Rail frame special for bench worker die plate

By designing a special rail frame for fitter mold plates and using a track system composed of I-steel and magnetic suction panels, the problems of random placement and rust on the template are solved, safety and work efficiency are improved, and the orderly storage and rust treatment of the mold are realized.

CN120516645APending Publication Date: 2025-08-22SHANGHAI YAHONG MOLDING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510550858.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-08-22

AI Technical Summary

Technical Problem

When mold fitters disassemble and assemble molds, the templates are thrown around, which can easily break or hurt people. The templates usually take up a lot of space and are difficult to identify and numbers. The templates are easily rusted when touching the ground, which increases the maintenance workload.

Method used

A special rail frame for clamp mold plate is designed, a track system composed of I-steel and magnetic suction panels. The inner and outer guide rail panels can slidably absorb the template, and are equipped with an anti-rust agent storage box and a liquid spraying system to realize the orderly storage and anti-rust treatment of the template.

Benefits of technology

It solves the safety hazards caused by random placement of templates, reduces the risk of template rust, improves work efficiency and space utilization, and simplifies the mold disassembly and assembly process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120516645A_ABST
    Figure CN120516645A_ABST
Patent Text Reader

Abstract

The invention relates to the field of plastic molds, and discloses a rail frame special for bench worker mold plates, which comprises I-shaped steel, a liquid spraying pipeline is fixed at the inner top of an anti-rust agent storage box, nozzles are symmetrically fixed at the two sides of the top of the liquid spraying pipeline, and the nozzles penetrate through the top of the anti-rust agent storage box. An inner guide rail panel is connected between the inner sides of the two pieces of I-shaped steel in a sliding mode, and an outer guide rail panel is connected between the outer sides of the two pieces of I-shaped steel in a sliding mode. According to the rail frame special for the bench worker mold plate, the risk of accidents caused by disordered placement of mold disassembly and assembly single plate mold blanks is reduced, the problem that workers are injured due to the fact that the mold plates slip off when standing independently is solved, and the problem that the mold quality and appearance are affected due to the fact that the bottoms of the mold single plates rust when the mold single plates are placed on the ground in a gloomy, cold and humid mode or liquid is solved; the mold is more convenient and quicker to disassemble and assemble, tidy to place and convenient to take, the working efficiency is improved, a larger space can be vacated, the space is reasonably utilized, and more molds can be placed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of plastic moulds, in particular to a special rail frame for a fitter's mould plate. Background Art

[0002] At present, there are some chaotic shortcomings in the mold workshop: 1. When mold fitters disassemble and assemble molds, they throw the disassembled templates in a disorderly manner. When the templates in the workshop are leaning against the molds, they are easy to break or injure people, causing accidents. If one board falls, a row of templates will fall at the same time, which will cause serious losses. These problems have never been solved; 2. In the field of bench molds, large mold base plates are disassembled for processing or assembly. The mold base plates lie flat and take up space, which is inconvenient to lift and move. They are exposed to oil and water on the ground. The mold plates are prone to rust when lying on the ground, which increases the workload of maintenance. If they are stood up, they may hurt passers-by, causing troubles in disassembly and assembly. It is inconvenient to drop the template when it is flat on the floor, and it is difficult to identify the mold number, which wastes a lot of time and workers' energy in identifying the mold base panels. Summary of the Invention

[0003] The purpose of the present invention is to provide a special rail frame for bench mold plates to solve the problems proposed in the above-mentioned background technology that the flat template takes up a lot of space, is messy and ugly, and the single template is high risk of falling down when standing up, which is easy to cause work-related accidents.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a special rail frame for a bench mold plate, comprising an I-beam, a magnetic panel fixed between the tops of two I-beams by bolts, a crossbeam clamped and connected between the tops of the two I-beams, a support plate fixed between the two I-beams, a rust inhibitor storage tank fixed on the upper end face of the support plate, a spray pipe fixed to the inner top of the rust inhibitor storage tank, nozzles symmetrically fixed on both sides of the top of the spray pipe, and the nozzles passing through the top of the rust inhibitor storage tank.

