An anti-oxidation hot shear device for aluminum extrusion bumper
Through the cooperation of the support assembly and the rotary drive assembly, the problem of the hollow aluminum bumper sinking during hot shearing is solved, high-quality shearing and anti-oxidation treatment are achieved, and it is suitable for aluminum bumpers with different internal spaces.
Patent Information
- Application Number
- CN202511015512.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-07-23
AI Technical Summary
In the prior art, when a hollow aluminum bumper is subjected to thermal shearing, the hardness of the aluminum bumper decreases, resulting in increased ductility. The bumper is prone to inward concavity during shearing, thus affecting the molding quality.
An anti-oxidation hot shearing device for aluminum extruded bumpers was designed. A support assembly was inserted into the aluminum bumper for support. Cutting was performed through the combined movement of a rotary drive assembly and a shearing knife. The shearing surface was processed using a grinding assembly and an anti-oxidation assembly.
It effectively avoids the aluminum bumper from sinking inward during shearing, improves the shearing forming quality, and adapts to different internal spaces by supporting the mold, expanding the scope of application, while achieving anti-oxidation treatment.
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Figure CN120516428B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of metal hot shearing processing, in particular to an oxidation-resistant hot shearing device for an aluminum extruded bumper. Background Art
[0002] The metal hot shearing process is to first place the metal part to be sheared in a hot shear heating furnace for heating, which reduces its hardness, increases its ductility, reduces its brittleness, thereby reducing the shear force and improving the shearing quality. The existing hot shearing process is mostly for shearing solid metal parts, and metal parts are usually made into various products, such as truck side bumpers formed by extrusion of aluminum bars. The extruded aluminum bumpers are hollow. When the hollow aluminum bumper is hot sheared, the heated aluminum bumper reduces its hardness and increases its ductility. Although this is conducive to shearing, it causes a pressure difference. When shearing, the shear force is applied from the outside to the inside, which can easily cause the hollow aluminum bumper to sag inward, affecting the shearing quality. Summary of the Invention
[0003] In order to overcome the shortcomings of low hardness and high ductility of heated aluminum bumpers, which are prone to inward concavity under shear pressure and affect the shear forming quality, the present invention provides an oxidation-resistant aluminum extruded bumper hot shearing device.
[0004] The technical implementation scheme of the present invention is: an anti-oxidation aluminum extruded bumper hot shearing device, comprising a frame; a rotating drive assembly is connected to the frame; the moving part of the rotating drive assembly is connected to the mounting frame; the mounting frame is rotatably connected to the frame; two conveyor belts are connected to the frame; the two conveyor belts are respectively located on the left and right sides of the mounting frame; it also includes a shearing knife, an electric telescopic rod 2, a support assembly, a linear drive assembly, a grinding assembly and an anti-oxidation assembly; the mounting frame is rectangular; a number of electric telescopic rods 1 are installed on each side of the mounting frame; the telescopic ends of all the electric telescopic rods 1 on each side of the mounting frame are jointly fixed with a shearing knife; the frame is connected to an electric telescopic rod 2; the telescopic end of the electric telescopic rod 2 is fixed with a support assembly for supporting the inside of the aluminum bumper; the frame is connected to a linear drive assembly; the moving part of the linear drive assembly is connected to a grinding assembly for grinding the cross-section of the aluminum bumper; the grinding assembly is connected to an anti-oxidation assembly for coating the cross-section of the aluminum bumper with an anti-oxidation layer.
[0005] More preferably, the support assembly includes: a mounting rod group and a support mold; the telescopic end of the electric telescopic rod 2 is connected to the mounting rod group; the mounting rod group consists of two mounting rods 1 located in the middle and four mounting rods 2 located on the left and right sides; the supporting mold is slidably connected to the mounting rod group; the supporting mold consists of two main support blocks, two auxiliary support blocks 1 and two auxiliary support blocks 2; all main support blocks are slidably connected to all mounting rods 1; all auxiliary support blocks 1 are slidably connected to all mounting rods 2 on the left; all auxiliary support blocks 2 are slidably connected to all mounting rods 2 on the right.
