Flat enameled wire production winding equipment and process

Abstract

The present invention belongs to the technical field of flat enameled wire production, specifically a flat enameled wire production and winding equipment and process, including a workbench, a fixed plate fixedly connected to one side of the upper end face of the workbench, an electric chuck 1 rotatably provided on one side of the upper end face of the fixed plate, a transverse rod slidably connected to one side of the upper end face of the workbench, a limiting roller 2 rotatably provided on one side of the upper end of the transverse rod, sliding columns fixedly connected on both sides of the upper end of the transverse rod, the sliding columns slidably connected to a slider, a limiting roller 1 rotatably provided on one side of the slider, and a flat enameled wire protection assembly is also provided on the workbench. The present invention utilizes a flat enameled wire protection assembly to allow the surface of the wound enameled wire to be wrapped with tape. During transportation, the tape forms a protective film on the surface of the enameled wire, so that the enameled wire does not directly contact foreign objects, thereby reducing the risk of scratches and ensuring the quality of the enameled wire.

Description

Technical Field

[0001] The invention belongs to the technical field of flat enameled wire production, in particular to a flat enameled wire production and winding device and process. Background Art

[0002] Flat enameled wire is a flat-shaped enameled wire. Compared to traditional round wire, flat enameled wire has a smaller volume and higher packing density, effectively reducing the size and weight of the coil and improving space utilization. During production and processing, flat enameled wire needs to be wound onto a bobbin for easy transportation and use.

[0003] The patent with announcement number CN115490089B discloses a wire winding machine for enameled wire production. It is necessary to design a wire winding machine for enameled wire production that can evenly wind the wire without the need for manual pulling of the wire to be evenly wound, which is relatively convenient. A wire winding machine for enameled wire production includes a support frame, a rotating rod and a winding drum, etc. A rotating rod is placed on the left front side of the top of the support frame, and a winding drum for winding the wire is sleeved on the rotating rod. This patent passes the wire through the pushing mechanism and is clamped by the conveying mechanism, pulls the conveying mechanism to drive the wire to be clamped on the winding drum, and then starts the driving mechanism to drive the pushing mechanism to operate. The operation of the pushing mechanism drives the wire to move back and forth and be evenly wound on the winding drum. In this way, the wire can be evenly wound without manual pulling of the wire, which is relatively convenient.

[0004] However, the above technical solution still has the following deficiencies in practical application:

[0005] When winding flat enameled wire, the wire is clamped on the reel, and then the reel is driven to rotate, so that the wire can be evenly wound on the reel. However, under normal circumstances, multiple reels are needed to wind the wire, and the wound reels are placed together for subsequent unified transportation. During the transportation process, if the reels are not fixed or the packaging is loose, adjacent reels may rub against each other due to bumps and shaking, causing the insulation layer on the surface of the enameled wire to be scratched, thereby affecting the quality of the enameled wire. In addition, there may be sharp foreign objects such as metal debris and sand and gravel in the transportation environment. These foreign objects may directly contact the surface of the enameled wire and cause scratches. Summary of the Invention

[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art, the present invention proposes a flat enameled wire production and winding device and process.

[0007] The technical solution adopted by the present invention to solve its technical problem is: a flat enameled wire production and winding equipment, including a workbench, a fixed plate fixedly connected to one side of the end surface of the workbench, an electric chuck rotatably provided on one side of the upper end of the fixed plate, a transverse rod slidably connected to one side of the end surface of the workbench, a limit roller 2 rotatably provided on one side of the upper end of the transverse rod, sliding columns fixedly connected to both sides of the upper end of the transverse rod, the sliding column slidably connected to a slider, a limit roller 1 rotatably provided on one side of the slider, and a flat enameled wire protection component is also provided on the workbench;

[0008] The flat enameled wire protection assembly includes a fixed plate slidably connected to one side of the end surface of the workbench, and the end surface of one side of the fixed plate is rotatably provided with a gear plate, and one side of the gear plate is rotatably provided with an electric chuck 2, and the clamping end of the electric chuck 2 is installed with a tape roll. One side of the end surface of the workbench is slidably connected to the

[0009] Preferably, one side of the upper end of the fixed plate is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to one side of electric chuck 1, one side of the gear plate is fixedly connected to motor 6, the output end of motor 6 is fixedly connected to one side of electric chuck 2.

[0010] Preferably, the lower end of the transverse rod is threadedly connected to a threaded rod five, both ends of the threaded rod five are rotatably set on the workbench, a motor eleven is fixedly connected to one side of the upper end surface of the workbench, the output end of the motor eleven is fixedly connected to one end of the threaded rod five, a spring two is sleeved on one side of the sliding column, one end of the spring two is fixedly connected to the slider, and the other end is fixedly connected to the transverse rod.

[0011] Preferably, a gear is rotatably provided on one side of the fixed disk, and the gear is meshed with the tooth block of the outer ring of the gear disk. A motor five is fixedly connected to one side of the fixed disk, and the output end of the motor five is fixedly connected to the gear. A threaded rod two is threadedly connected to one side of the lower end of the fixed disk, and one end of the threaded rod two is rotatably provided on the workbench, and the other end is rotatably provided on the fixed plate. A motor three is fixedly connected to one side of the lower end of the fixed plate, and the output end of the motor three is fixedly connected to one end of the threaded rod two.

[0012] Preferably, one end of the cutting knife is threadedly connected to a threaded rod three, both ends of the threaded rod three are rotatably set on the cutting plate, one end of the cutting plate is fixedly connected to a motor ten, and the output end of the motor ten is fixedly connected to one end of the threaded rod three.

[0013] Preferably, the lower end of the slot plate is threadedly connected to a threaded rod 1, both ends of the threaded rod 1 are rotatably set on the workbench, one side of the upper end surface of the workbench is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to one end of the threaded rod 1, one side of the threaded block is threadedly connected to a threaded rod 4, both ends of the threaded rod 4 are rotatably set on the slot plate, the upper end of the slot plate is fixedly connected to a motor 4, and the output end of the motor 4 is fixedly connected to one end of the threaded rod 4.

