Alloy rod packing twist wrap device and method of use
By designing an alloy rod baling twisting and winding device and using a cylinder and gear mechanism to control the guidance and shielding of the strapping wire, the problem of the strapping wire sagging is solved, and stable winding and efficient strapping of the aluminum rod reel are achieved.
Patent Information
- Application Number
- CN202510998628.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-21
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-07-21
AI Technical Summary
The end of the baling wire tends to droop when it is moved above the aluminum rod reel, affecting the baling effect.
A device for winding and twisting alloy rod baling is designed, which includes a processing table, a movable seat, a baling machine body, a wire feeding mechanism, a baling machine head, a wire trough and a wire shifting block. The guidance and blocking of the baling wire are controlled by a cylinder and a gear mechanism to ensure that the baling wire is stably wound on the aluminum rod reel.
It effectively prevents the tying wire from hanging down above the aluminum rod reel, thus improving the stability of the aluminum wire reel after tying and the tying effect.
Smart Images

Figure CN120504013B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coiled material packaging and winding, in particular to an alloy rod packaging, twisting and winding device and a use method thereof. Background Art
[0002] At present, aluminum rods are produced through continuous casting and rolling production lines. After passing through the last rolling mill, they are coiled by rod-collecting equipment to form aluminum rod coils. Since the aluminum rods are very sparsely spaced between each circle after coiling, it is necessary to bundle multiple strands of wire rods every 120° in the direction of the circumference of each coil of aluminum rod, and fix the aluminum rod coil with tying wire.
[0003] However, when bundling the aluminum rod reel, the tying wire needs to pass through the center of the reel and be wound 360 degrees before being twisted. Generally, the wire feeding equipment passes over the tying wire during the wire feeding process. When the wire moves over the reel, the wire end of the tying wire is very likely to sag under the action of gravity. This will cause the tying wire to be unable to wrap around the aluminum rod reel during the wire feeding process, thus affecting the bundling effect. Summary of the Invention
[0004] The purpose of the present invention is to provide an alloy rod packaging twisting and winding device and a use method thereof in order to solve the problem that the wire ends of the tying wire are prone to drooping when moved above the aluminum rod reel.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: an alloy rod packaging, twisting and winding device, comprising a processing table;
[0006] A movable seat is arranged on the top of the processing table, and a hydraulic station is installed on the top of the movable seat;
[0007] The baling machine body is arranged on the top of the movable seat and is located on one side of the hydraulic station. The top of the processing table is provided with a wire feeding mechanism located on one side of the movable seat;
[0008] The baler head is installed on the baler body and is used to cut the baling wire and twist the ends;
[0009] A baling aluminum wire placement tray is provided on one side of the processing table and is used to place and rotate the aluminum wire coils. A bottom threading guide is provided on the inner side of the baling aluminum wire placement tray. The top of the baling machine body is rotatably connected to the top rotating guide. A head fixing guide located below the top rotating guide is provided on one side of the baling machine body. A second cylinder connected to the top rotating guide is provided on the top of the baling machine body.
[0010] The wire guide groove is opened on the inner side of the top rotating guide path. The inner sides of the head fixed guide path and the bottom threading guide path are both provided with a top rotating guide path;
[0011] The shifting wire blocking member is arranged on the top rotating guide path and is used to guide the binding wire passing through the inner side of the top rotating guide path.
[0012] As a further solution of the present invention: the shifting line blocking member includes a third cylinder, an arc-shaped connecting plate, a pushing rod, a second mounting bracket, a rotating coupling, a protective cylinder, a spur gear ring, a pawl, a ratchet, a torsion spring, and a second movable rack. The third cylinder is arranged at the top of the top rotating guide path, the arc-shaped connecting plate is connected to the output end of the third cylinder, the pushing rod is installed on the side of the arc-shaped connecting plate away from the top rotating guide path, the second mounting bracket is fixed to one side of the top rotating guide path by bolts, the rotating coupling is rotatably connected to the bottom of the second mounting bracket, the second movable rack is arranged below the pushing rod, the protective cylinder is rotatably connected to the outside of the rotating coupling, the spur gear ring is arranged on the outside of the protective cylinder, the inner wall of the protective cylinder is rotatably connected to the pawl through the rotating shaft, the torsion spring is clamped at the connection between the pawl and the protective cylinder through the slot, the ratchet is installed on the outside of the rotating coupling and is located on the inner side of the protective cylinder, and the pawl is meshed with the ratchet.
