Multi-layer optical cable take-up machine

The multi-layer optical cable take-up machine's optical cable cleaning mechanism and auxiliary cable arrangement mechanism solve the problem of damage caused by impurities and friction during cable reeling, achieving efficient cleaning and low-cost cable reeling, and meeting the cleaning needs of optical cables of different specifications.

CN120553501BActive Publication Date: 2025-09-19JIANGSU TAIJU COMMUNICATION TECHNOLOGY CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202511075988.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-01
Publication Date
2025-09-19
Estimated Expiration
2045-08-01

AI Technical Summary

Technical Problem

When existing optical cable take-up machines reel in unused outdoor optical cables, impurities are easily retained on the outer surface, causing the impurities to rub and damage the optical cables when multiple layers of optical cables are piled up. In addition, the existing cleaning function cannot be optimally fitted according to the optical cable specifications, and has limitations.

Method used

A multi-layer optical cable take-up machine was designed, which included an optical cable cleaning mechanism and an auxiliary cable arrangement mechanism. The optical cable was guided by a wire pulley, combined with modular cleaning components and scrapers. The cleaning cotton sleeve and scraper were driven by a drive motor to rotate, achieving dual-channel cleaning. It was suitable for different optical cable specifications and reduced electric drive through mechanical linkage.

Benefits of technology

It effectively avoids damage caused by impurities on the surface of optical cables, improves cleaning effect, reduces cleaning costs, enhances practicality, reduces power drive costs, and facilitates maintenance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120553501B_ABST
    Figure CN120553501B_ABST
Patent Text Reader

Abstract

The present invention discloses a multi-layer optical cable take-up machine, comprising a take-up machine base and a take-up roller, and also comprising: an optical cable cleaning mechanism, wherein the optical cable cleaning mechanism is composed of a conductor component, a first cleaning component and a second cleaning component; an auxiliary wire-arranging mechanism, wherein the auxiliary wire-arranging mechanism is arranged at one end of the upper surface of the take-up machine base. The present invention realizes a double-channel cleaning step through the mutual cooperation of the first cleaning component and the second cleaning component, effectively avoiding the presence of impurities on the outer surface of the optical cable when the cable is taken up, which causes the optical cable to be squeezed by impurities and damaged when the cable is taken up. Secondly, the modular design of the cleaning mechanism can avoid the need to replace the entire cleaning mechanism due to damage, thereby effectively reducing the cleaning cost, and the specially designed cleaning plate can realize the take-up machine to effectively clean optical cables of different specifications. At the same time, the auxiliary wire-arranging mechanism can utilize the mechanical linkage characteristics to reduce the power drive cost and facilitate subsequent maintenance and use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of optical cables, and in particular to an optical cable take-up machine. Background Art

[0002] An optical cable reel is an indispensable piece of equipment in the production, installation, and maintenance of optical cables. Its primary function is to neatly reel the optical cable onto a reel. The operating principle of an optical cable reel includes payout, pulling, winding, routing, inspection and cutting, and unloading. This reel improves cable reeling efficiency and quality, protects the cable from damage, and facilitates its transportation and storage. During the production process, the reel neatly reels the produced cable onto a reel for subsequent packaging and transportation. During installation and maintenance, the reel unwinds the cable from the reel, facilitating installation and maintenance operations.

[0003] However, current technology has the following problems: Although the current optical cable take-up machine has been developed to the point where it can evenly reel in multiple layers, when reeling in unused outdoor optical cables, impurities are easily retained on the outer surface of the optical cable, causing the granular impurities on the multiple layers of stacked optical cables to rub against each other when the optical cable is reeled into the take-up machine, causing damage to the surface of the optical cable, thereby affecting the normal service life of the optical cable. Although the optical cable take-up machine in the existing technology has a cleaning function, this function cannot be optimally fitted according to the optical cables of different specifications reeled in by the take-up machine, resulting in a decrease in the cleaning function and certain limitations. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention provides a multi-layer optical cable take-up machine to solve the problems of the background technology.

[0005] The object of the present invention is achieved as follows: A multi-layer optical cable take-up machine, comprising a take-up machine base and a take-up roller, and further comprising:

[0006] An optical cable cleaning mechanism, the optical cable cleaning mechanism consisting of a conductor component, a first cleaning component, and a second cleaning component, wherein the first cleaning component is located between the conductor component and the second cleaning component, and the optical cable passes through the second cleaning component, the first cleaning component, and the conductor component in sequence to the take-up roller;

[0007] The auxiliary wire arrangement mechanism is arranged at one end of the upper surface of the wire take-up machine base, and the wire component is arranged to reciprocate horizontally on the wire take-up machine base through the auxiliary wire arrangement mechanism, and the wire component is also arranged to move up and down through the auxiliary wire arrangement mechanism.