[0005] An inner guide rail panel is slidably connected between the inner sides of the two I-beams, and an outer guide rail panel is slidably connected between the outer sides of the two I-beams.

[0006] Preferably, a triangular metal bracket is fixed to the top of each of the two I-beams, and the triangular metal bracket is fixed to one side of the magnetic panel by bolts, and the length of the I-beam is 3.5m.

[0007] Preferably, a connecting hole is provided at one end of the I-beam, and there are four connecting holes, with blocks installed in two of the connecting holes.

[0008] Preferably, the tops of the two I-beams are each provided with a socket, and the crossbeam is snap-connected in the two sockets.

[0009] Preferably, a top cover is threadedly connected to the top of the rust preventive agent storage tank, a liquid pump is fixed to the inner bottom of the rust preventive agent storage tank, and the liquid spraying pipeline is fixed to the top of the liquid pump.

[0010] Preferably, a first sliding groove is symmetrically opened on both sides of the bottom of the inner guide rail panel, and a first limiting rod is fixed in the first sliding groove. The first limiting rod passes through the first movable block, and the first movable block is slidably connected in the first sliding groove. The size of the inner guide rail panel is 1m*1m*30cm.

[0011] Preferably, the first movable block is connected to an inner wall of the first sliding groove through a first compression spring, and the outer side of the first movable block is rotatably connected to a first roller, and the first roller is movably connected to the inner side of the I-beam.

[0012] Preferably, second slide grooves are symmetrically opened on both sides of the bottom of the outer guide rail panel, and a second limiting rod is fixed in the second slide groove. The second limiting rod passes through the second movable block, and the second movable block is slidably connected in the second slide groove. The size of the outer guide rail panel is 1m*1.5m*30cm.

[0013] Preferably, the second movable block is connected to an inner wall of the second sliding groove through a second compression spring, and the outer side of the second movable block is rotatably connected to a second roller, and the second roller is movably connected to the outer side of the I-beam.

[0014] Preferably, the inner guide rail panel and the outer guide rail panel are both double-sided magnetic, and control switches are fixed to the side surfaces of the magnetic panel, the side surfaces of the inner guide rail panel and the side surfaces of the outer guide rail panel.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The special rail frame for the bench mold plate can be installed with a crossbeam between the tops of the two I-beams. The two crossbeams form a slot in which a small mold panel can be placed. The inner guide rail panel can be installed between the inner guide rails of the two I-beams, and the outer guide rail panel can be installed between the outer guide rails of the two I-beams. Both the inner guide rail panel and the outer guide rail panel can slide freely, and both the inner guide rail panel and the outer guide rail panel are double-sided magnetic. The inner guide rail panel and the outer guide rail panel can be attached to the template for magnetic attraction and then slide sideways, reducing the risk of accidents caused by littering of single-plate molds during mold disassembly and assembly, solving the problem of workers being injured by templates when standing alone, and solving the problem of the bottom of the mold being rusted due to cold and damp conditions or liquids on the ground, which affects the quality and appearance of the mold. Mold disassembly and assembly are more convenient and quick, and the equipment is neatly arranged for easy access, which improves work efficiency and frees up more space for rational use of space to accommodate more molds.

[0016] The special rail frame of the bench mold plate has a rust remover stored in the rust preventer storage box, and the nozzle can spray the rust remover on the template, which can realize simple maintenance without manual work. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the inner guide rail panel and the outer guide rail panel before installation of the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure of the inner guide rail panel and the outer guide rail panel after installation of the present invention; Figure 3 This is a schematic diagram of the connection structure of the support plate, rust inhibitor storage tank, liquid pump, liquid spray pipe and nozzle of the present invention; Figure 4 Schematic diagram of the connection structure of the inner guide rail panel, the first slide groove, the first limiting rod, the first movable block, the first compression spring and the first roller of the present invention; Figure 5 This is a schematic diagram of the connection structure of the outer guide rail panel, the second slide groove, the second limiting rod, the second movable block, the second compression spring and the second roller of the present invention; Figure 6 It is a schematic diagram of the beam structure of the present invention.

