Flange forging equipment and forging method

Abstract

The present invention relates to the field of flange forging technology, and proposes a flange forging equipment and a forging method, which utilizes a filament winding forming method to realize flange manufacturing, and integrates the winding of the filament into the forging operation to realize the connection forming of the coiled filament, forming the flange while having high material utilization rate and good practicality. The invention comprises a forging mechanism and a blank strip, and also comprises a main stand and a winding mechanism. The winding mechanism comprises a sliding frame and a fixed frame. The fixed frame is fixedly connected to the top of the main stand. The fixed frame is rotatably connected to a driving guide wheel. A first servo motor is installed on the fixed frame. The first servo motor is used to drive the rotation of the guide wheel. The sliding frame is slidably connected to the main stand, and an electric telescopic rod is installed on the main stand. The telescopic rod of the electric telescopic rod is connected to the sliding frame. The sliding frame is rotatably connected to two positioning wheels. The two positioning wheels match the driving guide wheel to form an auxiliary bending operation of the blank strip. The main stand is rotatably connected to a center cylinder.

Description

Technical Field

[0001] The present invention relates to the technical field of flange forging, and in particular to flange forging equipment and a forging method. Background Art

[0002] As we all know, flanges are parts that connect pipes to each other and are used to connect pipe ends. Flange forging equipment is a mechanical equipment used to forge flanges. In order to facilitate the forging preparation of flanges, we propose a flange forging equipment and forging method.

[0003] After searching, the Chinese patent with the patent publication number CN118875200A discloses a flange forging production equipment, which includes a base, an L-shaped plate arranged on the top of the base, a forging mechanism, the forging mechanism is used to forge the flange, a clamping mechanism, the clamping mechanism is used to clamp and fix the flange, and a shock-absorbing mechanism. When the flange is clamped and processed in the equipment, the high-pressure water pump, the hydraulic telescopic pipe, the forging hammer, the transmission pipe, the telescopic pipe, the lubricating oil brush, the driving motor, the sealing chamber, the electric push rod, the rotating rod, the rotating chamber and the support plate can be used to lubricate, maintain and remove waste when the forging hammer is forging the flange. Garbage cleaning, a Chinese patent with patent announcement number CN117564206B discloses a flange forging device, which includes a base, a support body fixedly installed on the back of the base, a power hammer fixedly connected to the upper part of the support body, and an installation cavity opened inside the base. When in use, through the setting of the spraying mechanism, the air supply mechanism makes the shaft pass through the mold and lift it to the highest position. The two rectangular through holes on the connecting pipe will be connected with the guide ring, and the powdered release agent in the material cavity will pass through the rectangular through holes. The air supply mechanism supplies air to the bottom of the installation cavity through the lower air duct, driving the powdered release agent to move upward, and evenly spreading the powdered release agent on the inner surface of the mold to facilitate subsequent demolding.

[0004] Although the above-mentioned existing technical solutions can be applied to the forging production process of flanges and are helpful for the forging operation of flanges, the blanks of forged flanges are usually blocks or columns. During the forging process, they need to be formed into a disc shape through upsetting and then punched. Based on this, it can be obviously judged that flange forging has some limitations on the structure of the raw materials, and its practicality needs to be further improved. The intermediate blocks that fall after punching can no longer be directly used for forging flanges, and the material utilization rate needs to be further improved. Summary of the Invention

[0005] In response to the shortcomings of the existing technology, the present invention provides a flange forging equipment and forging method, which utilizes the method of winding and forming fine wires to realize the manufacture of flanges, and integrates the winding of fine wires into the forging operation to realize the connection and forming of the coiled fine wires, thereby achieving high material utilization and good practicality in flange manufacturing.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a flange forging device, comprising a forging mechanism and a filamentary blank strip, further comprising a main frame and a winding mechanism, wherein the winding mechanism comprises a sliding frame and a fixed frame, wherein the fixed frame is fixedly connected to the top of the main frame, the fixed frame is rotatably connected to a driving guide wheel, a first servo motor is installed on the fixed frame, the first servo motor is used for driving the driving guide wheel, the sliding frame is slidably connected to the main frame, and an electric telescopic rod is installed on the main frame, the telescopic rod of the electric telescopic rod is connected to the sliding frame, The main frame is connected to the frame, and two positioning wheels are rotatably connected to the sliding frame. The two positioning wheels match the driving guide wheel to form an auxiliary bending operation of the blank strip. The main frame is rotatably connected to the center tube, and a second servo motor is installed in the main frame. The second servo motor is used for the rotational drive of the center tube. The forging mechanism is installed on the main frame, and the forging mechanism is used for stamping and forging the blank strip. An auxiliary bonding structure is installed on the main frame, and the auxiliary bonding mechanism is used for the lateral bonding of the blank strip relative to the center tube. An electromagnetic induction ring for heating the blank strip is installed on the main frame.