[0006] More preferably, the grinding assembly includes: a mounting plate, a motor, a driving wheel and a grinding wheel; the moving part of the linear drive assembly is installed with the mounting plate; the motor is installed on the mounting plate; at least two driving wheels are installed on the mounting plate; the motor output shaft is fixedly connected to one of the driving wheels; the grinding wheel is rotatably connected to the mounting plate; the two telescopic ends of the electric telescopic rod pass through the grinding wheel; the grinding wheel and all the driving wheels are frictionally transmitted.
[0007] More preferably, the grinding surface of the grinding wheel is replaceable sandpaper.
[0008] More preferably, the anti-oxidation component includes: four electric telescopic rods, a mounting frame and a coating roller; at least two four electric telescopic rods are installed on the grinding wheel; the telescopic ends of all four electric telescopic rods are commonly connected to the mounting frame; and the coating roller is rotatably connected to the mounting frame.
[0009] More preferably, adjacent edges of the upper and lower surfaces of the main support block, the first auxiliary support block and the second auxiliary support block are all arranged at an oblique angle.
[0010] More preferably, the support assembly also includes: a two-way pneumatic push rod 1 and a two-way pneumatic push rod 2; two two-way pneumatic push rods 1 are installed on each mounting rod 1; the two telescopic ends of each two-way pneumatic push rod 1 are respectively fixedly connected to the adjacent mounting rod 2; two electric telescopic rods 3 are connected between each main support block and the mounting rod 2; the main support block is embedded in the adjacent mounting rod 2; all main support blocks, auxiliary support blocks 1 and auxiliary support blocks 2 are divided into upper and lower parts by the upper and lower central axes; two two-way pneumatic push rods 2 are commonly connected between the two mounting rods 1; the fixed part of the two-way pneumatic push rod 2 on one side is fixedly connected to the telescopic end of the electric telescopic rod 2; the mounting rod 1 is hollow and serves as an air supply channel to the two-way pneumatic push rod 1 and the two-way pneumatic push rod 2 on the side away from the electric telescopic rod 2.
[0011] More preferably, it also includes a shaping frame; the shaping frame is connected to the side of the supporting mold facing the aluminum bumper; the shaping frame is composed of six shaping blocks; each shaping block is fixedly connected to the adjacent main support block, auxiliary support block one and auxiliary support block two.
[0012] More preferably, the side of each shaping block facing the aluminum bumper is arranged in an oblique angle.
[0013] More preferably, a pressure monitor is provided on the second electric telescopic rod.
[0014] Compared with the prior art, the present invention has the following advantages: the present invention realizes that the support mold extends into the hollow aluminum bumper to provide internal support, thereby preventing the hollow aluminum bumper from being deformed inward due to shearing pressure during shearing, which affects the shearing forming quality;
[0015] The electric telescopic rod 1 and the shearing knife are driven to rotate by the mounting frame to form an angle cutting position. At the same time, a support mold composed of multiple main support blocks, auxiliary support blocks 1 and auxiliary support blocks 2 supports the inside of the aluminum bumper. The upper and lower shearing knives first cut through and penetrate into the aluminum bumper. The corresponding main support blocks, auxiliary support blocks 1 and auxiliary support blocks 2 are grouped to avoid the shearing knives. Then, the front and rear shearing knives perform oblique cutting. The required shearing parts are less than the upper and lower shearing parts, reducing the poor cutting quality caused by the cutting angle of the front and rear shearing knives.
[0016] By controlling the bidirectional pneumatic push rod 1 and the bidirectional pneumatic push rod 2 to extend, the main support blocks, auxiliary support block 1 and auxiliary support block 2 are separated, and the front and rear support areas and the upper and lower heights of the support mold are expanded, so that the support mold can adapt to aluminum bumpers with larger internal spaces, support aluminum bumpers with larger internal spaces, and improve the scope of application of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the anti-oxidation aluminum extruded bumper hot shear device of the present invention;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the mounting rod assembly and the supporting mold of the present invention extending into the aluminum bumper;
[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the frame, mounting frame and rotary drive assembly of the present invention;
[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the electric telescopic rod 2, the mounting rod group and the supporting mold of the present invention;
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of each main support block, auxiliary support block 1 and auxiliary support block 2 of the present invention in a state of being separated from each other;
[0022] Figure 6 A top view of the main support block, auxiliary support block 1 and auxiliary support block 2 of the present invention in a state of being separated from each other;
[0023] Figure 7 When the aluminum bumper is bevel sheared by the present invention, the main support block, the auxiliary support block 1 and the auxiliary support block 2 avoid the overhead view of the shearing knife;
[0024] Figure 8 A diagram showing a state in which the supporting area of the supporting mold of the present invention is expanded;
[0025] Figure 9 It is a schematic diagram of the three-dimensional structure of the polishing component and the anti-oxidation component of the present invention.
