Waste carbonization treatment equipment for cattle and sheep breeding
By setting up carbonization processing, dehumidification feed and collection mechanisms, the problem of wet materials blockage in the carbonization equipment of cattle and sheep breeding waste is solved, efficient carbonization and material utilization are achieved, and the processing quality and efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202510972214.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2025-08-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing cattle and sheep breeding waste carbonization equipment is prone to adhesion and blockage when dealing with wet materials, which affects production efficiency.
A device including a carbonization processing mechanism, a dehumidification feed mechanism and a dehumidification collection mechanism is designed. Components such as mixing leaves, heating plates, eccentric leaf columns and exhaust fans are used to achieve uniform heating, heating and dehumidification and moisture separation of waste, prevent blockage, and improve processing quality.
Through uniform heating and dehumidification treatment, preventing adhesion and blockage, the carbonization efficiency and material utilization of the equipment are improved, and the efficient operation of the equipment is maintained.
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Figure CN120505115A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aquaculture waste dry distillation and carbonization equipment, in particular to a carbonization treatment equipment for cattle and sheep breeding waste. Background Art
[0002] Biochar refers to the carbon-rich product formed by the pyrolysis of agricultural and forestry waste and other biomass under anaerobic and certain temperature conditions. Carbonization of livestock waste refers to the technology of converting livestock waste into carbon-rich products through pyrolysis under anaerobic conditions. The patent application with publication number CN212246890U discloses a carbonization treatment device for waste from cattle and sheep breeding, comprising a first box body, a first discharge pipe with an integral structure welded above the first box body, a first valve installed in the middle of the first discharge pipe, a second box body welded above the first discharge pipe, a crushing mechanism installed in the second box body, a card slot is provided on one side of the first box body, a card block matching therewith is clamped in the card slot, a baffle is welded on one side of the card block, a second fixing plate is welded on one end of the baffle through the second box body, a handle is welded on one side of the second fixing plate, a groove is provided on the top of the first box body, a heating block is installed in the groove, a motor is installed on one side of the first box body, a stirring blade is welded in an annular shape on one end of a rotating shaft through the surface of the first box body, a plurality of through holes are provided on one side of the stirring blade, and a second discharge pipe with an integral structure is welded on the bottom of the second box body; Some of the waste materials in cattle and sheep breeding waste usually have a high moisture content. The device provided by this patent is prone to adhesion and blockage when crushing wet materials, affecting the production efficiency of the device. Some of the waste materials in cattle and sheep breeding waste usually have a high moisture content. The device provided by this patent is prone to adhesion and blockage when crushing wet materials, affecting the production efficiency of the device. Summary of the Invention
[0003] In view of the deficiencies of the prior art, the present invention provides a carbonization treatment device for cattle and sheep breeding waste to solve the problems raised in the above background technology.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A carbonization treatment device for cattle and sheep breeding waste, including a carbonization processing mechanism, the carbonization processing mechanism including a carbonization box, the bottom of the carbonization box is connected to an electric valve, the left side of the carbonization box is fixedly connected to a controller through a bracket, the bottom of the electric valve is connected to a storage box, the outer surface of the carbonization box is fixedly connected to a heating plate, and the right side of the carbonization box is connected to a dehumidification feeding mechanism; The dehumidification feeding mechanism comprises: A feed pipe, the left side of which is connected to the right side of the carbonization box; A loosening slide, the loosening slide including a crushing mesh plate, the crushing mesh plate being slidably connected to the interior of the feed pipe; The discharge blade column includes an eccentric blade column, and the eccentric blade column is rotatably connected to the inside of the feed pipe.
[0005] Preferably, a mixing blade is rotatably connected inside the carbonization box, a circular through hole is opened on the surface of the mixing blade, and a motor is fixedly connected to the back of the carbonization box. The motor is fixedly connected to the back of the mixing blade, and the motor on the back of the carbonization box is an AC motor. The carbonization box motor is electrically connected to the controller through a wire.