[0008] Optionally, the conductor component includes two sets of side mounting plates and two sets of conductor pulleys, the two sets of conductor pulleys are rotatably mounted between the two sets of side mounting plates, and a conductor area is formed between the two sets of conductor pulleys for guiding the optical cable.

[0009] Optionally, the first cleaning component includes multiple groups of positioning rods and multiple groups of cleaning plates, the cleaning plates are rotatably installed between two adjacent groups of positioning rods, and the multiple groups of positioning rods are arranged in a circular shape with equal intervals, and cleaning areas are formed between the multiple groups of cleaning plates, and the cleaning areas are arranged corresponding to the wire areas.

[0010] Optionally, the cleaning plate is composed of a cleaning cotton sleeve and a rotating shaft, the cleaning cotton sleeve is fixedly connected to the rotating shaft, and the cleaning cotton sleeve and the interior of the rotating shaft are interconnected, the rotating shaft is rotatably connected to the positioning rod, and multiple groups of the positioning rods are fixedly connected to the side mounting plate, and a deformation mechanism is provided inside the cleaning cotton sleeve.

[0011] Optionally, the deformation mechanism includes a positioning shaft and two groups of rubber blocks, the positioning shaft is rotatably installed inside the rotating shaft, and flip plates are fixedly installed on the outside of the two groups of rubber blocks, and the two groups of flip plates are fixedly connected to the positioning shaft, and an adjusting screw is rotatably connected to the middle of the upper surface of the rotating shaft, one end of the flip plate passes through the inside of the rotating shaft to the outside of the rotating shaft, and connecting rods are rotatably installed on opposite sides of the two groups of flip plates, and an adjusting block is rotatably connected between the two groups of connecting rods, and the adjusting block is threadedly installed on the outside of the adjusting screw.

[0012] Optionally, a protective plate is fixedly installed on the outer side of one group of the side mounting plates, a drive motor is provided at one end of the protective plate, a second universal joint is provided between the two adjacent groups of rotating shafts, and one group of the second universal joint ends is transmission-connected to the first universal joint, and the drive motor is used to drive the first universal joint to rotate.

[0013] Optionally, the second cleaning component includes a rotating sleeve and multiple groups of scrapers, the rotating sleeve is rotated by a driving motor, the multiple groups of scrapers are arranged in a ring-shaped and equidistant manner, and the multiple groups of scrapers are slidably installed on one side of the rotating sleeve, the same side of the multiple groups of scrapers are inclined, and the opposite sides of the multiple groups of scrapers are arc-shaped.

[0014] Optionally, a fine-tuning assembly is provided inside the rotating sleeve, and the plurality of scraper groups are all transmission-connected to the fine-tuning assembly, so that the plurality of scraper groups are all arranged close to or away from the center of the rotating sleeve through the fine-tuning assembly.

[0015] Optionally, the auxiliary wiring mechanism includes a movable base, a reciprocating base and a screw reciprocating mechanism, the screw reciprocating mechanism is arranged inside the reciprocating base, and the movable base moves inside the reciprocating base through the screw reciprocating mechanism, a damping groove is provided at the upper end of the movable base, and a damping slide is slidably installed inside the damping groove, a lifting gear plate is fixedly installed on the upper surface of the damping slide, a lifting gear meshing with the lifting gear plate is rotatably connected to one side of the movable base, a linkage gear is fixedly installed on one side of the lifting gear, and an automatic linkage component that is transmitted to the linkage gear is provided on the upper surface of the reciprocating base.

[0016] Optionally, the automatic linkage component includes a positioning plate and a driving gear plate, one end of the positioning plate is rotatably connected to the movable base, and the other end of the positioning plate is rotatably connected to a docking column, a guide groove is provided on one side of the interior of the reciprocating base, a reset cavity is provided at one end of the guide groove, and the reset cavity is triangularly arranged, the docking column moves inside the reset cavity and the guide groove, and the reset cavity is rotatably connected to a limit plate, the upper surface of the driving gear plate is meshed with the linkage gear, and a lifting plate is fixedly installed on the bottom of the driving gear plate, the bottom of the lifting plate is located inside the reset cavity, and one end of the bottom of the lifting plate is inclined, and the reset cavity and the guide groove are combined to form a circulation cavity.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] When the present invention is taking up the wire, the two sets of wire pulleys in the wire component can well guide the wire, thereby preventing the optical cable from hanging down on the surface of the wire-taking machine body and causing friction that affects the service life of the optical cable.

