of photovoltaic panels is solved, and efficient photovoltaic panel transportation and stacking is achieved.

CN120503854APending Publication Date: 2025-08-19HUANENG ZUOQUAN COAL&POWER CO LTD
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Patent Information

Application Number
CN202510549677.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-08-19

AI Technical Summary

Technical Problem

The existing photovoltaic panel handling equipment requires manual operation and labor-intensive operation, which can easily damage the photovoltaic panels, and insufficient transportation capacity, which affects processing efficiency.

Method used

A photovoltaic panel handling equipment including bottom plate, side plate frame, slide, and motor-driven photovoltaic panels are designed. The motor-driven threaded rod and chain transmission system are used to realize the automatic fixing, lifting and stacking of photovoltaic panels, combined with rubber rollers to reduce friction and improve handling efficiency.

Benefits of technology

It realizes automatic handling of photovoltaic panels, reduces manual operations, prevents bumps and damage, and improves transportation capacity and processing efficiency.

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Abstract

The invention relates to the technical field of photovoltaic panel processing, and discloses a carrying device for photovoltaic panel processing, which comprises a bottom plate and a plurality of photovoltaic panel bodies, and is characterized in that the top of the bottom plate is fixedly connected with a side plate frame, the side plate frame is of a C-shaped structure, the inner walls of the two sides of the side plate frame are fixedly connected with slide ways, the slide ways are of L-shaped structures, and the slide ways are fixedly connected with the top of the bottom plate. Two mounting shells are arranged between the two slideways, rollers are rotationally connected to the outer walls of the two ends of each mounting shell, the rollers roll in the slideways, a hanging buckle is fixedly connected to one end of each mounting shell, and a first motor is fixedly connected to the outer wall of the top of each mounting shell. The first motor drives the threaded rod to rotate, so that the sliding frame moves downwards, the placement frame and the protection frame are lowered, then the photovoltaic panel body is placed in the groove of the protection frame, the photovoltaic panel body is pushed to slide into the groove of the placement seat along the groove of the protection frame, and time and labor are saved.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic panel processing, in particular to a transport device for photovoltaic panel processing. Background Art

[0002] The core of photovoltaic facilities is the solar panel (also known as a photovoltaic panel). Currently, the main semiconductor materials used for power generation include monocrystalline silicon, polycrystalline silicon, amorphous silicon, and cadmium telluride. During production and transportation, photovoltaic panels often require handling. Due to their relative fragility, traditional stacking and handling methods can easily break the panels, leading to financial losses. Furthermore, existing handling equipment often relies on manual loading and unloading, unloading panels one by one, which is time-consuming and labor-intensive, and can easily damage the panels during handling.

[0003] After searching, a Chinese patent with the announcement number CN112490165A discloses a transport device for photovoltaic panel processing. The above patent can automatically unload the photovoltaic panels, reducing the damage caused by manual handling operations, but it still requires manual handling to the conveyor belt, which is not only time-consuming and labor-intensive, but also causes damage to the photovoltaic panels due to collisions, and the transportation capacity is insufficient, thereby affecting the processing and handling efficiency of the photovoltaic panels. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the present invention provides a handling equipment for photovoltaic panel processing, which is mainly used to solve the problem that manual handling to the conveyor belt is required, which is not only time-consuming and labor-intensive, but also causes damage to the photovoltaic panels due to collisions, and the transportation capacity is insufficient, thereby affecting the processing and handling efficiency of the photovoltaic panels.