[0026] The parts in the accompanying drawings are marked as follows: 1-frame, 2-mounting frame, 201-connecting block, 202-electric telescopic rod one, 3-shear knife, 4-electric telescopic rod two, 5-mounting rod group, 501-bidirectional pneumatic push rod one, 502-bidirectional pneumatic push rod two, 503-mounting rod one, 504-mounting rod two, 6-support mold, 601-main support block, 602-auxiliary support block one, 603-auxiliary support block two, 604-electric telescopic rod three, 7-driving wheel, 8-grinding wheel, 801-electric telescopic rod four, 802-mounting frame, 803-coating roller, 9-shaping frame, 901-shaping block, 100-conveyor belt, 101-guide rail one, 102-electric slider one, 103-connecting shaft, 104-guide rail two, 105-electric slider two, 106-mounting plate, 107-motor. DETAILED DESCRIPTION
[0027] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example 1
[0029] like Figures 1-9 As shown, an oxidation-resistant aluminum extruded bumper hot shearing device includes a frame 1; a rotary drive assembly is connected to the frame 1; a moving portion of the rotary drive assembly is connected to a mounting frame 2; the mounting frame 2 is rotatably connected to the frame 1; the rotary drive assembly drives the mounting frame 2 to rotate; two conveyor belts 100 are connected to the frame 1; the two conveyor belts 100 are respectively located on the left and right sides of the mounting frame 2;
[0030] It also includes a shearing knife 3, an electric telescopic rod 204, a support assembly, a linear drive assembly, a grinding assembly and an anti-oxidation assembly; the mounting frame 2 is rectangular; two electric telescopic rods 202 are installed on each side of the mounting frame 2; the telescopic ends of all the electric telescopic rods 202 on each side of the mounting frame 2 are fixedly connected to a shearing knife 3; the frame 1 is connected to the electric telescopic rod 204; the telescopic ends of the electric telescopic rod 204 are fixedly connected to the support assembly; the frame 1 is connected to the linear drive assembly; the moving part of the linear drive assembly is connected to the grinding assembly; and the grinding assembly is connected to the anti-oxidation assembly.
[0031] The rotary drive assembly includes: a guide rail 101, an electric slider 102, a connecting shaft 103 and a connecting block 201; two guide rails 101 are fixedly connected to the frame 1; each guide rail 101 is slidably connected to an electric slider 102; each electric slider 102 is fixedly connected to a connecting shaft 103; each connecting shaft 103 is rotatably connected to a connecting block 201; all connecting blocks 201 are slidably connected to the mounting frame 2.
[0032] The support assembly includes: a mounting rod group 5 and a support mold 6; the telescopic end of the electric telescopic rod 2 4 is connected to the mounting rod group 5; the mounting rod group 5 consists of two mounting rods 1 503 located in the middle and four mounting rods 2 504 located on the left and right sides; the supporting mold 6 is slidably connected to the mounting rod group 5; the supporting mold 6 consists of two main support blocks 601, two auxiliary support blocks 1 602 and two auxiliary support blocks 2 603; all main support blocks 601 are slidably connected to all mounting rods 1 503; all auxiliary support blocks 1 602 are slidably connected to all mounting rods 2 504 on the left; all auxiliary support blocks 2 603 are slidably connected to all mounting rods 2 504 on the right.
[0033] The grinding assembly includes: a mounting plate 106, a motor 107, a driving wheel 7 and a grinding wheel 8; the mounting plate 106 is installed on the moving part of the linear drive assembly; the motor 107 is installed on the mounting plate 106; two driving wheels 7 are installed on the mounting plate 106; the output shaft of the motor 107 is fixedly connected to one of the driving wheels 7; the grinding wheel 8 is rotatably connected to the mounting plate 106; the telescopic end 4 of the electric telescopic rod passes through the grinding wheel 8; the grinding wheel 8 and all the driving wheels 7 are frictionally driven.