[0006] Preferably, the outer surface of the carbonization box is covered with an insulation layer, the heating plate is fixedly connected to the outer surface of the carbonization box, the heating plate is electrically connected to the controller through a wire, a temperature sensor and a humidity sensor are buried inside the carbonization box, the electric valve is electrically connected to the controller through a wire, the bottom of the carbonization box is fixedly connected to the top of the storage box through a bracket, and the right side of the storage box is rotatably connected to a door panel.
[0007] Preferably, a heating plate is fixedly connected to the bottom of the feed pipe, and the heating plate is electrically connected to the controller through a wire. The outer surface of the feed pipe is covered with an insulation layer. A rectangular through hole is provided on the top of the crushing mesh plate. A contact slide is fixedly connected to the top of the crushing mesh plate. The contact slide is slidably connected to the top of the feed pipe. A circulation shaft is rotatably connected to the back of the feed pipe. A toggle column is fixedly connected to the surface of the circulation shaft, and the toggle column is located at the bottom of the contact slide. A motor is fixedly connected to the front of the circulation shaft, and the motor is an AC motor. The motor is fixedly connected to the front of the feed pipe.
[0008] Preferably, a blade is fixedly connected to the surface of the eccentric blade column, a circular through hole is opened on the front of the blade, an eccentric wheel disc is fixedly connected to the front of the eccentric blade column, and an electric motor is fixedly connected to the back of the eccentric blade column. The motor is an AC motor, and the motor is electrically connected to the controller through a wire.
[0009] Preferably, the front side of the eccentric wheel disc is rotatably connected to a vibrating pendulum block through a connecting rod, the cross-section of the vibrating pendulum block is an isosceles trapezoid, a rectangular through hole is provided on the top of the vibrating pendulum block, the back side of the vibrating pendulum block is slidably connected to the back side of the feed pipe, and the back side of the vibrating pendulum block is fixedly connected to the back side of the feed pipe through a spring.
[0010] Preferably, the top of the feed pipe is connected to a guide pipe, the top of the guide pipe is connected to a dehumidification collection mechanism, the dehumidification collection mechanism includes an air collecting pipe, the outer surface of the air collecting pipe is covered with an insulation layer, the air collecting pipe is connected to the top of the guide pipe, the bottom of the air collecting pipe is connected to the top of the carbonization box, the left side of the air collecting pipe is connected to an exhaust fan, and the exhaust fan is electrically connected to the controller through a wire.
[0011] Preferably, the back of the exhaust fan is connected to an air supply cooling pipe, the surface of the air supply cooling pipe is covered with a copper pad, the outer surface of the storage box is fixedly connected to a cooling collection box, the cooling collection box includes a box body, the box body is fixedly connected to the outer surface of the storage box, the inside of the box body is fixedly connected to contact blades, and the box body is connected to an external air collection mechanism through a pipe.
[0012] The present invention provides a carbonization treatment device for cattle and sheep breeding waste. It has the following beneficial effects: 1. This kind of cattle and sheep breeding waste carbonization treatment equipment realizes the carbonization processing of breeding waste by setting up a carbonization processing mechanism. The mixing blades are used in conjunction with the heating plate to achieve the re-loosening and crushing of the broken breeding waste. At the same time, it promotes the uniform heating of the breeding waste, promotes the progress of the carbonization process, and improves the carbonization effect of the device.
[0013] 2. This kind of waste carbonization treatment equipment for cattle and sheep breeding, by setting up a dehumidification feeding mechanism, uses the feeding pipe in conjunction with the heating plate to achieve heating and dehumidification of the waste entering the device, preventing the waste from sticking and clogging the device. The feeding pipe is used in conjunction with a loosening slide to achieve physical crushing of the waste entering the device, preventing the waste from agglomerating and causing clogging of the device, and maintaining the processing efficiency of the device.
