Conveying device for thermal insulation decorative panels
By combining the adaptive leveling component with the non-Newtonian fluid chamber, and using the electromagnet-driven slider and silicone splint for flexible and rigid clamping, the damage and shaking problems of the thermal insulation decorative panels during transportation are solved, achieving a stable and efficient transportation effect.
Patent Information
- Application Number
- CN202511059057.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-07-30
AI Technical Summary
During transportation, existing thermal insulation decorative panels are prone to surface scratches, local indentations, and stacking misalignment due to interlayer friction and inertial shaking, affecting their appearance quality and performance.
Adaptive leveling components and non-Newtonian fluid chambers are used, and the slider driven by the electromagnet drives the silicone splint for flexible and rigid clamping. Combined with real-time monitoring and control by the tilt sensor, independent layered adjustment and stable transportation are achieved.
It effectively avoids scratches and deviations of thermal insulation decorative panels during transportation, improves the stability and safety of the transportation process, and ensures the appearance quality and structural integrity.
Smart Images

Figure CN120553345B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of conveying thermal insulation decorative panels, and more particularly to a conveying device for thermal insulation decorative panels. Background Art
[0002] Thermal insulation decorative panels are a new type of building exterior wall material that combines insulation and decorative functions. After production is completed, they need to be transported to the next process for packaging and transportation with the help of a conveying device. In actual applications, hanging conveying devices are often used to utilize their hanging transportation characteristics to allow thermal insulation decorative panels to flow in an orderly manner in the air.
[0003] When using the existing conveying device for thermal insulation decorative panels, the thermal insulation decorative panels are usually stacked and placed on the material carrying box. After placement, the driving device drives the traction chain to operate, driving the walking wheel assembly to roll along the guide rail, and conveying the material carrying box to the designated position in sequence according to the preset route. When it reaches the designated position, the walking wheel assembly is accurately positioned by the stopper to facilitate workers to carry out the next process such as packaging. The entire process is automated and continuously operated with the help of suspended conveying, reducing damage to the panels and improving transportation efficiency.
[0004] In actual use, the existing technology is prone to damage to the surface or edges of the thermal insulation decorative panels due to inter-layer friction during the multi-layer stacking and transportation process. At the same time, during the transportation of the thermal insulation decorative panels, especially in the turning area of the suspended conveying main beam, the material carrying box is prone to shaking or even tilting as a whole due to inertia and centrifugal force, resulting in scratches, local indentations, stacking misalignment and other defects on the surface of the thermal insulation decorative panels, seriously affecting the appearance quality and performance of the panels.
[0005] Therefore, in view of the above technical problems, it is necessary to provide a conveying device for thermal insulation decorative panels. Summary of the Invention
[0006] The object of the present invention is to provide a conveying device for heat-insulating decorative panels to solve the above-mentioned problems.
[0007] In order to achieve the above-mentioned purpose, the technical solution provided by one embodiment of the present invention is as follows:
[0008] A conveying device for thermal insulation decorative panels, including a suspended conveying main beam, a material carrying box is installed on the lower surface of the suspended conveying main beam, a fixed support assembly is installed inside the material carrying box, and an adaptive leveling assembly is installed inside the fixed support assembly: the fixed support assembly includes a plurality of fixed blocks fixedly connected to the inside of the material carrying box, a slide rail is installed obliquely inside the fixed block, a slider is slidably connected inside the slide rail, and a silicone splint is fixedly connected to the upper surface of the slider; the adaptive leveling assembly includes an electrorheological fluid chamber 1 fixedly connected to the inside of the fixed block, the interior of the electrorheological fluid chamber 1 is filled with electrorheological fluid, and the interior of the fixed block is fixedly connected to an electromagnet.
[0009] As a further improvement of the present invention, a guide rail is installed inside the suspended conveying main beam, and a walking wheel assembly is slidably connected inside the guide rail. The lower surface of the walking wheel assembly is connected to the material carrying box. Through the cooperation between the guide rail and the walking wheel assembly, the material carrying box can be moved smoothly along the main beam, thereby improving the guidance and operation stability of the entire conveying device.