[0018] In the figure: 1. I-beam; 2. Magnetic panel; 3. Triangular metal bracket; 4. Connecting hole; 5. Block; 6. Socket; 7. Crossbeam; 8. Support plate; 9. Rust inhibitor storage tank; 10. Top cover; 11. Liquid pump; 12. Liquid spray pipe; 13. Nozzle; 14. Inner guide rail panel; 15. First slide groove; 16. First limit rod; 17. First movable block; 18. First compression spring; 19. First roller; 20. Outer guide rail panel; 21. Second slide groove; 22. Second limit rod; 23. Second movable block; 24. Second compression spring; 25. Second roller; 26. Control switch. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0020] See also Figures 1 to 6The present invention provides a technical solution: a special rail frame for a fitter's mold plate, comprising an I-beam 1, a magnetic panel 2 fixed between the tops of two I-beams 1 by bolts, a crossbeam 7 clamped and connected between the tops of the two I-beams 1, a support plate 8 fixed between the two I-beams 1, an upper end surface of the support plate 8 fixed with a rust preventive agent storage tank 9, a spray pipe 12 fixed to the inner top of the rust preventive agent storage tank 9, nozzles 13 symmetrically fixed on both sides of the top of the spray pipe 12, and the nozzles 13 pass through the top of the rust preventive agent storage tank 9.

[0021] An inner guide rail panel 14 is slidably connected between the inner sides of the two I-beams 1 , and an outer guide rail panel 20 is slidably connected between the outer sides of the two I-beams 1 .

[0022] In this embodiment, Figure 1 and Figure 2 As shown, a triangular metal bracket 3 is fixed on the top of the two I-beams 1, and the triangular metal bracket 3 is fixed to one side of the magnetic panel 2 by bolts. The length of the I-beam 1 is 3.5m. The triangular metal bracket 3 supports the magnetic panel 2, which can improve the stability of the magnetic panel 2. The upright magnetic panel 2 is perpendicular to the two I-beams 1 at 90 degrees.

[0023] In this embodiment, Figure 1 and Figure 2 As shown, a connecting hole 4 is opened at one end of the I-beam 1, and there are four connecting holes 4, and two of the connecting holes 4 are installed with blocks 5. Multiple I-beams 1 can be fixed together under the action of the connecting holes 4 and external bolts, which is convenient for splicing and assembly. Finally, it is necessary to install a block 5 on the I-beam 1 at the end to prevent the inner guide rail panel 14 and the outer guide rail panel 20 from completely separating from the I-beam 1.

[0024] In this embodiment, Figure 1 、 Figure 2 and Figure 6 As shown, the tops of the two I-beams 1 are provided with sockets 6, and the crossbeams 7 are snap-connected in the two sockets 6. Every two crossbeams 7 are arranged as a group, and every two crossbeams 7 form a slot. The distance between the two crossbeams 7 in the first group is 25 cm, the distance between the two crossbeams 7 in the second group is 35 cm, and the distance between the two crossbeams 7 in the third group is 45 cm. Subsequently, the distances will be 25 cm, 35 cm, 45 cm, and so on. The small mold panel can be inserted in the slot. During work, the fitter can place the disassembled single-board mold in the slot after removing the template.

[0025] In this embodiment, Figure 2 and Figure 3As shown, the top of the rust preventive agent storage tank 9 is threadedly connected to a top cover 10, the inner bottom of the rust preventive agent storage tank 9 is fixed with a liquid pump 11, and the spray pipe 12 is fixed on the top of the liquid pump 11. After unscrewing the top cover 10, the rust preventive agent can be passed into the rust preventive agent storage tank 9. The liquid pump 11 can pump the rust preventive agent in the rust preventive agent storage tank 9 into the spray pipe 12, and the rust preventive agent is finally sprayed out through the nozzle 13. The angle of the nozzle 13 is 45 degrees from bottom to top, and the rust preventive is sprayed onto the template to prevent the template from rusting.