[0007] Preferably, the forging mechanism includes a vertical hydraulic forging machine and a lateral roller forging structure, the vertical hydraulic forging machine is installed on the main frame, and a hammer block is installed at the bottom end of the lifting arm of the vertical hydraulic forging machine, and the hammer block is used for forging operations of the billet strip, and the lateral roller forging structure includes a plurality of radial sliders, a plurality of radial slide grooves are opened on the main frame, and the plurality of radial sliders are respectively slidably connected in the plurality of radial slide grooves, and a plurality of electric control levers are installed in the main frame, and the control levers of the plurality of electric control levers are respectively connected to the plurality of radial sliders, and the top ends of the plurality of radial sliders are fixedly connected to vertical shafts, and the plurality of vertical shafts are rotatably connected to side pressure wheels.

[0008] Preferably, two spacing grooves are provided at the bottom end of the hammer block, and an inner push block and an outer push block are slidingly connected in the two spacing grooves respectively, and the inner push block and the outer push block are rotatably connected to an inner push frame and an outer push frame respectively, and the inner push frame and the outer push frame are rotatably connected in the two spacing grooves respectively, and an ejection spring group is fixedly connected in the two spacing grooves, and the two ejection spring groups are respectively connected to the inner push block and the outer push block.

[0009] Preferably, the inner push block and the outer push block are both slidably connected to two transverse connecting blocks, the two spacing grooves are both slidably connected to two vertical connecting blocks, and the four transverse connecting blocks are respectively fixedly connected to the four vertical connecting blocks.

[0010] Preferably, an inverted gantry is fixedly connected inside the main platform, an electric lifting rod is installed at the bottom end of the inverted gantry, a lifting column is installed on the lifting rod of the electric lifting rod, the lifting column passes through the central tube, the lifting column is fixedly connected to a side extension frame, and a top pressure roller is rotatably connected inside the side extension frame.

[0011] Preferably, the auxiliary fitting structure includes a rotating column and an electric adjustment rod, the rotating column is rotatably connected to the main frame, the electric adjustment rod is installed in the main frame, a driving rod is installed on the adjustment rod of the electric adjustment rod, the driving rod is fixedly connected to the rotating column, and two side push wheels are installed on the rotating column.

[0012] Preferably, the two side driving wheels are rotatably connected to a double hanger, a suspension bracket is fixedly connected to the rotating column, the double hanger is rotatably connected to the suspension bracket, and a reset spring is connected between the suspension bracket and the double hanger.

[0013] Preferably, an outer expansion support ring is fixedly connected to the outside of the central tube, and the bottom ends of the side pressure wheels and the side pushing wheels are both higher than the top end of the outer expansion support ring.

[0014] Preferably, the bottom ends of the inner push block and the outer push block are provided with arc-shaped anti-slip grooves, and the multiple supporting legs of the main stand are provided with positioning anchor holes.

[0015] A flange forging method comprises the following steps:

[0016] S1. When in use, first install a control circuit for the first servo motor, the second servo motor, the electric telescopic rod and the forging mechanism, and the operation control of the first servo motor, the second servo motor, the electric telescopic rod and the forging mechanism can be realized through the control circuit;

[0017] S2. Then, the electromagnetic induction ring is powered on, and the blank strip is passed through the area between the driving guide wheel and the positioning wheel. During this process, the movement of the sliding frame relative to the fixed frame is controlled by controlling the electric telescopic rod, thereby adjusting the gap between the driving guide wheel and the positioning wheel, so that the blank strip can be bent when passing through the gap;

[0018] S3. The blank strip passing through the gap between the driving guide wheel and the positioning wheel enters the heating area of ​​the electromagnetic induction ring. The electromagnetic induction ring heats the blank strip. The heated blank strip moves closer to the center tube. The auxiliary fitting structure controls the cutting of the blank strip relative to the center tube. At the same time, the rotation of the center tube is achieved by controlling the operating state of the second servo motor.