[0014] 3. This kind of waste carbonization treatment equipment for cattle and sheep breeding, by setting up a dehumidification feeding mechanism and using a feed pipe in conjunction with a discharge blade column, realizes the process of feeding the waste from the dehumidification feeding mechanism to the carbonization box, preventing the carbonization box opening from being blocked by waste and affecting the processing efficiency. The eccentric blade column is combined with a vibrating pendulum block to use vibration to loosen the residual waste adhering to the inside of the feed pipe, thereby improving the processing quality of the device.
[0015] 4. This kind of waste carbonization treatment equipment for cattle and sheep breeding is equipped with a dehumidification collection mechanism. The dehumidification collection mechanism is used in conjunction with a carbonization box and a feed pipe to collect moisture and other gases separated during the feeding and carbonization process of the device, thereby helping to improve the processing quality of the device. The dehumidification collection mechanism is used in conjunction with a cooling collection box and a storage box to cool the carbonized product using the collected cooled moisture, thereby improving the utilization rate of the device for materials and improving the processing quality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall front structure of the present invention; Figure 2 This is a schematic diagram of the overall back structure of the present invention; Figure 3 This is a schematic diagram of the positional relationship between the carbonization box and the electric valve of the present invention; Figure 4 This is a schematic diagram of the internal structure of the carbonization box of the present invention; Figure 5 This is a schematic diagram of the overall structure of the dehumidification feeding mechanism of the present invention; Figure 6 This is a cross-sectional view of the internal structure of the dehumidification feeding mechanism of the present invention; Figure 7 Schematic diagram of the positional relationship between the crushing screen plate and the contact slide plate of the present invention; Figure 8 This is a schematic diagram of the overall structure of the discharge blade column of the present invention; Figure 9 For the present invention Figure 5 A magnified schematic diagram of the structure at site A of the species; Figure 10 This is a schematic diagram of the positional relationship between the storage box and the cooling collection box of the present invention.
[0017] In the figure: 1. Carbonization processing mechanism; 11. Carbonization box; 12. Mixing blade; 13. Electric valve; 14. Heating plate; 2. Controller; 3. Storage box; 4. Dehumidification feeding mechanism; 41. Feeding pipe; 42. Loosening slide; 421. Crushing mesh plate; 422. Contact slide; 423. Circulation shaft; 424. Toggle column; 43. Discharge blade column; 431. Eccentric blade column; 432. Eccentric wheel; 433. Vibrating pendulum block; 44. Guide pipe; 5. Dehumidification collection mechanism; 51. Air collecting pipe; 52. Exhaust fan; 53. Air supply cooling pipe; 6. Cooling collection box; 61. Box body; 62. Contact blade. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but are not to be construed as limiting the present invention.
[0020] Example 1: Please refer to Figure 1-4The present invention provides a technical solution: a carbonization treatment device for waste from cattle and sheep breeding, comprising a carbonization processing mechanism 1, the carbonization processing mechanism 1 comprising a carbonization box 11, for carbonizing the waste generated by breeding, the outer surface of the carbonization box 11 is covered with a heat preservation layer, a temperature sensor and a humidity sensor are buried inside the carbonization box 11, a controller 2 is fixedly connected to the left side of the carbonization box 11 through a bracket, a mixing blade 12 is rotatably connected to the inside of the carbonization box 11, a circular through hole is opened on the surface of the mixing blade 12, a motor is fixedly connected to the back of the carbonization box 11, and the motor and the mixing blade 12 are connected to the back of the mixing blade 12. The surface is fixedly connected, the motor on the back of the carbonization box 11 is an AC motor, the motor of the carbonization box 11 is electrically connected to the controller 2 through a wire, the bottom of the carbonization box 11 is connected to an electric valve 13, the bottom of the electric valve 13 is connected to the storage box 3, the outer surface of the carbonization box 11 is fixedly connected to the heating plate 14, the heating plate 14 is fixedly connected to the outer surface of the carbonization box 11, the heating plate 14 is electrically connected to the controller 2 through a wire, the electric valve 13 is electrically connected to the controller 2 through a wire, the bottom of the carbonization box 11 is fixedly connected to the top of the storage box 3 through a bracket, and the right side of the storage box 3 is rotatably connected to a door panel.