[0019] Secondly, through the design of the second cleaning component, multiple sets of scrapers can better fit the surface of the optical cable by relying on the curved surface, and can be rotated by the drive motor, so as to scrape off the hardened impurities on the surface of the optical cable, and avoid the hardened impurities squeezing and damaging the surface of the optical cable when the optical cable is wound in multiple layers, resulting in a reduction in its service life.

[0020] At the same time, the first cleaning component can be used as a second cleaning step to wipe and clean the crushed and hardened impurities, further improving the cleaning effect, thereby better preventing the impurities from continuing to adhere to the surface of the optical cable.

[0021] Secondly, the first cleaning component is composed of modular cleaning plates, so that when one of the cleaning plates is damaged or reaches its service life limit, it can be replaced accordingly without replacing the entire cleaning block, thereby reducing cleaning costs to a certain extent.

[0022] At the same time, the modular design of the cleaning plate can change its shape through deformation components, so that it can perform optimal cleaning according to optical cables of different specifications, thereby further improving the practicality of the optical cable take-up machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0025] Figure 2 It is a schematic diagram of the side mounting plate structure of the present invention.

[0026] Figure 3 It is a schematic diagram of the wire pulley structure of the present invention.

[0027] Figure 4 Schematic diagram of the drive motor structure of the present invention.

[0028] Figure 5 This is a schematic diagram of the second universal joint structure of the present invention.

[0029] Figure 6 Schematic diagram of the cleaning plate structure of the present invention.

[0030] Figure 7 It is a schematic diagram of the supporting base structure of the present invention.

[0031] Figure 8 It is a schematic diagram of the driven gear structure of the present invention.

[0032] Figure 9 It is a schematic structural diagram of the rotary sleeve of the present invention.

[0033] Figure 10 It is a schematic diagram of the lifting gear plate structure of the present invention.

[0034] Figure 11 It is a schematic diagram of the reciprocating base structure of the present invention.

[0035] Figure 12 It is a structural schematic diagram of the automatic linkage component of the present invention.

[0036] Figure 13 Schematic diagram of the reset cavity structure of the present invention.

[0037] Among them, 1. Wire take-up machine base; 2. Cable cleaning mechanism; 3. Wire take-up roller; 4. Auxiliary wire arrangement mechanism; 5. Bearing seat; 6. Protection plate; 7. Drive motor; 8. First universal joint; 9. Support sleeve; 10. Cleaning cotton sleeve; 11. Reset chamber; 12. Rotating shaft; 13. Damping slide; 14. Flip plate; 201. Wire component; 2011. Side mounting plate; 2012. Wire pulley; 202. First cleaning component; 2021. Positioning rod; 2022. Cleaning plate; 2023. Second universal joint; 2024. Rubber block; 2025. Arc steel plate; 2026. Positioning shaft; 2027. Connecting rod; 2028. Adjusting screw; 2029. Adjusting block; 2 03. Second cleaning component; 2031. Scraper; 2032. Rotating sleeve; 2033. Driven gear; 2034. Adjusting rod; 2035. Driving gear; 2036. Bevel gear transmission mechanism; 2037. Synchronizing mechanism; 2038. Fine-tuning screw; 2039. Adjusting knob; 204. Driven bevel gear; 205. Driving bevel gear; 401. Lifting gear plate; 402. Moving base; 403. Lifting gear; 404. Interlocking gear; 405. Reciprocating base; 406. Automatic interlocking component; 4061. Positioning plate; 4062. Docking column; 4063. Driving gear plate; 4064. Limiting plate; 4065. Lifting plate; 407. Screw reciprocating mechanism. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0039] like Figures 1-13 A multi-layer optical cable take-up machine shown includes a take-up machine base 1 and a take-up roller 3, and further includes:

[0040] The optical cable cleaning mechanism 2 is composed of a conductor component 201, a first cleaning component 202, and a second cleaning component 203. The first cleaning component 202 is located between the conductor component 201 and the second cleaning component 203. The optical cable passes through the second cleaning component 203, the first cleaning component 202, and the conductor component 201 in sequence to the take-up roller 3.