[0019] S4. The center tube rotates in conjunction with the driving guide wheel to realize the winding and positioning of the blank strip at different diameter positions of the center tube. During the winding process of the blank strip, the forging mechanism performs a forging operation on the wound blank strip to realize the forging preparation of the flange.

[0020] Compared with the prior art, the present invention provides a flange forging device and forging method, which have the following beneficial effects:

[0021] (1) In the present invention, the winding mechanism is designed to form a winding operation with a blank strip in a filamentary state, so as to facilitate the manufacture of the flange ring by using the filament winding molding method.

[0022] (2) In the present invention, through the design of the forging mechanism, the matching wound blank strips are forged to achieve mutual connection between the blank strips, and the winding of the filaments is integrated into the forging operation to achieve the connection and forming of the coiled filaments, thereby forming the flange manufacturing with a high material utilization rate.

[0023] (3) In the present invention, the auxiliary bonding structure is designed to form different winding radii with the matching blank strip, so that the blank strip can be wound into the blank size of the flange ring, which is more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0025] Figure 2 For the present invention Figure 1 Schematic diagram of the local enlarged structure at A in the middle;

[0026] Figure 3 It is a schematic diagram of the exploded three-dimensional structure of the hammer block, the inner push block and the outer push block of the present invention;

[0027] Figure 4 It is a bottom-up schematic diagram of the three-dimensional structure of the present invention as a whole;

[0028] Figure 5 It is a bottom-view schematic diagram of the three-dimensional structure of the hammer block, the inner push block and the outer push block of the present invention;

[0029] Figure 6 It is a schematic diagram of the exploded bottom-view three-dimensional structure of the hammer block, the inner push block and the outer push block of the present invention;

[0030] Figure 7 It is a schematic diagram of the three-dimensional structure of the present invention from another angle;

[0031] Figure 8 For the present invention Figure 7 Schematic diagram of the local enlarged structure at B in the middle;

[0032] Figure 9 A schematic diagram of the structure of the hammer block of the present invention forging relative to the surrounding blank strip;

[0033] Figure 10This is a schematic diagram of the structure of the blank strip surrounded by the present invention after being forged once by the hammer block;

[0034] Figure 11 It is a schematic three-dimensional structural diagram of the hammer block of the present invention relative to the other side of the surrounding billet strip formed by forging.