[0013] As a further solution of the present invention: the shift blocking member also includes an arc wire plate, a first mounting bracket, a blocking plate, a return spring, a positioning plate, a positioning rod, a first movable rack, a transmission spur gear, and a blocking reset unit. The transmission spur gear is fixedly connected to both ends of the rotating shaft, the first mounting bracket is installed on one side of the top rotating guide path, the positioning rod passes through the transmission spur gear, the blocking plate is arranged on the outer side of the positioning rod, and a return spring connected to the bottom of the first mounting bracket is provided on one side of the blocking plate. The arc wire plate is connected to one end of the positioning rod, and the outer wall of the arc wire plate is in contact with the inner side of the top rotating guide path. The positioning plate is arranged at an end of the positioning rod away from the arc wire plate, the first movable rack is arranged on the top of the positioning plate and meshes with the transmission spur gear, and the blocking reset unit is arranged on the side of the transmission spur gear away from the rotating shaft, for limiting the movement of the arc wire plate and restoring the arc wire plate.
[0014] As a further solution of the present invention: a through hole that fits with the positioning rod is provided at the bottom of the first mounting bracket, and the reset spring is located outside the positioning rod.
[0015] As a further solution of the present invention: the blocking reset unit includes a first cylinder, a turntable, a side connecting plate, an offset pin, a movable groove, a T-rod, a piston rod, a sleeve, a connecting bin, a splicing plate, a guide port, and a one-way valve. The turntable is installed at the end of the transmission spur gear away from the rotating shaft, the offset pin is installed at the end of the turntable away from the turntable, the T-rod is slidably connected to the offset pin through the movable groove, a side connecting plate is installed on one side of the first mounting frame, the sleeve is arranged at the bottom of the side connecting plate, the piston rod is connected to the bottom of the T-rod and extends to the inner side of the sleeve, the connecting bin is installed at the bottom of the sleeve, the guide port is arranged on the connecting bin and is located below the sleeve, the first cylinder is arranged on one side of the third cylinder, the splicing plate is connected to the output end of the first cylinder and extends to the interior of the connecting bin, and the one-way valve is arranged at one end of the splicing plate and is located on the inner side of the connecting bin.
[0016] As a further solution of the present invention: the top and bottom of the one-way valve are both provided with sealing gaskets, and the one-way valve is fitted with the top and bottom of the inner wall of the connecting chamber through the sealing gaskets.
[0017] As a further solution of the present invention: the center of the turntable is coaxial with the center of the rotating shaft, and the center of the offset pin is misaligned with the center of the turntable.
[0018] As a further solution of the present invention: the width of the movable groove is equal to the diameter of the offset latch.
[0019] As a further solution of the present invention: the extension distance of the first cylinder is greater than the diameter of the guide port.
[0020] The present invention also discloses a method for using the alloy rod packaging, twisting and winding device, which comprises the following steps:
[0021] S1: First, place the rolled aluminum wire on the bundled aluminum wire placement tray. Then, the top rotating guide is moved to the top of the aluminum wire tray through the operation of the movable seat. At the same time, one end of the fixed guide of the machine head is fitted with one end of the bottom threading guide.
[0022] S2: Start the second cylinder. The second cylinder extends to make the end of the top rotating guide away from the baling machine body fit into the top of the bottom threading guide, so that the head fixed guide, the bottom threading guide and the top rotating guide form a ring structure.
[0023] S3: The wire feeding mechanism then operates to allow the tying wire to pass through the baling machine body and into the wire groove inside the top rotating guide. As the wire feeding mechanism continues to feed the tying wire, the tying wire passes through the wire groove inside the bottom threading guide and the wire groove inside the head fixed guide, thereby wrapping the aluminum wire reel with the tying wire.
