Dust collecting device with multi-layer filtering function
By designing a dust collection device with multi-layer filtering function, and using the combination of separation device and cleaning device, the risk of dust explosion and filter hole blockage during coal block transportation is solved, efficient classification of debris and automatic cleaning of filter holes is achieved, and the filtration effect and transportation safety are improved.
Patent Information
- Application Number
- CN202510710409.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-08-22
AI Technical Summary
During the transportation process after coal blocks are broken, the dust generated by debris scattered is at risk of dust explosion, and the existing filter devices cannot effectively classify and prevent filter holes from being blocked, which affects the filtration effect.
A dust collection device with multi-layer filtration function is designed. Through the combination of separation device and cleaning device, the classification filtering of debris and the automatic cleaning of filter holes is realized, including separation plates, rollers, vibration motors, drive motors, worm and worm gears and other components, so as to realize multiple filtering of debris and cleaning of filter holes.
It effectively avoids the risk of dust explosion, improves the filtering effect and the classification and utilization value of debris, prevents filter holes from being blocked, and ensures the safety and efficiency of the transportation process.
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Figure CN120517880A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal transportation devices in power plants, in particular to a dust collection device with a multi-layer filtering function. Background Art
[0002] Coal mines are areas where humans mine coal resources in coal-rich mining areas. After mining, the coal needs to be transported to power plants by transportation equipment, and then the coal blocks are transported by coal conveyor belts in the power plants. Since the mined coal blocks are large and the space in the power plants is limited, it is not convenient to transport large coal blocks in the power plants. They need to be crushed and divided into several evenly sized coal blocks before they can be transported.
[0003] At present, a lot of coal fragments will be produced after the coal blocks are crushed. These fragments may be scattered during transportation. Since these fragments still have heat, the dust generated by the scattered fragments will also pose a risk of dust explosion. Therefore, the coal blocks need to be filtered and collected before transportation. Summary of the Invention
[0004] To address the shortcomings of the prior art, the present invention provides a dust collection device with multi-layer filtering function, which solves the problem that dust generated by scattered debris may pose a risk of dust explosion.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A dust collection device with a multi-layer filtering function, comprising a device housing, a collection trough provided on the device housing, a discharge port provided on the collection trough and communicating with the interior of the device housing, a separation plate rotatably mounted on the device housing, and a plurality of filter holes evenly provided on the separation plate;
[0007] A separation device for separating coal mine debris is installed on the equipment casing, a cleaning device for preventing filter holes from being blocked is installed on the equipment casing, and a driving device is installed on the equipment casing. By starting the driving device, the separation device moves and drives the separation plate to rotate up and down, and the cleaning device moves along the bottom of the separation plate.
[0008] Preferably, the separation device includes two groups of sliding grooves opened on the separation plate, each group of the sliding grooves is fixedly installed with a fixed rod, each group of the sliding grooves is slidably installed with a support plate slidably connected to the fixed rod, a rotating block is rotatably installed on the support plate, and a roller is rotatably installed on the rotating block.
[0009] Preferably, the separation device also includes two groups of stop platforms opened on the equipment housing, the equipment housing is provided with two groups of No. 1 slopes connected to the stop platforms, the equipment housing is provided with two groups of No. 2 slopes connected to the stop platforms, and a vibration motor is fixedly installed on the separation plate.
[0010] Preferably, the separation device also includes a fixed block fixedly mounted on the rotating block, and two groups of limit grooves slidably connected to the fixed block are opened on the equipment housing, a reciprocating screw is rotatably mounted on each group of the limit grooves, and a limit block threadedly connected to the reciprocating screw is slidably mounted on each group of the limit grooves, and a limit rod slidably connected to the fixed block is fixedly mounted on the limit block.
[0011] Preferably, the cleaning device includes a tooth plate fixedly mounted on one side of the separation plate, wherein a group of the support plates are rotatably mounted with gears meshing with the tooth plate, a fixed shaft is fixedly mounted on the gear, and a No. 1 helical tooth is fixedly mounted on the fixed shaft.
[0012] Preferably, the cleaning device further comprises a rotating rod rotatably mounted between the two groups of support plates, a brush cylinder being fixedly mounted on the rotating rod, and a No. 2 bevel gear engaged with the No. 1 bevel gear being fixedly mounted on one end of the rotating rod.
[0013] Preferably, the driving device includes a driving motor fixedly mounted on the equipment housing, a rotating column fixedly connected to the output end of the driving motor is rotatably mounted on the equipment housing, two groups of worms are fixedly mounted on the rotating column, and each group of reciprocating screws is fixedly mounted with a worm wheel meshing with the worm.
