Profile oil removing mechanism for aluminum alloy machining process
By designing the oil removal mechanism for aluminum alloy processing profiles, using fixed components and automated structures, the problem of frequent fixture replacement in the prior art is solved, and the stable clamping and efficient oil removal of aluminum alloy profiles of different shapes is achieved, and the working efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202511028324.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-25
- Publication Date
- 2025-08-29
AI Technical Summary
The existing aluminum alloys need to be replaced frequently during the oil removal process, resulting in low working efficiency and the solvent spraying and wiping method is inconvenient to fix aluminum alloys of different shapes.
A oil removal mechanism for aluminum alloy processing profiles is designed, and a combination structure of fixed components, motors, rotary shafts, transmission belts, bidirectional screws, sliders, guide blocks, oil storage boxes and water barriers is designed. Combined with the rotating connection of elastic parts and clamps, a stable clamping of aluminum alloy profiles is achieved, and multi-shaped adaptability is achieved through the coordination of guide grooves and slide grooves; at the same time, an oil storage box and filter box are set up to achieve automatic oil removal using water flow and scraper.
It realizes rapid and stable clamping of aluminum alloy profiles of different shapes, reduces the frequency of fixture replacement, improves oil removal efficiency, and extends the service life of key components through automated structures.
Smart Images

Figure CN120551113A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy degreasing, in particular to a profile degreasing mechanism used in an aluminum alloy processing process. Background Art
[0002] Aluminum alloy degreasing refers to a series of treatment steps carried out during the aluminum alloy processing to remove oil stains on the aluminum alloy surface. These oil stains may come from lubricants, rust-proof oils, fuel oils, etc. in the processing process. If they are not removed, the subsequent processing quality and the performance of the aluminum alloy will be affected.
[0003] In the prior art, solvent degreasing is often used to degrease aluminum alloys. However, during use, the existing degreasing structure requires spraying the solvent on the surface of the aluminum alloy and then wiping it, or placing the aluminum alloy in a container filled with solvent and soaking it to achieve the degreasing effect. There is a problem with spraying the solvent on the aluminum alloy and then wiping it to achieve the degreasing effect. When the aluminum alloy needs to be fixed, a clamp with the same size and shape as the current aluminum alloy needs to be selected for cleaning. This requires frequent replacement of the clamp when degreasing aluminum alloys of different shapes, which reduces work efficiency. Summary of the Invention
[0004] The present invention aims to solve the problems existing in the prior art and provides the following technical solutions: The transmission mechanism that this oil tank is used for isolating is arranged on the support frame, and this oil tank is installed in the support frame, and this oil tank is installed in the support frame.
[0005] As an improvement of the above technical solution, the motor passes through the inner side of the fixed component, and one end of the motor located on the inner side of the fixed component is fixedly connected to the mounting plate, and a plurality of slide grooves are provided on the surface of the mounting plate, and an elastic member is slidably connected inside the slide grooves. The surface of the mounting plate is rotatably connected to a turntable, and a plurality of guide grooves are provided on the surface of the turntable, and the guide grooves correspond to the slide grooves. One end of the elastic member passes through the guide groove and extends to the outer surface of the turntable, and one end of the elastic member located on the outer surface of the turntable is rotatably connected to a splint. First, the aluminum alloy profile that needs to be degreased is placed between the splints, and then the motor is started so that the motor drives the mounting plate to rotate. Since the aluminum alloy profile is placed between the splints, the splint is slidably connected to the inside of the slide groove and the guide groove through the elastic member, but due to the surface of the turntable The guide groove limits the elastic part, so when the mounting plate rotates, it will drive the elastic part to slide inside the slide groove, so that several splints move closer to the aluminum alloy profile, thereby completing the fixation of the aluminum alloy profile. When the fixation of the aluminum alloy profile is completed, the splint and the elastic part are limited by the aluminum alloy profile and cannot move inside the slide groove and the guide groove. At this time, the turntable cannot move because the elastic part is limited. When the mounting plate continues to rotate, it will drive the elastic part and the splint to rotate together, thereby driving the turntable and the aluminum alloy profile to rotate together. This structure is suitable for various columnar and tubular aluminum alloy profiles. There is no need to frequently replace the clamping parts during use, and the clamping method is stable and fast. The elastic part slides with the splint inside the guide groove box slide groove. The elastic part and the splint are rotatably connected, and the rotation angle of the splint can be adjusted.