[0010] As a further improvement of the present invention, the adaptive leveling component includes a magnetic block fixedly connected to the inside of the slider, and the magnetic block is magnetically connected to the electromagnet. The electromagnet generates the same magnetic field as the magnetic block, prompting it to use the magnetic field repulsion force to push the slider to drive the silicone splint to move. Conversely, the electromagnet generates an opposite magnetic field to the magnetic block, prompting the slider to drive the silicone splint to reset.
[0011] As a further improvement of the present invention, a non-Newtonian fluid chamber and an electrorheological fluid chamber 2 are installed inside the silicone splint, and the interior of the non-Newtonian fluid chamber is filled with a non-Newtonian fluid. The non-Newtonian fluid chamber and the electrorheological fluid chamber 2 are both made of elastic materials to enhance the flexible clamping protection of the thermal insulation decorative panel and prevent damage to the surface of the thermal insulation decorative panel.
[0012] As a further improvement of the present invention, a conveying groove is provided inside the fixed block, and a conveying pipe is connected to the interior of the electrorheological fluid chamber 1, and one end of the conveying pipe is connected to the inner cavity of the electrorheological fluid chamber 2, so as to realize a dynamic connection between the electrorheological fluid chamber 1 and the electrorheological fluid chamber 2, thereby providing a channel for the transfer of electrorheological fluid when the slider moves.
[0013] As a further improvement of the present invention, the outer surface of the delivery pipe is connected to the delivery trough. The delivery pipe is a soft pipe, which ensures the reliability of fluid transmission during the movement of the slider, and makes the delivery pipe have good flexibility and sealing to adapt to the displacement of the slider.
[0014] As a further improvement of the present invention, the outer surface of the fixed block is fixedly connected to a magnetic isolation sleeve, and the inside of the silicone splint is fixedly connected to a tilt sensor. The magnetic isolation sleeve is made of high magnetic permeability material. The magnetic field interference between the electromagnets and magnetic blocks between different layers is blocked by the magnetic isolation sleeve to achieve independent control. At the same time, the tilt sensor can monitor and feedback the posture changes in real time to ensure safety.
[0015] As a further improvement of the present invention, a piston rod is fixedly connected to the side of the slider, one end of the piston rod is inserted into the inner cavity of the electrorheological fluid chamber one and is fixedly connected to a piston plate, and the piston plate is slidably connected to the inside of the electrorheological fluid chamber one. The piston rod and the piston plate move with the slider to push the electrorheological fluid to transfer, thereby realizing the flow of the electrorheological fluid, so as to enhance the stability of the silicone splint clamping.
[0016] As a further improvement of the present invention, a plurality of mounting plates are fixedly connected to the upper surface of the suspended conveying main beam, and a plurality of threaded holes are provided inside the mounting plates to ensure that the entire device can be firmly installed on the top of the wall.
[0017] As a further improvement of the present invention, an insulation decorative panel is abutted between the upper surface of the fixed block and the silicone splint, and the silicone splint is L-shaped. The L-shaped silicone splint can effectively fit the edge of the insulation decorative panel, thereby enhancing the clamping effect and ensuring that the insulation decorative panel will not shift or fall off during transportation.