[0024] S4: After the winding is completed, the shifting wire blocking piece is started. The operation of the shifting wire blocking piece makes the tying wire inside the top rotating guide path unblocked. At this time, the tying wire can be cut and twisted by the operation of the baler head;
[0025] S5: Then start the movable seat and the second cylinder to separate the fixed guide of the machine head from the bottom threading guide, and at the same time separate the top rotating guide from the bottom threading guide. Then, the aluminum wire reel is rotated 120 degrees by the bundled aluminum wire placement disk. Then, the fixed guide of the machine head, the bottom threading guide and the top rotating guide are spliced together to bundle the aluminum wire reel.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] 1. By setting up a shifting wire block, when the bundling wire passes through the wire groove inside the top rotating guide, the arc-shaped wire plate blocks the bottom of the top rotating guide, making the wire groove in a sealed state. This prevents the bundling wire from separating from the wire groove when passing through the wire groove inside the top rotating guide. After the winding is completed, the third cylinder is started. With the repeated expansion and contraction of the third cylinder, the multiple strands of bundling wire inside the splicing plate are unblocked, so that multiple strands of aluminum wire reels can be bundled, thereby improving the stability of the aluminum wire reels after bundling.
[0028] 2. By setting up the blocking reset unit, the first cylinder is started, and the one-way valve and the guide port are dislocated by the contraction of the first cylinder. At this time, the reset spring will drive the curved wire plate to move toward the top rotation guide through the elastic restoring force, so that the air inside the sleeve is discharged through the connecting compartment and the guide port. After that, the one-way valve is aligned with the guide port again by the extension of the first cylinder, which facilitates the subsequent shielding of the binding wire by the curved wire plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic structural diagram of the present invention as a whole;
[0030] Figure 2 A top view of the present invention;
[0031] Figure 3 This is a schematic diagram of the connection between the head fixed guide, the bottom threading guide, and the top rotating guide of the present invention;
[0032] Figure 4 It is a structural schematic diagram of the top rotating guide path of the present invention;
[0033] Figure 5 A schematic diagram of the connection between the curved wire board and the second mounting bracket of the present invention;
[0034] Figure 6This is a schematic diagram of the connection between the second mounting bracket and the rotating shaft of the present invention;
[0035] Figure 7 This is a schematic diagram of the internal structure of the protective tube of the present invention;
[0036] Figure 8 This is a schematic diagram of the connection between the connecting bin and the turntable of the present invention;
[0037] Figure 9 It is a schematic diagram of the internal structure of the connecting chamber and the sleeve of the present invention.
[0038] Figure: 1. Processing table; 2. Movable seat; 3. Hydraulic station; 4. Wire feeding mechanism; 5. Bundling head; 6. Head fixed guide; 7. Bundling wire tray; 8. Bottom threading guide; 9. Top rotating guide; 10. First cylinder; 11. Second cylinder; 12. Bundling body; 13. Third cylinder; 14. Curved wire plate; 15. Curved connecting plate; 16. Push rod; 17. First mounting bracket; 18. Second mounting bracket; 19. Splicing plate; 20. Blocking plate; 21. Reset Spring; 22. Rotating coupling; 23. Positioning plate; 24. Connecting compartment; 25. Positioning rod; 26. Turntable; 27. Side connecting plate; 28. First movable rack; 29. Transmission spur gear; 30. Protective tube; 31. Spur gear ring; 32. Second movable rack; 33. Ratchet; 34. Ratchet; 35. Torsion spring; 36. Offset latch; 37. Movable slot; 38. T-bar; 39. Piston rod; 40. Sleeve; 41. Diversion port; 42. One-way valve; 43. Wire guide. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and should not be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected, detachably connected, or connected in one piece; they can be mechanically connected or electrically connected; they can be directly connected, or indirectly connected through an intermediate medium, or they can be internal connections between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following describes an embodiment of the present invention based on its overall structure.
[0041] Example 1
[0042] See also Figures 1 to 9 In an embodiment of the present invention, an alloy rod packaging, twisting and winding device includes a processing table 1;
[0043] The movable seat 2 is arranged on the top of the processing table 1, and the hydraulic station 3 is installed on the top of the movable seat 2;
[0044] The baling machine body 12 is arranged on the top of the movable seat 2 and is located on one side of the hydraulic station 3. The top of the processing table 1 is provided with a wire feeding mechanism 4 located on one side of the movable seat 2;
[0045] The baler head 5 is provided on the baler body 12 and is used for cutting the baling wire and twisting the ends of the baling wire;
[0046] The aluminum wire placement tray 7 is provided on one side of the processing table 1 and is used to place and rotate the aluminum wire coils. A bottom threading guide 8 is provided on the inner side of the aluminum wire placement tray 7. The top of the baling machine body 12 is rotatably connected to the top rotating guide 9. A head fixed guide 6 is provided on one side of the baling machine body 12 and is located below the top rotating guide 9. A second cylinder 11 connected to the top rotating guide 9 is provided on the top of the baling machine body 12.