[0006] As an improvement of the above technical solution, a movable plate is provided inside the oil storage box, and the guide block is slidably connected to the water baffle. The water baffle is located above the bidirectional screw rod, which can prevent the water flow from contacting the bidirectional screw rod, thereby extending the service life of the bidirectional screw rod. The oil storage box is located at the upper end of the water tank. When the oil storage box moves back and forth following the slider, one of the movable plates will rotate toward the inside of the oil storage box due to the resistance of the water flow inside the water tank, and the oil on the water surface inside the water tank will be scraped into the oil storage box. The other movable plate is also affected by the water flow, so that the other movable plate is close to the inside of the oil storage box, preventing the oil and part of the water entering the oil storage box from flowing out to the outside of the oil storage box.
[0007] As an improvement of the above technical solution, a water storage box is fixedly connected to the bottom of the bracket, and a plurality of nozzles are provided at the bottom of the water storage box to facilitate uniform spraying of water on the aluminum alloy surface that needs to be degreased.
[0008] As an improvement of the above technical solution, a first water pipe is provided on one side of the water storage box, a first water pump is provided on the surface of the first water pipe, the first water pipe is connected to the filter box, a filter screen is provided inside the filter box, and a cover plate is provided on the top of the filter box. The design of the filter screen can filter some fine solid particles to prevent the nozzle from being blocked.
[0009] As an improvement of the above technical solution, a second water pipe is provided at the bottom of the filter box, and the second water pipe runs through the interior of the filter box. One end of the second water pipe located inside the filter box is located inside the filter screen. A second water pump is provided on the outer surface of the second water pipe. The bottom end of the second water pipe is fixedly connected to the water tank, and the second water pipe is communicated with the water tank. The second water pump is started to draw the water inside the water tank into the interior of the filter box through the second water pipe, and the solid particles in the water are filtered out through the filter screen. The solid particles here refer to some dust or profile debris adhered to the surface of the oil during the degreasing process of the aluminum alloy profile, and filter holes are provided on the top and sides of the filter screen, and a sleeve that fits with the second water pipe is provided at the bottom of the filter screen. The filtered solid particles will fall into the interior of the filter screen to prevent the solid particles from entering the water storage box and clogging the nozzle.
[0010] As an improvement of the above technical solution, a spring is provided inside the protective shell, and a skateboard is fixedly connected to the top of the spring. The skateboard is slidably connected to the inside of the protective shell, and a support rod is fixedly connected to the top of the skateboard. A scraper is fixedly connected to the top of the support rod. The scraper can scrape off the oil and water on the surface of the aluminum alloy to be processed. After the aluminum alloy profile is clamped and fixed, the scraper will be squeezed so that the scraper pushes the support rod and the skateboard to slide inside the protective shell. The skateboard will apply a downward force to the spring to cause the spring to contract, and the elastic force released by the spring will drive the scraper to stick to the surface of the aluminum alloy profile through the skateboard and the support rod. When the clamp drives the aluminum alloy profile to rotate, the scraper can scrape off the water and oil stains on the surface of the aluminum alloy profile, thereby completing the degreasing work of the aluminum alloy profile, which is easy to use.
[0011] As an improvement of the above technical solution, protrusions are provided at both ends of the oil storage box, and the oil storage box is slidably connected to the upper surface of the water tank through the protrusions, so as to facilitate supporting the oil storage box.
[0012] As an improvement of the above technical solution, the splint is rotatably connected to the elastic member, and the angle of each splint is adjustable. The splint is a detachable fixed structure, making the clamp suitable for clamping a variety of steel alloy profiles and convenient for users to use.
[0013] Beneficial effects of the present invention: Through the coordinated use of the guide groove, slide groove, turntable, splint and elastic member, when the turntable rotates, the guide groove can be driven to rotate. However, when the guide groove rotates, the elastic member will be squeezed, causing the elastic member to slide inside the slide groove, thereby driving the splint to move inward or outward. Since the splint is rotatable, it is suitable for multiple aluminum alloy materials, thereby achieving the effect of not needing to frequently replace the fixture and speeding up work efficiency.
[0014] Through the cooperation of the water baffle, the bidirectional screw rod, the guide block and the slider, since the guide block is slidably connected to the bottom of the water baffle, when the slider moves on the surface of the bidirectional screw rod, the cooperation of the guide block and the water baffle allows the slider to move smoothly. Moreover, due to the design of the water baffle, when the water flushing the aluminum alloy from above flows downward, the water baffle can disperse the water to both sides, preventing the water from flowing to the surface of the bidirectional screw rod, thereby extending the service life of the bidirectional screw rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view of the overall structure of the present invention; Figure 2 It is a side view of the overall structure of the present invention; Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle; Figure 4 It is a partial structural cross-sectional view of the present invention; Figure 5 For the present invention Figure 4 Enlarged view of point B in the middle; Figure 6 This is an exploded view of the clamping assembly structure of the present invention; Figure 7 This is a cross-sectional view of the scraper structure of the present invention.