[0021] When in use, the device is started by the controller 2. After the device is started, the mixing blades 12 are driven by the motor to rotate. When the waste enters the carbonization box 11, the surface of the waste contacts the outer surface of the mixing blades 12, driving the waste to rotate inside the carbonization box 11. During the rotation, the solid waste is broken up by the mixing blades 12 and fully contacts the hot gas inside the carbonization box 11, thereby being carbonized. During the rotation of the mixing blade 12, the controller 2 controls the heating plate 14 to start, and the heating plate 14 is energized to generate heat, which heats the gas inside the carbonization box 11. The heat is transferred to the surface of the waste through the gas inside the carbonization box 11, thereby realizing the carbonization process of the waste inside the carbonization box 11. During this process, the temperature sensor and the humidity sensor feed back temperature data and humidity data to the controller 2 in real time. The controller 2 adjusts the rotation speed of the mixing blade 12 and the heating power of the heating plate 14 according to the feedback data to maintain the carbonization effect of the device; After the carbonization process is completed, the controller 2 controls the electric valve 13 to start, while keeping the mixing blades 12 rotating, so that the carbonized waste is finally put into the storage box 3 for cooling and storage.
[0022] Example 2: Please refer to Figure 1-9 Based on the first embodiment, the present invention provides a technical solution: the waste generated by aquaculture often contains a large amount of water. The waste carrying water is likely to stick to the surface of the mechanism inside the device, affecting the normal operation of the mechanism. In order to reduce the water content of the waste and prevent the waste from sticking, the right side of the carbonization box 11 is connected to a dehumidification feeding mechanism 4, which includes: A feed pipe 41 is provided with a rectangular through hole at the top for feeding, the left side of the feed pipe 41 is connected to the right side of the carbonization box 11, the bottom of the feed pipe 41 is fixedly connected to the heating plate 14, the heating plate 14 is electrically connected to the controller 2 through a wire, and the outer surface of the feed pipe 41 is covered with an insulation layer; The loosening slide 42 includes a crushing mesh plate 421, which is slidably connected to the inside of the feed pipe 41. The top of the crushing mesh plate 421 is fixedly connected to a contact slide 422, which is slidably connected to the top of the feed pipe 41. The back of the feed pipe 41 is rotatably connected to a circulation shaft 423, and the surface of the circulation shaft 423 is fixedly connected to a toggle post 424, which is located at the bottom of the contact slide 422. The front of the circulation shaft 423 is fixedly connected to a motor, which is an AC motor, and is fixedly connected to the front of the feed pipe 41. The discharge blade column 43 includes an eccentric blade column 431, which is rotatably connected to the inside of the feed pipe 41. A blade is fixedly connected to the surface of the eccentric blade column 431, and a circular through-hole is provided on the front of the blade. An eccentric wheel disc 432 is fixedly connected to the front of the eccentric blade column 431, and a motor is fixedly connected to the back of the eccentric blade column 431. The motor is an AC motor, and the motor is electrically connected to the controller 2 through a wire. The front of the eccentric wheel disc 432 is rotatably connected to a vibration pendulum block 433 through a connecting rod. The cross section of the vibration pendulum block 433 is an isosceles trapezoid, and a rectangular through-hole is provided on the top of the vibration pendulum block 433. The back of the vibration pendulum block 433 is slidably connected to the back of the feed pipe 41, and the back of the vibration pendulum block 433 is fixedly connected to the back of the feed pipe 41 through a spring. A flow guide pipe 44 is connected to the top of the feed pipe 41 .