[0041] like Figures 1 to 12As shown, due to the design that the optical cable passes through the second cleaning component 203, the first cleaning component 202 and the wire component 201 to the take-up roller 3 in sequence, the optical cable can first pass through the second cleaning component 203 to perform a preliminary cleaning of the hardened impurities on the outer surface, and then pass through the first cleaning component 202 for a secondary cleaning, thereby achieving a secondary cleaning effect, thereby better avoiding the squeezing of impurities between the multiple layers of the taken-up optical cable, resulting in damage to the outer surface of the optical cable.

[0042] The auxiliary wire arrangement mechanism 4 is arranged at one end of the upper surface of the wire take-up machine base 1, and the wire component 201 is arranged to reciprocate horizontally on the wire take-up machine base 1 through the auxiliary wire arrangement mechanism 4, and the wire component 201 is also arranged to move up and down through the auxiliary wire arrangement mechanism 4.

[0043] like Figures 1 to 12 As shown, since the conductor component 201 can also be raised and lowered by the auxiliary cable arrangement mechanism 4, the conductor component 201 can be automatically raised without the need for additional electric drive, thereby facilitating subsequent maintenance. Compared with the traditional method of controlling the lifting of the conductor using an electric telescopic rod or a cylinder, the cost is lower and subsequent maintenance is more convenient.

[0044] Furthermore, the conductor component 201 includes two sets of side mounting plates 2011 and two sets of conductor pulleys 2012. The two sets of conductor pulleys 2012 are rotatably mounted between the two sets of side mounting plates 2011, and a conductor area is formed between the two sets of conductor pulleys 2012 for guiding the optical cable.

[0045] like Figures 1 to 12 As shown, by setting the design of two sets of wire pulleys 2012, Figure 3 It can be seen that the inner arc surfaces of the two sets of wire pulleys 2012 designed in the present invention have a more curved shape and are smoother than the pulleys available on the market. Therefore, through the above design, the wire pulleys 2012 can be made to fit the optical cable more closely, making the optical cable guidance smoother and reducing greater friction.

[0046] Furthermore, the first cleaning component 202 includes multiple groups of positioning rods 2021 and multiple groups of cleaning plates 2022. The cleaning plates 2022 are rotatably installed between two adjacent groups of positioning rods 2021. The multiple groups of positioning rods 2021 are arranged in a circular and equidistant manner. Cleaning areas are formed between the multiple groups of cleaning plates 2022, and the cleaning areas are arranged corresponding to the wire areas.

[0047] like Figures 1 to 12As shown, by designing that multiple groups of positioning rods 2021 are arranged in a circular and equidistant manner, multiple groups of cleaning plates 2022 are also arranged in a circular manner. Multiple groups of cleaning plates 2022 rotate simultaneously to comprehensively clean the outer surface of the optical cable. Multiple groups of cleaning plates 2022 are combined to form a cleaning mechanism to achieve modular cleaning. When a cleaning plate 2022 is damaged, it can be disassembled and replaced accordingly without disassembling the entire cleaning mechanism for replacement. Therefore, compared with the traditional whole-piece cleaning mechanism, the cleaning cost of the present invention is lower and the practicality is higher.

[0048] Furthermore, the cleaning plate 2022 is composed of a cleaning cotton sleeve 10 and a rotating shaft 12. The cleaning cotton sleeve 10 is fixedly connected to the rotating shaft 12, and the cleaning cotton sleeve 10 and the rotating shaft 12 are internally communicated with each other. The rotating shaft 12 is rotatably connected to the positioning rod 2021. Multiple groups of positioning rods 2021 are fixedly connected to the side mounting plate 2011. A deformation mechanism is provided inside the cleaning cotton sleeve 10.

[0049] It should be noted that the cleaning cotton sleeve 10 is made of natural rubber sponge material, which has flexibility, elasticity and tensile strength. Therefore, the cleaning cotton sleeve 10 can better fit the outer surface of the optical cable and perform effective cleaning work.

[0050] Furthermore, the deformation mechanism includes a positioning shaft 2026 and two sets of rubber blocks 2024. The positioning shaft 2026 is rotatably mounted inside the rotating shaft 12. The outer sides of the two sets of rubber blocks 2024 are fixedly mounted with flip plates 14, and the two sets of flip plates 14 are fixedly connected to the positioning shaft 2026. An adjusting screw 2028 is rotatably connected to the middle of the upper surface of the rotating shaft 12. One end of the flip plate 14 passes through the interior of the rotating shaft 12 to the outer side of the rotating shaft 12. Connecting rods 2027 are rotatably mounted on opposite sides of the two sets of flip plates 14. An adjusting block 2029 is rotatably connected between the two sets of connecting rods 2027, and the adjusting block 2029 is threadedly mounted on the outer side of the adjusting screw 2028.