[0016] 1. The motor is driven by a screwdriver, and the motor is rotated by a screwdriver. 2. The motor is driven by a screwdriver, and the motor is rotated by a screwdriver. 3. The motor is driven by a screwdriver, and the motor is rotated by a screwdriver. 4. The motor is driven by a screwdriver, and the motor is rotated by a screwdriver. 5. The motor is driven by a screwdriver, and the motor is rotated by a screwdriver. 6. The motor is driven by a screwdriver, and the motor is rotated by a screwdriver. 7. The motor is driven by a screwdriver, and the motor is rotated by a screwdriver. 8. The motor is driven by a screwdriver, and the motor is rotated by a screwdriver. 9. The motor is driven by a screwdriver, and the motor is rotated by a screwdriver. DETAILED DESCRIPTION
[0017] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different viewpoints and applications without departing from the spirit of the present invention.
[0018] A fixed component 1 is provided with a rotating shaft 108 on one side of the fixed component 1, and a motor 101 is provided on the other side of the fixed component 1. The motor 101 is connected to the surface of the rotating shaft 108 by a transmission belt 109. A bidirectional screw rod 110 is provided on one side of the rotating shaft 108, and a slider 111 is provided on the surface of the bidirectional screw rod 110. The top of the slider 111 is fixedly connected with a guide block 112, and the bottom of the slider 111 is fixedly connected with an oil storage box 113. A water baffle 115 is provided on one side of the fixed component 1; a water tank 2 is provided on the inner side of the fixed component 1, a bracket 201 is provided on the top of the water tank 2, and a filter box 206 is provided on one side of the water tank 2; a protective shell 3 is provided above the oil storage box 113.
[0019] When the output shaft of the motor 101 rotates, the transmission belt 109 can be used to drive the rotating shaft 108 to rotate. When the rotating shaft 108 rotates, the bidirectional screw rod 110 will be driven to rotate. Since a guide block 112 is provided on the top of the slider 111, and the guide block 112 is slidably connected to the bottom of the water baffle 115, when the bidirectional screw rod 110 rotates, the slider 111 can move back and forth on the surface of the bidirectional screw rod 110. An oil storage box 113 is provided under the slider 111, and when the slider 111 moves, the oil storage box 113 will be driven to move.
[0020] The motor 101 passes through the inner side of the fixed component 1, and one end of the motor 101 located on the inner side of the fixed component 1 is fixedly connected to the mounting plate 102. A plurality of slide grooves 103 are provided on the surface of the mounting plate 102, and an elastic member 104 is slidably connected inside the slide groove 103. A turntable 106 is rotatably connected to the surface of the mounting plate 102, and a plurality of guide grooves 107 are provided on the surface of the turntable 106. The guide grooves 107 correspond to the slide grooves 103. One end of the elastic member 104 passes through the guide grooves 107 and extends to the outer surface of the turntable 106. One end of the elastic member 104 located on the outer surface of the turntable 106 is rotatably connected to the splint 105.
[0021] First, the aluminum alloy profile that needs to be degreased is placed between the clamping plates 105, and then the motor 101 is started, so that the motor 101 drives the mounting plate 102 to rotate. Since the aluminum alloy profile is placed between the clamping plates 105, the clamping plates 105 are slidably connected to the inside of the slide groove 103 and the guide groove 107 through the elastic member 104. However, since the guide groove 107 opened on the surface of the turntable 106 limits the elastic member 104, when the mounting plate 102 rotates, it will drive the elastic member 104 to slide inside the slide groove 103, so that several clamping plates 105 are moved closer to the aluminum alloy profile, thereby completing the aluminum alloy profile. When the aluminum alloy profile is fixed, the splint 105 and the elastic member 104 are limited by the aluminum alloy profile and cannot move inside the slide groove 103 and the guide groove 107. At this time, the turntable 106 cannot move because the elastic member 104 is limited. When the mounting plate 102 continues to rotate, it will drive the elastic member 104 and the splint 105 to rotate together, thereby driving the turntable 106 and the aluminum alloy profile to rotate together. This structure is suitable for various columnar and tubular aluminum alloy profiles. There is no need to frequently replace the clamping parts during use, and the clamping method is stable, fast, and easy to use.
[0022] A movable plate 114 is provided inside the oil storage box 113 , and the guide block 112 is slidably connected to a water baffle 115 . The water baffle 115 is located above the bidirectional screw rod 110 .