[0023] When in use, after the device is started, the controller 2 controls the heating plate 14, the loose slide plate 42, and the discharge leaf column 43 to start, the circulation shaft 423 rotates to drive the toggle column 424 to rotate, and the toggle column 424 rotates periodically to toggle the contact slide plate 422 to slide upward, and the crushing mesh plate 421 slides upward under the drive of the contact slide plate 422, and then starts to slide down when the toggle column 424 disengages from the contact slide plate 422, thereby realizing the reciprocating sliding of the crushing mesh plate 421, and the waste raw materials enter the feed pipe 41 from the top of the feed pipe 41. After entering the feed pipe 41, the waste begins to slide down under the action of gravity. In this process, the waste raw materials are squeezed and divided by the crushing mesh plate 421 after passing through the crushing mesh plate 421, thereby preliminarily realizing the dispersion of the waste. Subsequently, when the waste passes through the discharge leaf column 43, it is driven by the blades of the rotating eccentric leaf column 431, and is gradually discharged from the feed pipe 41 into the interior of the carbonization box 11 to perform the carbonization process of Example 1; The waste inside the feed pipe 41 gradually evaporates its internal moisture under the heating of the heating plate 14, thereby realizing the separation of waste and moisture. At the same time, the rotation of the eccentric blade column 431 drives the eccentric wheel disc 432 to rotate, and the rotation of the eccentric wheel disc 432 drives the vibrating pendulum block 433 to slide back and forth vertically, periodically hitting the bottom of the feed pipe 41 to generate vibration, thereby loosening the waste that may be attached to the inner surface of the dehumidification feed mechanism 4.
[0024] Example 3: Please refer to Figure 1-10 On the basis of the first and second embodiments, the present invention provides a technical solution: after separating the water contained in the waste from the waste, it is necessary to transfer the separated water. For this purpose, the top of the guide pipe 44 is connected to a dehumidification collection mechanism 5. The dehumidification collection mechanism 5 includes an air collecting pipe 51. The outer surface of the air collecting pipe 51 is covered with an insulation layer. The air collecting pipe 51 is connected to the top of the guide pipe 44. The bottom of the air collecting pipe 51 is connected to the top of the carbonization box 11. The left side of the air collecting pipe 51 is connected to an exhaust fan 52. The exhaust fan 52 is electrically connected to the controller 2 through a wire. The back of the fan 52 is connected to an air supply cooling pipe 53, and the surface of the air supply cooling pipe 53 is covered with a copper pad. The product after carbonization is usually at a high temperature and needs to be cooled. In order to cool the waste after carbonization and effectively utilize the moisture separated from the waste, a cooling collection box 6 is fixedly connected to the outer surface of the storage box 3. The cooling collection box 6 includes a box body 61, which is fixedly connected to the outer surface of the storage box 3. A contact leaf 62 is fixedly connected to the inside of the box body 61. The box body 61 is connected to an external air collection mechanism through a pipeline.
[0025] When in use, after the device is started, the exhaust fan 52 is powered on to exhaust the air inside the feed pipe 41 and the carbonization box 11. During the process of Example 1 and Example 2, water is separated from the waste, and the water enters the exhaust fan 52 through the air collecting pipe 51, and then is discharged from the exhaust fan 52 into the air supply cooling pipe 53. The water releases heat by contacting the exhaust fan 52 pipe, and the water is converted from a vapor state to a liquid state and enters the box body 61; When the water enters the box body 61 , the water absorbs the heat through the box body 61 and the contact leaves 62 to assist in cooling the carbonized products inside the storage box 3 .