[0047] The wire guide groove 43 is opened on the inner side of the top rotating guide 9. The inner sides of the head fixed guide 6 and the bottom threading guide 8 are both provided with a top rotating guide 9;
[0048] The shifting wire blocking member is provided on the top rotating guide path 9 and is used to guide the binding wire passing through the inner side of the top rotating guide path 9 .
[0049] In this embodiment: first, the rolled aluminum wire is placed on the baling aluminum wire placement disk 7, and then the top rotary guide 9 is moved to the top of the aluminum wire disk through the operation of the movable seat 2, and at the same time, one end of the head fixed guide 6 is fitted with one end of the bottom threading guide 8, and then the second cylinder 11 is started. The extension of the second cylinder 11 makes the end of the top rotary guide 9 away from the baling body 12 fit with the top of the bottom threading guide 8, so that the head fixed guide 6, the bottom threading guide 8, and the top rotary guide 9 form a ring structure, and then the operation of the wire feeding mechanism 4 makes the baling wire pass through the baling body 12 and enter the wire groove 43 inside the top rotary guide 9. As the wire feeding mechanism 4 continues to feed the baling wire, the baling wire passes through the bottom threading guide The wire groove 43 inside the guide path 8 and the wire groove 43 inside the head fixed guide path 6 are used to wrap the tying wire around the aluminum wire reel. After the winding is completed, the shifting wire blocking member is started. Through the operation of the shifting wire blocking member, the tying wire inside the top rotating guide path 9 is unblocked. At this time, the tying wire can be cut and twisted by the operation of the baling head 5, and then the movable seat 2 and the second cylinder 11 are started to separate the head fixed guide path 6 from the bottom threading guide path 8, and at the same time, the top rotating guide path 9 is separated from the bottom threading guide 8. Then, the aluminum wire reel is driven to rotate one hundred and twenty degrees by the tying aluminum wire placement disk 7, and then the head fixed guide path 6, the bottom threading guide 8 and the top rotating guide 9 are spliced to bundle the aluminum wire reel.
[0050] Example 2
[0051] Please refer to Figures 1 to 7 The shifting resistance member includes a third cylinder 13, an arc-shaped connecting plate 15, a push rod 16, a second mounting bracket 18, a rotating shaft 22, a protective tube 30, a spur gear ring 31, a pawl 33, a ratchet 34, a torsion spring 35, and a second movable rack 32. The third cylinder 13 is arranged at the top of the top rotating guide 9, the arc-shaped connecting plate 15 is connected to the output end of the third cylinder 13, the push rod 16 is installed on the side of the arc-shaped connecting plate 15 away from the top rotating guide 9, and the second mounting bracket 18 is fixed to one side of the top rotating guide 9 by bolts. On the other side, the rotating coupling 22 is rotatably connected to the bottom of the second mounting bracket 18, the second movable rack 32 is arranged below the push rod 16, the protective cylinder 30 is rotatably connected to the outside of the rotating coupling 22, the spur gear ring 31 is arranged on the outside of the protective cylinder 30, the inner wall of the protective cylinder 30 is rotatably connected to the pawl 33 through the rotating shaft, the torsion spring 35 is clamped at the connection between the pawl 33 and the protective cylinder 30 through the card slot, the ratchet 34 is installed on the outside of the rotating coupling 22 and located on the inside of the protective cylinder 30, and the pawl 33 is meshed with the ratchet 34;
[0052] The shifting blocking member also includes an arc-shaped wire plate 14, a first mounting bracket 17, a blocking plate 20, a reset spring 21, a positioning plate 23, a positioning rod 25, a first movable rack 28, a transmission spur gear 29, and a blocking reset unit. The transmission spur gear 29 is fixedly connected to both ends of the rotating shaft 22. The first mounting bracket 17 is installed on one side of the top rotating guide 9. The positioning rod 25 passes through the transmission spur gear 29. The blocking plate 20 is arranged on the outside of the positioning rod 25. One side of the blocking plate 20 is provided with a The arc-shaped wire plate 14 is connected to one end of the positioning rod 25, and the outer wall of the arc-shaped wire plate 14 is in contact with the inner side of the top rotation guide 9. The positioning plate 23 is provided at the end of the positioning rod 25 away from the arc-shaped wire plate 14. The first movable rack 28 is provided on the top of the positioning plate 23 and meshes with the transmission spur gear 29. The blocking reset unit is provided on the side of the transmission spur gear 29 away from the rotating shaft 22, and is used to limit the movement of the arc-shaped wire plate 14 and restore the arc-shaped wire plate 14.