[0018] Compared with the prior art, the advantages of the present invention are:
[0019] (1) This solution uses a wrench or electric drill to pass the expansion bolts through the threaded holes on the mounting plate, and uses the friction of the expansion bolts on the wall to firmly install the hanging conveying main beam on the top of the wall. Then, the first layer of electromagnets in the material carrying box is started. After being energized, it generates the same magnetic field as the magnetic block. The principle of like poles repel each other and the magnetic block is used to drive the slider to move along the slide rail, thereby making the silicone splint contact the surface of the thermal insulation decorative board so as to elastically clamp the thermal insulation decorative board and avoid scratches or indentations caused by clamping. In this way, the clamping position can be automatically adapted according to the size of the thermal insulation decorative board, avoiding manual intervention and improving the conveying efficiency. (2) When the slider moves, it will drive the piston rod to move, and the piston rod will drive the piston plate to push the electrorheological fluid in the electrorheological fluid chamber. , so that the electrorheological fluid is transported to the electrorheological fluid chamber 2 through the delivery pipe, thereby expanding the electrorheological fluid chamber 2 and squeezing the non-Newtonian fluid chamber to strengthen the fixation of the silicone splint to the thermal insulation decorative panel. The main controller immediately applies voltage to the electrodes in the electrorheological fluid chamber 1 to harden the electrorheological fluid into a solid state, lock the position of the slider to prevent it from moving back, and so on to achieve the layered stacking and layer-by-layer fixation of the thermal insulation decorative panel, ensuring that each layer of the panel can be stably clamped, thereby improving the reliability and flexibility of the overall transportation process; (3) If a slight shaking occurs during the transportation process, the thermal insulation decorative panel squeezes the non-Newtonian fluid in the non-Newtonian fluid chamber, utilizing the shear thickening characteristics of the non-Newtonian fluid (that is, when squeezed or shaken by external force, the viscosity of the fluid increases rapidly with the increase of shear force). (4) When the material carrying box is at a turn or encounters a large shake, the tilt sensor monitors the tilt angle in real time. When the tilt angle exceeds the preset value, the power supply of the electrorheological fluid is automatically cut off to restore it to a liquid state. At the same time, the current of the electromagnet is increased to enhance its repulsive force, pushing the silicone splint to move in the opposite direction of the tilt and re-contact the thermal insulation decorative board. When the slider moves, the piston plate and the piston rod cooperate to squeeze the electrorheological fluid in the electrorheological fluid chamber, and the electrorheological fluid is injected into the electrorheological fluid chamber through the delivery pipe to expand it. The non-Newtonian fluid chamber expands and squeezes the non-Newtonian fluid, causing the non-Newtonian fluid to harden and pushing the silicone splint to tighten the clamping force. Finally, the electrorheological fluid is energized to harden and the slider is re-locked, thereby realizing the automatic closed-loop control of the "detection-drive-locking" process, significantly improving the safety and stability of the transportation process; (5) At the same time, when the electrorheological fluid is energized, the electrorheological fluid in the second electrorheological fluid chamber will quickly harden, thereby rigidly clamping the thermal insulation decorative panel. This rigid clamping not only enhances the clamping force, ensuring that the thermal insulation decorative panel will not shift due to shaking or tilting during transportation, but also effectively avoids problems such as panel offset, vibration transmission, stacking misalignment, and surface and corner damage caused by secondary impact, significantly improving the safety and stability of the transportation process;(6) The magnetic isolation sleeve in the fixed block can effectively block the magnetic field interference between the electromagnet and the non-target magnetic block, ensuring the independent control of each layer of silicone splint on the insulation decorative panel, avoiding multi-layer linkage leveling errors, and thus adapting to the mixed loading of insulation decorative panels of different specifications through independent layer control, reducing the risk of whole box shutdown caused by single layer failure. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic structural diagram of the present invention as a whole;
[0021] Figure 2 A side view of the structure of the present invention as a whole;
[0022] Figure 3 A cross-sectional view of the structure of the present invention as a whole;
[0023] Figure 4 It is a partial structural cross-sectional view of the material carrying box of the present invention;
[0024] Figure 5 It is a partial structural cross-sectional view of the fixed support assembly and the adaptive adjustment assembly of the present invention;
[0025] Figure 6 It is a partial structural cross-sectional view of the fixed support assembly of the present invention;
[0026] Figure 7 This is a partial structural cross-sectional view of the silicone splint fixing the thermal insulation decorative panel of the present invention;
[0027] Figure 8 This is a partial structural cross-sectional view of the initial position of the silicone splint of the present invention.