[0014] Preferably, one end of the connecting block is fixedly connected to a motor seven, the output end of the motor seven is fixedly connected to one end of the rotating plate, one side of the rotating plate is fixedly connected to an air pump, the air inlet end of the air pump is connected to an air pipe, a plurality of adsorption holes are provided on the adsorption cylinder, one end of the air pipe is connected to the adsorption cylinder, both ends of the adsorption cylinder are fixedly connected to a motor eight, and the output end of the motor eight is fixedly connected to one end of the pressure rod.

[0015] Preferably, the toothed disc is further provided with an anti-scratch marking component;

[0016] The anti-scratch marking assembly includes a second cylinder fixedly connected to one side of a toothed disc, the piston end of the second cylinder is fixedly connected to a discharge plate, a plurality of discharge holes are provided on one side of the discharge plate, a plurality of paint cans are fixedly connected to one side of the toothed disc, the colors of the pigments inside the plurality of paint cans are different, the discharge end of the paint can is fixedly connected to and connected to a pump, the discharge end of the pump is connected to a hose, the hose passes through the discharge plate and is connected to the discharge hole.

[0017] Preferably, an adjustment block is rotatably provided on one side of the lower end of the discharge plate, and a plurality of elastic blocks are evenly distributed and slidably connected around the adjustment block. One end of the elastic block is fixedly connected to a spring 1, and the other end of the spring 1 is fixedly connected to one end of the inner wall of the adjustment block. A motor 9 is fixedly connected to one side of the lower end of the discharge plate, and the output end of the motor 9 is fixedly connected to the middle part of the adjustment block.

[0018] A flat enameled wire production and winding process includes the following specific steps:

[0019] S1. Place one end of the winding drum on the electric chuck 1, fix the winding drum by the electric chuck 1, then place the tape roll on the electric chuck 2, and pull out one end of the tape on the surface of the tape roll so that the one end of the tape is in a hanging state, then pass one end of the flat enameled wire to be wound between the limiting roller 1 and the limiting roller 2, and under the cooperation of the slider and the slide column, the flat enameled wire is pressed, and then one end of the flat enameled wire is wound and clamped on the winding drum;

[0020] S2. The winding drum is driven to rotate. At the same time, the external device unwinds the enameled wire, and the enameled wire can be wound onto the winding drum. During the winding process, the transverse rod slides back and forth laterally on the workbench to change the winding position of the enameled wire, so that the enameled wire is evenly wound onto the winding drum.

[0021] S3. When one winding drum completes the winding work, the winding drum stops rotating, and the fixed disk slides on the workbench so that the edge of one side of the tape is flush with the edge of one side of the winding drum, and the suction cylinder approaches the non-glue-coated surface of the hanging end of the tape until the suction cylinder is in contact with the surface of the tape, and the tape is pressed on the suction cylinder by the pressure rod in contact with the adhesive surface of the tape, and the tape is adsorbed on the suction cylinder by negative pressure adsorption. Subsequently, the two pressure rods are driven away from the tape, and the threaded block moves downward to unwind the tape roll. The connecting block moves horizontally until the glue-coated surface of the tape end is aligned with the enameled wire on the surface of the winding drum, and the suction cylinder is driven close to the enameled wire until the glue-coated surface of the tape is in contact with the enameled wire. At the same time, the tape end is firmly adhered to the enameled wire by the squeezing of the suction cylinder;

[0022] S4, so that the suction drum no longer absorbs the tape, and drives the suction drum away from the enameled wire, the toothed disc rotates, and the tape roll moves in a circular motion along the winding drum. At the same time, the electric chuck 2 rotates, so that the tape roll revolves and rotates at the same time, so that the tape is wound around the winding drum for one circle. At the same time, the fixed disc also slides on the workbench, so as to change the winding position of the tape, so that the tape evenly wraps the enameled wire on the surface of the winding drum. When the tape roll moves above the other end of the winding drum, the toothed disc stops rotating, so that the tape is between the cutting plate and the cutting knife. The tape is cut off under the cooperation of the cutting knife and the cutting plate, and then the winding drum is removed from the electric chuck 1, and another winding drum is replaced. Repeat the above operation, so that the surface of the wound enameled wire is wrapped with tape;

[0023] S5. Before the cutter cuts the tape, the cut end of the tape is again sucked up by the suction cylinder. When the tape breaks, the cut end is fixed by the suction cylinder, and the cut end of the tape is twisted 90 degrees so that the adhesive surface of the tape faces the limit plate on one side of the winding drum. The cut end of the tape is pressed against the limit plate using the suction cylinder.

[0024] S6. The color inside each paint can is different, so one color represents one specification of enameled wire. When the winding drum completes the winding work, the discharge plate is close to the enameled wire until the discharge hole contacts the surface of the tape. The paint inside the paint can is extracted and sprayed out from the discharge hole after passing through the hose. At the same time, the gear disk is driven to rotate so that the paint is sprayed around the tape for easy observation.

[0025] S7. When the paint is sprayed onto the surface of the tape through the discharge hole, the elastic block will fit into the gap under the action of spring 1, and the tape will be squeezed by the elastic block and sag toward the gap. The paint sprayed on the surface of the tape will penetrate into the gap due to the squeezing of the elastic block.

[0026] The beneficial effects of the present invention are as follows:

[0027] 1. The flat enameled wire production and winding equipment and process described herein utilize a flat enameled wire protective assembly to wrap the surface of the wound enameled wire with adhesive tape. During transportation, the adhesive tape forms a protective film on the enameled wire surface, protecting it from direct contact with foreign objects, thereby reducing the risk of scratches and ensuring the quality of the enameled wire.

[0028] 2. In the flat enameled wire production and winding equipment and process described herein, a suction cylinder absorbs the cut end of the tape before the cutting blade cuts it. After the tape is cut, the suction cylinder rotates to twist the cut end 90 degrees and presses it against a retaining plate. This separates the cut end from the tape adhering to the enameled wire surface. During subsequent operations, workers can quickly locate the cut end of the tape and easily peel it from the enameled wire, thereby improving tape removal efficiency and facilitating subsequent processing.