[0023] A triangular inner cavity is formed below the water baffle 115 to facilitate the sliding of the guide block 112 therein. Since the guide block 112 is fixedly connected to the slider 111, the slider 111 can slide smoothly on the outer surface of the bidirectional screw rod 110. Moreover, due to the arrangement of the water baffle 115, when water and oil that have washed the aluminum alloy profile above drip down, the water baffle 115 can guide these water and oil to the two sides of the bidirectional screw rod 110, preventing the water and oil from falling on the surface of the bidirectional screw rod 110, thereby extending the service life of the bidirectional screw rod 110. Since the oil storage box 113 is located at the upper end of the water tank 2, when the oil storage box 113 moves back and forth following the slider 111, one of the movable plates 114 will rotate toward the inside of the oil storage box 113 due to the resistance of the water flow inside the water tank 2, and the oil on the water surface inside the water tank 2 will be scraped into the oil storage box 113. The other movable plate 114 is also affected by the water flow, so that the other movable plate 114 is closely attached to the inside of the oil storage box 113, preventing the oil and part of the water that enter the oil storage box 113 from flowing out of the oil storage box 113.
[0024] The bottom of the bracket 201 is fixedly connected to a water storage box 202 , and the bottom of the water storage box 202 is provided with a plurality of nozzles 203 .
[0025] The water stored in the water storage box 202 is sprayed onto the surface of the aluminum alloy profile that needs to be degreased through the nozzle 203 to flush the oil stains on the surface of the aluminum alloy profile.
[0026] A first water pipe 204 is provided on one side of the water storage box 202 , a first water pump 205 is provided on the surface of the first water pipe 204 , the first water pipe 204 is connected to the filter box 206 , a filter screen 207 is provided inside the filter box 206 , and a cover plate 208 is provided on the top of the filter box 206 .
[0027] The first water pump 205 can be started to pump the filtered water in the filter box 206 into the water storage box 202. When the filter 207 needs to be cleaned, it is only necessary to open the cover 208 and take out the filter 207.
[0028] A second water pipe 209 is provided at the bottom of the filter box 206, and the second water pipe 209 runs through the interior of the filter box 206. One end of the second water pipe 209 located inside the filter box 206 is located inside the filter net 207. A second water pump 210 is provided on the outer surface of the second water pipe 209. The bottom end of the second water pipe 209 is fixedly connected to the water tank 2, and the second water pipe 209 is communicated with the water tank 2.
[0029] Start the second water pump 210 to pump the water inside the water tank 2 into the interior of the filter box 206 through the second water pipe 209, and filter out the solid particles in the water through the filter screen 207. The solid particles here refer to some dust or profile debris adhering to the surface of the oil during the degreasing process of the aluminum alloy profile, and filter holes are provided on the top and sides of the filter screen 207, and a sleeve that fits with the second water pipe 209 is provided at the bottom of the filter screen 207. The filtered solid particles will fall into the interior of the filter screen 207 to prevent the solid particles from entering the water storage box 202 and clogging the nozzle 203.
[0030] A spring 301 is provided inside the protective shell 3, and a slide 302 is fixedly connected to the top of the spring 301. The slide 302 is slidably connected to the inside of the protective shell 3. The top of the slide 302 is fixedly connected to a support rod 303, and the top of the support rod 303 is fixedly connected to a scraper 304.
[0031] After the aluminum alloy profile is clamped and fixed, the scraper 304 will be squeezed, so that the scraper 304 pushes the support rod 303 and the slide plate 302 to slide inside the protective shell 3, and the slide plate 302 will exert a downward force on the spring 301 to cause the spring 301 to contract, and the elastic force released by the spring 301 will drive the scraper 304 to stick to the surface of the aluminum alloy profile through the slide plate 302 and the support rod 303. When the splint 105 drives the aluminum alloy profile to rotate, the scraper 304 can scrape off water and oil stains on the surface of the aluminum alloy profile, thereby completing the degreasing work of the water-proof aluminum alloy profile.
[0032] Both ends of the oil storage box 113 are provided with protrusions, and the oil storage box 113 is slidably connected to the upper surface of the water tank 2 through the protrusions.
[0033] Since the oil storage box 113 is snap-connected to the slider 111, the setting of the protrusion plays a role in supporting and guiding the oil storage box 113, making it easy for the oil storage box 113 to slide on the upper surface of the water tank 2, and effectively preventing the oil storage box 113 from falling into the water tank 2 when too much oil is stored in the oil storage box 113.
[0034] The clamping plates 105 are rotatably connected to the elastic member 104 , and the angle of each clamping plate 105 can be adjusted individually. The clamping plates 105 can be quickly disassembled, assembled, and replaced.
