Liquid changing device for ship body large-curvature surface spraying robot
By designing the liquid replacement device of the hull high curvature surface spraying robot, the problems of inconvenient coating replacement during hull spraying and high cost of multiple equipment are solved, convenient coating replacement and spraying operations are achieved, and processing costs are reduced.
Patent Information
- Application Number
- CN202510960494.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2025-08-29
AI Technical Summary
In the prior art, the hull is not convenient for liquid replacement operation when spraying, and the use of multiple sets of spraying equipment leads to higher costs.
A liquid replacement device for spraying robots with large curvature surface of hull has been designed, including mobile vehicles, fixed boxes, storage buckets, liquid replacement components and conveying components. By setting up filters, stirring leaves, cleaning solutions, discharge pipes and conveying pipes, convenient coating replacement and cleaning can be achieved, reducing paint mixing pollution, and controlling the spraying of different coatings through multiple sets of conveying pipes and valves.
It realizes that the coating can be replaced without disassembling the storage barrel, reduces the mixing pollution of the coating, improves the convenience of spraying operation, and reduces processing costs.
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Figure CN120550964A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hull spraying, in particular to a liquid changing device for a robot for spraying a hull surface with large curvature. Background Art
[0002] The hull is the core structure of the ship, and it undertakes key functions such as buoyancy, strength, navigation stability and cargo carrying capacity. Hull surface spraying is a key link in ship maintenance and anti-corrosion. It not only directly determines the durability of the ship in complex marine environments, but also has a profound impact on the integrity of the hull structure, navigation economy and safety of marine operations.
[0003] In the existing part, when spraying the hull, the paint is stored in a barrel, which is convenient for supplying paint for the spraying operation. However, when in use, when the paint in the barrel is used up, the barrel needs to be replaced as a whole. The old barrel needs to be removed and a new barrel needs to be installed, which is inconvenient to implement the liquid change operation. At the same time, after one paint is sprayed, the spraying equipment needs to be disassembled and replaced in order to transport and spray another paint. Multiple sets of spraying equipment need to be prepared, which increases the processing cost. Summary of the Invention
[0004] The purpose of the present invention is to provide a liquid changing device for a robot for spraying a large-curvature surface of a hull, so as to solve the problems of inconvenience in liquid changing operation and high cost caused by using multiple sets of spraying equipment when spraying different coatings.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a liquid changing device for a robot for spraying a large-curvature surface of a ship, comprising a mobile vehicle and:
[0006] A fixed box is arranged on the top of the mobile vehicle, and a storage bucket is fixedly connected to the top of the fixed box;
[0007] A liquid changing assembly is provided inside the storage barrel, the liquid changing assembly includes a filter screen provided inside the storage barrel, a stirring blade is provided inside the storage barrel, a barrel cover is provided on the top of the storage barrel, and a liquid filling port is provided inside the barrel cover;
[0008] A conveying assembly is arranged on the top of the mobile vehicle, and the conveying assembly includes a support frame arranged on the top of the mobile vehicle, the top of the support frame is fixedly connected to a pump body, the interior of the pump body is connected to a connecting pipe, the interior of the pump body is connected to a guide pipe, and the interior of the guide pipe is connected to a conveying pipe.
[0009] Preferably, a control rod is fixedly connected to the inner side of the stirring blade, and one end of the control rod is fixedly connected to a first connecting rod.
[0010] Preferably, a first motor is provided at one end of the first connecting rod, and a sealing ring is provided on the outer side of the first connecting rod.
[0011] Preferably, the bottom of the inner cavity of the fixing box is fixedly connected to the bottom of the first motor, and a discharge pipe is provided inside the fixing box.
[0012] Preferably, the interior of the discharge pipe is connected to the interior of the storage barrel, and a discharge valve is provided on the outside of the discharge pipe.
[0013] Preferably, a valve is provided on the outside of the delivery pipe, and the inside of the flow guide pipe is connected to a cleaning pipe.
[0014] Preferably, a cleaning bucket is provided on the top of the mobile vehicle, the interior of the cleaning bucket is communicated with the interior of the cleaning pipe, and a liquid spraying pipe is provided at one end of the connecting pipe.
[0015] Preferably, the interior of the liquid spray pipe is connected to a spray head, the bottom of the liquid spray pipe is fixedly connected to a connecting plate, and one end of the connecting plate is fixedly connected to one side of the support frame.
[0016] Preferably, the bottom of the support frame is fixedly connected to a control seat, the bottom of the control seat is fixedly connected to a worm gear, and the outer side of the worm gear is meshingly connected to a worm.