[0029] 3. The flat enameled wire production and winding equipment and process described in the present invention utilizes an anti-scratch marking assembly. After the winding drum completes the winding process, the discharge hole is aligned with the surface of the tape. The corresponding extraction pump is then activated to extract the paint from the paint tank and spray it out of the discharge hole through a hose. Simultaneously, the geared disc is driven to rotate, causing the paint to be sprayed all over the tape for easy observation. The above operation is then repeated, with different sizes of enameled wire using different colors. Subsequent workers can visually determine the size of the enameled wire by observing the color of the tape surface when placing the reels containing enameled wire of the same specification together, avoiding misplacement and ensuring smooth transportation. Furthermore, when the paint is sprayed onto the tape surface through the discharge hole, the elastic block, under the action of spring 1, fits into the gap and squeezes the paint into the gap. Because the inside of the gap is relatively hidden, the paint in the gap is not easily rubbed off. At the same time, the gap is shallow, which does not affect color observation. This prevents paint from coming off the tape during transport due to contact with foreign objects, further ensuring accurate wire size determination. Furthermore, the number of elastic blocks corresponds to the color of the paint cans. By rotating the adjustment block, elastic blocks of different colors sequentially come into contact with the tape, preventing confusion caused by multiple paints adhering to a single block. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The present invention will be further described below with reference to the accompanying drawings.

[0031] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0032] Figure 2 It is a schematic diagram of the three-dimensional structure of the fixed disk;

[0033] Figure 3 It is a schematic diagram of the three-dimensional structure of the gear disc;

[0034] Figure 4 It is a schematic diagram of the three-dimensional structure of the adsorption cylinder;

[0035] Figure 5 It is a schematic diagram of the three-dimensional structure of the cylinder at two locations;

[0036] Figure 6 yes Figure 5 A partial enlarged view of the middle part;

[0037] Figure 7 It is a schematic diagram of the plane structure at the elastic block;

[0038] Figure 8 It is a schematic diagram of the three-dimensional structure at the transverse rod;

[0039] Figure 9 yes Figure 8 A partial enlarged view of point B in the middle;

[0040] Figure 10 It is a schematic diagram of the three-dimensional structure of the tape roll;

[0041] Figure 11 It is a schematic diagram of the three-dimensional structure of the cylinder;

[0042] Figure 12 It is a schematic diagram of the three-dimensional structure of the cutting board.

[0043] In the figure: 1. Workbench; 2. Fixed plate; 3. Slot plate; 4. Cylinder 1; 5. Threaded block; 6. Toothed plate; 7. Fixed plate; 8. Motor 1; 9. Threaded rod 1; 10. Motor 2; 11. Motor 3; 12. Threaded rod 2; 13. Electric chuck 1; 14. Transverse rod; 15. Motor 4; 16. Motor 5; 17. Gear; 18. Motor 6; 19. Tape roll; 20. Motor 7; 21. Rotating plate; 22. Cylinder 2; 23. Cylinder 3; 24. Connecting block; 25. Air pump; 26. Air pipe; 27. Adsorption Cylinder; 28. Pressure rod; 29. ​​Motor eight; 30. Electric chuck two; 31. Paint can; 32. Suction pump; 33. Hose; 34. Discharge plate; 35. Motor nine; 36. Adjustment block; 37. Elastic block; 38. Discharge hole; 39. Cutting plate; 40. Cutting knife; 41. Motor ten; 42. Threaded rod three; 43. Spring one; 44. Motor eleven; 45. Threaded rod five; 46. Limit roller one; 47. Limit roller two; 48. Sliding column; 49. Sliding block; 50. Spring two; 51. Adsorption hole; 52. Threaded rod four. DETAILED DESCRIPTION

[0044] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0045] Please refer to Figures 1-12 The present invention provides a technical solution: a flat enameled wire production and winding equipment, comprising a workbench 1, a fixed plate 7 is fixedly connected to one side of the upper end surface of the workbench 1, an electric chuck 13 is rotatably provided on one side of the upper end surface of the fixed plate 7, a transverse rod 14 is slidably connected to one side of the upper end surface of the workbench 1, a limit roller 47 is rotatably provided on one side of the upper end of the transverse rod 14, a sliding column 48 is fixedly connected to both sides of the upper end of the transverse rod 14, the sliding column 48 is slidably connected to a slider 49, a limit roller 46 is rotatably provided on one side of the slider 49, and a flat enameled wire protection component is also provided on the workbench 1;

[0046] The flat enameled wire protection assembly includes a fixed disk 2 which is slidably connected to one side of the upper end face of the workbench 1, and a toothed disk 6 is rotatably provided on one side of the fixed disk 2. An electric chuck 2 30 is rotatably provided on one side of the toothed disk 6. A tape roll 19 is installed on the clamping end of the electric chuck 2 30, and a groove plate 3 is slidably connected to one side of the upper end face of the workbench 1. A threaded block 5 is slidably connected to the sliding groove of the groove plate 3, and a cylinder 1 4 is fixedly connected to one side of the threaded block 5. The piston end of the cylinder 1 4 is fixedly connected to the connecting block 24, and a rotating plate 21 is rotatably provided on one end of the connecting block 24. An adsorption cylinder 27 is fixedly connected to one side of the lower end of the rotating plate 21, and pressure rods 28 are rotatably provided at both ends of the adsorption cylinder 27. A cylinder 3 23 is fixedly connected to one side of the upper end of the fixed plate 7, and a cutting plate 39 is fixedly connected to the piston end of the cylinder 3 23. A cutting knife 40 is slidably connected to one side of the cutting plate 39.

[0047] In this embodiment, Figures 1-4 、 Figures 8-12 As shown, one side of the upper end of the fixed plate 7 is fixedly connected to motor 2 10, and the output end of motor 2 10 is fixedly connected to one side of electric chuck 13. One side of the gear plate 6 is fixedly connected to motor 6 18, and the output end of motor 6 18 is fixedly connected to one side of electric chuck 2 30.

[0048] The lower end of the transverse rod 14 is threadedly connected to a threaded rod 5 45, and both ends of the threaded rod 5 45 are rotatably set on the workbench 1. A motor 11 44 ​​is fixedly connected to one side of the upper end surface of the workbench 1, and the output end of the motor 11 44 ​​is fixedly connected to one end of the threaded rod 5 45. A spring 2 50 is sleeved on one side of the sliding column 48, and one end of the spring 2 50 is fixedly connected to the slider 49, and the other end is fixedly connected to the transverse rod 14.