[0006] (2) Technical solution

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A handling device for processing photovoltaic panels, comprising a base plate and a plurality of photovoltaic panel bodies, characterized in that the top of the base plate is fixedly connected to a side panel frame, the side panel frame is a C-shaped structure, the inner walls on both sides of the side panel frame are fixedly connected to a slide, the slide is an L-shaped structure, two mounting shells are provided between the two slides, the outer walls at both ends of the mounting shell are rotatably connected to rollers, the rollers roll in the slides, one end of the mounting shell is fixedly connected to a hook, the top outer wall of the mounting shell is fixedly connected to a first motor, the output end key of the first motor is connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to a sliding frame, the bottom end of the sliding frame is fixedly connected to a placement frame, the top of the placement frame is fixedly connected to a plurality of placement seats, the placement The top of the protective frame is fixedly connected to the top of the protective frame, and the top of the placement seat is provided with a groove. The multiple protective frames are fixedly connected to each other, and the other end of the protective frame is fixedly connected to an inclined block, wherein one side of the two protective frames is fixedly connected to a handle, and a connecting rod is clamped between the two handles. The top of the base plate is fixedly connected to the second motor, and the output end of the second motor is keyed to the driving shaft, one end of the driving shaft is rotatably connected to the inner wall of one side of the side plate frame, and a driven shaft is rotatably connected between the inner walls of both sides of the side plate frame, and the outer walls of the driving shaft and the driven shaft are keyed to multiple gears, and a chain is connected to each two gears for transmission, and the outer surface of the chain is fixedly connected to multiple hooks, which are clamped with the hanging buckle.

[0009] Furthermore, two guide shafts are slidably plugged into the top of the sliding frame, and the top ends of the guide shafts are fixedly connected to the mounting shell.

[0010] Based on the above solution, rubber pads are bonded into the grooves of the placement seats.

[0011] As a further solution of the present invention, an inspection cover is fixedly connected to the top of the side panel frame, and a shift block is integrally formed on one side outer wall of the inspection cover.

[0012] Furthermore, both sides of the base plate are rotatably connected to drive wheels, one side of the drive wheel is provided with a hub motor, and the output end of the hub motor is connected to the drive wheel.

[0013] Based on the above solution, two universal wheels are fixedly connected to the bottom of the base plate.

[0014] As a further solution of the present invention, a push handle is fixedly connected to the top of the base plate, and a controller is clamped on the outer wall of the push handle.

[0015] Furthermore, the controller is electrically connected to the first motor, the second motor and the hub motor.

[0016] Based on the above solution, a plurality of rubber rollers are rotatably connected in the groove of the protective frame.

[0017] (3) Beneficial effects

[0018] Compared with the prior art, the present invention provides a photovoltaic panel processing handling equipment having the following

[0019] Beneficial effects:

[0020] 1. By rotating the threaded rod driven by the first motor, the sliding frame moves downward, and then the placement frame and the protective frame are lowered. Then, the photovoltaic panel body is placed in the groove of the protective frame, and then the photovoltaic panel body is pushed to slide along the groove of the protective frame into the groove of the placement seat, saving time and effort.

[0021] 2. Rotate the protective frame inward so that the grooves of the protective frame engage with the two sides of the photovoltaic panel body, and then clamp the connecting rod between the two handles to fix the protective frame on both sides of the photovoltaic panel body, thereby preventing the photovoltaic panel body from falling during transportation.

[0022] 3. By driving the hook to rotate under the drive of the second motor and the transmission action of the chain, the hook and the installation shell are driven to move upward, and then the photovoltaic panel body is driven to lift upward, thereby freeing up space at the height of the photovoltaic panel body for stacking and improving transportation efficiency.

[0023] 4. The rubber roller reduces the friction between the photovoltaic panel body and the groove of the protective frame, making it easier, more convenient and faster to push the photovoltaic panel body. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the three-dimensional structure of a photovoltaic panel processing handling device according to embodiment 1 of the present invention;

[0025] Figure 2 This is a rear structural schematic diagram of embodiment 1 of a photovoltaic panel processing handling device proposed by the present invention;

[0026] Figure 3 This is a partially enlarged structural schematic diagram of embodiment 1 of a photovoltaic panel processing handling device proposed by the present invention;

[0027] Figure 4 This is a schematic diagram of the top view of the transporting state of embodiment 1 of a transporting device for processing photovoltaic panels proposed by the present invention;

[0028] Figure 5 This is a schematic cross-sectional structural diagram of a transporting state of embodiment 1 of a transporting device for processing photovoltaic panels proposed by the present invention;

[0029] Figure 6 This is an enlarged structural diagram of point A of Example 1 of a photovoltaic panel processing handling device proposed by the present invention;

[0030] Figure 7This is a partially enlarged structural schematic diagram of Example 2 of a photovoltaic panel processing handling equipment proposed by the present invention.