[0035] Figure: 1, blank strip; 2, main frame; 3, sliding frame; 4, fixed frame; 5, driving guide wheel; 6, first servo motor; 7, electric telescopic rod; 8, positioning wheel; 9, center cylinder; 10, second servo motor; 11, electromagnetic induction ring; 12, vertical hydraulic forging machine; 13, hammer block; 14, radial slide; 15, radial slide; 16, electric control lever; 17, vertical shaft; 18, side pressure wheel; 19, spacing groove; 20, inner push Block; 21. Push block; 22. Push frame; 23. Push frame; 24. Push spring assembly; 25. Horizontal connecting block; 26. Vertical connecting block; 27. Gantry; 28. Electric lifting rod; 29. ​​Lifting column; 30. Top pressure roller; 31. Rotating column; 32. Electric adjustment rod; 33. Drive rod; 34. Side push wheel; 35. Double hanger; 36. Suspension bracket; 37. Return spring; 38. Outward expansion support ring; 39. Arc-shaped anti-skid pattern; 40. Positioning anchor hole. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] For examples, see Figures 1-11A flange forging device includes a forging mechanism and a filamentary blank strip 1, a main frame 2 and a winding mechanism. Positioning anchor holes 40 are provided on multiple supporting legs of the main frame 2. The positioning anchor holes 40 can be used to fix the main frame 2 at the placement location. The winding mechanism includes a sliding frame 3 and a fixed frame 4. The fixed frame 4 is fixedly connected to the top of the main frame 2. The fixed frame 4 is rotatably connected to a driving guide wheel 5. A first servo motor 6 is installed on the fixed frame 4. The first servo motor 6 is used to drive the rotation of the guide wheel 5. The sliding frame 3 is slidably connected to the main frame 2. The main frame 2 is provided with an electric telescopic rod 7, the telescopic rod of the electric telescopic rod 7 is connected to the sliding frame 3, the sliding frame 3 is rotatably connected to two positioning wheels 8, the two positioning wheels 8 match the driving guide wheel 5 to form an auxiliary bending operation of the blank strip 1, the main frame 2 is rotatably connected to a center cylinder 9, the main frame 2 is provided with a second servo motor 10, the second servo motor 10 is used for the rotation drive of the center cylinder 9, through the design of the winding mechanism, the blank strip 1 in the supporting filament state is formed into a winding operation, so as to facilitate the manufacture of the flange ring by the filament winding forming method, and forging The forging mechanism is installed on the main frame 2. The forging mechanism is used for stamping and forging the blank strip 1. The forging mechanism includes a vertical hydraulic forging machine 12 and a lateral roll forging structure. The vertical hydraulic forging machine 12 is installed on the main frame 2, and a hammer block 13 is installed at the bottom end of the lifting arm of the vertical hydraulic forging machine 12. The hammer block 13 is used for forging the blank strip 1. The lateral roll forging structure includes a plurality of radial sliders 14. A plurality of radial slides 15 are opened on the main frame 2. The plurality of radial sliders 14 are respectively slidably connected in the plurality of radial slides 15. A plurality of radial sliders 14 are installed in the main frame 2. An electric control rod 16, and the control rods of multiple electric control rods 16 are respectively connected to multiple radial sliders 14, and the top ends of multiple radial sliders 14 are fixedly connected with vertical shafts 17, and multiple vertical shafts 17 are rotatably connected with side pressure wheels 18. Through the design of the forging mechanism, the matching wound and formed blank strips 1 are forged to achieve mutual connection between adjacent blank strips 1, and the winding of the filaments is integrated into the forging operation to achieve the connection and forming of the coiled filaments, and the annular structure is directly formed while the flange is manufactured, which reduces the material removed by the punching part and has a high material utilization rate.

[0038] It should be further explained that the bottom end of the hammer block 13 is provided with two spacing grooves 19, and the two spacing grooves 19 are respectively slidably connected with the inner push block 20 and the outer push block 21. The bottom ends of the inner push block 20 and the outer push block 21 are provided with arc-shaped anti-slip grooves 39 to improve the contact friction between the blank strip 1 and ensure the effective push of the blank strip 1. The inner push block 20 and the outer push block 21 are respectively rotatably connected with the inner push frame 22 and the outer push frame 23. The inner push frame 22 and the outer push frame 23 are respectively rotatably connected in the two spacing grooves 19. The two spacing grooves 19 are fixedly connected with a push-out spring group 24. The two push-out spring groups 24 are respectively connected to the inner push block 20 and the outer push block 21. The inner push block 20 and the outer push block 21 are both slidably connected to two cross-connecting blocks 25. There are two vertical connecting blocks 26 that are slidably connected, and four horizontal connecting blocks 25 are fixedly connected to the four vertical connecting blocks 26 respectively. When the hammer block 13 acts on the wound billet strip 1, it will squeeze the gap between the billet strips 1, and then form a tight squeeze on the wound billet strip 1. Since the billet strip 1 has been heated by the electromagnetic induction ring 11 before being wound, the adjacent parts of the forged billet strip 1 will form a relative adhesion formation, and since the billet strip 1 supports the inner push block 20 and the outer push block 21, during the process of the hammer block 13 hammering the billet strip 1, the inner push block 20 and the outer push block 21 will move relative to the hammer block 13. Due to the rotation of the inner push frame 22 and the outer push frame 23, the inner push block 20 acting on the billet strip 1 will make the billet strip 1 is pushed inward while being vertically extruded, and the outward pushing block 21 acting on the blank strip 1 will push the blank strip 1 outward while being vertically extruded. An inverted gantry 27 is fixedly connected to the main frame 2, and an electric lifting rod 28 is installed at the bottom end of the inverted gantry 27. A lifting column 29 is installed on the lifting rod of the electric lifting rod 28. The lifting column 29 passes through the central tube 9. The lifting column 29 is fixedly connected to the side extension frame, and a top pressure roller 30 is rotatably connected in the side extension frame to form a flat ring surface on the top of the blank strip 1 after winding and forging. An auxiliary bonding structure is installed on the main frame 2. The auxiliary bonding mechanism is used for the lateral bonding of the blank strip 1 relative to the central tube 9. An electromagnetic induction ring 11 for heating the blank strip 1 is installed on the main frame 2. The auxiliary bonding structure includes The rotating column 31 and the electric adjustment rod 32 are rotatably connected to the main platform 2, and the electric adjustment rod 32 is installed in the main platform 2. A driving rod 33 is installed on the adjusting rod of the electric adjustment rod 32, and the driving rod 33 is fixedly connected to the rotating column 31. Two side push wheels 34 are installed on the rotating column 31, and the two side push wheels 34 are rotatably connected to the double hangers 35. The rotating column 31 is fixedly connected to the hanging bracket 36, and the double hangers 35 are rotatably connected to the hanging bracket 36. A return spring 37 is connected between the hanging bracket 36 and the double hangers 35. Through the design of the auxiliary fitting structure, the blank strip 1 can be matched to form different winding radii, so that the blank strip 1 can be wound into the blank size of the flange ring, which is more practical. The center tube 9 is fixedly connected to the outer expansion support ring 38.The bottom ends of the side pressure wheel 18 and the side push wheel 34 are both higher than the top end of the outer support ring 38, which can provide bottom support for the wound blank strip 1. In addition, the distance between the side pressure wheel 18 and the top end of the outer support ring 38 and the distance between the bottom end of the side push wheel 34 and the top end of the outer support ring 38 are both less than half the height of the blank strip 1, reducing the possibility of the blank strip 1 escaping.