[0014] Preferably, a material drop chute is provided on the device housing, a filter drum is rotatably mounted on the device housing, a No. 1 collecting box is plugged into and mounted on the device housing, and a No. 2 collecting box is plugged into and mounted on the device housing.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention sets a separation device and starts a driving motor to make the roller roll on the stop platform, slope No. 1 and slope No. 2. When the roller rolls on slope No. 2, the separation plate rotates downward, which not only facilitates the collection of debris for classification and processing, but also makes the debris at the open end of the separation plate roll back for secondary filtration, thereby improving the filtration effect. When the roller rolls on slope No. 1, the separation plate rotates upward, and the debris that has not passed through the filter holes is poured into the No. 1 collection box, thereby avoiding the risk of dust explosion caused by the dust generated by the scattered debris.
[0017] 2. The present invention is provided with a cleaning device. Under the action of the tooth plate, the support plate moves to cause the gear to rotate. The rotation of the gear drives the rotating rod connected to the No. 2 bevel gear to rotate. The rotation of the rotating rod drives the brush barrel to rotate, which can clean the filter holes at the bottom of the separation plate, avoiding the situation where the filter holes on the separation plate are blocked and reduce the filtering speed and effect of the coal debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the positional relationship between the collecting tank and the discharge port of the present invention;
[0021] Figure 3 This is a schematic diagram of the overall structure of the interior of the housing of the device of the present invention from a first perspective;
[0022] Figure 4 A schematic diagram of the overall structure of the interior of the housing of the device of the present invention from a second viewing angle;
[0023] Figure 5 This is a schematic diagram of the overall structure of the cleaning device of the present invention;
[0024] Figure 6 For the present invention Figure 5 A is an enlarged schematic diagram of the overall structure.
[0025] Figure: 1. Equipment housing; 11. Collection tank; 12. Discharge port; 13. Separation plate; 14. Filter hole; 2. Separation device; 201. Sliding groove; 202. Fixed rod; 203. Support plate; 204. Rotating block; 205. Roller; 206. Stop platform; 207. Slope No. 1; 208. Slope No. 2; 209. Vibration motor; 210. Fixed block; 211. Limiting groove; 212. Reciprocating screw; 213 , limit block; 214, limit rod; 3, cleaning device; 301, tooth plate; 302, gear; 303, fixed shaft; 304, No. 1 bevel gear; 305, rotating rod; 306, brush cylinder; 307, No. 2 bevel gear; 4, driving device; 401, driving motor; 402, rotating column; 403, worm; 404, worm wheel; 5, blanking chute; 6, filter drum; 601, No. 1 collection box; 602, No. 2 collection box. DETAILED DESCRIPTION
[0026] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0027] Example 1
[0028] Since the coal fragments still have heat, the dust generated by the scattered fragments will also pose a risk of dust explosion. Therefore, the coal blocks need to be filtered and collected before transportation. Since the uses of fragments of different particle sizes are very different, if only the fragments are initially filtered and collected, this classification process cannot produce greater utilization value. In order to solve this problem, refer to Figures 1-6 , this embodiment proposes a dust collection device with a multi-layer filtering function, including an equipment housing 1, a feeding chute 5 is provided on the equipment housing 1, a filter drum 6 is rotatably installed on the equipment housing 1, a collecting trough 11 is provided on the equipment housing 1, and a discharge port 12 communicating with the interior of the equipment housing 1 is provided on the collection trough 11. The crushed coal blocks and debris are put into the feeding chute 5, and the coal blocks and debris enter the rotating filter drum 6 so that the debris falls into the collecting chute 11 and is discharged through the discharge port 12. The coal blocks will fall onto the conveyor belt along the feeding chute 5, and a separation plate 13 is rotatably installed on the equipment housing 1. A plurality of groups of filter holes 14 are evenly arranged on the separation plate 13 to classify and process the debris;
[0029] A separation device 2 for separating coal mine debris is installed on the equipment housing 1, a cleaning device 3 for preventing the filter hole 14 from being blocked is installed on the equipment housing 1, and a driving device 4 is installed on the equipment housing 1. By starting the driving device 4, the separation device 2 moves and the separation plate 13 is driven to rotate up and down, and the cleaning device 3 moves along the bottom of the separation plate 13. The separation plate 13 rotates up and down to drive the debris to roll, which facilitates the filtering and classification of the debris.