[0026] In this embodiment, Figure 2 and Figure 4 As shown, first sliding grooves 15 are symmetrically provided on both sides of the bottom of the inner guide rail panel 14, and a first limiting rod 16 is fixed in the first sliding groove 15. The first limiting rod 16 passes through the first movable block 17, and the first movable block 17 is slidably connected in the first sliding groove 15. The size of the inner guide rail panel 14 is 1m*1m*30cm. When installing the inner guide rail panel 14, it is necessary to pinch the two first movable blocks 17, place the inner guide rail panel 14 between the two I-beams 1, and then release the first movable block 17. The first movable block 17 automatically pops open, and the first sliding groove 15 and the first limiting rod 16 limit the first movable block 17.

[0027] In this embodiment, Figure 2 and Figure 4 As shown, the first movable block 17 is connected to an inner wall of the first slide groove 15 through a first compression spring 18, and the outer side of the first movable block 17 is rotatably connected to the first roller 19, and the first roller 19 is movably connected to the inner side of the I-beam 1, and the first compression spring 18 supports the first movable block 17. After pinching the two first movable blocks 17 and placing the inner guide rail panel 14 between the two I-beams 1 and then releasing the first movable block 17, the first movable block 17 automatically pops open under the action of the first compression spring 18, and the first roller 19 extends into the inner guide rail of the I-beam 1, making the installation of the inner guide rail panel 14 more convenient and quick, and the first roller 19 plays an auxiliary role in the sliding process of the inner guide rail panel 14.

[0028] In this embodiment, Figure 2 and Figure 5 As shown, second slide grooves 21 are symmetrically provided on both sides of the bottom of the outer guide rail panel 20, and a second limiting rod 22 is fixed in the second slide groove 21. The second limiting rod 22 passes through the second movable block 23, and the second movable block 23 is slidably connected in the second slide groove 21. The size of the outer guide rail panel 20 is 1m*1.5m*30cm. When installing the outer guide rail panel 20, the two second movable blocks 23 need to be stretched open. After placing the outer guide rail panel 20 outside the two I-beams 1, the second movable block 23 is released, and the second movable block 23 automatically rebounds. The second slide groove 21 and the second limiting rod 22 play a role in limiting the first movable block 17.

[0029] In this embodiment, Figure 2 and Figure 5 As shown, the second movable block 23 is connected to an inner wall of the second slide groove 21 through a second compression spring 24, and the outer side of the second movable block 23 is rotatably connected to the second roller 25, and the second roller 25 is movably connected to the outer side of the I-beam 1. After the two second movable blocks 23 are stretched open and the outer guide rail panel 20 is placed outside the two I-beams 1, the second movable block 23 is released, and the first movable block 17 automatically rebounds under the action of the second compression spring 24, and the second roller 25 extends into the outer guide rail of the I-beam 1, making the installation of the outer guide rail panel 20 more convenient and quick, and the second roller 25 plays an auxiliary role in the movement of the outer guide rail panel 20.

[0030] In this embodiment, Figure 1 and Figure 2 As shown, the inner guide rail panel 14 and the outer guide rail panel 20 are both double-sided magnetic, and the side of the magnetic panel 2, the side of the inner guide rail panel 14 and the side of the outer guide rail panel 20 are all fixed with a control switch 26, which can control magnetization and demagnetization.

[0031] The use method and advantages of the present invention: The working process of the special rail frame for bench mold plate is as follows: like Figures 1 to 6 As shown: the triangular metal bracket 3 supports the magnetic panel 2. The corresponding number of beams 7 are installed according to the needs. A group of two beams 7 is set. A slot is formed between the two beams 7 for placing a small mold panel. During work, the fitter can place the disassembled single-plate mold in the slot after removing the template. When installing the inner guide panel 14, pinch the two first movable blocks 17 and place the inner guide panel 14 between the two I-beams 1 and then release the first movable block 17. The first movable block 17 automatically pops open, and the first roller 19 extends into the inner guide rail of the I-beam 1. When installing the outer guide panel 20, it is stretched open. After the two second movable blocks 23 are put into the outer guide rail panel 20 outside the two I-beams 1, the second movable block 23 is released, and the second movable block 23 automatically rebounds. The second roller 25 extends into the outer guide rail of the I-beam 1. The inner guide rail panel 14 and the outer guide rail panel 20 can slide freely. The mold base plate is placed on the I-beam 1 and the inner guide rail panel 14 or the outer guide rail panel 20 is attached to the template for magnetic attraction and then slid sideways to firmly fix the template on the I-beam 1. When taking out the template, it must be demagnetized before it can be taken out. The rust inhibitor reserve box 9 stores rust inhibitor, and the nozzle 13 sprays the rust inhibitor onto the template to prevent the template from rusting.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

[0033] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the protection content of the present invention.