[0034] The linear drive assembly includes: a guide rail 2 104 and an electric slider 2 105 ; two guide rails 2 104 are fixed to the frame 1 ; each guide rail 2 104 is slidably connected to a motorized slider 2 105 ; all motorized sliders 2 105 are fixed to the mounting plate 106 .
[0035] The grinding surface of the grinding wheel 8 is replaceable sandpaper; the quick replacement of the grinding sandpaper is conducive to the continuous operation of the grinding wheel 8.
[0036] The anti-oxidation component includes: an electric telescopic rod 4 801, a mounting frame 802 and a coating roller 803; two electric telescopic rods 4 801 are installed on the grinding wheel 8; the telescopic ends of all electric telescopic rods 4 801 are commonly connected to the mounting frame 802; the coating roller 803 is rotatably connected to the mounting frame 802; and the coating roller 803 is adhered with an anti-oxidation coating.
[0037] The adjacent edges of the upper and lower surfaces of the main support block 601, the auxiliary support block 1 602 and the auxiliary support block 2 603 are all set at an oblique angle; this facilitates the shearing knife 3 to squeeze between the main support block 601, the auxiliary support block 1 602 and the auxiliary support block 2 603.
[0038] The support assembly also includes: a two-way pneumatic push rod 1 501 and a two-way pneumatic push rod 2 502; two two-way pneumatic push rods 1 501 are installed on each mounting rod 1 503; the two telescopic ends of each two-way pneumatic push rod 1 501 are respectively fixed to the adjacent mounting rod 2 504; two electric telescopic rods 3 604 are connected between each main support block 601 and the mounting rod 2 504; the main support block 601 is embedded in the adjacent mounting rod 2 504; all main support blocks 601, auxiliary support blocks 1 602 and auxiliary support blocks 2 603 are divided into upper and lower parts by the upper and lower central axes; two two-way pneumatic push rods 2 502 are commonly connected between the two mounting rods 1 503; the fixed part of the two-way pneumatic push rod 2 502 on one side is fixed to the telescopic end of the electric telescopic rod 2 4; the mounting rod 1 503 is hollow and serves as an air supply channel to the two-way pneumatic push rod 1 501 and the two-way pneumatic push rod 2 502 on the side away from the electric telescopic rod 2 4.
[0039] The use steps of the present invention are as follows:
[0040] by Figure 1 For reference, the mounting frame 2 is located on the left side, and the electric telescopic rod 2 4 is located on the right side. When the present invention is used, all electric components are powered.
[0041] When hot shearing the aluminum bumper, the extruded aluminum bumper is first placed in a hot shear heating furnace for heating (the hot shear heating furnace is a prior art and will not be elaborated on here). The conveyor belt 100 on the left side of the present invention is connected to the discharge port of the hot shear heating furnace, and the heated aluminum bumper is conveyed to the right through the conveyor belt 100 on the left side. The conveying is stopped after the required cutting position of the aluminum bumper is aligned with the shear knife 3. Then, the electric telescopic rod 202 is controlled to extend, and the mounting rod group 5 and the support mold 6 are pushed into the aluminum bumper so that the middle part of the support mold 6 is aligned with the cutting position of the shear knife 3 to provide internal support for the aluminum bumper. Then, the upper and lower electric telescopic rods 202 are controlled to extend, and the shear knife 3 is pushed to shear the aluminum bumper in the upper and lower directions until the shear knife 3 cuts through the aluminum bumper and contacts the surface of the support mold 6. Then, the upper and lower electric telescopic rods 202 are controlled to contract to drive the corresponding shear knife 3 reset; then control the front and rear electric telescopic rods 202 to extend, drive the corresponding shearing knife 3 to shear the aluminum bumper in the front and rear directions until the aluminum bumper is cut through, completing the comprehensive cutting of the aluminum bumper; then control the front and rear electric telescopic rods 202 to retract, drive the corresponding shearing knife 3 to reset, and then control the electric telescopic rod 2 4 to retract, pull the mounting rod group 5 and the supporting mold 6 out of the aluminum bumper to the right, and the cut part of the aluminum bumper is located on the conveyor belt 100 on the right, and its right side is limited by the grinding wheel 8. When the mounting rod group 5 and the supporting mold 6 are about to separate from the cut aluminum bumper, control the electric slider 2 105 to move to the right along the guide rail 2 104, drive the grinding assembly to move to the right, separate from the right side of the aluminum bumper, and the mounting rod group 5 and the supporting mold 6 are separated from the aluminum bumper. Then, with the help of a manipulator, the cut aluminum bumper can be removed from the conveyor belt 100 on the right.