[0053] A through hole that fits with the positioning rod 25 is provided at the bottom of the first mounting bracket 17 , and the return spring 21 is located outside the positioning rod 25 . This structure allows the return spring 21 to contract when the arc-shaped wire plate 14 moves toward the first mounting bracket 17 .
[0054] In this embodiment, when the tying wire passes through the wire groove 43 inside the top rotating guide 9, the arc-shaped wire plate 14 blocks the bottom of the top rotating guide 9, so that the wire groove 43 is in a sealed state, thereby preventing the tying wire from being separated from the wire groove 43 when passing through the wire groove 43 inside the top rotating guide 9. After the winding is completed, the third cylinder 13 is started, and the second movable rack 32 is moved horizontally by the extension of the third cylinder 13, so that the second movable rack 32 is moved to a position engaged with the spur gear ring 31. As the third cylinder 13 continues to extend, the second movable rack 32 can be driven by the spur gear ring 31 to rotate the protective tube 30. At this time, due to the engagement of the pawl 33 and the ratchet 34, the rotating coupling 22 rotates synchronously with the protective tube 30, thereby The transmission spur gear 29 drives the first movable rack 28 to move horizontally. During this process, the positioning plate 23 will drive the arc wire plate 14 to move a distance through the positioning rod 25, so that one of the tying wires inside the top rotating guide 9 is unblocked, and then the aluminum wire reel is bundled in conjunction with the operation of the baling machine head 5. When the third cylinder 13 contracts, the rotating coupling 22 is limited by the blocking reset unit, so that the protective tube 30 rotates relative to the rotating coupling 22 under the action of the second movable rack 32 and the spur gear ring 31, so that the rotating coupling 22 can rotate unidirectionally, and the repeated expansion and contraction of the third cylinder 13 can make the multiple tying wires inside the splicing plate 19 unblocked, so that the aluminum wire reel can be bundled with multiple strands, thereby improving the stability of the aluminum wire reel after bundling.
[0055] Example 3
[0056] Please refer to Figure 1 、 Figure 6 、 Figure 8 、 Figure 9 The blocking reset unit includes a first cylinder 10, a turntable 26, a side connecting plate 27, a deflection pin 36, a movable groove 37, a T-shaped rod 38, a piston rod 39, a sleeve 40, a connecting chamber 24, a splicing plate 19, a guide port 41, and a one-way valve 42. The turntable 26 is mounted on the end of the transmission spur gear 29 away from the rotating shaft 22, the deflection pin 36 is mounted on the end of the turntable 26 away from the turntable 26, the T-shaped rod 38 is slidably connected to the deflection pin 36 through the movable groove 37, and a side is mounted on one side of the first mounting frame 17. The connecting plate 27 and the sleeve 40 are arranged at the bottom of the side connecting plate 27. The piston rod 39 is connected to the bottom of the T-bar 38 and extends to the inside of the sleeve 40. The connecting chamber 24 is installed at the bottom of the sleeve 40. The guide port 41 is provided on the connecting chamber 24 and is located below the sleeve 40. The first cylinder 10 is provided on one side of the third cylinder 13. The splicing plate 19 is connected to the output end of the first cylinder 10 and extends into the interior of the connecting chamber 24. The one-way valve 42 is provided at one end of the splicing plate 19 and is located inside the connecting chamber 24.
[0057] The top and bottom of the one-way valve 42 are both provided with sealing gaskets, and the one-way valve 42 is fitted with the top and bottom of the inner wall of the connecting chamber 24 through the sealing gaskets;
[0058] The center of the turntable 26 is coaxial with the center of the rotating shaft 22, and the center of the offset latch 36 is misaligned with the center of the turntable 26;
[0059] The width of the movable slot 37 is equal to the diameter of the offset latch 36;
[0060] The extension distance of the first cylinder 10 is greater than the diameter of the air guide port 41 .