[0031] In the figure: 1. Base plate; 2. Side plate frame; 3. Slide; 4. Mounting shell; 5. Roller; 6. Sliding frame; 7. Guide shaft; 8. Threaded rod; 9. First motor; 10. Placement frame; 11. Hanging buckle; 12. Placement seat; 13. Rubber pad; 14. Protective frame; 15. Inclined block; 16. Handle; 17. Connecting rod; 18. Driving shaft; 19. Driven shaft; 20. Gear; 21. Chain; 22. Hook; 23. Second motor; 24. Inspection cover; 25. Photovoltaic panel body; 26. Driving wheel; 27. Hub motor; 28. Universal wheel; 29. Push handle; 30. Controller; 31. Rubber roller. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Example 1

[0034] Reference Figures 1-6, a photovoltaic panel processing and handling equipment, including a base plate 1 and a plurality of photovoltaic panel bodies 25, a side plate frame 2 is welded on the top of the base plate 1, the side plate frame 2 is a C-shaped structure, the inner walls of both sides of the side plate frame 2 are fixed with slides 3 by bolts, the slide 3 is an L-shaped structure, two mounting shells 4 are provided between the two slides 3, the outer walls of both ends of the mounting shell 4 are rotatably connected with rollers 5, the rollers 5 roll in the slide 3, one end of the mounting shell 4 is welded with a hook 11, the top outer wall of the mounting shell 4 is fixed with a first motor 9 by bolts, the output end of the first motor 9 is keyed to a threaded rod 8, the outer wall of the threaded rod 8 is threadedly connected to a sliding frame 6, the bottom end of the sliding frame 6 is welded with a placement frame 10, the top of the placement frame 10 is fixed with a plurality of placement seats 12 by bolts, and both sides of the placement frame 10 are rotatably connected to a plurality of protective frames 14, and the threaded rod 8 is driven by the first motor 9 to rotate, so that the sliding frame 6 moves The cam 14 is moved downward, and then the placement frame 10 and the protective frame 14 are lowered, thereby eliminating the steps of moving the photovoltaic panel body 25 up and down. The top of the protective frame 14 and the top of the placement seat 12 are both provided with grooves. The photovoltaic panel body 25 is placed in the groove of the protective frame 14, and then the photovoltaic panel body 25 is pushed to slide along the groove of the protective frame 14 into the groove of the placement seat 12. When the protective frame 14 is unfolded, the protective frame 14 and the groove of the placement seat 12 are flush. Multiple protective frames 14 are fixedly connected. The other end of the protective frame 14 is welded with a ramp block 15, wherein one side of the two protective frames 14 is fixed with a handle 16 by a bolt, and a clamping rod 17 is clamped between the two handles 16. The protective frame 14 is rotated inward so that the groove of the protective frame 14 is clamped with the two sides of the photovoltaic panel body 25, and then the clamping rod 17 is clamped between the two handles 16, so that the protective frame 14 is fixed to the two sides of the photovoltaic panel body 25.

[0035] A second motor 23 is fixed to the top of the base plate 1 by bolts, and the output end of the second motor 23 is keyed to the driving shaft 18, one end of the driving shaft 18 is rotatably connected to the inner wall of one side of the side plate frame 2, and a driven shaft 19 is rotatably connected between the inner walls of both sides of the side plate frame 2, and the outer walls of the driving shaft 18 and the driven shaft 19 are keyed to multiple gears 20, and a chain 21 is transmission-connected between every two gears 20, and the outer surface of the chain 21 is fixed with multiple hooks 22 by bolts, and the hooks 22 are engaged with the hooks 11, and are driven by the second motor 23 and the transmission action of the chain 21 to rotate the hooks 22, thereby driving the hooks 11 and the mounting shell 4 to move upward, and then driving the photovoltaic panel body 25 to lift upward, thereby freeing up space at the height of the photovoltaic panel body 25 for stacking and improving the efficiency of transportation.