[0039] The first servo motor 6, the second servo motor 10, the electric telescopic rod 7, the electromagnetic induction ring 11, the vertical hydraulic forging machine 12, the electric lifting rod 28 and the electric adjustment rod 32 in this embodiment are all conventional equipment purchased on the market and well known to those skilled in the art. In the present invention, we only use them and do not improve their structure and function. For those skilled in the art, their setting method, installation method and electrical connection method only need to be debugged according to the requirements of the instruction manual, and will not be described in detail here.

[0040] To sum up, the working principle of the flange forging equipment and forging method is that when in use, the flange forging equipment is first placed at the desired location, and the positioning bolts are installed at the placement location according to the position of the positioning anchor hole 40. Then, the main stand 2 is positioned at the placement location through the positioning installation between the positioning bolts and the positioning anchor hole 40. A control circuit is installed to match the first servo motor 6, the second servo motor 10, the electric telescopic rod 7, the vertical hydraulic forging machine 12, the electric lifting rod 28 and the electric adjusting rod 32. The operation of the first servo motor 6, the second servo motor 10, the electric telescopic rod 7, the vertical hydraulic forging machine 12, the electric lifting rod 28 and the electric adjusting rod 32 can be controlled by the control circuit. Then, the power supply of the electromagnetic induction ring 11 is turned on, and the blank strip 1 passes through the area between the drive guide wheel 5 and the positioning wheel 8. In this process, the electric telescopic rod 7 is controlled to realize The movement control of the sliding frame 3 relative to the fixed frame 4 then forms a gap adjustment between the driving guide wheel 5 and the positioning wheel 8, so that the blank strip 1 can bend after passing through the gap, and the blank strip 1 passing through the gap between the driving guide wheel 5 and the positioning wheel 8 will enter the heating area of ​​the electromagnetic induction ring 11, and the electromagnetic induction ring 11 realizes the heating of the blank strip 1. The heated blank strip 1 will be close to the center tube 9, and the auxiliary fitting structure controls the cutting-in of the blank strip 1 relative to the center tube 9. At this time, the electric adjustment rod 32 is powered on to realize the movement drive of the drive rod 33, and the movement of the drive rod 33 realizes the rotation drive of the rotating column 31, thereby realizing the rotation drive of the suspension bracket 36, and then realizes the position adjustment of the two side push wheels 34 relative to the center tube 9, and then forms further bending adjustment on the blank strip 1 close to the center tube 9, so that the blank strip 1 can better form bending and fitting relative to the center tube 9.