[0061] In this embodiment, when the curved wire board 14 moves in a direction away from the top rotary guide path 9, the turntable 26 will rotate synchronously with the rotary coupling 22. At this time, the turntable 26 drives the piston rod 39 to move upward through the offset latch 36, the movable groove 37, and the T-bar 38, so that the outside air enters the interior of the sleeve 40 through the guide port 41 and the one-way valve 42, thereby achieving one-way limitation of the rotary coupling 22. After the aluminum wire reel is bundled, the first cylinder 10 is started. The one-way valve 42 and the guide port 41 are misaligned by the contraction of the first cylinder 10. At this time, the return spring 21 will drive the curved wire board 14 to move toward the top rotary guide path 9 through its elastic restoring force, so that the air inside the sleeve 40 is discharged through the connecting chamber 24 and the guide port 41. After that, the one-way valve 42 is aligned with the guide port 41 again by the extension of the first cylinder 10, thereby facilitating the subsequent shielding of the bundled wire by the curved wire board 14.
[0062] In combination with the above-mentioned alloy rod packaging, twisting and winding device, a method for using the alloy rod packaging, twisting and winding device is provided below, which specifically includes the following steps:
[0063] S1: First, place the rolled aluminum wire on the bundled aluminum wire placement tray 7. Then, the top rotating guide 9 is moved above the aluminum wire tray by the operation of the movable seat 2. At the same time, one end of the head fixed guide 6 is fitted with one end of the bottom threading guide 8.
[0064] S2: Start the second cylinder 11. The second cylinder 11 extends to make the end of the top rotating guide 9 away from the baling machine body 12 fit into the top of the bottom threading guide 8, so that the head fixed guide 6, the bottom threading guide 8 and the top rotating guide 9 form a ring structure.
[0065] S3: After the operation of the wire feeding mechanism 4, the binding wire passes through the baling machine body 12 into the guide wire groove 43 inside the top rotating guide 9. When the binding wire passes through the guide wire groove 43 inside the top rotating guide 9, the arc-shaped wire guide plate 14 at this time blocks the bottom of the top rotating guide 9, so that the guide wire groove 43 is in a sealed state, so as to prevent the binding wire from separating from the guide wire groove 43 when passing through the guide wire groove 43 inside the top rotating guide 9. With the continuous feeding of the wire feeding mechanism 4 to the binding wire, the binding wire passes through the guide wire groove 43 inside the bottom threading guide 8 and the guide wire groove 43 inside the machine head fixed guide 6, so as to wrap the aluminum wire disc with the binding wire;
[0066] S4: After winding is completed, the third cylinder 13 is started, and the second movable rack 32 is moved horizontally through the extension of the third cylinder 13, so that the second movable rack 32 moves to a position where it is engaged with the spur gear ring 31. With the continuous extension of the third cylinder 13, the second movable rack 32 drives the protective cylinder 30 to rotate through the spur gear ring 31. At this time, the rotating connecting shaft 22 rotates synchronously with the protective cylinder 30 due to the clamping of the pawl 33 and the ratchet wheel 34, so that the transmission spur gear 29 drives the first movable rack 28 to move horizontally. In this process, the positioning plate 23 moves a distance with the arc-shaped wire guide plate 14 through the positioning rod 25, so that one of the binding wires inside the top rotating guide 9 is no longer blocked. Then, the baling machine head 5 is operated to bind the aluminum wire disc. Then, the first cylinder 10 is started, and the one-way valve 42 is misaligned with the flow guide 41 through the contraction of the first cylinder 10. At this time, the arc-shaped wire guide plate 14 moves towards the top rotating guide 9 through the elastic restoring force of the return spring 21, so that the air inside the sleeve 40 is discharged through the connecting bin 24 and the flow guide 41. Then, the one-way valve 42 is aligned with the flow guide 41 again through the extension of the first cylinder 10, thereby facilitating the subsequent shielding of the arc-shaped wire guide plate 14 to the binding wire.