[0030] The separation device 2 includes two groups of sliding grooves 201 provided on the separation plate 13, each group of sliding grooves 201 is fixedly installed with a fixed rod 202, and each group of sliding grooves 201 is slidably installed with a support plate 203 slidably connected to the fixed rod 202. The fixed rod 202 makes the movement of the support plate 203 more stable, and a rotating block 204 is rotatably installed on the support plate 203, and a roller 205 is rotatably installed on the rotating block 204. The roller 205 can roll on the stop platform 206, the first slope 207 and the second slope 208. The separation device 2 also includes two groups of stop platforms 206 provided on the equipment housing 1, two groups of No. 1 slopes 207 connected to the stop platform 206 are provided on the equipment housing 1, and two groups of No. 1 slopes 207 connected to the stop platform are provided on the equipment housing 1. 206 is connected to the second slope 208, and a vibration motor 209 is fixedly installed on the separation plate 13. The vibration motor 209 makes the bottom of the separation plate 13 vibrate to avoid the accumulation of debris on the separation plate 13. The separation device 2 also includes a fixed block 210 fixedly installed on the rotating block 204. Two groups of limit grooves 211 slidingly connected to the fixed block 210 are provided on the device housing 1. A reciprocating screw rod 212 is rotatably installed on each group of limit grooves 211, and a limit block 213 threadedly connected to the reciprocating screw rod 212 is slidably installed on each group of limit grooves 211. A limit rod 214 slidingly connected to the fixed block 210 is fixedly installed on the limit block 213. The driving device 4 includes a driving motor 401 fixedly installed on the device housing 1. A rotating column 402 fixedly connected to the output end of the drive motor 401 is rotatably installed on the outer shell 1, and two groups of worms 403 are fixedly installed on the rotating column 402. A worm wheel 404 meshing with the worm 403 is fixedly installed on each group of reciprocating screws 212. A No. 1 collecting box 601 is plugged into the equipment housing 1, and a No. 2 collecting box 602 is plugged into the equipment housing 1. The No. 1 collecting box 601 is used to collect debris filtered through the filter hole 14, and the No. 2 collecting box 602 is used to collect larger debris. When the debris falls onto the separation plate 13 through the discharge port 12, the drive motor 401 is started to make the two groups of worms 403 on the rotating column 402 rotate at the same time. Under the action of the worm wheel 404, the worm 403 rotates, causing the reciprocating screw 212 to move in a direction opposite to the original direction. The limiting block 213 rotates in the limiting block 213, so that the limiting block 213 drives the fixed block 210 connected to the limiting rod 214 to move in the limiting groove 211. The movement of the fixed block 210 drives the rotating block 204 and the support plate 203 to move, and causes the roller 205 to roll on the stop platform 206, the first slope 207 and the second slope 208. When the roller 205 rolls on the second slope 208, the rotating block 204 and the support plate 203 rotate and drive the separation plate 13 connected to the support plate 203 to rotate downward, which not only facilitates the collection of debris for classification and processing, but also makes the debris at the open end of the separation plate 13 roll back for secondary filtration, thereby improving the filtration effect. When the roller 205 rolls on the first slope 207, the separation plate 13 rotates upward.The debris that has not been filtered through the filter hole 14 is poured into the first collection box 601, thereby avoiding the risk of dust explosion caused by the dust generated by the scattered debris.
[0031] Example 2
[0032] Since the filter holes on the separation plate may be clogged, this will reduce the filtering speed and effect of the coal debris. In order to solve this problem, refer to Figures 1-6 The cleaning device 3 includes a toothed plate 301 fixedly mounted on one side of the separation plate 13, a gear 302 meshing with the toothed plate 301 is rotatably mounted on one set of support plates 203, a fixed shaft 303 is fixedly mounted on the gear 302, and a first helical tooth 304 is fixedly mounted on the fixed shaft 303. The cleaning device 3 also includes a rotating rod 305 rotatably mounted between the two sets of support plates 203, a brush cylinder 306 is fixedly mounted on the rotating rod 305, and one end of the rotating rod 305 is fixedly mounted with a brush that meshes with the first helical tooth 304. The second bevel gear 307, under the action of the tooth plate 301, the support plate 203 moves to make the gear 302 rotate, the rotation of the gear 302 drives the first bevel gear 304 connected to the fixed shaft 303 to rotate, the rotation of the first bevel gear 304 drives the rotating rod 305 connected to the second bevel gear 307 to rotate, the rotation of the rotating rod 305 drives the brush cylinder 306 to rotate, and the filter hole 14 at the bottom of the separation plate 13 can be cleaned, avoiding the situation that the filter hole 14 on the separation plate 13 is blocked and reduces the filtering speed and effect of the coal block debris.