[0028] Description of the numbers in the figure:
[0029] 1. Suspension conveyor main beam; 101. Guide rail; 102. Travel wheel assembly; 103. Material carrying box; 104. Mounting plate; 105. Insulation decorative panel; 106. Threaded hole;
[0030] 2. Fixed support assembly; 201. Fixed block; 202. Slide rail; 203. Slider; 204. Silicone splint; 205. Non-Newtonian fluid chamber; 206. Non-Newtonian fluid;
[0031] 3. Adaptive leveling assembly; 301. Electromagnet; 302. Magnetic block; 303. Electrorheological fluid chamber 1; 304. Electrorheological fluid; 305. Delivery trough; 306. Delivery pipe; 307. Electrorheological fluid chamber 2; 308. Piston rod; 309. Piston plate; 4. Magnetic isolation sleeve; 5. Tilt sensor. DETAILED DESCRIPTION
[0032] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative work shall fall within the scope of protection of the present invention.
[0033] Example 1: Please refer to Figures 1-8 A conveying device for thermal insulation decorative panels includes a suspended conveying main beam 1, a material carrying box 103 is installed on the lower surface of the suspended conveying main beam 1, a fixed support component 2 is installed inside the material carrying box 103, and an adaptive leveling component 3 is installed inside the fixed support component 2.
[0034] Specifically, the fixed support assembly 2 includes a plurality of fixed blocks 201 fixedly connected to the inside of the material carrying box 103, the fixed block 201 is tiltedly installed with a slide rail 202, the slide rail 202 is slidably connected to the slider 203, the upper surface of the slider 203 is fixedly connected to a silicone splint 204, the outer surface of the fixed block 201 is fixedly connected to a magnetic isolation sleeve 4, the inside of the silicone splint 204 is fixedly connected to a tilt sensor 5, the magnetic isolation sleeve 4 is made of high magnetic permeability material, the magnetic isolation sleeve 4 can prevent the magnetic field of the electromagnet 301 and the magnetic block 302 from interfering with the surrounding devices, and the magnetic isolation sleeve 4 can be used to prevent the magnetic field of the electromagnet 301 and the magnetic block 302 from interfering with the surrounding devices. In order to prevent the magnetic field coupling between the electromagnet 301 and the magnetic block 302 between adjacent layers, thereby realizing independent control of the clamping units of each layer and avoiding the overall shutdown caused by a failure of a certain layer, the magnetic isolation sleeve 4 can be replaced by a structure such as Permalloy or cold-rolled silicon steel sheet; the tilt sensor 5 is used to measure the angle change of the object relative to the horizontal plane. The tilt sensor 5 can monitor the posture of the material carrying box 103 and the silicone splint 204 in real time. When a turn or shaking occurs and the tilt exceeds the set threshold, the adaptive leveling component 3 is triggered to realize the closed-loop control of "detection-drive-locking" to ensure transportation safety.
[0035] A piston rod 308 is fixedly connected to the side of the slider 203, and one end of the piston rod 308 is inserted into the inner cavity of the electrorheological fluid chamber 1 303 and is fixedly connected to a piston plate 309. The piston plate 309 is slidably connected to the inside of the electrorheological fluid chamber 1 303. When the slider 203 moves, the piston plate 309 pushes the electrorheological fluid 304 to flow, realizing the fluid transfer between the electrorheological fluid chamber 1 303 and the electrorheological fluid chamber 2 307, thereby enhancing the adaptive response capability and clamping stability of the device. At the same time, when the electrorheological fluid 304 is energized, the electrorheological fluid 304 in the electrorheological fluid chamber 2 307 will quickly harden, thereby rigidly clamping the thermal insulation decorative panel 105. This rigid clamping not only enhances the clamping force, ensuring that the thermal insulation decorative panel 105 will not shift due to shaking or tilting during transportation, but also effectively avoids problems such as plate offset, vibration transmission, stacking misalignment, and surface and corner damage caused by secondary impact.