[0051] like Figures 1 to 12 As shown, through the design of the deformation mechanism, the distance between the two groups of rubber blocks 2024 can be changed to squeeze the inside of the cleaning cotton sleeve 10, and combined with the elasticity of the cleaning cotton sleeve 10, the shape of the cleaning cotton sleeve 10 can be changed arbitrarily, so that the cleaning cotton sleeve 10 can fit the outer surface of optical cables of different specifications, thereby further improving the cleaning effect.

[0052] Specifically, such as Figure 6 As shown, an arc-shaped steel plate 2025 is provided between the two groups of rubber blocks 2024;

[0053] For example, the arc-shaped steel plate 2025 mentioned above can be made of an aluminum-plastic composite material, so that the arc-shaped steel plate 2025 has flexibility and elasticity. Therefore, when the two groups of rubber blocks 2024 are close to each other at different positions, the arc-shaped steel plate 2025 is in an arc shape of different states, so that it can cooperate with the cleaning cotton sleeve 10 to better fit the surface of optical cables of different specifications, thereby further improving the cleaning effect of the optical cable surface.

[0054] Specifically, such as Figure 6 As shown, the two sets of flip plates 14 mentioned above are provided with bending grooves on opposite sides, and the bending grooves are arranged in an arc shape, which is used to facilitate when too much of the cleaning cotton sleeve 10 is attached to the surface of the optical cable, and to avoid the flip plate 14 being too strong and causing the cleaning cotton sleeve 10 to be unable to deform, resulting in a decrease in the cleaning effect.

[0055] Furthermore, a protective plate 6 is fixedly mounted on the outer side of one set of side mounting plates 2011, a drive motor 7 is provided at one end of the protective plate 6, a second universal joint 2023 is provided between two adjacent sets of rotating shafts 12, and one end of one set of the second universal joints 2023 is drivingly connected to the first universal joint 8, and the drive motor 7 is used to drive the first universal joint 8 to rotate;

[0056] like Figures 1 to 12 As shown, by providing a second universal joint 2023 between two adjacent sets of rotating shafts 12, the rotating shafts 12 arranged in a ring can rely on the characteristics of the second universal joint 2023 to achieve simultaneous rotation, so that multiple sets of cleaning cotton sleeves 10 arranged in a ring can rotate simultaneously to wipe impurities on the surface of the optical cable.

[0057] Furthermore, the second cleaning component 203 includes a rotating sleeve 2032 and multiple sets of scrapers 2031. The rotating sleeve 2032 is rotated by the driving motor 7. The multiple sets of scrapers 2031 are arranged in a ring with equal spacing. The multiple sets of scrapers 2031 are slidably mounted on one side of the rotating sleeve 2032. The same side of the multiple sets of scrapers 2031 is inclined, and the opposite sides of the multiple sets of scrapers 2031 are arc-shaped.

[0058] like Figures 1 to 12As shown, a synchronous mechanism 2037 is fixedly installed at one end of the output shaft of the driving motor 7, and a bearing seat 5 is fixedly installed at the lower end between the two sets of side mounting plates 2011. The synchronous mechanism 2037 is arranged on one side of the bearing seat 5. The end of the synchronous mechanism 2037 is connected to the bevel gear transmission mechanism 2036 in a transmission manner. A transmission groove is provided inside the bevel gear transmission mechanism 2036. The bevel gear transmission mechanism 2036 is provided inside the transmission groove, and a docking groove is provided at one end of the upper surface of the bearing seat 5. The driving gear 2035 is rotatably connected inside the docking groove. The mechanism 2036 is connected to the driving gear 2035 in transmission, so that the synchronization mechanism 2037 drives the driving gear 2035 to rotate through the bevel gear transmission mechanism 2036. A driven gear 2033 is fixedly installed on one side of the rotating sleeve 2032, and the driven gear 2033 is hollow. The driving gear 2035 is meshed and connected with the outer side of the driven gear 2033. The inside of the rotating sleeve 2032 is connected to the support sleeve 9 in rotation, and the end of the support sleeve 9 extends to the outside of the rotating sleeve 2032. The support sleeve 9 is fixedly connected to the bearing seat 5.

