New energy automobile connector convenient to connect

By introducing a plug-in self-locking fixing mechanism into the connector of the new energy vehicle, using mechanical self-locking and magnetic adsorption force, the problem of abnormally increased contact impedance caused by wear of the contact surface is solved, and the stability and reliability of the connector during the plug-in and unplugging process is achieved.

CN120545751APending Publication Date: 2025-08-26深圳市莱蒙实业有限公司
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Patent Information

Application Number
CN202510969920.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-15
Publication Date
2025-08-26

AI Technical Summary

Technical Problem

The contact impedance of existing new energy vehicle connectors is abnormally increased due to wear of contact surfaces during periodic plug-in and unplugging operations, which affects the stability of signal transmission and power circuits.

Method used

The plug-in self-locking fixing mechanism is adopted, and the latch guide seat with annular equal pitch distribution is used to cooperate with the sliding engagement method of the reverse serrated latch and the forward serrated rack. The mechanical self-locking structure replaces the traditional friction fixing, and combines the magnetic adsorption force to form an anti-rotation safety mechanism to ensure connection stability.

Benefits of technology

Maintain the stable axial locking force of the connector during periodic plug-in and unplugging operations to avoid abnormal increase in contact impedance and ensure the stability of signal transmission and power circuit.

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Abstract

The invention discloses a convenient-to-connect new energy automobile connector, which comprises a connector female head, a connector male head, a male head dustproof cover, a flexible connecting piece and a connector wire, and further comprises a plug-in self-locking fixing mechanism, the plug-in self-locking fixing mechanism comprises a plurality of plug pin guide seats which are annularly and fixedly installed on the inner wall of the connector female head at equal intervals, and a plurality of plug pin fixing plates which are annularly and fixedly installed on the outer wall of the connector male head at equal intervals. By arranging the plug-in self-locking fixing mechanism, the sliding meshing mode that plug pin guide bases and plug pin fixing plates which are annularly distributed at equal intervals are matched with reverse sawtooth plug pins and forward sawtooth strips is utilized, and traditional friction force fixing is replaced with a mechanical self-locking structure; it is ensured that the connector male head and the connector female head can still maintain stable axial locking force in periodic plugging operation, and the problem that contact impedance is abnormally increased due to abrasion of a contact surface in the prior art is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of automobile connectors, and in particular to a new energy automobile connector that is easy to connect. Background Art

[0002] New energy vehicles are clean energy vehicles powered by unconventional automotive fuels and integrating advanced power control and drive technologies. They encompass technologies such as pure electric, plug-in hybrid, and fuel cell vehicles. Their core feature is the replacement of traditional internal combustion engines with electric motors to achieve zero-emission or low-emission driving. They also leverage cutting-edge technologies such as battery management systems and intelligent networking to reshape the vehicle's energy supply and interaction model. As the "nerve hub" of new energy vehicle power transmission systems, new energy vehicle connectors play a crucial role in the overall vehicle architecture. They must not only carry the stable transmission of high voltage and high current, but also ensure secure interconnection between the signal control unit and core modules such as the power battery, drive motor, and charging port under complex operating conditions. Their reliability is directly related to the stability of the vehicle's power transmission system.

[0003] The new energy vehicle connection devices in the existing technology generally adopt a mechanical connection structure of male and female plug-in. Its axial holding force mainly depends on the static friction resistance generated by the mating interface between the two. This traditional design scheme can meet the basic conductivity requirements under static working conditions, but in actual applications, that is, when the male head undergoes periodic plugging and unplugging operations, the contact surfaces of the male and female terminals will produce slight wear, resulting in nonlinear attenuation of the actual contact area, causing an exponential increase in contact impedance, which can easily lead to abnormal temperature rise, signal transmission distortion and other electrical performance degradation phenomena. In extreme cases, it may even cause unexpected interruption of the power circuit. For this reason, a new energy vehicle connector that is easy to connect is provided. Summary of the Invention

[0004] In order to overcome the deficiencies of the prior art, the present invention provides a new energy vehicle connector that is easy to connect.

[0005] In order to solve the above technical problems, the basic technical solutions proposed by the present invention are: A new energy vehicle connector that is easy to connect, including a female connector, a male connector, a male dust cover, a flexible connector and a connector wire, wherein the charging end of the male connector is inserted into the interior of the female connector, the male dust cover is connected to the male connector via a flexible connector, and the connector wire is arranged at the outer end of the male connector. The connector also includes: a plug-in self-locking fixing mechanism for disassembling and assembling the male connector and securing it, wherein the plug-in self-locking fixing mechanism includes a plurality of pin guide seats fixedly mounted on the inner wall of the female connector at equal intervals in a ring shape, and a plurality of pin fixing plates fixedly mounted on the outer wall of the male connector at equal intervals in a ring shape.