[0042] When continuing to cut the remaining aluminum bumper on the left side, first move the aluminum bumper to the right. After moving to the right to the appropriate cutting length, the mounting rod group 5 and the supporting mold 6 enter the aluminum bumper, and control the electric telescopic rod 2 4 to extend and move the mounting rod group 5 and the supporting mold 6 to the left to the cutting position. After supporting the aluminum bumper, the section on the right side that was cut last time will contact the left side of the grinding wheel 8. At this time, the control motor 107 drives the driving wheel 7 to rotate, and the driving wheel 7 drives the grinding wheel 8 to rotate. The left side of the grinding wheel 8 grinds the section. After that, the grinding wheel 8 is paused from rotating, and the control The electric slider 2 105 moves to the right, so that the grinding wheel 8 is separated from the right section of the aluminum bumper, and then the electric telescopic rod 4 801 is controlled to retract, driving the mounting frame 802 and the coating roller 803 to move to the left, and the coating roller 803 protrudes from the left side of the grinding wheel 8. Then the grinding wheel 8 is controlled to rotate, and the grinding wheel 8 drives the anti-oxidation component to rotate, and the coating roller 803 contacts the cross section of the aluminum bumper. Then the grinding wheel 8 is controlled to rotate again, and the coating roller 803 rotates synchronously, and the antioxidant coating is fully coated on the cross section of the aluminum bumper for anti-oxidation treatment; then the shearing work is continued.
[0043] When the aluminum bumper is beveled, the two electric sliders 102 are controlled to move oppositely along the corresponding guide rail 101. The electric slider 102 drives the corresponding connecting shaft 103 and the connecting block 201 to move. The two connecting blocks 201 moving oppositely push the front and rear sides of the mounting frame 2 respectively, so that the mounting frame 2 rotates 45 degrees with the rotation connection point with the frame 1 as the center. The electric telescopic rod 202 and the shearing knife 3 on the mounting frame 2 also rotate 45 degrees. Then, the upper and lower shearing knives 3 are controlled to cut the aluminum bumper first. After cutting through the upper and lower surfaces of the aluminum bumper, the shearing knife 3 continues to penetrate, such as Figure 7 As shown, the shearing knife 3 is inserted between the main support block 601, the auxiliary support block 1 602 and the auxiliary support block 2 603, and at the same time the electric telescopic rod 3 604 contracts, driving the main support block 601 on the left to move to the left, and the main support block 601 on the right to move to the right, and the shearing knife 3 is squeezed into the corresponding main support block 601, the auxiliary support block 1 602 and the auxiliary support block 2 603, and the corresponding main support block 601, the auxiliary support block 1 602 and the auxiliary support block 2 603 are separated by the oblique shearing line of the shearing knife 3 until the shearing knife 3 is close to the mounting rod group 5 to complete the upper and lower shearing work. , then control the upper and lower shear blades 3 to reset, at this time the electric telescopic rod three 604 remains retracted, and there is still a gap between the main support block 601, the auxiliary support block one 602 and the auxiliary support block two 603 separated by the upper and lower shear blades 3, and then control the front and rear shear blades 3 to shear the aluminum bumper, and the front and rear shear blades 3 cut through the aluminum bumper at an oblique angle and squeeze into the gap m between the main support block 601, the auxiliary support block one 602 and the auxiliary support block two 603, cutting through the front and rear side walls of the aluminum bumper, thereby performing oblique shearing on the aluminum bumper to form an oblique incision.