[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A special rail frame for a bench mold plate, comprising an I-beam (1), characterized in that: A magnetic panel (2) is fixed between the tops of the two I-beams (1) by bolts, a crossbeam (7) is snap-connected between the tops of the two I-beams (1), a support plate (8) is fixed between the two I-beams (1), an antirust agent storage tank (9) is fixed to the upper end surface of the support plate (8), a liquid spraying pipe (12) is fixed to the inner top of the antirust agent storage tank (9), nozzles (13) are symmetrically fixed on both sides of the top of the liquid spraying pipe (12), and the nozzles (13) penetrate the top of the antirust agent storage tank (9); An inner guide rail panel (14) is slidably connected between the inner sides of the two I-beams (1), and an outer guide rail panel (20) is slidably connected between the outer sides of the two I-beams (1).

2. The special rail frame for bench mold plate according to claim 1, characterized in that: A triangular metal bracket (3) is fixed to the top of each of the two I-beams (1), and the triangular metal bracket (3) is fixed to one side of the magnetic panel (2) by bolts. The length of the I-beam (1) is 3.5 m.

3. The special rail frame for bench mold plate according to claim 1, characterized in that: One end of the two I-beams (1) is provided with a connection hole (4), four of the connection holes (4) are provided, and two of the connection holes (4) are installed with stoppers (5).

4. The special rail frame for benchwork mold plate according to claim 1, characterized in that: The tops of the two I-beams (1) are each provided with a socket (6), and the crossbeam (7) is snap-fitted and connected in the two sockets (6).

5. The special rail frame for benchwork mold plate according to claim 1, characterized in that: The top of the rust preventive agent storage tank (9) is threadedly connected to a top cover (10), the inner bottom of the rust preventive agent storage tank (9) is fixed with a liquid pump (11), and the liquid spraying pipe (12) is fixed to the top of the liquid pump (11).

6. The special rail frame for benchwork mold plate according to claim 1, characterized in that: The inner guide rail panel (14) has first sliding grooves (15) symmetrically provided on both sides of the bottom thereof, and a first limiting rod (16) is fixed in the first sliding groove (15), the first limiting rod (16) passes through the first movable block (17), and the first movable block (17) is slidably connected in the first sliding groove (15), and the size of the inner guide rail panel (14) is 1m*1m*30cm.

7. The special rail frame for bench mold plate according to claim 6, characterized in that: The first movable block (17) is connected to an inner wall of the first sliding groove (15) via a first compression spring (18), and the outer side of the first movable block (17) is rotatably connected to a first roller (19), and the first roller (19) is movably connected to the inner side of the I-beam (1).

8. The special rail frame for benchwork mold plate according to claim 1, characterized in that: The outer guide rail panel (20) is symmetrically provided with second slide grooves (21) on both sides of the bottom, and a second limiting rod (22) is fixed in the second slide groove (21), the second limiting rod (22) passes through the second movable block (23), and the second movable block (23) is slidably connected in the second slide groove (21), and the size of the outer guide rail panel (20) is 1m*1.5m*30cm.

9. The special rail frame for bench mold plate according to claim 8, characterized in that: The second movable block (23) is connected to an inner wall of the second slide groove (21) via a second compression spring (24), and the outer side of the second movable block (23) is rotatably connected to a second roller (25), and the second roller (25) is movably connected to the outer side of the I-beam (1).

10. The special rail frame for benchwork mold plate according to claim 1, characterized in that: The inner guide rail panel (14) and the outer guide rail panel (20) are both double-sided magnetic, and a control switch (26) is fixed to the side of the magnetic panel (2), the side of the inner guide rail panel (14), and the side of the outer guide rail panel (20).