[0049] A gear 17 is rotatably provided on one side of the fixed disk 2, and the gear 17 is engaged with the tooth block of the outer ring of the gear disk 6. A motor 5 16 is fixedly connected to one side of the fixed disk 2, and the output end of the motor 5 16 is fixedly connected to the gear 17. A threaded rod 2 12 is threadedly connected to one side of the lower end of the fixed disk 2, and one end of the threaded rod 2 12 is rotatably provided on the workbench 1, and the other end is rotatably provided on the fixed plate 7. A motor 3 11 is fixedly connected to one side of the lower end of the fixed plate 7, and the output end of the motor 3 11 is fixedly connected to one end of the threaded rod 2 12.

[0050] One end of the cutting knife 40 is threadedly connected to a threaded rod 3 42 , and both ends of the threaded rod 3 42 are rotatably set on the cutting plate 39 . One end of the cutting plate 39 is fixedly connected to a motor 10 41 , and the output end of the motor 10 41 is fixedly connected to one end of the threaded rod 3 42 .

[0051] The lower end of the slot plate 3 is threadedly connected to a threaded rod 9, and both ends of the threaded rod 9 are rotatably set on the workbench 1. One side of the upper end surface of the workbench 1 is fixedly connected to a motor 8, and the output end of the motor 8 is fixedly connected to one end of the threaded rod 9. One side of the threaded block 5 is threadedly connected to a threaded rod 4 52, and both ends of the threaded rod 4 52 are rotatably set on the slot plate 3. The upper end of the slot plate 3 is fixedly connected to a motor 4 15, and the output end of the motor 4 15 is fixedly connected to one end of the threaded rod 4 52.

[0052] One end of the connecting block 24 is fixedly connected to the motor 7 20, the output end of the motor 7 20 is fixedly connected to one end of the rotating plate 21, one side of the rotating plate 21 is fixedly connected to the air pump 25, the air inlet end of the air pump 25 is connected to the air pipe 26, a plurality of adsorption holes 51 are provided on the adsorption cylinder 27, one end of the air pipe 26 is connected to the adsorption cylinder 27, both ends of the adsorption cylinder 27 are fixedly connected to the motor 8 29, and the output end of the motor 8 29 is fixedly connected to one end of the pressure rod 28.

[0053] Specifically, in the prior art, when winding the flat enameled wire, the wire is clamped on the winding drum, and then the winding drum is driven to rotate, so that the wire can be evenly wound on the winding drum. However, usually, multiple winding drums are needed to wind the wire, and the wound winding drums are placed together for subsequent unified transportation. During the transportation process, if the winding drum is not fixed or the packaging is loose, the adjacent winding drums may rub against each other due to bumps and shaking, causing the insulation layer on the surface of the enameled wire to be scratched, thereby affecting the quality of the enameled wire. In addition, there may be sharp foreign objects such as metal debris and sand and gravel in the transportation environment. These foreign objects may directly contact the surface of the enameled wire and cause scratches.

[0054] Therefore, to address the above-mentioned issues, during use of this embodiment, one end of the winding drum is placed on the electric chuck 13, which secures the winding drum. The tape roll 19 is then placed on the electric chuck 2 30, and one end of the tape on the surface of the tape roll 19 is pulled out, causing the tape end to hang down. One end of the flat enameled wire to be wound is then passed between the first and second limit rollers 46 and 47. The flat enameled wire is compressed by the cooperation of the slider 49 and the slide post 48, and then one end of the flat enameled wire is wound around and clamped onto the winding drum. The winding drum is then rotated by the motor 2 10, while the enameled wire is unwound by an external device, allowing the enameled wire to be wound onto the winding drum. During the winding process, the motor 11 44 ​​drives the threaded rod 5 45 to rotate, causing the traverse rod 14 to slide back and forth laterally on the workbench 1 , thereby changing the winding position of the enameled wire, so that the enameled wire can be evenly wound on the winding drum.

[0055] When a winding drum completes the winding work, the winding drum stops rotating. Then, the motor 3 11 drives the threaded rod 2 12 to rotate, causing the fixed disk 2 to slide on the workbench 1, so that the edge of one side of the tape is flush with the edge of one side of the winding drum. Then, the cylinder 1 4 drives the connecting block 24 to move horizontally, so that the adsorption cylinder 27 approaches the non-adhesive surface of the hanging end of the tape, until the adsorption cylinder 27 is in contact with the surface of the tape. Then, the motor 8 29 on both sides is started, and the motor 8 29 drives the pressure rod 28 to rotate. The pressure rod 28 contacts the adhesive surface of the tape, pressing the tape onto the adsorption cylinder 27. At this time, the air pump 25 is started, and the tape can be adsorbed onto the adsorption cylinder 27 by negative pressure adsorption under the cooperation of the air pipe 26 and the adsorption hole 51. Then, the two pressure rods 28 are driven away from the tape. Since the tape is adsorbed, the tape will not move with the pressure rod 28. Then, motor 4 15 drives threaded rod 4 52 to rotate, causing threaded block 5 to move downward. Simultaneously, motor 6 18 drives electric chuck 2 30 to rotate, unwinding tape roll 19. Simultaneously, cylinder 1 4 drives connecting block 24 to move laterally until the adhesive-coated surface of the tape end aligns with the enameled wire on the winding drum surface. Adsorption cylinder 27 is then driven toward the enameled wire until the adhesive-coated surface of the tape contacts the enameled wire. Simultaneously, the pressure of adsorption cylinder 27 secures the tape end to the enameled wire. Then, the suction cylinder 27 is deactivated and moved away from the enameled wire. Motor 5 16 then drives gear 17 to rotate, causing toothed disc 6 to rotate, causing tape roll 19 to move in a circular motion along the bobbin. Simultaneously, electric chuck 2 30 rotates, causing tape roll 19 to simultaneously rotate and revolve, effectively wrapping the tape around the bobbin. Simultaneously, fixed disc 2 slides on workbench 1, changing the tape's winding position so that it evenly wraps the enameled wire on the bobbin's surface. When tape roll 19 reaches above the other end of the bobbin, toothed disc 6 stops rotating, and cylinder 3 23 drives cutting plate 39 to move, positioning the tape between cutting plate 39 and cutting blade 40. Motor 10 41 then drives threaded rod 3 42 to rotate, and the cutting blade 40 and cutting plate 39 cooperate to cut the tape. The bobbin is then removed from electric chuck 1 13 and replaced with another one. Repeat the above steps to wrap the wound enameled wire with tape. During transportation, the tape forms a protective film on the enameled wire surface, preventing it from coming into direct contact with foreign objects, thereby reducing the risk of scratches and ensuring the quality of the enameled wire.