[0044] For aluminum bumpers with larger internal space, after the mounting rod group 5 and the supporting mold 6 are extended therein, air is supplied to the two-way pneumatic push rod 1 501 and the two-way pneumatic push rod 2 502 simultaneously. The two-way pneumatic push rod 1 501 extends to push the front and rear mounting rod groups 5 away from the middle mounting rod group 5. The front mounting rod group 5 drives the auxiliary support block 1 602 to move forward, and the rear mounting rod group 5 drives the auxiliary support block 2 603 to move backward, thereby expanding the front and rear support areas of the supporting mold 6 to adapt to the front and rear length of the interior of the aluminum bumper; and the two-way pneumatic push rod 2 502 extends out, driving the two corresponding mounting rod groups 5 on the upper and lower sides to move away from each other, and the mounting rod group 5 on the upper side drives all the main support blocks 601, the auxiliary support block 1 602 and the auxiliary support block 2 603 above the central axis to move upward, and the mounting rod group 5 on the lower side drives all the main support blocks 601, the auxiliary support block 1 602 and the auxiliary support block 2 603 above the central axis to move downward, thereby expanding the upper and lower heights of the support mold 6 to adapt to the upper and lower heights inside the aluminum bumper; thereby, the support mold 6 supports the aluminum bumper with a larger internal space.
[0045] It should be noted that the height of the frame 1 can be manually adjusted so that the mounting rod set 5 and the supporting mold 6 are aligned with the middle of the aluminum bumper, so that the mounting rod set 5 and the supporting mold 6 can smoothly enter the aluminum bumper.
[0046] According to the above steps, we know that the present invention has the following effects:
[0047] When a hollow aluminum bumper formed by extruding an aluminum rod is subjected to hot shearing, the heated aluminum bumper has reduced hardness and increased ductility, which is beneficial for shearing. However, the shearing force applied from the outside to the inside during shearing can easily cause the hollow aluminum bumper to sag inward, affecting the shearing quality. The present invention extends the support mold 6 into the hollow aluminum bumper to provide internal support, thereby preventing the hollow aluminum bumper from being deformed inward due to the shearing pressure during shearing, thereby affecting the shearing quality.
[0048] When the aluminum bumper is beveled, the control mounting frame 2 drives the electric telescopic rod 202 and the shearing knife 3 to rotate to form an angle cutting position. At the same time, the supporting mold 6 composed of multiple main support blocks 601, auxiliary support block 1 602 and auxiliary support block 2 603 supports the inside of the aluminum bumper. The upper and lower shearing knives 3 first cut through and penetrate into the aluminum bumper. The shearing knife 3 will squeeze into the corresponding main support block 601, auxiliary support block 1 602 and auxiliary support block 2 603. The corresponding main support block 601, auxiliary support block 1 602 and auxiliary support block 2 603 are separated with the shearing line of the shearing knife 3 as the boundary to avoid the shearing knife 3, and then the front and rear shearing knives 3 perform bevel cutting. The required shearing parts are less than the upper and lower shearing parts, reducing the poor cutting quality caused by the cutting angle of the front and rear shearing knives 3.
[0049] Usually, aluminum bumpers come in different sizes, and the internal space of aluminum bumpers of different sizes will fluctuate on the centimeter level. For aluminum bumpers with larger internal space, the fixed-size support mold 6 cannot adapt to its internal space and cannot provide support. Therefore, by controlling the two-way pneumatic push rod 1 501 and the two-way pneumatic push rod 2 502 to extend, the main support blocks 601, the auxiliary support block 1 602 and the auxiliary support block 2 603 are separated, and the front and rear support areas and the upper and lower heights of the support mold 6 are expanded, so that the support mold 6 can adapt to aluminum bumpers with larger internal space and support aluminum bumpers with larger internal space, thereby improving the scope of application of the present invention.
[0050] The additional technical effects of the present invention are as follows:
[0051] like Figure 4 As shown, the adjacent edges of the upper and lower surfaces of the main support block 601, the auxiliary support block 1 602 and the auxiliary support block 2 603 are all set at an oblique angle; when the shearing knife 3 shears, it is convenient to squeeze into between the main support block 601, the auxiliary support block 1 602 and the auxiliary support block 2 603 to increase the shearing depth.
[0052] Example 2: Based on Example 1, Figure 4 and 6 - Figure 8 As shown, it also includes a shaping frame 9; the shaping frame 9 is connected to the side of the supporting mold 6 facing the aluminum bumper; the shaping frame 9 is composed of six shaping blocks 901; each shaping block 901 is fixedly connected to the adjacent main support block 601, auxiliary support block 1 602 and auxiliary support block 2 603 respectively.
[0053] The side of each shaping block 901 facing the aluminum bumper is arranged in an oblique angle, so that the shaping frame 9 as a whole can smoothly enter the aluminum bumper.