[0059] Through the design of transmission connection between one end of the output shaft of the driving motor 7 and the synchronization mechanism 2037, when the driving motor 7 drives multiple groups of cleaning cotton sleeves 10 to perform rotational cleaning work, it can also realize the rotation of multiple groups of scrapers 2031 through the synchronization mechanism 2037, the bevel gear transmission mechanism 2036, the driving gear 2035, the rotating sleeve 2032 and the driven gear 2033 to scrape off hardened impurities, thereby realizing two cleaning lines at the same time.

[0060] Furthermore, there is no need to design an additional driving power source for driving the scraper 2031 to rotate, thereby reducing the cleaning cost to a certain extent.

[0061] Furthermore, a fine-tuning assembly is provided inside the rotating sleeve 2032, and the multiple sets of scrapers 2031 are all in transmission connection with the fine-tuning assembly, so that the multiple sets of scrapers 2031 are all arranged close to or away from the center of the rotating sleeve 2032 through the fine-tuning assembly;

[0062] like Figures 1 to 12As shown, the fine-tuning assembly includes a driving bevel gear 205 and multiple sets of driven bevel gears 204. The driven bevel gear 204 is arranged in pairs with the scraper 2031. An adjustment groove is provided inside the rotating sleeve 2032. Multiple sets of fine-tuning grooves are provided inside the adjustment groove. The driven bevel gear 204 is rotatably installed inside the fine-tuning groove. The driven bevel gear 204 is meshed with the driving bevel gear 205, and a fine-tuning screw rod 2038 is fixedly installed in the middle of one side of the driven bevel gear 204. The outer side of the fine-tuning screw 2038 is threadedly connected to the adjusting rod 2034, and a plurality of connecting grooves are opened around the other side of the rotating sleeve 2032, and the connecting grooves are communicated with the inside of the fine-tuning groove. The adjusting rod 2034 is fixedly connected to the scraper 2031, and the fine-tuning screw 2038 is rotatably installed inside the fine-tuning groove. An adjusting knob 2039 is fixedly installed at one end of one group of fine-tuning screws 2038, and the adjusting knob 2039 passes through the outside of the rotating sleeve 2032 to the inside of one group of fine-tuning grooves.

[0063] like Figure 9 As shown, by designing multiple sets of driven bevel gears 204 and driving bevel gears 205, synchronous adjustment of multiple sets of scrapers 2031 is achieved, so as to avoid the multiple sets of scrapers 2031 being unable to be arranged in a circular and equidistant manner, resulting in a decrease in the effect of cleaning and hardening impurities.

[0064] Furthermore, the auxiliary cable arrangement mechanism 4 includes a movable base 402, a reciprocating base 405 and a screw reciprocating mechanism 407. The screw reciprocating mechanism 407 is arranged inside the reciprocating base 405, and the movable base 402 moves inside the reciprocating base 405 through the screw reciprocating mechanism 407. A damping groove is provided at the upper end of the movable base 402, and a damping slide 13 is slidably installed inside the damping groove. A lifting gear plate 401 is fixedly installed on the upper surface of the damping slide 13. A lifting gear 403 that is meshed with the lifting gear plate 401 is rotatably connected to one side of the movable base 402. A linkage gear 404 is fixedly installed on one side of the lifting gear 403. An automatic linkage component 406 that is driven by the linkage gear 404 is provided on the upper surface of the reciprocating base 405.

[0065] like Figures 1 to 12 As shown, Figures 1 to 12 As shown, the damping slide 13 is slidably installed inside the damping groove. The damping slide 13 relies on high friction inside the damping groove to prevent the lifting gear plate 401 from automatically descending due to gravity and weight after the lifting height is too high, thereby preventing the lifting gear 403 from automatically rotating.

[0066] Furthermore, the automatic linkage component 406 includes a positioning plate 4061 and a driving gear plate 4063, one end of the positioning plate 4061 is rotatably connected to the movable base 402, and the other end of the positioning plate 4061 is rotatably connected to the docking post 4062, a guide groove is provided on one side of the reciprocating base 405, a reset chamber 11 is provided at one end of the guide groove, and the reset chamber 11 is triangularly arranged, the docking post 4062 moves inside the reset chamber 11 and the guide groove, and the reset chamber 11 is rotatably connected to the limit plate 4064, the upper surface of the driving gear plate 4063 is meshed with the linkage gear 404, and a lifting plate 4065 is fixedly installed on the bottom of the driving gear plate 4063, the bottom of the lifting plate 4065 is located inside the reset chamber 11, and one end of the bottom of the lifting plate 4065 is inclined, and the reset chamber 11 and the guide groove are combined to form a circulation chamber;