[0056] Furthermore, after the transfer is complete, workers need to peel the tape off the surface of the enameled wire. To facilitate operation and improve stripping efficiency, they often pinch the cut end of the tape and then wind the tape off the enameled wire. However, since the cutter 40 cuts the tape, the cut end of the tape will droop and adhere to the surface of the enameled wire. This makes it difficult for subsequent workers to find the cut end of the tape when stripping it from the enameled wire, thus affecting the stripping efficiency. Therefore, to avoid this problem, before the cutter 40 cuts the tape, the cut end of the tape is again absorbed by the suction cylinder 27. After the tape breaks, the cut end is secured by the suction cylinder 27. Then, the motor 20 drives the rotating plate 21 to rotate, causing the cut end of the tape to twist 90 degrees, so that the adhesive surface of the tape faces the limit plate on one side of the winding drum. The limit plate is a component provided at both ends of the winding drum to prevent the wire from falling off or shifting. Its diameter is larger than the diameter of the winding portion of the winding drum. The cut end of the tape is then pressed against the retaining plate using the suction cylinder 27. This allows the cut end of the tape to separate from the remaining tape adhering to the enameled wire. During subsequent operations, workers can quickly locate the cut end of the tape and easily peel it from the enameled wire, improving tape removal efficiency and facilitating subsequent processing.

[0057] In this embodiment, Figure 3 、 Figure 5-Figure 7 As shown, the toothed disc 6 is also provided with an anti-scratch marking component;

[0058] The anti-scratch marking component includes a cylinder 22 fixedly connected to one side of the toothed disc 6, and the piston end of the cylinder 22 is fixedly connected to a discharge plate 34. A plurality of discharge holes 38 are provided on one side of the discharge plate 34. A plurality of paint tanks 31 are fixedly connected to one side of the toothed disc 6. The colors of the pigments inside the plurality of paint tanks 31 are different. The discharge end of the paint tank 31 is fixedly connected and connected to a suction pump 32. The discharge end of the suction pump 32 is connected to a hose 33. The hose 33 passes through the discharge plate 34 and is connected to the discharge hole 38.

[0059] An adjusting block 36 is rotatably provided on one side of the lower end of the discharge plate 34. A plurality of elastic blocks 37 are evenly distributed and slidably connected to the adjusting block 36. One end of the elastic block 37 is fixedly connected to a spring 43. The other end of the spring 43 is fixedly connected to one end of the inner wall of the adjusting block 36. A motor 9 35 is fixedly connected to one side of the lower end of the discharge plate 34. The output end of the motor 9 35 is fixedly connected to the middle part of the adjusting block 36.

[0060] Specifically, in the above embodiment, although the enameled wire can be evenly wound on the winding drum and wrapped with tape, in some cases, enameled wires of different sizes need to be wound, and the specifications of enameled wires of different sizes may be slightly different. Therefore, in the subsequent transportation process, when workers put the winding drums with enameled wires of the same specification together, they are prone to misplacement, thereby affecting the smooth progress of the transportation work.

[0061] Therefore, in order to solve the above problem, when using this embodiment. Since there are multiple paint tanks 31, and the color inside each paint tank 31 is different, one color represents one specification of the enameled wire. After the winding drum completes the winding work, the cylinder 2 22 is used to drive the discharge plate 34 close to the enameled wire until the discharge hole 38 is in contact with the surface of the tape. Then the corresponding extraction pump 32 is started to extract the paint inside the paint tank 31 and spray it out from the discharge hole 38 after passing through the hose 33. At the same time, the toothed disc 6 is driven to rotate so that the paint is sprayed on the tape for observation. Then the above operation is repeated, and different sizes of enameled wires are used in different colors. When subsequent workers put the winding drums with enameled wires of the same specification together, they can visually judge the size of the enameled wire by observing the color of the tape surface, avoid misplacing, and ensure the smooth progress of the transportation work.

[0062] Furthermore, since the paint is sprayed onto the surface of the tape, if the tape comes into contact with foreign objects during transportation, the paint may be rubbed off, thereby affecting the determination of the enameled wire size. To avoid this, the enameled wire is evenly wound onto the winding drum, resulting in multiple gaps in the wound enameled wire. When the paint is sprayed onto the surface of the tape through the discharge hole 38, the elastic block 37 fits into the gaps under the action of the spring 1 43. Since the tape is elastic, the elastic block 37 squeezes the tape into the gaps, causing the paint sprayed onto the surface of the tape to penetrate into the gaps due to the squeezing of the elastic block 37. Since the inner side of the gap is relatively hidden, the paint in the gap is not easily rubbed off. At the same time, since the gap is shallow, it does not affect the observation of the color, thereby avoiding the paint being rubbed off due to contact with foreign objects during transportation, further ensuring the smooth determination of the enameled wire size. Furthermore, since the number of elastic blocks 37 corresponds to the color of the paint can 31, the motor 9 35 can be used to drive the adjustment block 36 to rotate so that different elastic blocks 37 come into contact with the tape, thereby avoiding confusion of markings caused by different pigments adhering to the same elastic block 37.

[0063] A flat enameled wire production and winding process includes the following specific steps:

[0064] S1. Place one end of the winding drum on the electric chuck 13 and fix the winding drum by the electric chuck 13. Then place the tape roll 19 on the electric chuck 2 30. Pull out one end of the tape on the surface of the tape roll 19 so that the tape end is in a hanging state. Then, pass one end of the flat enameled wire to be wound through between the limiting roller 1 46 and the limiting roller 2 47. With the cooperation of the slider 49 and the slide column 48, the flat enameled wire is pressed. Then, one end of the flat enameled wire is wound around and clamped on the winding drum.