[0036] A non-Newtonian fluid chamber 205 and an electrorheological fluid chamber 2 307 are installed inside the silicone splint 204. The interior of the non-Newtonian fluid chamber 205 is filled with a non-Newtonian fluid 206. The viscosity of the non-Newtonian fluid 206 will change with the change of shear rate or shear stress. When the non-Newtonian fluid 206 in the non-Newtonian fluid chamber 205 is squeezed by the thermal insulation decorative panel 105, the non-Newtonian fluid 206 will quickly harden (shear thickening), thereby providing additional support to prevent the thermal insulation decorative panel 105 from shifting due to shaking. Under normal conditions, it remains soft, provides a cushioning effect, and reduces the impact of vibration on the panel. The non-Newtonian fluid 206 can be replaced by a polymer gel or magnetorheological fluid, but the non-Newtonian fluid 206 has the best comprehensive performance and is therefore used as the preferred embodiment.
[0037] The non-Newtonian fluid chamber 205 and the electrorheological fluid chamber 2 307 are both made of elastic materials, which can be replaced by polyurethane or natural rubber. The non-Newtonian fluid chamber 205 and the electrorheological fluid chamber 2 307 can deform as the internal fluid pressure changes during the clamping process, thereby adapting to insulation decorative panels 105 of different sizes. At the same time, the elastic material has good rebound performance, which helps to evenly distribute and release the clamping force, avoiding damage to the surface of the insulation decorative panel 105.
[0038] The thermal insulation decorative panel 105 is abutted between the upper surface of the fixed block 201 and the silicone splint 204. The silicone splint 204 is L-shaped and made of silicone material. It has good flexibility, weather resistance and aging resistance, so as to flexibly clamp the thermal insulation decorative panel 105 to avoid scratches or indentations on the surface of the thermal insulation decorative panel 105. At the same time, the non-Newtonian fluid chamber 205 and the electrorheological fluid chamber 2 307 are integrated inside to enhance the clamping stability and adaptive adjustment ability. It can be replaced by a polyurethane splint or a composite material splint, but the silicone splint 204 has the best comprehensive performance and is therefore used as the preferred implementation scheme.
[0039] At the same time, electrodes are installed inside the electrorheological fluid chamber 1 303 and the electrorheological fluid chamber 2 307, and a current sensor is installed on the connecting line between the electrodes of the electrorheological fluid chamber 1 303 and the electrorheological fluid chamber 2 307 to ensure their normal operation. The electrodes apply voltage through the main controller to generate an electric field, so that the particles in the electrorheological fluid 304 are arranged along the direction of the electric field to form a chain or columnar structure, which significantly increases its viscosity and realizes a rapid transition from liquid to solid-like state. The electrodes can be replaced by parallel plate electrodes, cylindrical electrodes and annular electrodes. The current sensor is used to monitor the current in the circuit in real time and feed back the data to the controller to ensure the safety and stability of the working process of the electrorheological fluid 304. If necessary, it can be replaced by an optical current sensor.
[0040] The adaptive leveling component 3 includes an electrorheological fluid chamber 303 fixedly connected to the interior of the fixed block 201. The interior of the electrorheological fluid chamber 303 is filled with an electrorheological fluid 304. Under the action of an external electric field, the viscosity of the electrorheological fluid 304 will change significantly, showing a transformation from liquid to solid. By energizing the electrorheological fluid 304 to harden it, the position of the slider 203 is locked, ensuring the stability of the silicone splint 204. After power is cut off, the electrorheological fluid returns to a liquid state, facilitating the free movement and adjustment of the slider 203. The electrorheological fluid 304 can be replaced by a magnetorheological fluid. An electromagnet 301 is fixedly connected inside, and the adaptive leveling component 3 includes a magnetic block 302 fixedly connected to the inside of the slider 203. The magnetic block 302 and the electromagnet 301 are magnetically connected. The electromagnet 301 is composed of an iron core wound in a coil. When current passes through the coil, the iron core is magnetized to form a magnetic pole; after power is cut off, the magnetic field disappears, and the electromagnet 301 generates the same magnetic field as the magnetic block 302. Through the magnetic force of like poles repelling each other, the contactless drive of the slider 203 is realized, driving the silicone splint 204 to automatically clamp or loosen the thermal insulation decorative panel 105, thereby improving the degree of automation and stability of the conveying process.