[0067] S5: Then, the movable seat 2 and the second cylinder 11 are started, so that the machine head fixed guide 6 is separated from the bottom threading guide 8, and the top rotating guide 9 is separated from the bottom threading guide 8. Then, the aluminum wire disc is rotated by 120 degrees through the baling aluminum wire placing disc 7, and then the machine head fixed guide 6, the bottom threading guide 8 and the top rotating guide 9 are spliced, so as to bind the aluminum wire disc.
[0068] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacements or changes within the technical scope disclosed by the present application and according to the technical solution and inventive concept of the present application, which should be covered within the protection scope of the present application.
Claims
1. An alloy rod packing, twisting and winding device, characterized in that: including a processing table (1); A movable seat (2) is arranged on the top of the processing table (1), and a hydraulic station (3) is installed on the top of the movable seat (2); The baling machine body (12) is arranged on the top of the movable seat (2) and located on one side of the hydraulic station (3); the top of the processing table (1) is provided with a wire feeding mechanism (4) located on one side of the movable seat (2); A baler head (5) is provided on the baler body (12) and is used for cutting the baling wire and twisting the ends of the baling wire; A baling aluminum wire placement disk (7) is provided on one side of the processing table (1) and is used for placing and rotating the aluminum wire coil. A bottom threading guide (8) is provided on the inner side of the baling aluminum wire placement disk (7). The top of the baling machine body (12) is rotatably connected to the top rotating guide (9). A head fixing guide (6) located below the top rotating guide (9) is provided on one side of the baling machine body (12). A second cylinder (11) connected to the top rotating guide (9) is provided on the top of the baling machine body (12). A wire guide groove (43) is provided on the inner side of the top rotating guide (9), and the inner sides of the head fixed guide (6) and the bottom threading guide (8) are both provided with a top rotating guide (9); A wire shifting block is provided on the top rotary guide (9) and is used to guide the binding wire passing through the inner side of the top rotary guide (9); The shifting blocking member includes a third cylinder (13), an arc-shaped connecting plate (15), a push rod (16), a second mounting frame (18), a rotating shaft (22), a protective tube (30), a spur gear ring (31), a pawl (33), a ratchet (34), a torsion spring (35), and a second movable rack (32). The third cylinder (13) is arranged at the top of the top rotating guide (9), the arc-shaped connecting plate (15) is connected to the output end of the third cylinder (13), the push rod (16) is installed on the side of the arc-shaped connecting plate (15) away from the top rotating guide (9), and the second mounting frame (18) is fixed to the top rotating guide (9) by bolts. On one side, the rotating shaft (22) is rotatably connected to the bottom of the second mounting frame (18), the second movable rack (32) is arranged below the push rod (16), the protective tube (30) is rotatably connected to the outside of the rotating shaft (22), the spur gear ring (31) is arranged on the outside of the protective tube (30), the inner wall of the protective tube (30) is rotatably connected to a pawl (33) through a rotating shaft, the torsion spring (35) is clamped at the connection between the pawl (33) and the protective tube (30) through a slot, the ratchet (34) is installed on the outside of the rotating shaft (22) and located on the inside of the protective tube (30), and the pawl (33) is meshed with the ratchet (34); The shifting blocking member further includes an arc-shaped wire plate (14), a first mounting frame (17), a blocking plate (20), a reset spring (21), a positioning plate (23), a positioning rod (25), a first movable rack (28), a transmission spur gear (29), and a blocking reset unit, wherein the transmission spur gear (29) is fixedly connected to both ends of the rotating shaft (22), the first mounting frame (17) is mounted on one side of the top rotating guide (9), the positioning rod (25) passes through the transmission spur gear (29), the blocking plate (20) is arranged on the outside of the positioning rod (25), and one side of the blocking plate (20) is provided with a ) is connected to a reset spring (21) at the bottom, the arc-shaped wire plate (14) is connected to one end of the positioning rod (25), and the outer wall of the arc-shaped wire plate (14) is in contact with the inner side of the top rotation guide (9), the positioning plate (23) is arranged at the end of the positioning rod (25) away from the arc-shaped wire plate (14), the first movable rack (28) is arranged at the top of the positioning plate (23) and meshed with the transmission spur gear (29), and the blocking reset unit is arranged on the side of the transmission spur gear (29) away from the rotating shaft (22), for limiting the movement of the arc-shaped wire plate (14) and restoring the arc-shaped wire plate (14).