[0067] like Figure 12 and Figure 13 As shown, due to the design of the circulation cavity formed by the combination of the reset cavity 11 and the guide groove, when the docking column 4062 enters the reset cavity 11 through the guide groove, it squeezes the bottom of the lifting plate 4065, so that the lifting plate 4065 drives the driving tooth plate 4063 to rise, so that the wire component 201 moves to the leftmost end of the reciprocating base 405 through the screw reciprocating mechanism 407, and the linkage gear 404 engages with the driving tooth plate 4063 to control the lifting tooth plate 401 to rise, thereby realizing automatic wire operation without electric drive. Therefore, the use of mechanical unpowered automatic wire operation saves more maintenance costs and wire costs than the traditional method of using electric push rods or cylinders.

[0068] It should be noted that, from Figure 11 As can be seen from the figure, the docking column 4062 is closer to the driving gear plate 4063 than the lifting gear plate 401 in advance, so that the driving gear plate 4063 has enough time to rise to the designated position and engage with the linkage gear 404.

[0069] It is worth noting that, through the triangular special design of the reset chamber 11, when the movable base 402 moves to Figure 11 When the right end moves, the docking post 4062 descends through the vertical channel on the left side of the reset chamber 11, and relies on the inclined channel at the bottom of the reset chamber 11 to realize the return guide groove, thereby facilitating the cyclic lifting and lowering of the driving tooth plate 4063, and making the lifting tooth plate 401 continuously and automatically rise, so that the wire component 201 can better guide the optical cable, making the optical cable more even when winding.

[0070] The above-mentioned multi-layer optical cable winding machine realizes a double-channel cleaning step through the mutual cooperation of the first cleaning component 202 and the second cleaning component 203, which effectively avoids the presence of impurities on the outer surface of the optical cable when it is wound, causing the optical cable to be squeezed by impurities and damaged when it is wound. Secondly, the modular design of the cleaning mechanism can avoid the need to replace the entire cleaning mechanism due to damage, thereby effectively reducing the cleaning cost, and through the specially designed cleaning plate 2022, the winding machine can effectively clean optical cables of different specifications, thereby further improving the practicality of the optical cable winding machine. At the same time, through the auxiliary cable arrangement mechanism 4, the mechanical linkage characteristics are utilized to reduce the power drive cost and facilitate subsequent maintenance and use.

[0071] The above embodiments are only intended to help understand the method and core concept of the present invention. It should be noted that, without departing from the principles of the present invention, a number of improvements and modifications may be made to the present invention by those skilled in the art, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A multi-layer optical cable take-up machine, comprising a take-up machine base (1) and a take-up roller (3), characterized in that: Also includes: An optical cable cleaning mechanism (2), the optical cable cleaning mechanism (2) comprising a conductor component (201), a first cleaning component (202), and a second cleaning component (203), wherein the first cleaning component (202) is located between the conductor component (201) and the second cleaning component (203), and the optical cable passes through the second cleaning component (203), the first cleaning component (202), and the conductor component (201) in sequence to reach a take-up roller (3); An auxiliary wire arrangement mechanism (4), the auxiliary wire arrangement mechanism (4) being arranged at one end of the upper surface of the wire take-up machine base (1), and the wire component (201) being arranged to move horizontally back and forth on the wire take-up machine base (1) through the auxiliary wire arrangement mechanism (4), and the wire component (201) being arranged to move up and down through the auxiliary wire arrangement mechanism (4); The conductor component (201) comprises two sets of side mounting plates (2011) and two sets of conductor pulleys (2012); The first cleaning component (202) comprises a plurality of groups of positioning rods (2021) and a plurality of groups of cleaning plates (2022), wherein the cleaning plates (2022) are rotatably mounted between two adjacent groups of positioning rods (2021), and the plurality of groups of positioning rods (2021) are arranged in a circular and equidistant manner, and a cleaning area is formed between the plurality of groups of cleaning plates (2022), and the cleaning area is arranged corresponding to the wire area; The cleaning plate (2022) is composed of a cleaning cotton sleeve (10) and a rotating shaft (12); the cleaning cotton sleeve (10) is fixedly connected to the rotating shaft (12); the cleaning cotton sleeve (10) and the rotating shaft (12) are internally communicated with each other; the rotating shaft (12) is rotatably connected to the positioning rod (2021); a plurality of groups of the positioning rods (2021) are fixedly connected to the side mounting plate (2011); and a deformation mechanism is provided inside the cleaning cotton sleeve (10); A protective plate (6) is fixedly mounted on the outer side of one group of the side mounting plates (211), a driving motor (7) is provided at one end of the protective plate (6), a second universal joint (2023) is provided between two adjacent groups of rotating shafts (12), and an end of one group of the second universal joints (223) is drivingly connected to a first universal joint (8), and the driving motor (7) is used to drive the first universal joint (8) to rotate; The second cleaning component (203) comprises a rotating sleeve (2032) and a plurality of scraper groups (2031), wherein the rotating sleeve (2032) is rotated by a driving motor (7), and the plurality of scraper groups (2031) are arranged in an annular manner with equal spacing, and the plurality of scraper groups (2031) are all slidably mounted on one side of the rotating sleeve (2032), and the same side of the plurality of scraper groups (2031) are all inclined, and the opposite sides of the plurality of scraper groups (2031) are all arc-shaped. A fine-tuning assembly is provided inside the rotating sleeve (2032), and the plurality of scraper blades (2031) are all transmission-connected to the fine-tuning assembly, so that the plurality of scraper blades (2031) are all arranged close to or away from the center of the rotating sleeve (2032) through the fine-tuning assembly.