[0006] Preferably, the position of the latch guide seat corresponds to that of the latch fixing plate, and a forward serrated bar is elastically mounted on the inner wall of the latch guide seat through an elastic member, a latch driving shaft is rotatably provided in the middle of the inner wall of the latch fixing plate, and a reverse serrated pin is provided on the outer surface of the latch driving shaft and in the middle of one end facing the forward serrated bar, one end of the reverse serrated pin is connected to the latch driving shaft, and the other end of the reverse serrated pin extends to the interior of the latch guide seat, and the reverse serrated pin is slidably engaged with the forward serrated bar.

[0007] Preferably, the elastic member is designed in a V-shaped structure, and a disassembly knob is fixedly provided on the outer wall of the pin drive shaft and in the middle of one end away from the reverse serrated pin, and the outer wall of the disassembly knob is provided with multiple knob anti-slip grooves arranged in a circular shape with equal intervals, and a positioning mark is fixedly provided on the outer wall of the disassembly knob and at one end facing away from the pin fixing plate.

[0008] Preferably, both ends of the outer wall of the latch guide seat are fixed with a plurality of guide seat reinforcement ribs arranged at equal intervals and used to stabilize the latch guide seat, and the guide seat reinforcement ribs are integrally formed with the latch guide seat, and both ends of the outer wall of the latch fixing plate are provided with fixing plate reinforcement ribs for stabilizing the latch fixing plate, and the fixing plate reinforcement ribs are integrally formed with the latch fixing plate.

[0009] Preferably, an upper magnetic rod is fixedly provided on the inner wall of the bottom of the reverse serrated pin, and a lower magnetic rod is fixedly provided on the bottom of the inner wall of the pin guide seat. The upper magnetic rod and the lower magnetic rod are positioned corresponding to each other, and the upper magnetic rod and the lower magnetic rod attract each other. A first limiting ring is fixedly provided on one side of the outer wall of the pin drive shaft, and a second limiting ring is fixedly provided on the other side of the outer wall of the pin drive shaft.

[0010] Preferably, a positioning guide seat is fixedly provided on the inner wall of the female connector and located between two adjacent groups of the pin guide seats, and the positioning guide seat is designed in a U-shaped structure. A positioning guide key is fixedly provided on the outer wall of the male connector and located at each positioning guide seat position, and the positioning guide key slides relative to the positioning guide seat.

[0011] The beneficial effects of the present invention are: By setting up a plug-in self-locking fixing mechanism, using a circular and evenly spaced pin guide seat and a pin fixing plate in combination with the sliding engagement of the reverse serrated pin and the forward serrated bar, a mechanical self-locking structure is used to replace the traditional friction fixation, ensuring that the male and female connectors can still maintain a stable axial locking force during periodic plugging and unplugging operations, thus solving the existing problem of abnormally increased contact impedance due to contact surface wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is the overall structural decomposition diagram of the present invention Figure 1 ; Figure 3 This is the overall structural decomposition diagram of the present invention Figure 2 ; Figure 4 This is a schematic diagram of the plug-in self-locking fixing mechanism of the present invention. Figure 1 ; Figure 5 For the present invention Figure 4 A magnified view of the structure at center A; Figure 6 This is a schematic diagram of the plug-in self-locking fixing mechanism of the present invention. Figure 2 ; Figure 7 For the present invention Figure 6 A magnified view of the structure at point B in the middle; Figure 8 It is a schematic diagram of the reverse serrated latch structure of the present invention.

[0013] Description of reference numerals: 100. Female connector; 101. Positioning guide seat; 200. Male connector; 201. Positioning guide key; 300. Male connector dust cover; 400. Flexible connector; 500. Connector wire; 600. Plug-in self-locking fixing mechanism; 601. Latch guide seat; 602. Latch fixing plate; 603. Forward serrated bar; 604. Latch drive shaft; 605. Reverse serrated latch; 606. Upper magnet rod; 607. Lower magnet rod; 608. Disassembly knob; 609. Positioning mark; 610. Fixing plate reinforcement rib; 611. Guide seat reinforcement rib; 612. Elastic member; 613. First limiting ring; 614. Knob anti-slip groove; 615. Second limiting ring. DETAILED DESCRIPTION

[0014] The following will be combined with the Figure 1 To the attached Figure 8 The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort shall fall within the scope of protection of the present invention.