[0036] The top of the sliding frame 6 is slidably plugged with two guide shafts 7, and the top of the guide shaft 7 is fixedly connected to the mounting shell 4, thereby guiding the movement of the sliding frame 6, improving the stability of the placement frame 10 and the protective frame 14 when rising and lowering. A rubber pad 13 is bonded in the groove of the placement seat 12 to protect the bottom of the photovoltaic panel body 25. The top of the side plate frame 2 is fixed with an inspection cover 24 by bolts, and a shift block is integrally formed on the outer wall of one side of the inspection cover 24. Both sides of the bottom plate 1 are rotatably connected to the drive wheel 26, and one side of the drive wheel 26 is provided with a hub electric motor. The output end of the hub motor 27 is connected to the driving wheel 26. Two universal wheels 28 are fixed to the bottom of the base plate 1 by bolts. Driven by the hub motor 27, the driving wheel 26 rotates, thereby driving the universal wheel 28 to roll, and then driving the equipment to move, so as to transport the photovoltaic panel body 25. A pushing handle 29 is welded on the top of the base plate 1, and a controller 30 is clamped on the outer wall of the pushing handle 29. The controller 30 is electrically connected to the first motor 9, the second motor 23 and the hub motor 27. The model of the controller 30 is DATA-7311.

[0037] The working principle of this embodiment is as follows: when in use, first, pull the placement rack 10 outward to make the roller 5 roll in the slide 3, thereby pulling the placement seat 12 and the protective frame 14 out of the side panel frame 2, then remove the clamping rod 17, and then unfold the protective frame 14 to both sides, then start the first motor 9, and the threaded rod 8 rotates under the drive of the first motor 9 to rotate forward, so that the sliding rack 6 moves downward, and then the placement rack 10 and the protective frame 14 are lowered, then, the photovoltaic panel body 25 is placed in the groove of the protective frame 14, and then the photovoltaic panel body 25 is pushed to slide along the groove of the protective frame 14 into the groove of the placement seat 12, and then, according to the above The photovoltaic panel body 25 is placed in the groove of the other placement seat 12 in the above manner, and then the protective frame 14 is rotated inward so that the groove of the protective frame 14 is engaged with the two sides of the photovoltaic panel body 25, and then the clamping rod 17 is clamped between the two handles 16, so that the protective frame 14 is fixed to the two sides of the photovoltaic panel body 25, thereby fixing the two sides of the photovoltaic panel body 25. Then, the threaded rod 8 is rotated under the reverse driving of the first motor 9, so that the placement frame 10 and the protective frame 14 are raised above the bottom plate 1, and then the photovoltaic panel body 25 on the placement frame 10 is pushed into the side frame 2 until the hook 22 is engaged with the hanging buckle 11;

[0038] Then, the second motor 23 is started, and the hook 22 is driven to rotate by the second motor 23 and the transmission action of the chain 21, thereby driving the hook 11 and the mounting shell 4 to move upward, and then driving the photovoltaic panel body 25 to be lifted upward, thereby freeing up space at the height of the photovoltaic panel body 25 for stacking. Then, another set of placement racks 10 and protective racks 14 are pulled out of the side panel racks 2, and then the photovoltaic panel body 25 is placed in the grooves of the placement seat 12. Then, the grooves of the protective racks 14 are engaged with the two sides of the photovoltaic panel body 25, and then the coupling rods 17 are engaged between the two handles 16, thereby fixing the protective racks 14 on both sides of the photovoltaic panel body 25. Then, the photovoltaic panel body 25 on the placement rack 10 is pushed into the side panel rack 2 to achieve stacking. Then, the driving wheel 26 is rotated under the drive of the hub motor 27, thereby driving the universal wheel 28 to roll, and then driving the equipment to move, thereby transporting the photovoltaic panel body 25.

[0039] Example 2

[0040] Reference Figure 7 A photovoltaic panel processing and handling equipment includes a plurality of rubber rollers 31 rotatably connected in the groove of the protective frame 14. The rubber rollers 31 reduce the friction between the photovoltaic panel body 25 and the groove of the protective frame 14, thereby making it easier to push the photovoltaic panel body 25.

[0041] The working principle of this embodiment is as follows: when in use, the rubber roller 31 reduces the friction between the photovoltaic panel body 25 and the groove of the protective frame 14, thereby making it easier to push the photovoltaic panel body 25.