[0041] A conveying groove 305 is provided inside the fixed block 201, and a conveying pipe 306 is connected to the interior of the electrorheological fluid chamber 1 303. One end of the conveying pipe 306 is connected to the inner cavity of the electrorheological fluid chamber 2 307. The outer surface of the conveying pipe 306 is connected to the conveying groove 305. The conveying pipe 306 is a soft pipe. A guide rail 101 is installed inside the suspension conveying main beam 1. The guide rail 101 is slidably connected to the inside of the walking wheel assembly 102. The lower surface of the walking wheel assembly 102 is connected to the material carrying box 103. A plurality of mounting plates 104 are fixedly connected to the upper surface of the suspension conveying main beam 1, and a plurality of threaded holes 106 are provided inside the mounting plate 104.
[0042] Furthermore, the electromagnets 301 on the first layer of the material carrying boxes 103 are activated to generate the same magnetic field as the magnetic block 302, so that the magnetic block 302 drives the slider 203 to move along the track of the slide rail 202 through its repulsive force. When the slider 203 moves, it drives the silicone splint 204 to move, so that the silicone splint 204 abuts against the surface of the thermal insulation decorative board 105. At the same time, when the slider 203 moves, it drives the piston rod 308 to move. When the piston rod 308 moves, This will drive the piston plate 309 to move, causing the piston plate 309 to push the electrorheological fluid 304 in the electrorheological fluid chamber 1 303, so that the electrorheological fluid 304 is transported to the electrorheological fluid chamber 2 307 through the delivery pipe 306, thereby causing the electrorheological fluid chamber 2 307 to expand, and then squeeze the non-Newtonian fluid chamber 205, so as to strengthen the fixation of the silicone splint 204 to the thermal insulation decorative panel 105, and then immediately energize the electrorheological fluid 304 in the electrorheological fluid chamber 1 303 to lock the position of the slider 203.
[0043] When the material carrying box 103 is being transported and slightly shakes, the thermal insulation decorative plate 105 will squeeze the non-Newtonian fluid 206 in the non-Newtonian fluid chamber 205, causing the non-Newtonian fluid 205 to become a fluid due to the squeezing and shaking, thereby flexibly fixing the thermal insulation decorative plate 105. When the material carrying box 103 moves to the turning point of the suspension conveying main beam 1, the silicone splint 204 will deviate with the material carrying box 103. At this time, the tilt sensor 5 monitors the tilt angle of the material carrying box 103 in real time. When it exceeds the preset value, the electrorheological fluid 304 will be immediately de-energized to restore it to a liquid state, unlocking the slider 203, and simultaneously increasing the current of the electromagnet 301 to enhance the magnetic field repulsion to push the magnetic block 302, driving the silicone splint 204 to move in the opposite direction of the tilt, driving the silicone splint 204 to quickly reset and re-contact the thermal insulation decorative plate 105, and then energizing the electrorheological fluid 304 to harden and lock the slider 203.
[0044] Working principle: When in use, use a wrench or electric drill to pass the expansion bolt through the threaded hole 106 of the mounting plate 104, and use the extrusion friction force of the bolt on the wall after expansion to fix the suspension conveying main beam 1 to the top of the wall, ensuring that the suspension conveying main beam 1 is installed, and then place the insulation decorative panel 105 on multiple fixed blocks 201. After placing it, install electrodes inside the electrorheological fluid chamber 1 303 and the electrorheological fluid chamber 2 307, and set a current sensor on the connecting line between the electrodes. Connect it to the external power supply and the main controller through a wire to ensure that the electrodes can be energized normally. The current can be monitored in real time through the current sensor and fed back to the main controller Then, the power supply and controller of the multiple electromagnets 301 on the first layer of the multiple material carrying boxes 103 are started, so that the multiple electromagnets 301 respectively generate the same magnetic field as the magnetic block 302, prompting the magnetic block 302 to drive the slider 203 to move along the track of the slide rail 202 through its repulsive force. When the slider 203 moves, it will drive the silicone splint 204 to move, so that the silicone splint 204 abuts against the surface of the thermal insulation decorative panel 105, so that the thermal insulation decorative panel 105 can be elastically clamped. The elastic clamping of the silicone splint 204 can avoid scratches or indentations on the surface of the thermal insulation decorative panel 105 during clamping, reducing surface damage caused by clamping.