[0035] At this time, the splint 105 can be directly rotated to change the angle of the splint 105, and since the shape of the splint 105 is arc-shaped, the angle can be adjusted according to the aluminum alloy profile that currently needs to be degreased, so that several splints 105 cooperate with each other to clamp the aluminum alloy profile or support the tubular aluminum alloy profile, and since the splint 105 and the elastic member 104 are movably connected, the splint 105 can be directly removed from the end of the elastic member 104, and replaced with a splint 105 that can clamp the aluminum alloy profile with a more complex structure, making the clamping of the aluminum alloy profile simpler and eliminating the need for frequent replacement of furniture.
[0036] The above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the same. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical concepts disclosed herein are intended to be covered by the claims of the present invention.
Claims
1. A profile degreasing mechanism for aluminum alloy processing, characterized in that: include: A fixed component (1), wherein a rotating shaft (108) is provided on one side of the fixed component (1), a motor (101) is provided on the other side of the fixed component (1), a transmission belt (109) is connected to the surface of the rotating shaft (108), a bidirectional screw rod (110) is provided on one side of the rotating shaft (108), a slider (111) is provided on the surface of the bidirectional screw rod (110), a guide block (112) is fixedly connected to the top of the slider (111), an oil storage box (113) is fixedly connected to the bottom of the slider (111), and a water baffle (115) is provided on one side of the fixed component (1); A water tank (2) is provided inside the fixed assembly (1), a bracket (201) is provided on the top of the water tank (2), and a filter box (206) is provided on one side of the water tank (2); A protective shell (3) is provided above the oil storage box (113).
2. The profile degreasing mechanism for aluminum alloy processing according to claim 1, characterized in that: The motor (101) passes through the inner side of the fixed component (1), and one end of the motor (101) located on the inner side of the fixed component (1) is fixedly connected to a mounting plate (102), a plurality of sliding grooves (103) are provided on the surface of the mounting plate (102), and an elastic member (104) is slidably connected inside the sliding grooves (103). The surface of the mounting plate (102) is rotatably connected to a turntable (106), and a plurality of guide grooves (107) are provided on the surface of the turntable (106), and the guide grooves (107) correspond to the sliding grooves (103). One end of the elastic member (104) passes through the guide grooves (107) and extends to the outer surface of the turntable (106), and one end of the elastic member (104) located on the outer surface of the turntable (106) is rotatably connected to a clamping plate (105).
3. The profile degreasing mechanism for aluminum alloy processing according to claim 1, characterized in that: A movable plate (114) is provided inside the oil storage box (113), and the guide block (112) is slidably connected to a water baffle (115), which is located above the bidirectional screw rod (110).
4. The profile degreasing mechanism for aluminum alloy processing according to claim 1, characterized in that: The bottom of the bracket (201) is fixedly connected to a water storage box (202), and the bottom of the water storage box (202) is provided with a plurality of nozzles (203).
5. The profile degreasing mechanism for aluminum alloy processing according to claim 4, characterized in that: A first water pipe (204) is provided on one side of the water storage box (202), a first water pump (205) is provided on the surface of the first water pipe (204), the first water pipe (204) is connected to a filter box (206), a filter screen (207) is provided inside the filter box (206), and a cover plate (208) is provided on the top of the filter box (206).
6. The profile degreasing mechanism for aluminum alloy processing according to claim 4, characterized in that: A second water pipe (209) is provided at the bottom of the filter box (206), and the second water pipe (209) penetrates into the interior of the filter box (206). One end of the second water pipe (209) located inside the filter box (206) is located inside the filter screen (207). A second water pump (210) is provided on the outer surface of the second water pipe (209). The bottom end of the second water pipe (209) is fixedly connected to the water tank (2), and the second water pipe (209) is in communication with the water tank (2).
7. The profile degreasing mechanism for aluminum alloy processing according to claim 4, characterized in that: A spring (301) is provided inside the protective shell (3), a slide plate (302) is fixedly connected to the top of the spring (301), the slide plate (302) is slidably connected to the inside of the protective shell (3), a support rod (303) is fixedly connected to the top of the slide plate (302), and a scraper (304) is fixedly connected to the top of the support rod (303).
8. The profile degreasing mechanism for aluminum alloy processing according to claim 4, characterized in that: Both ends of the oil storage box (113) are provided with protrusions, and the oil storage box (113) is slidably connected to the upper surface of the water tank (2) via the protrusions.
9. The profile degreasing mechanism for aluminum alloy processing according to claim 1, characterized in that; The clamping plates (105) and the elastic member (104) are rotatably connected, and the angle of each clamping plate (105) is adjustable. The clamping plates (105) are detachable fixed structures.
Citation Information
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