2. The alloy rod packing, twisting and winding device according to claim 1, characterized in that: A through hole that fits with the positioning rod (25) is provided at the bottom of the first mounting frame (17), and the return spring (21) is located outside the positioning rod (25).
3. The alloy rod packing, twisting and winding device according to claim 1, characterized in that: The blocking reset unit comprises a first cylinder (10), a rotary disk (26), a side connecting plate (27), a deflection pin (36), a movable groove (37), a T-shaped rod (38), a piston rod (39), a sleeve (40), a connecting chamber (24), a splicing plate (19), a guide port (41), and a one-way valve (42). The rotary disk (26) is mounted on an end of the transmission spur gear (29) away from the rotating shaft (22). The deflection pin (36) is mounted on an end of the rotary disk (26) away from the rotary disk (26). The T-shaped rod (38) is slidably connected to the deflection pin (36) through the movable groove (37). One side of the first mounting frame (17) A side connecting plate (27) is installed, the sleeve (40) is arranged at the bottom of the side connecting plate (27), the piston rod (39) is connected to the bottom of the T-bar (38) and extends to the inner side of the sleeve (40), the connecting chamber (24) is installed at the bottom of the sleeve (40), the guide port (41) is arranged on the connecting chamber (24) and is located below the sleeve (40), the first cylinder (10) is arranged on one side of the third cylinder (13), the splicing plate (19) is connected to the output end of the first cylinder (10) and extends to the inside of the connecting chamber (24), and the one-way valve (42) is arranged at one end of the splicing plate (19) and is located inside the connecting chamber (24).
4. The alloy rod packing, twisting and winding device according to claim 3, characterized in that: The top and bottom of the one-way valve (42) are both provided with sealing gaskets, and the one-way valve (42) is fitted with the top and bottom of the inner wall of the connecting chamber (24) via the sealing gaskets.
5. The alloy rod packing, twisting and winding device according to claim 3, characterized in that: The center of the turntable (26) is coaxial with the center of the rotating shaft (22), and the center of the offset latch (36) is in a misaligned state with the center of the turntable (26).
6. The alloy rod packing, twisting and winding device according to claim 3, characterized in that: The width of the movable groove (37) is equal to the diameter of the offset latch (36).
7. The alloy rod packing, twisting and winding device according to claim 3, characterized in that: The extension distance of the first cylinder (10) is greater than the diameter of the guide port (41).
8. A method for using an alloy rod packing, twisting and winding device, characterized in that: The alloy rod packing, twisting and winding device according to any one of claims 1 to 7 comprises the following steps: S1: First, place the rolled aluminum wire on the bundled aluminum wire placement tray (7), then move the top rotating guide (9) to the top of the aluminum wire tray through the operation of the movable seat (2), and at the same time, one end of the head fixed guide (6) is fitted with one end of the bottom threading guide (8); S2: Start the second cylinder (11), and through the extension of the second cylinder (11), the end of the top rotating guide (9) away from the baling machine body (12) is fitted with the top of the bottom threading guide (8), so that the head fixed guide (6), the bottom threading guide (8), and the top rotating guide (9) form a ring structure; S3: The wire feeding mechanism (4) then operates to allow the tying wire to pass through the baling machine body (12) and into the wire groove (43) inside the top rotating guide (9). As the wire feeding mechanism (4) continues to feed the tying wire, the tying wire passes through the wire groove (43) inside the bottom threading guide (8) and the wire groove (43) inside the head fixed guide (6), thereby wrapping the aluminum wire reel with the tying wire. S4: After the winding is completed, the shifting wire blocking member is started, and the operation of the shifting wire blocking member causes the tying wire inside the top rotating guide (9) to be unblocked. At this time, the tying wire can be cut and twisted by the operation of the baling machine head (5); S5: Then the movable seat (2) and the second cylinder (11) are started to separate the fixed guide (6) of the machine head from the bottom threading guide (8), and at the same time the top rotary guide (9) is separated from the bottom threading guide (8). Then the aluminum wire reel is rotated 120 degrees by the aluminum wire bundling placement disk (7), and then the fixed guide (6), the bottom threading guide (8) and the top rotary guide (9) are spliced together to bundle the aluminum wire reel.
Citation Information
Patent Citations
Automatic stacking and bundling device and method thereof
CN117342058A
Portable coil turnover machine
CN119143010A