[0033] Working principle: When the debris falls onto the separation plate 13 through the discharge port 12, the drive motor 401 is started to make the two sets of worms 403 on the rotating column 402 rotate at the same time. Under the action of the worm gear 404, the worm 403 rotates to make the reciprocating screw 212 rotate in the limit block 213, so that the limit block 213 drives the fixed block 210 connected to the limit rod 214 to move in the limit groove 211. The movement of the fixed block 210 drives the rotating block 204 and the support plate 203 to move, and makes the roller 205 roll on the stop table 206, the No. 1 slope 207 and the No. 2 slope 208. When the roller 205 rolls on the No. 2 slope 208, the rotating block 204 and the support plate 203 rotate and drive the separation connected to the support plate 203 The plate 13 rotates downward, which not only facilitates the collection of debris for classification and processing, but also allows the debris at the open end of the separation plate 13 to roll back for secondary filtration, thereby improving the filtration effect. When the roller 205 rolls on the No. 1 slope 207, the separation plate 13 rotates upward, and the debris that has not passed through the filter hole 14 is poured into the No. 1 collection box 601. Under the action of the tooth plate 301, the support plate 203 moves to cause the gear 302 to rotate. The rotation of the gear 302 drives the No. 1 bevel gear 304 connected to the fixed shaft 303 to rotate. The rotation of the No. 1 bevel gear 304 drives the rotating rod 305 connected to the No. 2 bevel gear 307 to rotate. The rotation of the rotating rod 305 drives the brush cylinder 306 to rotate, and the filter hole 14 at the bottom of the separation plate 13 can be cleaned.
[0034] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.
[0035] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A dust collection device with multi-layer filtering function, comprising a device housing (1), characterized in that: The device housing (1) is provided with a collecting trough (11), the collecting trough (11) is provided with a discharge port (12) communicating with the interior of the device housing (1), a separation plate (13) is rotatably mounted on the device housing (1), and the separation plate (13) is evenly provided with a plurality of filter holes (14); A separation device (2) for separating coal mine debris is installed on the equipment housing (1); The device housing (1) is provided with a cleaning device (3) for preventing the filter hole (14) from being blocked; A driving device (4) is installed on the device housing (1). By starting the driving device (4), the separation device (2) is moved, and the separation plate (13) is driven to rotate up and down, and the cleaning device (3) is moved along the bottom of the separation plate (13).
2. The dust collection device with multi-layer filtering function according to claim 1, characterized in that: The separation device (2) comprises two groups of sliding grooves (201) provided on the separation plate (13), a fixed rod (202) being fixedly mounted on each group of the sliding grooves (201), a support plate (203) being slidably mounted on each group of the sliding grooves (201) and being slidably connected to the fixed rod (202), a rotating block (204) being rotatably mounted on the support plate (203), and a roller (205) being rotatably mounted on the rotating block (204).
3. The dust collection device with multi-layer filtering function according to claim 2, characterized in that: The separation device (2) further comprises two groups of stop platforms (206) provided on the device housing (1), two groups of No. 1 slopes (207) in communication with the stop platforms (206) provided on the device housing (1), two groups of No. 2 slopes (208) in communication with the stop platforms (206) provided on the device housing (1), and a vibration motor (209) fixedly mounted on the separation plate (13).
4. The dust collection device with multi-layer filtering function according to claim 3, characterized in that: The separation device (2) further comprises a fixed block (210) fixedly mounted on the rotating block (204); the device housing (1) is provided with two groups of limiting grooves (211) slidably connected to the fixed block (210); a reciprocating screw rod (212) is rotatably mounted on each group of limiting grooves (211); a limiting block (213) threadedly connected to the reciprocating screw rod (212) is slidably mounted on each group of limiting grooves (211); and a limiting rod (214) slidably connected to the fixed block (210) is fixedly mounted on the limiting block (213).
5. The dust collection device with multi-layer filtering function according to claim 2, characterized in that: The cleaning device (3) comprises a toothed plate (301) fixedly mounted on one side of the separation plate (13), wherein a gear (302) meshing with the toothed plate (301) is rotatably mounted on one set of the support plates (203), a fixed shaft (303) is fixedly mounted on the gear (302), and a number one helical tooth (304) is fixedly mounted on the fixed shaft (303).
6. The dust collection device with multi-layer filtering function according to claim 5, characterized in that: The cleaning device (3) further comprises a rotating rod (305) rotatably mounted between the two groups of support plates (203), a brush cylinder (306) being fixedly mounted on the rotating rod (305), and a second bevel tooth (307) meshing with the first bevel tooth (304) being fixedly mounted on one end of the rotating rod (305).
7. The dust collection device with multi-layer filtering function according to claim 4, characterized in that: The driving device (4) comprises a driving motor (401) fixedly mounted on a device housing (1); a rotating column (402) fixedly connected to an output end of the driving motor (401) is rotatably mounted on the device housing (1); two groups of worms (403) are fixedly mounted on the rotating column (402); and a worm wheel (404) meshing with the worm (403) is fixedly mounted on each group of the reciprocating screws (212).
8. The dust collection device with multi-layer filtering function according to claim 1, characterized in that: A material drop chute (5) is provided on the device housing (1), a filter drum (6) is rotatably mounted on the device housing (1), a No. 1 collecting box (601) is plugged into and mounted on the device housing (1), and a No. 2 collecting box (602) is plugged into and mounted on the device housing (1).