[0045] At the same time, when the slider 203 moves, it will drive the piston rod 308 to move. When the piston rod 308 moves, it will drive the piston plate 309 to move, so that the piston plate 309 pushes the electrorheological fluid 304 in the electrorheological fluid chamber 1 303, so that the electrorheological fluid 304 is transported to the electrorheological fluid chamber 2 307 through the delivery pipe 306, thereby expanding the electrorheological fluid chamber 2 307, and then squeezing the non-Newtonian fluid chamber 205, so as to strengthen the fixation of the silicone splint 204 to the thermal insulation decorative panel 105. The main controller immediately applies voltage to the electrodes in the electrorheological fluid chamber 1 303. Under the action of the electric field, the particles in the electrorheological fluid 304 are arranged along the direction of the electric field to form a chain structure, and quickly harden into a solid-like substance, thereby locking the position of the slider 203 to prevent it from moving back. In this way, the thermal insulation decorative panel 105 is stacked in layers.
[0046] Subsequently, the power supply and controller of the suspended conveying device are started, so that the guide rail 101 and the walking wheel assembly 102 cooperate to drive the material carrying box 103 for conveying. During the conveying process, when a slight shaking occurs, the thermal insulation decorative panel 105 will squeeze the non-Newtonian fluid 206 in the non-Newtonian fluid chamber 205, causing the viscosity of the non-Newtonian fluid 205 to increase due to the squeezing and shaking, so as to flexibly fix the thermal insulation decorative panel 105 to ensure its stability.
[0047] When the material carrying box 103 moves to the turning point of the suspended conveying main beam 1 and encounters a large shake, the tilt sensor 5 monitors the tilt angle of the material carrying box 103 in real time. When it exceeds the preset value, the tilt sensor 5 will generate an electrical signal and transmit it to the main controller. After receiving the signal from the tilt sensor 5, the main controller starts the posture compensation mechanism. The main controller first cuts off the power supply of the electrorheological fluid 304 in the electrorheological fluid chamber 1 303, the electrode is powered off, the electrorheological fluid 304 returns to liquid state, the slider 203 is unlocked, and the current of the electromagnet 301 is increased simultaneously, the magnetic field repulsion is enhanced to push the magnetic block 302, and the silicone splint 204 moves in the opposite direction of the tilt, driving the silicone splint 204 to quickly reset and re-contact the thermal insulation decorative panel 105.
[0048] During this process, when the slider 203 moves, the piston rod 308 and the piston plate 309 cooperate with each other to transport the electrorheological fluid 304 in the electrorheological fluid chamber 1 303 to the electrorheological fluid chamber 2 307 through the delivery pipe 306, causing the electrorheological fluid chamber 2 307 to expand, and then squeeze the non-Newtonian fluid chamber 205. This squeezing action causes the non-Newtonian fluid 206 to harden again due to the surge in shear force, and at the same time pushes the silicone splint 204 to further tighten the clamping force. When the tilt sensor 5 detects that the material carrying box 103 has returned to a horizontal position, the main controller immediately energizes the electrorheological fluid 304 in the electrorheological fluid chamber 1 303 and the electrorheological fluid chamber 2 307 to harden and lock the position of the slider 203, thereby forming a "detection-drive-lock" closed-loop control, so that when the material carrying box 103 shakes violently, the posture compensation mechanism can be immediately activated to prevent the thermal insulation decorative panel 105 from shifting or tipping over.