[0054] A pressure monitor is provided on the electric telescopic rod 2 4 ; it is used to monitor the pressure of the electric telescopic rod 2 4 when it is extended in real time, and to know whether the extension of the electric telescopic rod 2 4 is blocked.
[0055] The operating steps of this embodiment are as follows:
[0056] When the mounting rod group 5 and the supporting mold 6 are extended into the interior of the aluminum bumper, the shaping frame 9 enters the aluminum bumper before the supporting mold 6. When there is local deformation inside the aluminum bumper due to uneven heating, the shaping frame 9 will contact the deformed part before the supporting mold 6, squeeze the deformed part to restore it, and the shaping frame 9 can continue to extend into the aluminum bumper smoothly, and the mounting rod group 5 and the supporting mold 6 can also continue to extend. When the shaping frame 9 is unable to be squeezed to restore it, the shaping frame 9 is blocked and cannot continue to move. At this time, the pressure monitor on the electric telescopic rod 2 4 detects that the extension pressure of the electric telescopic rod 2 4 is abnormal, and warns the worker that the mounting rod group 5, the supporting mold 6 and the shaping frame 9 cannot continue to extend into the aluminum bumper, and the operation should be stopped immediately, so that the mounting rod group 5, the supporting mold 6 and the shaping frame 9 are withdrawn from the aluminum bumper, and other means are used to repair the internally deformed aluminum bumper.
[0057] According to the above steps, we know that the present invention also has the following effects:
[0058] The shaping frame 9 enters the aluminum bumper before the supporting mold 6, and the local deformation in the aluminum bumper is squeezed and restored, so that the installation rod group 5, the supporting mold 6 and the shaping frame 9 can be smoothly extended into the aluminum bumper, avoiding damage to the supporting mold 6 with higher structural precision and higher production cost; and when encountering a deformation situation that the shaping frame 9 cannot be squeezed to restore it, the pressure monitor of the electric telescopic rod 2 4 detects abnormal pressure, and promptly warns the workers to stop installing the rod group 5, the supporting mold 6 and the shaping frame 9 from extending into the aluminum bumper, avoiding damage to the electric telescopic rod 2 4, the installation rod group 5, the supporting mold 6 and the shaping frame 9.
[0059] The additional technical effects of this embodiment are as follows:
[0060] like Figure 8 As shown, the shaping frame 9 is composed of six shaping blocks 901. When it is necessary to adapt to a larger-sized aluminum bumper for support, the main support block 601, auxiliary support block 1 602 and auxiliary support block 2 603 of the support mold 6 expand with each other, and at the same time, the six shaping blocks 901 move with the corresponding main support block 601, auxiliary support block 1 602 or auxiliary support block 2 603 to avoid hindering the expansion of the support mold 6 and adapting to a larger-sized aluminum bumper.
[0061] Although the present disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined not only by the appended claims but also by the equivalents of the appended claims.
Claims
1. An anti-oxidation aluminum extruded bumper hot shearing device, comprising a frame (1); a rotary drive assembly connected to the frame (1); a moving portion of the rotary drive assembly connected to a mounting frame (2); the mounting frame (2) being rotatably connected to the frame (1); two conveyor belts (100) connected to the frame (1); the two conveyor belts (100) being respectively located on the left and right sides of the mounting frame (2); and characterized in that: The machine also includes a shearing knife (3), an electric telescopic rod (2) (4), a support assembly, a linear drive assembly, a grinding assembly, and an anti-oxidation assembly; the mounting frame (2) is rectangular; a plurality of electric telescopic rods (202) are mounted on each side of the mounting frame (2); the telescopic ends of all the electric telescopic rods (202) on each side of the mounting frame (2) are fixedly connected to a shearing knife (3); the frame (1) is connected to the electric telescopic rod (4); the telescopic end of the electric telescopic rod (4) is fixedly connected to a support assembly for supporting the inside of the aluminum bumper; the frame (1) is connected to the linear drive assembly; the moving part of the linear drive assembly is connected to a grinding assembly for grinding the cross section of the aluminum bumper; The polishing assembly is connected to an anti-oxidation assembly for coating an anti-oxidation layer on the cross section of the aluminum bumper; The support assembly comprises: a mounting rod group (5) and a support mold (6); the telescopic end of the electric telescopic rod 2 (4) is connected to the mounting rod group (5); the mounting rod group (5) is composed of two mounting rods 1 (503) located in the middle and four mounting rods 2 (504) located on the left and right sides; the mounting rod group (5) is slidably connected to the support mold (6); the support mold (6) is composed of two main support blocks (601), two auxiliary support blocks 1 (602) and two auxiliary support blocks 2 (603); all the main support blocks (601) are slidably connected to all the mounting rods 1 (503); all the auxiliary support blocks 1 (602) are slidably connected to all the mounting rods 2 (504) on the left; all the auxiliary support blocks 2 (603) are slidably connected to all the mounting rods 2 (504) on the right; The support assembly also includes: a bidirectional pneumatic push rod 1 (501) and a bidirectional pneumatic push rod 2 (502); two bidirectional pneumatic push rods 1 (501) are installed on each mounting rod 1 (503); the two telescopic ends of each bidirectional pneumatic push rod 1 (501) are respectively fixed to the adjacent mounting rod 2 (504); two electric telescopic rods 3 (604) are connected between each main support block (601) and the mounting rod 2 (504); the main support block (601) is embedded in the adjacent mounting rod 2 (504); all main supports are connected to each other. The support block (601), the auxiliary support block 1 (602) and the auxiliary support block 2 (603) are divided into two parts, upper and lower, by an upper and lower central axis; two bidirectional pneumatic push rods 2 (502) are commonly connected between the two mounting rods 1 (503); the fixed portion of the bidirectional pneumatic push rod 2 (502) on one side is fixedly connected to the telescopic end of the electric telescopic rod 2 (4); the mounting rod 1 (503) is hollow and serves as an air supply channel to the bidirectional pneumatic push rod 1 (501) and the bidirectional pneumatic push rod 2 (502) on the side away from the electric telescopic rod 2 (4).
2. The oxidation-resistant aluminum extruded bumper hot shear device according to claim 1, characterized in that: The grinding assembly comprises: a mounting plate (106), a motor (107), a driving wheel (7) and a grinding wheel (8); the linear drive assembly moving part is mounted with the mounting plate (106); the motor (107) is mounted on the mounting plate (106); at least two driving wheels (7) are mounted on the mounting plate (106); the output shaft of the motor (107) is fixedly connected to one of the driving wheels (7); the grinding wheel (8) is rotatably connected to the mounting plate (106); the telescopic end of the second electric telescopic rod (4) passes through the grinding wheel (8); the grinding wheel (8) and all the driving wheels (7) are frictionally driven.
3. The oxidation-resistant aluminum extruded bumper hot shear device according to claim 2, characterized in that: The grinding surface of the grinding wheel (8) is replaceable sandpaper.
4. The oxidation-resistant aluminum extruded bumper hot shear device according to claim 2, characterized in that: The anti-oxidation component comprises: an electric telescopic rod (4) (801), a mounting frame (802) and a coating roller (803); at least two electric telescopic rods (4) (801) are mounted on the grinding wheel (8); the telescopic ends of all the electric telescopic rods (4) (801) are commonly connected to the mounting frame (802); and the coating roller (803) is rotatably connected to the mounting frame (802).
5. The oxidation-resistant aluminum extruded bumper hot shear device according to claim 1, characterized in that: The adjacent edges of the upper and lower surfaces of the main support block (601), the auxiliary support block 1 (602) and the auxiliary support block 2 (603) are all arranged at an oblique angle.
6. The oxidation-resistant aluminum extruded bumper hot shear device according to claim 1, characterized in that: It also includes a shaping frame (9); the shaping frame (9) is connected to the side of the support mold (6) facing the aluminum bumper; the shaping frame (9) is composed of six shaping blocks (901); each shaping block (901) is respectively fixed to the adjacent main support block (601), auxiliary support block 1 (602) and auxiliary support block 2 (603).
7. The oxidation-resistant aluminum extruded bumper hot shear device according to claim 6, characterized in that: Each shaping block (901) is arranged in an oblique angle on one side facing the aluminum bumper.
8. The oxidation-resistant aluminum extruded bumper hot shear device according to claim 6, characterized in that: A pressure monitor is provided on the second electric telescopic rod (4).
Citation Information
Patent Citations
Transmission type steel plate shearing and slitting device
CN119328522A
Aluminum section shearing machine with replaceable cutting-off die
CN219378660U