[0065] S2. The winding drum is driven to rotate. At the same time, the external device unwinds the enameled wire, and the enameled wire can be wound onto the winding drum. During the winding process, the transverse rod 14 slides back and forth laterally on the workbench 1 to change the winding position of the enameled wire, so that the enameled wire is evenly wound onto the winding drum.

[0066] S3. When one winding drum completes the winding work, the winding drum stops rotating, causing the fixed disk 2 to slide on the workbench 1, so that the edge of one side of the tape is flush with the edge of one side of the winding drum, and the suction cylinder 27 is close to the non-glue-coated surface of the hanging end of the tape until the suction cylinder 27 is in contact with the surface of the tape, and the tape is pressed on the suction cylinder 27 by the pressure rod 28 contacting the adhesive surface of the tape, and the tape is adsorbed on the suction cylinder 27 by negative pressure adsorption. Subsequently, the two pressure rods 28 are driven away from the tape, so that the threaded block 5 moves downward, and the tape roll 19 is unwound. The connecting block 24 moves laterally until the glued surface of the tape end is aligned with the enameled wire on the surface of the winding drum, and the suction cylinder 27 is driven close to the enameled wire until the glued surface of the tape is in contact with the enameled wire. At the same time, the pressure of the suction cylinder 27 makes the tape end firmly adhere to the enameled wire.

[0067] S4, the adsorption drum 27 is no longer adsorbed with the adhesive tape, and the adsorption drum is driven away from the enameled wire, the toothed disc 6 rotates, and the tape roll 19 makes a circular motion along the winding drum. At the same time, the electric chuck 2 30 rotates, so that the tape roll 19 rotates while rotating, and the tape can be wound around the winding drum for one circle. At the same time, the fixed disc 2 also slides on the workbench 1, which can change the winding position of the adhesive tape so that the adhesive tape can evenly wrap the enameled wire on the surface of the winding drum. When the tape roll 19 moves above the other end of the winding drum, the toothed disc 6 stops rotating, so that the adhesive tape is between the cutting plate 39 and the cutting knife 40. The tape is cut off under the cooperation of the cutting knife 40 and the cutting plate 39, and then the winding drum is removed from the electric chuck 13, and another winding drum is replaced. Repeat the above operation, and the surface of the enameled wire that has been wound up can be wrapped with the adhesive tape.

[0068] S5. Before the cutting blade 40 cuts the tape, the cutting end of the tape is again sucked by the suction cylinder 27. When the tape breaks, the cutting end is fixed by the suction cylinder 27, and the cutting end of the tape is twisted 90 degrees so that the adhesive surface of the tape faces the limit plate on the side of the winding drum. The cutting end of the tape is pressed against the limit plate by the suction cylinder 27.

[0069] S6. The color inside each paint tank 31 is different, so each color represents a specification of the enameled wire. When the winding drum completes the winding work, the discharge plate 34 approaches the enameled wire until the discharge hole 38 contacts the surface of the tape. The paint inside the paint tank 31 is drawn out and sprayed out from the discharge hole 38 after passing through the hose 33. At the same time, the toothed disc 6 is driven to rotate so that the paint is sprayed around the tape for observation.

[0070] S7. When the paint is sprayed onto the surface of the tape through the discharge hole 38, the elastic block 37 will fit into the gap under the action of the spring 1 43, and the tape will be squeezed by the elastic block 37 and sag toward the gap. Then, the paint sprayed onto the surface of the tape will penetrate into the gap due to the squeezing of the elastic block 37.

[0071] Working principle: one end of the winding drum is placed on the electric chuck 13, and the winding drum is fixed by the electric chuck 13, and then the tape roll 19 is placed on the electric chuck 2 30, and one end of the tape on the surface of the tape roll 19 is pulled out so that one end of the tape is in a hanging state, and then one end of the flat enameled wire to be wound is passed between the limiting roller 1 46 and the limiting roller 2 47, and with the cooperation of the slider 49 and the slide column 48, the flat enameled wire is pressed, and then one end of the flat enameled wire is wound and clamped on the winding drum; the winding drum is driven to rotate, and at the same time, the external device unwinds the enameled wire, so that the enameled wire can be wound on the winding drum. During the winding process, the transverse rod 14 The enameled wire is evenly wound onto the bobbin by sliding back and forth laterally on the workbench 1. When one bobbin completes the winding work, the bobbin stops rotating, causing the fixed disk 2 to slide on the workbench 1, so that one edge of the tape is flush with one edge of the bobbin, and the adsorption cylinder 27 approaches the non-adhesive surface of the tape's hanging end until the adsorption cylinder 27 is in contact with the tape surface, and the tape is pressed onto the adsorption cylinder 27 by contacting the pressure rod 28 with the tape's adhesive surface. The tape is adsorbed onto the adsorption cylinder 27 by negative pressure adsorption, and then the two pressure rods 28 are driven away from the tape, causing the threaded block 5 to move downward, unwinding the tape roll 19, and connecting the block 24. The adhesive tape is then pulled back onto the workbench 1 and the tape roll 19 is moved laterally until the adhesive coating surface of the tape end is aligned with the enameled wire on the surface of the winding drum, and the adsorption cylinder 27 is driven close to the enameled wire until the adhesive coating surface of the tape contacts the enameled wire. At the same time, the adsorption cylinder 27 is squeezed to make the tape end firmly adhere to the enameled wire; the adsorption cylinder 27 no longer adsorbs the tape and is driven away from the enameled wire. The toothed disc 6 rotates, and the tape roll 19 makes a circular motion along the winding drum. At the same time, the electric chuck 2 30 rotates, so that the tape roll 19 rotates while it revolves, and the tape can be wound around the winding drum for one week. At the same time, the fixed disc 2 also slides on the workbench 1, which can change the winding position of the tape so that the tape can evenly wrap the enameled wire on the surface of the winding drum. When the tape After the coil 19 moves to above the other end of the winding drum, the toothed disc 6 stops rotating, so that the tape is between the cutting plate 39 and the cutting knife 40. The cutting knife 40 and the cutting plate 39 cooperate to cut the tape, and then the winding drum is removed from the electric chuck 13, and another winding drum is replaced. The above operation is repeated, and the surface of the enameled wire after winding is wrapped with tape; before the cutting knife 40 cuts the tape, the suction cylinder 27 is used to absorb the cut end of the tape again. When the tape breaks, the cut end is fixed by the suction cylinder 27, so that the cut end of the tape is twisted ninety degrees, so that the adhesive surface of the tape faces the limit disk on one side of the winding drum, and the suction cylinder 27 is used to press the cut end of the tape against the limit disk;Each paint can 31 has a different color inside, so each color represents a different specification of enameled wire. When the bobbin completes winding, the discharge plate 34 approaches the enameled wire until the discharge hole 38 contacts the surface of the tape. The paint inside the paint can 31 is drawn out and sprayed out of the discharge hole 38 through the hose 33. At the same time, the toothed disc 6 is driven to rotate, so that the paint is sprayed all over the tape for easy observation. When the paint is sprayed onto the tape surface through the discharge hole 38, the elastic block 37, under the action of the spring 1 43, contacts the gap. The tape is squeezed into the gap by the elastic block 37, and the paint sprayed on the tape surface is squeezed into the gap by the elastic block 37. Because the inside of the gap is relatively hidden, the paint in the gap is not easily rubbed off. At the same time, the shallow gap does not affect the observation of the color.