[0042] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0043] In the description herein, it should be noted that, unless otherwise expressly specified or limited, the terms "connected" and "connection" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections, electrical connections, direct connections, or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0044] In the description herein, it should be noted that relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Furthermore, the terms "include," "comprise," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0045] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic panel processing and handling device, comprising a base plate (1) and a plurality of photovoltaic panel bodies (25), characterized in that: The top of the bottom plate (1) is fixedly connected to a side plate frame (2), the side plate frame (2) is a C-shaped structure, the inner walls of both sides of the side plate frame (2) are fixedly connected to a slideway (3), the slideway (3) is an L-shaped structure, two mounting shells (4) are provided between the two slideways (3), the outer walls of both ends of the mounting shell (4) are rotatably connected to rollers (5), the rollers (5) roll in the slideway (3), one end of the mounting shell (4) is fixedly connected to a hook (11), the top outer wall of the mounting shell (4) is fixedly connected to a first motor (9), the output end of the first motor (9) is key-connected to a threaded rod (8), the outer wall of the threaded rod (8) is threadedly connected to a sliding frame (6), the bottom end of the sliding frame (6) is fixedly connected to a placement frame (10), the top of the placement frame (10) is fixedly connected to a plurality of placement seats (12), the two sides of the placement frame (10) are rotatably connected to a plurality of protection frames (14), the protection frames (14) are fixedly connected to the top of the placement frame (10), and the protection frames (14) are fixedly connected to the top of the placement frame (10). The top and the top of the placement seat (12) are both provided with grooves, and a plurality of protective frames (14) are fixedly connected to each other, and the other end of the protective frame (14) is fixedly connected to a bevel block (15), wherein one side of the two protective frames (14) is fixedly connected to a handle (16), and a clamping rod (17) is clamped between the two handles (16). The top of the bottom plate (1) is fixedly connected to a second motor (23), and the output end of the second motor (23) is key-connected to a driving shaft (18), one end of the driving shaft (18) is rotatably connected to an inner wall of one side of the side plate frame (2), and a driven shaft (19) is rotatably connected between the inner walls of both sides of the side plate frame (2), and the outer walls of the driving shaft (18) and the driven shaft (19) are key-connected to a plurality of gears (20), and a chain (21) is transmission-connected between each two gears (20), and the outer surface of the chain (21) is fixedly connected to a plurality of hooks (22), and the hooks (22) are clamped to the hanging buckle (11).

2. A photovoltaic panel processing handling device according to claim 1, characterized in that: Two guide shafts (7) are slidably inserted into the top of the sliding frame (6), and the top ends of the guide shafts (7) are fixedly connected to the mounting housing (4).

3. The photovoltaic panel processing handling equipment according to claim 1, characterized in that: Rubber pads (13) are bonded in the grooves of the placement seat (12).

4. The photovoltaic panel processing handling equipment according to claim 1, characterized in that: An inspection cover (24) is fixedly connected to the top of the side plate frame (2), and a shift block is integrally formed on one side outer wall of the inspection cover (24).

5. The photovoltaic panel processing handling equipment according to claim 1, characterized in that: Both sides of the base plate (1) are rotatably connected to driving wheels (26), one side of the driving wheel (26) is provided with a hub motor (27), and the output end of the hub motor (27) is connected to the driving wheel (26).

6. The photovoltaic panel processing handling equipment according to claim 1, characterized in that: Two universal wheels (28) are fixedly connected to the bottom of the base plate (1).

7. The photovoltaic panel processing handling equipment according to claim 1, characterized in that: A push handle (29) is fixedly connected to the top of the base plate (1), and a controller (30) is clamped on the outer wall of the push handle (29).

8. The photovoltaic panel processing transport equipment according to claim 7, characterized in that: The controller (30) is electrically connected to the first motor (9), the second motor (23) and the hub motor (27).

9. The photovoltaic panel processing handling equipment according to claim 1, characterized in that: A plurality of rubber rollers (31) are rotatably connected in the groove of the protection frame (14).

Citation Information

Patent Citations

  • Carrying equipment for photovoltaic panel processing

    CN112490165A