[0017] Preferably, one end of the worm is rotatably connected to a mounting block, the other end of the worm is fixedly connected to a second connecting rod, and one end of the second connecting rod is provided with a second motor.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention is convenient for injecting and replacing the same or different paint after the paint is used up by providing a liquid replacement component. With the cooperation of the stirring blade, cleaning solution, discharge pipe and discharge valve, the interior of the storage barrel can be cleaned. Without dismantling the storage barrel, new paint can be easily injected, reducing the pollution caused by mixing of new and old paints.
[0020] 2. The present invention facilitates the delivery and spraying of different coatings by arranging a delivery component, thereby improving the convenience of the spraying operation. Through three sets of delivery pipes and valves, different coatings are conveniently controlled to be delivered to the guide pipe, connecting pipe, and spray pipe and then sprayed out through the nozzle. The residual coating of the previous coating is cleaned through a cleaning bucket, cleaning pipe, etc., which facilitates the spraying of another coating and saves the cost of spraying processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic structural diagram of a preferred embodiment of a liquid changing device for a robot for spraying a large-curvature surface of a hull provided by the present invention;
[0022] Figure 2 for Figure 1 A schematic structural diagram of the fluid replacement assembly is shown;
[0023] Figure 3 for Figure 1 A schematic structural diagram of the conveying assembly shown;
[0024] Figure 4 for Figure 1 The schematic diagram of the structure of the cleaning barrel and the liquid spray pipe is shown;
[0025] Figure 5 for Figure 1 The schematic diagram of the structure of the control seat and worm gear is shown.
[0026] Numbers in the figure: 1. Mobile vehicle; 2. Fixed box; 3. Storage barrel; 4. Liquid changing assembly; 41. Filter screen; 42. Stirring blade; 43. Barrel cover; 44. Liquid filling port; 5. Conveying assembly; 51. Support frame; 52. Pump body; 53. Connecting pipe; 54. Guide pipe; 55. Conveying pipe; 6. Control rod; 7. First connecting rod; 8. First motor; 9. Sealing ring; 10. Discharge pipe; 11. Discharge valve; 12. Valve; 13. Cleaning pipe; 14. Cleaning barrel; 15. Liquid spraying pipe; 16. Nozzle; 17. Connecting plate; 18. Control seat; 19. Worm gear; 20. Worm; 21. Mounting block; 22. Second connecting rod; 23. Second motor. DETAILED DESCRIPTION
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-5As shown, a liquid changing device for a robot for spraying a large curvature surface of a ship hull comprises a mobile vehicle 1, a fixed box 2 arranged on the top of the mobile vehicle 1, a material storage barrel 3 fixedly connected to the top of the fixed box 2, three sets of fixed boxes 2 and material storage barrels 3 are fixedly installed on the top of the mobile vehicle 1, which are convenient for storing and supplying different coatings; a liquid changing component 4 is arranged inside the material storage barrel 3, and the liquid changing component 4 includes a filter screen 41 arranged inside the material storage barrel 3, which filters the injected coating to reduce impurities, a stirring blade 42 is arranged inside the material storage barrel 3, a barrel cover 43 is arranged on the top of the material storage barrel 3, and the barrel cover 43 is provided. 3 is provided with a liquid injection port 44, which is convenient for injecting paint or cleaning solution through the liquid injection port 44; a conveying assembly 5 is provided on the top of the mobile vehicle 1, and the conveying assembly 5 includes a support frame 51 provided on the top of the mobile vehicle 1, and the top of the support frame 51 is fixedly connected to a pump body 52, the interior of the pump body 52 is connected with a connecting pipe 53, the interior of the pump body 52 is connected with a guide pipe 54, and the interior of the guide pipe 54 is connected with a conveying pipe 55, and the three conveying pipes 55 are all connected with the interior of the guide pipe 54, and the other end of the conveying pipe 55 passes through the barrel cover 43 and the filter screen 41 and is inserted into the interior of the storage barrel 3 to facilitate the suction of paint.
[0029] refer to Figure 1 、 Figure 2 and Figure 3 As shown, the inner side of the stirring blade 42 is fixedly connected to the control rod 6, one end of the control rod 6 is fixedly connected to the first connecting rod 7, one end of the first connecting rod 7 is provided with a first motor 8, the output end of the first motor 8 is fixed to one end of the first connecting rod 7, and the outer side of the first connecting rod 7 is provided with a sealing ring 9. The sealing ring 9 reduces the leakage of the paint through the connection between the first connecting rod 7 and the storage barrel 3. The bottom of the inner cavity of the fixed box 2 is fixedly connected to the bottom of the first motor 8. By controlling the rotation of multiple stirring blades 42, the interior of the storage barrel 3 is cleaned in conjunction with the cleaning solvent, which is convenient for storing different paints. A discharge pipe 10 is provided inside the fixed box 2, and the interior of the discharge pipe 10 is connected to the interior of the storage barrel 3. A discharge valve 11 is provided on the outside of the discharge pipe 10. When the discharge valve 11 is opened, the cleaning solution is discharged through the discharge pipe 10.