[0072] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A flat enameled wire production and winding device, comprising a workbench (1), characterized in that: One side of the upper end face of the workbench (1) is fixedly connected to a fixed plate (7), one side of the upper end face of the fixed plate (7) is rotatably provided with an electric chuck (13), one side of the upper end face of the workbench (1) is slidably connected to a transverse rod (14), one side of the upper end face of the transverse rod (14) is rotatably provided with a second limiting roller (47), both sides of the upper end of the transverse rod (14) are fixedly connected to sliding columns (48), the sliding columns (48) are slidably connected to a slider (49), one side of the slider (49) is rotatably provided with a limiting roller (46), and a flat enameled wire protection component is also provided on the workbench (1); The flat enameled wire protection assembly comprises a fixed disk (2) slidably connected to one side of the upper end face of the workbench (1), a toothed disk (6) is rotatably provided on one side of the end face of the fixed disk (2), an electric chuck (30) is rotatably provided on one side of the toothed disk (6), a tape roll (19) is installed on the clamping end of the electric chuck (30), a slot plate (3) is slidably connected to one side of the upper end face of the workbench (1), a threaded block (5) is slidably connected to the sliding groove of the slot plate (3), and a cylinder (1) is fixedly connected to one side of the threaded block (5). 4), the piston end of the cylinder one (4) is fixedly connected to a connecting block (24), one end of the connecting block (24) is rotatably provided with a rotating plate (21), one side of the lower end of the rotating plate (21) is fixedly connected to an adsorption cylinder (27), both ends of the adsorption cylinder (27) are rotatably provided with pressure rods (28), one side of the upper end of the fixed plate (7) is fixedly connected to the cylinder three (23), the piston end of the cylinder three (23) is fixedly connected to a cutting plate (39), and one side of the cutting plate (39) is slidably connected to a cutting knife (40).

2. The flat enameled wire production and winding equipment according to claim 1, characterized in that: One side of the upper end of the fixed plate (7) is fixedly connected to the motor 2 (10), and the output end of the motor 2 (10) is fixedly connected to one side of the electric chuck 1 (13). One side of the gear plate (6) is fixedly connected to the motor 6 (18), and the output end of the motor 6 (18) is fixedly connected to one side of the electric chuck 2 (30).

3. The flat enameled wire production and winding equipment according to claim 1, characterized in that: The lower end of the transverse rod (14) is threadedly connected to a threaded rod five (45), and both ends of the threaded rod five (45) are rotatably arranged on the workbench (1). One side of the upper end surface of the workbench (1) is fixedly connected to a motor eleven (44), and the output end of the motor eleven (44) is fixedly connected to one end of the threaded rod five (45). A spring two (50) is sleeved on one side of the slide column (48), and one end of the spring two (50) is fixedly connected to the slider (49), and the other end is fixedly connected to the transverse rod (14).

4. The flat enameled wire production and winding equipment according to claim 1, characterized in that: A gear (17) is rotatably provided on one side of the fixed disk (2), and the gear (17) is meshed with the tooth block of the outer ring of the gear disk (6). A motor five (16) is fixedly connected to one side of the fixed disk (2), and the output end of the motor five (16) is fixedly connected to the gear (17). A threaded rod two (12) is threadedly connected to one side of the lower end of the fixed disk (2), and one end of the threaded rod two (12) is rotatably provided on the workbench (1), and the other end is rotatably provided on the fixed plate (7). A motor three (11) is fixedly connected to one side of the lower end of the fixed plate (7), and the output end of the motor three (11) is fixedly connected to one end of the threaded rod two (12).

5. The flat enameled wire production and winding equipment according to claim 1, characterized in that: One end of the cutting knife (40) is threadedly connected to a threaded rod three (42), both ends of the threaded rod three (42) are rotatably arranged on the cutting plate (39), one end of the cutting plate (39) is fixedly connected to a motor ten (41), and the output end of the motor ten (41) is fixedly connected to one end of the threaded rod three (42).

6. The flat enameled wire production and winding equipment according to claim 1, characterized in that: The lower end of the groove plate (3) is threadedly connected to a threaded rod (9), both ends of the threaded rod (9) are rotatably set on the workbench (1), one side of the upper end surface of the workbench (1) is fixedly connected to a motor (8), the output end of the motor (8) is fixedly connected to one end of the threaded rod (9), one side of the threaded block (5) is threadedly connected to a threaded rod (52), both ends of the threaded rod (52) are rotatably set on the groove plate (3), the upper end of the groove plate (3) is fixedly connected to a motor (15), the output end of the motor (15) is fixedly connected to one end of the threaded rod (52).