[0015] The present invention provides a technical solution: a new energy vehicle connector that is easy to connect, including a female connector 100, a male connector 200, a male dust cover 300, a flexible connector 400 and a connector wire 500. The charging end of the male connector 200 is inserted into the interior of the female connector 100. The male dust cover 300 is connected to the male connector 200 through the flexible connector 400, which is used to cover the charging end of the male connector 200 to prevent external dust from invading. The connector wire 500 is arranged at the outer end of the male connector 200. As a prior art, it will not be described here in detail. The device also includes: a self-locking fixing mechanism 600 for disassembling and assembling the male connector 200 and securing it. The provided self-locking fixing mechanism 600 is used to facilitate connection, and even if the male connector 200 is subjected to periodic plug-in and unplugging operations, it will not become loose.

[0016] Specifically, the plug-in self-locking fixing mechanism 600 includes a plurality of latch guide seats 601 fixedly installed on the inner wall of the connector female head 100 in a circular shape and at equal intervals, and a plurality of latch fixing plates 602 fixedly installed on the outer wall of the connector male head 200 in a circular shape and at equal intervals. The latch guide seats 601 correspond to the latch fixing plates 602 in position and are the same in number. The inner wall of the latch guide seat 601 is elastically mounted with a forward serrated strip 603 through an elastic member 612. The elastic member 612 is designed in a V-shaped structure. A latch drive shaft 604 is rotatably provided in the middle of the inner wall of the latch fixing plate 602. A reverse serrated latch 605 is provided on the outer surface of the latch drive shaft 604 and in the middle of one end facing the forward serrated strip 603. One end of the reverse serrated latch 605 is aligned with the latch drive shaft 60 4 is connected, and the other end of the reverse serrated latch 605 extends to the interior of the latch guide seat 601, and the reverse serrated latch 605 is slidably engaged with the forward serrated bar 603. A disassembly knob 608 is fixedly provided on the outer wall of the latch drive shaft 604 and in the middle of one end away from the reverse serrated latch 605, which is used to cooperate with the latch drive shaft 604 to rotate the reverse serrated latch 605. The outer wall of the disassembly knob 608 is provided with a plurality of knob anti-slip grooves 614 arranged in a circular shape with equal spacing, which is convenient for the staff to rotate the disassembly knob 608. The outer wall of the disassembly knob 608 is fixed with a positioning mark eye 609 on the end facing away from the latch fixing plate 602, which is convenient for the staff to judge the position of the teeth on the outside of the reverse serrated latch 605, and is convenient for the later docking and self-locking.

[0017] Furthermore, a plurality of guide seat reinforcement ribs 611 are fixedly provided at both ends of the outer wall of the latch guide seat 601 and are arranged at equal intervals and are used to stabilize the latch guide seat 601. The guide seat reinforcement ribs 611 are integrally formed with the latch guide seat 601. A fixing plate reinforcement rib 610 is provided at both ends of the outer wall of the latch fixing plate 602 for stabilizing the latch fixing plate 602. The fixing plate reinforcement rib 610 is integrally formed with the latch fixing plate 602. An upper magnetic rod 606 is fixedly provided on the inner wall of the bottom of the reverse serrated latch 605. The latch guide seat 601 is provided with a plurality of guide seat reinforcement ribs 611 and are arranged at equal intervals. The guide seat reinforcement ribs 611 and the latch guide seat 601 are integrally formed. A lower magnetic rod 607 is fixedly provided at the bottom of the inner wall, which is used to cooperate with the upper magnetic rod 606 to limit the reverse serrated pin 605 to prevent the reverse serrated pin 605 from rotating. The upper magnetic rod 606 and the lower magnetic rod 607 correspond to each other in position, and the upper magnetic rod 606 and the lower magnetic rod 607 attract each other. A first limiting ring 613 is fixedly provided on one side of the outer wall of the pin drive shaft 604, and a second limiting ring 615 is fixedly provided on the other side of the outer wall of the pin drive shaft 604, which is used to cooperate with the first limiting ring 613 to limit and stabilize the pin drive shaft 604.

[0018] Specifically, a positioning guide seat 101 is fixedly provided on the inner wall of the connector female head 100 and located between two adjacent groups of pin guide seats 601. The positioning guide seat 101 is designed in a U-shaped structure. A positioning guide key 201 is fixedly provided on the outer wall of the connector male head 200 and located at each position of the positioning guide seat 101. It is used to cooperate with the positioning guide seat 101 to drive the connector female head 101, and the positioning guide key 201 slides relative to the positioning guide seat 101.