[0026] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A carbonization treatment device for cattle and sheep breeding waste, comprising a carbonization processing mechanism (1), wherein the carbonization processing mechanism (1) comprises a carbonization box (11), wherein the bottom of the carbonization box (11) is connected to an electric valve (13), and the bottom of the electric valve (13) is connected to a storage box (3), characterized in that: A heating plate (14) is fixedly connected to the outer surface of the carbonization box (11), and a dehumidification feeding mechanism (4) is connected to the right side of the carbonization box (11); The dehumidification feeding mechanism (4) comprises: A feed pipe (41), wherein the left side of the feed pipe (41) is connected to the right side of the carbonization box (11); A loosening slide (42), the loosening slide (42) comprising a crushing mesh plate (421), the crushing mesh plate (421) being slidably connected to the inside of the feed pipe (41); A discharge blade column (43), wherein the discharge blade column (43) comprises an eccentric blade column (431), and the eccentric blade column (431) is rotatably connected to the inside of the feed pipe (41).
2. The carbonization treatment equipment for cattle and sheep breeding waste according to claim 1, characterized in that: A mixing blade (12) is rotatably connected inside the carbonization box (11), and a circular through hole is provided on the surface of the mixing blade (12). An electric motor is fixedly connected to the back of the carbonization box (11), and the electric motor is fixedly connected to the back of the mixing blade (12).
3. The carbonization treatment equipment for cattle and sheep breeding waste according to claim 2 is characterized in that: The heating plates (14) are evenly distributed on the outer surface of the carbonization box (11), and the bottom of the carbonization box (11) is fixedly connected to the top of the storage box (3) via a bracket.
4. The carbonization treatment equipment for cattle and sheep breeding waste according to claim 1, characterized in that: The bottom of the feed pipe (41) is fixedly connected to a heating plate (14), the top of the crushing screen plate (421) is provided with a rectangular through hole, the top of the crushing screen plate (421) is fixedly connected to a contact slide plate (422), the contact slide plate (422) is slidably connected to the top of the feed pipe (41), the back of the feed pipe (41) is rotatably connected to a circulation shaft (423), the surface of the circulation shaft (423) is fixedly connected to a toggle column (424), the toggle column (424) is located at the bottom of the contact slide plate (422), the front of the circulation shaft (423) is fixedly connected to a motor, and the motor is fixedly connected to the front of the feed pipe (41).
5. The carbonization treatment equipment for cattle and sheep breeding waste according to claim 4 is characterized in that: The surface of the eccentric blade column (431) is fixedly connected to a blade, and a circular through hole is provided on the front of the blade. The front of the eccentric blade column (431) is fixedly connected to an eccentric wheel disc (432), and the back of the eccentric blade column (431) is fixedly connected to a motor.
6. The carbonization treatment equipment for cattle and sheep breeding waste according to claim 5, characterized in that: The front side of the eccentric wheel disc (432) is rotatably connected to a vibrating pendulum block (433) via a connecting rod. A rectangular through-hole is provided on the top of the vibrating pendulum block (433). The back side of the vibrating pendulum block (433) is slidably connected to the back side of the feed pipe (41). The back side of the vibrating pendulum block (433) is fixedly connected to the back side of the feed pipe (41) via a spring.
7. The carbonization treatment equipment for cattle and sheep breeding waste according to claim 1, characterized in that: The top of the feed pipe (41) is connected to a guide pipe (44), the top of the guide pipe (44) is connected to a dehumidification collection mechanism (5), the dehumidification collection mechanism (5) includes an air collecting pipe (51), the outer surface of the air collecting pipe (51) is covered with a heat-insulating layer, the air collecting pipe (51) is connected to the top of the guide pipe (44), the bottom of the air collecting pipe (51) is connected to the top of the carbonization box (11), and the left side of the air collecting pipe (51) is connected to an exhaust fan (52).
8. The carbonization treatment equipment for cattle and sheep breeding waste according to claim 7, characterized in that: The back of the exhaust fan (52) is connected to an air supply cooling pipe (53); the outer surface of the storage box (3) is fixedly connected to a cooling collection box (6); the cooling collection box (6) comprises a box body (61); the box body (61) is fixedly connected to the outer surface of the storage box (3); and the interior of the box body (61) is fixedly connected to a contact blade (62).
Citation Information
Patent Citations
Waste carbonization treatment equipment for cattle and sheep breeding
CN212246890U