[0030] refer to Figure 3 、 Figure 4 and Figure 5As shown, a valve 12 is provided on the outside of the delivery pipe 55, and the interior of the guide pipe 54 is connected to a cleaning pipe 13. The cleaning pipe 13 and the three delivery pipes 55 are all equipped with valves 12, which are convenient for controlling the opening and closing respectively, so as to realize the delivery and blocking of different materials. A cleaning bucket 14 is provided on the top of the mobile vehicle 1, and a cleaning solution is stored in the cleaning bucket 14. The interior of the cleaning bucket 14 is connected to the interior of the cleaning pipe 13, and a spray pipe 15 is provided at one end of the connecting pipe 53. The interior of the connecting pipe 53 is connected to the interior of the spray pipe 15, and the interior of the spray pipe 15 is connected to a nozzle 16. The bottom of the spray pipe 15 is fixedly connected to a connecting plate 17, one end of the connecting plate 17 is fixedly connected to one side of the support frame 51, the outer side of the spray pipe 15 is fixed to one end of the support frame 51, and the spray pipe 15 is supported by the support frame 51 and the connecting plate 17. The bottom of the support frame 51 is fixedly connected to the control seat 1 8. The support frame 51 is supported and fixed by the control seat 18. The bottom of the control seat 18 is fixedly connected to a worm gear 19, and the worm gear 19 is installed on the top of the mobile vehicle 1 through its axle seat. The outer side of the worm gear 19 is meshed with a worm 20. One end of the worm 20 is rotatably connected to the mounting block 21. The bottom of the mounting block 21 is fixedly connected to the top of the mobile vehicle 1. The other end of the worm 20 is fixedly connected to a second connecting rod 22. A second motor 23 is provided at one end of the second connecting rod 22. The second motor 23 is installed on the mobile vehicle 1, and its output end is fixedly connected to one end of the second connecting rod 22. The rotation of the control seat 18 can facilitate fine-tuning of the spraying angle. The flexibility of the hose itself can absorb rotation or swing. The delivery pipe 55 and the cleaning pipe 13 are both hoses with a certain excess length and adapt to rotational movement through bending deformation to avoid breakage or leakage due to rigid connection.
[0031] Working principle: When in use, after the paint in the storage barrel 3 is used up, the same kind of paint is conveniently injected through the liquid injection port 44, and the injected paint is filtered through the filter screen 41 to reduce impurities. When the paint in the storage barrel 3 is used up and different paint needs to be injected, a cleaning solution is injected through the liquid injection port 44. Under the drive of the first motor 8, the first connecting rod 7 drives the control rod 6 to rotate, and then the control rod 6 drives the multiple stirring blades 42 to rotate in the storage barrel 3 to stir the cleaning solution, which is convenient for cleaning the inside of the storage barrel 3. The discharge valve 11 is opened to discharge the cleaning solution and residual paint through the discharge pipe 10. The cleaning operation is repeated until the inside of the storage barrel 3 is cleaned and the paint is discharged through the discharge pipe 10. The liquid injection port 44 blows air into the storage barrel 3 to dry the storage barrel 3, making it convenient to inject and store new paint without removing the old barrel and installing a new barrel, thereby promoting the liquid replacement operation. When one of the paints needs to be sprayed, the valve 12 at its delivery pipe 55 is opened, and the cleaning pipe 13 and the valves 12 at the other two storage barrels 3 are closed. Under the drive of the pump body 52, the delivery pipe 55 sucks the paint in the storage barrel 3 and delivers it to the guide pipe 54. The paint is injected into the spray pipe 15 through the connecting pipe 53, so that the paint is sprayed out through multiple nozzles 16 to realize the spraying operation. Under the drive of the second motor 23, the second connecting rod 22 drives the worm 20 to rotate under the support of the mounting block 21, so that the worm gear 1 9 drives the control seat 18 to rotate, and then drives the support frame 51, the connecting plate 17, the spray pipe 15 and the multiple nozzles 16 to rotate, so as to facilitate fine-tuning of the spraying angle and enhance the flexibility of use. The delivery pipe 55 and the cleaning pipe 13 are both hoses with a certain margin length. The flexibility of the hose itself can absorb rotation or swing and adapt to the rotation movement through bending deformation. When the angle of the nozzle 16 is fine-tuned, it does not affect the connection and fixation of the delivery pipe 55 and the cleaning pipe 13. When it is necessary to change to another type of paint for spraying, close the valves 12 at all the delivery pipes 55 and continue spraying until the paint in the