2. The multi-layer optical cable take-up machine according to claim 1, characterized in that: The two sets of wire pulleys (2012) are rotatably mounted between the two sets of side mounting plates (211), and a wire area is formed between the two sets of wire pulleys (2012) for guiding the optical cable.

3. The multi-layer optical cable take-up machine according to claim 2, characterized in that: The deformation mechanism comprises a positioning shaft (2026) and two groups of rubber blocks (2024), wherein the positioning shaft (2026) is rotatably mounted inside the rotating shaft (12), and a flip plate (14) is fixedly mounted on the outside of the two groups of rubber blocks (2024), and the two groups of flip plates (14) are fixedly connected to the positioning shaft (2026), and one end of the flip plate (14) passes through the inside of the rotating shaft (12) to the outside of the rotating shaft (12), and connecting rods (2027) are rotatably mounted on opposite sides of the two groups of flip plates (14), and an adjustment block (2029) is rotatably connected between the two groups of connecting rods (2027), and an adjustment screw (2028) threadedly connected to the adjustment block (2029) is rotatably connected to the middle of the upper surface of the rotating shaft (12).

4. The multi-layer optical cable take-up machine according to claim 3, characterized in that: The auxiliary cable arrangement mechanism (4) comprises a movable base (402), a reciprocating base (405) and a screw reciprocating mechanism (407), wherein the screw reciprocating mechanism (407) is arranged inside the reciprocating base (405), and the movable base (402) moves inside the reciprocating base (405) through the screw reciprocating mechanism (407), a lifting gear plate (401) is slidably mounted on the upper end of the movable base (402), a lifting gear (403) meshing with the lifting gear plate (401) is rotatably connected to one side of the movable base (402), a linkage gear (404) is fixedly mounted on one side of the lifting gear (403), and an automatic linkage component (406) driven by the linkage gear (404) is provided on the upper surface of the reciprocating base (405).

5. The multi-layer optical cable take-up machine according to claim 4, characterized in that: The automatic linkage component (406) includes a positioning plate (4061) and a driving tooth plate (4063). One end of the positioning plate (4061) is rotatably connected to the movable base (402). The other end of the positioning plate (4061) is rotatably connected to a docking post (4062). A guide groove is provided on one side of the interior of the reciprocating base (405). A reset cavity (11) is provided on one end of the interior of the guide groove. The reset cavity (11) is triangularly arranged. The docking post (4062) moves in The reset chamber (11) and the guide groove are internally connected to a limit plate (4064) in rotation, the upper surface of the driving tooth plate (4063) is meshed with the linkage gear (404), and a lifting plate (4065) is fixedly installed on the bottom of the driving tooth plate (4063), the bottom of the lifting plate (4065) is located inside the reset chamber (11), and one end of the bottom of the lifting plate (4065) is inclined, and the reset chamber (11) and the guide groove are combined to form a circulation chamber.

Citation Information

Patent Citations

  • Cable winding device

    CN116477422A

  • Take-up roller and take-up device for enameled wire production

    CN118439453A