[0019] According to the above, the present invention sets up a plug-in self-locking fixing mechanism 600. When in use, the circularly evenly spaced pin guide seat 601 and the pin fixing plate 602 cooperate with the sliding engagement of the reverse serrated pin 605 and the forward serrated bar 603, and replaces the traditional friction fixation with a mechanical self-locking structure to ensure that the connector male head 200 and the connector female head 100 can still maintain a stable axial locking force during periodic plugging and unplugging operations, solving the existing problem of abnormal increase in contact impedance due to contact surface wear; by setting an upper magnetic rod 606 on the inner wall of the bottom of the reverse serrated pin 605 and magnetically cooperating with the lower magnetic rod 607 at the bottom of the inner wall of the pin guide seat 601, an anti-rotation safety mechanism is formed by magnetic adsorption force, which can effectively prevent the reverse serrated pin 605 from rotating in the opposite direction due to accidental touch, thereby ensuring the reliability of the self-locking structure.

[0020] Based on the disclosure and teachings of the above description, those skilled in the art may also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and modifications and variations of the present invention should also fall within the scope of protection of the claims of the present invention. In addition, although certain specific terms are used in this description, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims

1. A new energy vehicle connector that is easy to connect, comprising a female connector (100), a male connector (200), a male dust cover (300), a flexible connector (400) and a connector wire (500), wherein the charging end of the male connector (200) is inserted into the interior of the female connector (100), the male dust cover (300) is connected to the male connector (200) via the flexible connector (400), and the connector wire (500) is arranged at the outer end of the male connector (200), characterized in that: Also includes: A plug-in self-locking fixing mechanism (600) for disassembling and assembling a connector male head (200) and for securing the connector male head (200) comprises a plurality of latch guide seats (601) fixedly mounted at equal intervals in a circular shape on the inner wall of the connector female head (100), and a plurality of latch fixing plates (602) fixedly mounted at equal intervals in a circular shape on the outer wall of the connector male head (200).

2. A new energy vehicle connector that is easy to connect according to claim 1, characterized in that: The latch guide seat (601) corresponds to the position of the latch fixing plate (602), and the inner wall of the latch guide seat (601) is elastically mounted with a forward sawtooth bar (603) through an elastic member (612). A latch drive shaft (604) is rotatably provided in the middle of the inner wall of the latch fixing plate (602), and a reverse sawtooth latch (605) is provided on the outer surface of the latch drive shaft (604) and in the middle of one end facing the forward sawtooth bar (603). One end of the reverse sawtooth latch (605) is connected to the latch drive shaft (604), and the other end of the reverse sawtooth latch (605) extends to the interior of the latch guide seat (601), and the reverse sawtooth latch (605) is slidably engaged with the forward sawtooth bar (603).

3. The new energy vehicle connector that is easy to connect according to claim 2 is characterized in that: The elastic member (612) is designed in a V-shaped structure. A disassembly knob (608) is fixedly provided on the outer wall of the latch drive shaft (604) and at the middle of one end away from the reverse sawtooth latch (605). The outer wall of the disassembly knob (608) is provided with a plurality of knob anti-slip grooves (614) arranged in a circular shape and at equal intervals. A positioning mark eye (609) is fixedly provided on the outer wall of the disassembly knob (608) and at one end facing away from the latch fixing plate (602).

4. The new energy vehicle connector that is easy to connect according to claim 3 is characterized in that: Both ends of the outer wall of the latch guide seat (601) are fixedly provided with a plurality of guide seat reinforcement ribs (611) arranged at equal intervals and used to stabilize the latch guide seat (601), and the guide seat reinforcement ribs (611) are integrally formed with the latch guide seat (601). Both ends of the outer wall of the latch fixing plate (602) are provided with fixing plate reinforcement ribs (610) used to stabilize the latch fixing plate (602), and the fixing plate reinforcement ribs (610) are integrally formed with the latch fixing plate (602).

5. The new energy vehicle connector that is easy to connect according to claim 4 is characterized in that: An upper magnetic rod (606) is fixedly provided on the inner wall of the bottom of the reverse sawtooth latch (605), and a lower magnetic rod (607) is fixedly provided on the bottom of the inner wall of the latch guide seat (601). The upper magnetic rod (606) and the lower magnetic rod (607) are positioned correspondingly to each other, and the upper magnetic rod (606) and the lower magnetic rod (607) attract each other. A first limiting ring (613) is fixedly provided on one side of the outer wall of the latch drive shaft (604), and a second limiting ring (615) is fixedly provided on the other side of the outer wall of the latch drive shaft (604).

6. The new energy vehicle connector that is easy to connect according to claim 1, characterized in that: A positioning guide seat (101) is fixedly provided on the inner wall of the female connector (100) and located between two adjacent groups of the pin guide seats (601), and the positioning guide seat (101) is designed in a U-shaped structure. A positioning guide key (201) is fixedly provided on the outer wall of the male connector (200) and located at the position of each positioning guide seat (101), and the positioning guide key (201) slides relative to the positioning guide seat (101).