delivery pipe 55 is completely sprayed, open the valve 12 at the cleaning pipe 13, and under the drive of the pump body 52, The cleaning solution in the cleaning barrel 14 is transported to the spray pipe 15 through the cleaning pipe 13, the guide pipe 54 and the connecting pipe 53, and is sprayed out through the nozzle 16, so as to clean the previous paint remaining in the guide pipe 54, the connecting pipe 53, the spray pipe 15 and the nozzle 16. After cleaning, the valve 12 at the cleaning pipe 13 is closed, and the cleaning solution in the cleaning pipe 13 is controlled to be sprayed out completely. The valve 12 at the storage barrel 3 where the paint needs to be used is opened. Under the action of the pump body 52, the conveying pipe 55, the guide pipe 54, the connecting pipe 53 and the spray pipe 15, the paint is conveniently sprayed out through the nozzle 16. There is no need to prepare multiple sets of spraying equipment, and frequent installation and disassembly operations are avoided, which reduces the processing cost to a certain extent.
[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0033] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A liquid changing device for a robot for spraying a large curvature surface of a ship, comprising a mobile vehicle, characterized in that: Also includes: A fixed box is arranged on the top of the mobile vehicle, and a storage bucket is fixedly connected to the top of the fixed box; A liquid changing assembly is provided inside the storage barrel, the liquid changing assembly includes a filter screen provided inside the storage barrel, a stirring blade is provided inside the storage barrel, a barrel cover is provided on the top of the storage barrel, and a liquid filling port is provided inside the barrel cover; A conveying assembly is arranged on the top of the mobile vehicle, and the conveying assembly includes a support frame arranged on the top of the mobile vehicle, the top of the support frame is fixedly connected to a pump body, the interior of the pump body is connected to a connecting pipe, the interior of the pump body is connected to a guide pipe, and the interior of the guide pipe is connected to a conveying pipe.
2. The liquid changing device for a robot for spraying a large-curvature surface of a ship according to claim 1, characterized in that: The inner side of the stirring blade is fixedly connected with a control rod, and one end of the control rod is fixedly connected with a first connecting rod.
3. The liquid changing device for a robot for spraying a large-curvature surface of a ship according to claim 2, characterized in that: A first motor is provided at one end of the first connecting rod, and a sealing ring is provided on the outer side of the first connecting rod.
4. The liquid changing device for a robot for spraying a large-curvature surface of a ship according to claim 1, characterized in that: The bottom of the inner cavity of the fixing box is fixedly connected to the bottom of the first motor, and a discharge pipe is provided inside the fixing box.
5. The liquid changing device for a robot for spraying a large-curvature surface of a ship according to claim 4, characterized in that: The interior of the discharge pipe is communicated with the interior of the storage barrel, and a discharge valve is provided on the outside of the discharge pipe.
6. The liquid changing device for a robot for spraying a large-curvature surface of a ship according to claim 1, characterized in that: A valve is provided on the outside of the delivery pipe, and a cleaning pipe is connected to the inside of the flow guide pipe.
7. The liquid changing device for a robot for spraying a large-curvature surface of a ship according to claim 1, characterized in that: A cleaning bucket is provided on the top of the mobile vehicle. The interior of the cleaning bucket is communicated with the interior of the cleaning pipe. A liquid spraying pipe is provided at one end of the connecting pipe.
8. The liquid changing device for a robot for spraying a large-curvature surface of a ship according to claim 7, characterized in that: The interior of the liquid spraying pipe is connected to a spray head, the bottom of the liquid spraying pipe is fixedly connected to a connecting plate, and one end of the connecting plate is fixedly connected to one side of the support frame.
9. The liquid changing device for a robot for spraying a large-curvature surface of a ship according to claim 1, characterized in that: The bottom of the support frame is fixedly connected to a control seat, the bottom of the control seat is fixedly connected to a worm gear, and the outer side of the worm gear is meshedly connected to a worm.
10. The liquid changing device for a robot for spraying a large-curvature surface of a ship according to claim 9, characterized in that: One end of the worm is rotatably connected to a mounting block, the other end of the worm is fixedly connected to a second connecting rod, and one end of the second connecting rod is provided with a second motor.