[0041] Furthermore, the rotation control of the center tube 9 is realized by controlling the operating state of the second servo motor 10, thereby forming the winding control of the blank strip 1 relative to the center tube 9. The rotation of the center tube 9 is coordinated with the rotation of the driving guide wheel 5 to realize the winding positioning of the blank strip 1 at different diameter positions of the center tube 9. In this process, if the linear speed of the outer cylinder surface of the center tube 9 increases within a certain range relative to the linear speed of the outer wheel surface of the driving guide wheel 5, the blank strip 1 forms a winding with a smaller diameter relative to the annular surface of the center tube 9, and if the linear speed of the outer cylinder surface of the center tube 9 decreases within a certain range relative to the linear speed of the outer wheel surface of the driving guide wheel 5, the blank strip 1 forms a winding with a larger diameter relative to the annular surface of the center tube 9, so that the blank strip 1 forms a surrounding covering winding outside the center tube 9. The winding process of the blank strip 1 The middle forging mechanism performs a forging operation on the wound billet strip 1. As the billet strip 1 is wound continuously, the vertical hydraulic forging machine 12 operates to control the hammer block 13 to perform a reciprocating lifting motion, so that the hammer block 13 performs a forging operation on the wound billet strip 1. During this process, the area where the hammer block 13 contacts the billet strip 1 will cause the billet strip 1 to form a forging extrusion in the vertical direction, thereby causing the upper and lower adjacent billet strips 1 to be squeezed and adhered. Under the support of the billet strip 1, the inner push block 20 and the outer push block 21 will form a relative upward motion relative to the hammer block 13, and the inner push block 20 that is moving upward will move radially close to the center of the circle under the action of the inner push frame 22, while the outer push block 21 that is moving upward will move radially away from the center of the circle under the action of the outer push frame 23. The blank strip 1 in the annular winding state is offset in the horizontal direction, thereby improving the overall connectivity of the blank strip 1 wound at the same height. During operation, the electric lifting rod 28 operates to realize the height control of the lifting column 29, so that the top pressure roller 30 trims the top ring surface of the blank strip 1 forged by the hammer block 13, and at the same time, multiple side pressure wheels 18 will extrude and trim the outer ring surface of the wound blank strip 1. After the quality of the wound blank strip 1 meets the size of the flange to be prepared, the feeding of the blank strip 1 is stopped, and then the first servo motor 6 stops running, driving the guide wheel 5 to stop rotating, and cutting the blank strip 1 through an external cutting device, so that the center tube 9 can drive the blank strip 1 wound thereon to form a rotational motion, and continuously strike the winding through the hammer block 13. The top of the blank strip 1 is trimmed by the top pressure roller 30 and multiple side pressure wheels 18 at the same time. During the trimming process, the electric control rod 16 is powered on to drive the radial slider 14 close to the center cylinder 9, so that the distance between the side pressure wheel 18 and the center cylinder 9 is reduced, which plays a role in controlling the width adjustment of the annular structure of the wound blank strip 1 and the inner diameter and outer diameter of the annular structure. In this process, the inner diameter and outer diameter of the flange ring will gradually increase, and the greater the reduction in the distance between the side pressure wheel 18 and the center cylinder 9, the smaller the difference between the inner diameter and outer diameter of the flange, and the larger the inner diameter and outer diameter of the flange, until the flange meets the design expectations, that is, the forging preparation of the flange is realized. After the forging is completed, the second servo motor 10 stops driving the center cylinder 9.The flange can be removed. Since the flange undergoes expansion of its inner and outer diameters during the forging process, it is more convenient to remove it from the center tube 9. After that, the flange can be finely processed by turning and drilling. Since the electromagnetic induction ring 11 will heat the blank strip 1 to be wound during the flange forging process, the blank strip 1 after winding is still at a relatively high temperature, meeting the requirements of forging connection. In order to ensure the high temperature state of the blank strip 1 after winding, the blank strip 1 can be equipped with an insulation structure or a secondary heating structure as appropriate to improve the practicality of the equipment and cope with extreme situations where the wound blank strip 1 dissipates heat too quickly in special environments.