7. The flat enameled wire production and winding equipment according to claim 1, characterized in that: One end of the connecting block (24) is fixedly connected to the motor seven (20), the output end of the motor seven (20) is fixedly connected to one end of the rotating plate (21), one side of the rotating plate (21) is fixedly connected to the air pump (25), the air inlet end of the air pump (25) is connected to the air pipe (26), a plurality of adsorption holes (51) are provided on the adsorption cylinder (27), one end of the air pipe (26) is connected to the adsorption cylinder (27), both ends of the adsorption cylinder (27) are fixedly connected to the motor eight (29), and the output end of the motor eight (29) is fixedly connected to one end of the pressure rod (28).

8. The flat enameled wire production and winding equipment according to claim 1, characterized in that: The toothed disc (6) is also provided with an anti-scratch marking component; The anti-scratch marking assembly includes a second cylinder (22) fixedly connected to one side of a toothed disc (6), a piston end of the second cylinder (22) fixedly connected to a discharge plate (34), a side of the discharge plate (34) is provided with a plurality of discharge holes (38), a side of the toothed disc (6) fixedly connected to a plurality of paint tanks (31), the colors of the pigments inside the plurality of paint tanks (31) are different, the discharge end of the paint tank (31) is fixedly connected to and connected to a pumping pump (32), the discharge end of the pumping pump (32) is connected to a hose (33), the hose (33) passes through the discharge plate (34) and is connected to the discharge hole (38).

9. The flat enameled wire production and winding equipment according to claim 8, characterized in that: An adjusting block (36) is rotatably provided on one side of the lower end of the discharge plate (34), and a plurality of elastic blocks (37) are evenly distributed and slidably connected around the adjusting block (36), one end of the elastic block (37) is fixedly connected to a spring one (43), and the other end of the spring one (43) is fixedly connected to one end of the inner wall of the adjusting block (36), and a motor nine (35) is fixedly connected to one side of the lower end of the discharge plate (34), and the output end of the motor nine (35) is fixedly connected to the middle part of the adjusting block (36).

10. A flat enameled wire production winding process, characterized in that: The winding device according to any one of claims 1 to 9 is used for winding, comprising the following specific steps: S1. Place one end of the winding drum on the electric chuck 1 (13), fix the winding drum by the electric chuck 1 (13), and then place the tape roll (19) on the electric chuck 2 (30), and pull out one end of the tape on the surface of the tape roll (19) so that the one end of the tape is in a hanging state, and then pass one end of the flat enameled wire to be wound through between the limiting roller 1 (46) and the limiting roller 2 (47), and, with the cooperation of the slider (49) and the slide column (48), the flat enameled wire is pressed, and then one end of the flat enameled wire is wound and clamped on the winding drum; S2, driving the winding drum to rotate, and at the same time, the external device unwinds the enameled wire, so that the enameled wire can be wound on the winding drum. During the winding process, the transverse rod (14) slides back and forth laterally on the workbench (1), so that the winding position of the enameled wire changes, and the enameled wire is evenly wound on the winding drum; S3. When a winding drum completes the winding work, the winding drum stops rotating, and the fixed disk (2) slides on the workbench (1) so that the edge of one side of the tape is flush with the edge of one side of the winding drum, and the adsorption cylinder (27) approaches the non-adhesive surface of the tape's hanging end until the adsorption cylinder (27) is in contact with the tape surface, and the tape is pressed on the adsorption cylinder (27) by the pressure rod (28) contacting the tape surface, and the tape is adsorbed on the adsorption cylinder (27) by negative pressure adsorption, and then the two pressure rods (28) are driven away from the tape, so that the threaded block (5) moves downward, and the tape roll (19) is unwound, and the connecting block (24) moves horizontally until the adhesive surface of the tape end is aligned with the enameled wire on the winding drum surface, and the adsorption cylinder (27) is driven close to the enameled wire until the adhesive surface of the tape is in contact with the enameled wire. At the same time, the adsorption cylinder (27) squeezes the tape end to firmly adhere to the enameled wire; S4, the adsorption cylinder (27) is no longer adsorbed with the adhesive tape, and the adsorption cylinder is driven away from the enameled wire, the toothed disc (6) rotates, and the tape roll (19) moves in a circular motion along the winding drum. At the same time, the electric chuck 2 (30) rotates, so that the tape roll (19) rotates while revolving, so that the tape can be wound around the winding drum for one circle. At the same time, the fixed disc (2) also slides on the workbench (1), so that the winding position of the adhesive tape can be changed, so that the adhesive tape can evenly wrap the enameled wire on the surface of the winding drum. When the tape roll (19) moves to the top of the other end of the winding drum, the toothed disc (6) stops rotating, so that the adhesive tape is between the cutting plate (39) and the cutting knife (40). The cutting knife (40) and the cutting plate (39) cooperate to cut the adhesive tape, and then the winding drum is removed from the electric chuck 1 (13), and another winding drum is replaced. The above operation is repeated, so that the surface of the enameled wire after winding is wrapped with the adhesive tape. S5. Before the cutting knife (40) cuts the tape, the cutting end of the tape is again adsorbed by the adsorption cylinder (27). When the tape is broken, the cutting end is fixed by the adsorption cylinder (27), and the cutting end of the tape is twisted ninety degrees so that the adhesive surface of the tape faces the limit disk on one side of the winding drum, and the cutting end of the tape is pressed against the limit disk by the adsorption cylinder (27); S6. The color inside each paint tank (31) is different, so one color represents one specification of the enameled wire. When the winding drum completes the winding work, the discharge plate (34) is close to the enameled wire until the discharge hole (38) is in contact with the surface of the tape, and the paint inside the paint tank (31) is drawn out and sprayed out from the discharge hole (38) after passing through the hose (33). At the same time, the toothed disc (6) is driven to rotate so that the paint is sprayed on the tape for observation; S7. When the pigment is sprayed onto the surface of the tape through the discharge hole (38), the elastic block (37) will fit into the gap under the action of the spring 1 (43), and the tape will be squeezed by the elastic block (37) and dented toward the gap. Then, the pigment sprayed onto the surface of the tape will penetrate into the gap due to the squeezing of the elastic block (37).

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