[0049] At the same time, when the electrorheological fluid 304 is energized, the electrorheological fluid 304 in the electrorheological fluid chamber 2 307 will harden rapidly, thereby rigidly clamping the thermal insulation decorative panel 105. This rigid clamping not only enhances the clamping force, ensuring that the thermal insulation decorative panel 105 will not shift due to shaking or tilting during transportation, but also effectively avoids problems such as plate offset and corner damage caused by secondary impact. Furthermore, the magnetic field interference between the electromagnet 301 and the non-target magnetic block 302 can be blocked by the magnetic isolation sleeve 4, realizing independent control of each layer of fixed support components 2 and adaptive leveling components 3, thereby realizing independent layered control and reducing the overall downtime risk caused by single-layer failure.
[0050] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as exemplary and non-restrictive.
[0051] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A conveying device for thermal insulation decorative panels, characterized by: The invention comprises a suspension conveying main beam (1), a material carrying box (103) is installed on the lower surface of the suspension conveying main beam (1), a fixed support assembly (2) is installed inside the material carrying box (103), and an adaptive leveling assembly (3) is installed inside the fixed support assembly (2): The fixed support assembly (2) includes a plurality of fixed blocks (201) fixedly connected to the inside of the material carrying box (103), a slide rail (202) is obliquely installed inside the fixed block (201), a slider (203) is slidably connected inside the slide rail (202), a silicone splint (204) is fixedly connected to the upper surface of the slider (203), a non-Newtonian fluid chamber (205) and an electrorheological fluid chamber 2 (307) are installed inside the silicone splint (204), the non-Newtonian fluid chamber (205) is filled with a non-Newtonian fluid (206), the non-Newtonian fluid chamber (205) and the electrorheological fluid chamber 2 (307) are both made of elastic material, a magnetic isolation sleeve (4) is fixedly connected to the outer surface of the fixed block (201), a tilt sensor (5) is fixedly connected to the inside of the silicone splint (204), and the magnetic isolation sleeve (4) is made of high magnetic permeability material; The adaptive leveling component (3) includes an electrorheological fluid chamber (303) fixedly connected to the interior of the fixed block (201), the interior of the electrorheological fluid chamber (303) is filled with electrorheological fluid (304), the interior of the fixed block (201) is fixedly connected to an electromagnet (301), the side of the slider (203) is fixedly connected to a piston rod (308), one end of the piston rod (308) is inserted into the inner cavity of the electrorheological fluid chamber (303) and is fixedly connected to a piston plate (309), and the piston plate (309) is slidably connected to the interior of the electrorheological fluid chamber (303); The adaptive leveling component (3) includes a magnetic block (302) fixedly connected to the inside of the slider (203), the magnetic block (302) and the electromagnet (301) are magnetically connected, a delivery groove (305) is provided inside the fixed block (201), the interior of the electrorheological fluid chamber 1 (303) is connected to a delivery pipe (306), one end of the delivery pipe (306) is connected to the inner cavity of the electrorheological fluid chamber 2 (307), the outer surface of the delivery pipe (306) is connected to the delivery groove (305), and the delivery pipe (306) is a soft pipe.
2. The conveying device for thermal insulation decorative panels according to claim 1, characterized in that: A guide rail (101) is installed inside the suspension conveying main beam (1), a travel wheel assembly (102) is slidably connected inside the guide rail (101), and the lower surface of the travel wheel assembly (102) is connected to the material carrying box (103).
3. The conveying device for thermal insulation decorative panels according to claim 1, characterized in that: A plurality of mounting plates (104) are fixedly connected to the upper surface of the suspension conveying main beam (1), and a plurality of threaded holes (106) are provided inside the mounting plates (104).
4. The conveying device for thermal insulation decorative panels according to claim 1, characterized in that: A heat-insulating decorative plate (105) is abutted between the upper surface of the fixing block (201) and the silicone splint (204), and the silicone splint (204) is L-shaped.
Citation Information
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