[0042] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A flange forging device, comprising a forging mechanism and a filamentary blank strip, characterized in that: Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location. The forging mechanism includes a vertical hydraulic forging machine and a lateral roll forging structure. The vertical hydraulic forging machine is installed on the main frame, and a hammer block is installed at the bottom end of the lifting arm of the vertical hydraulic forging machine. The hammer block is used for forging the billet strip. The lateral roll forging structure includes a plurality of radial sliders. The main frame is provided with a plurality of radial slides. The plurality of radial sliders are respectively slidably connected in the plurality of radial slides. The main frame is provided with a plurality of electric control levers. The control levers of the plurality of electric control levers are respectively connected to the plurality of The top ends of the plurality of radial sliders are fixedly connected to vertical shafts, and the plurality of vertical shafts are rotatably connected to side pressure wheels. The bottom end of the hammer block is provided with two spacing grooves, and the two spacing grooves are respectively slidably connected with an inner push block and an outer push block, and the inner push block and the outer push block are respectively rotatably connected with an inner push frame and an outer push frame, and the inner push frame and the outer push frame are respectively rotatably connected in the two spacing grooves, and the two spacing grooves are fixedly connected with a push-out spring group, and the two push-out spring groups are respectively connected with the inner push block and the outer push block.

2. A flange forging device according to claim 1, characterized in that: The inner push block and the outer push block are both slidably connected to two transverse connecting blocks, the two spacing grooves are both slidably connected to two vertical connecting blocks, and the four transverse connecting blocks are respectively fixedly connected to the four vertical connecting blocks.

3. A flange forging device according to claim 2, characterized in that: An inverted gantry is fixedly connected inside the main frame, an electric lifting rod is installed at the bottom end of the inverted gantry, a lifting column is installed on the lifting rod of the electric lifting rod, the lifting column passes through the central tube, the lifting column is fixedly connected to a side extension frame, and a top pressure roller is rotatably connected inside the side extension frame.

4. A flange forging device according to claim 3, characterized in that: The auxiliary fitting structure includes a rotating column and an electric adjustment rod. The rotating column is rotatably connected to the main frame. The electric adjustment rod is installed in the main frame. A driving rod is installed on the adjustment rod of the electric adjustment rod. The driving rod is fixedly connected to the rotating column. Two side driving wheels are installed on the rotating column.

5. A flange forging device according to claim 4, characterized in that: The two side driving wheels are rotatably connected to a double hanger, a suspension bracket is fixedly connected to the rotating column, the double hanger is rotatably connected to the suspension bracket, and a reset spring is connected between the suspension bracket and the double hanger.

6. A flange forging device according to claim 5, characterized in that: An outer expansion support ring is fixedly connected to the outside of the central tube, and the bottom ends of the side pressure wheel and the side pushing wheel are both higher than the top end of the outer expansion support ring.

7. The flange forging equipment according to claim 6, characterized in that: The bottom ends of the inner push block and the outer push block are both provided with arc-shaped anti-slip grooves, and the multiple supporting legs of the main stand are all provided with positioning anchor holes.

8. A flange forging method, characterized in that: A flange forging device according to any one of claims 1 to 7 is used, comprising the following steps: S1. When in use, first install a control circuit for the first servo motor, the second servo motor, the electric telescopic rod and the forging mechanism, and the operation control of the first servo motor, the second servo motor, the electric telescopic rod and the forging mechanism can be realized through the control circuit; S2. Then, the electromagnetic induction ring is powered on, and the blank strip is passed through the area between the driving guide wheel and the positioning wheel. During this process, the movement of the sliding frame relative to the fixed frame is controlled by controlling the electric telescopic rod, thereby adjusting the gap between the driving guide wheel and the positioning wheel, so that the blank strip can be bent when passing through the gap; S3. The blank strip passing through the gap between the driving guide wheel and the positioning wheel enters the heating area of ​​the electromagnetic induction ring. The electromagnetic induction ring heats the blank strip. The heated blank strip moves closer to the center tube. The auxiliary fitting structure controls the cutting of the blank strip relative to the center tube. At the same time, the rotation of the center tube is achieved by controlling the operating state of the second servo motor. S4. The center tube rotates in conjunction with the driving guide wheel to realize the winding and positioning of the blank strip at different diameter positions of the center tube. During the winding process of the blank strip, the forging mechanism performs a forging operation on the wound blank strip to realize the forging preparation of the flange.

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