A motorcycle brake line assembly apparatus

Abstract

The application relates to the technical field of intelligent manufacturing and assembly, and provides a motorcycle brake wire assembly equipment which comprises a double-wire cutting component, a tightening component, a sleeve feeding component and an outer circular riveting and pressing component; a large bottom plate is divided into two halves by a wire feeding groove which penetrates through the middle in a transverse direction; a wire pulling component is vertically arranged in the wire feeding groove; the double-wire cutting component is arranged on one side of the wire pulling component and crosses the track component and the wire feeding groove and is fixed on the surface of the large bottom plate; and the tightening component is fixed on the surface of the large bottom plate in an array on one side of the double-wire cutting component. The double-wire cutting component is adopted to automatically cut and feed the brake wire, the tightening component is adopted to gather the brake wire core after cutting, the sleeve feeding component is adopted to sleeve the end of the brake wire, the outer circular riveting and pressing component and the point riveting and pressing component are adopted to sequentially perform outer circular riveting and pressing and point riveting and pressing on the surface of the sleeve, and the full-automatic process can greatly improve the processing efficiency, guarantee the processing quality, reduce the production cost and meet the factory productivity.

Description

TECHNICAL FIELD

[0001] The application relates to a motorcycle brake wire assembling device and belongs to the technical field of intelligent manufacturing and assembling. BACKGROUND

[0002] The motorcycle brake wire is a core force transmission component of a mechanical brake system, and is composed of an inner wire formed by twisting a plurality of high-strength steel wires, an outer tube wrapped with a wear-resistant waterproof layer, and an adjusting bolt or a buckle end connector. When a rider operates a hand brake or a foot brake, the pulling force applied by a lever through a steel cable is accurately transmitted to a brake caliper or a drum brake mechanism to push brake pads to rub against a disc or a brake shoe to expand, so that the wheel is slowed down. As a key component of a traditional drum brake or a simple disc brake, the brake wire guarantees the basic brake efficiency with mechanical reliability, and is especially suitable for small and medium displacement vehicles. A Chinese utility model patent with the patent number CN200520143116.7 discloses a front and rear combined brake system of a motorcycle, which removes the original front brake wire from a hand brake end and connects the front brake wire to a lengthened front brake lever through a buffer spring, so that the front brake, the rear brake, the hand brake and the brake pedal form an interconnected system. No matter whether the hand brake is pulled or the brake pedal is stepped on, the front brake and the rear brake are simultaneously connected, and the front brake and the rear brake are reasonably completed. A Chinese utility model patent with the patent number CN200720125837.4 discloses a motorcycle combined brake device, which connects a hand brake through a movable plate on a power arm and a hand brake wire. No matter whether the hand brake is pulled or the brake pedal is stepped on, the front wheel and the rear wheel of the motorcycle are simultaneously braked, the braking sequence and the force ratio of the front wheel and the rear wheel are reasonably set, the anti-lock function of the front wheel is provided, the braking effect and safety are doubled, and the installation of an energy-saving device is guaranteed.

[0003] However, the existing technology has the following problems: the assembling of the motorcycle brake wire is mostly carried out by using a simple tool in a single process, and some processes are directly made by hand, so that the processing efficiency is low, the cost is high, the quality is unstable, and the improvement of the production capacity of the factory is seriously restricted. Therefore, the motorcycle brake wire needs to be improved. SUMMARY

[0004] To solve the above technical problems, the application provides a motorcycle brake wire assembling device which can automatically process and assemble the brake wire, improve the processing efficiency, guarantee the processing quality, reduce the production cost and meet the production capacity of the factory.

[0005] The application is achieved by the following technical solutions.

[0006] The motorcycle brake wire assembling equipment provided by the application comprises a large base plate, an electric control box, a wire laying groove, a wire pulling component, a track component, a double wire feeding and cutting component, a tightening component, a sleeve feeding component, an outer circle riveting and pressing component, a point riveting and pressing component, a photographing component, a rotation component, a gold stamping component, a gantry unloading component and a sheet metal unloading groove; the electric control box is fixedly connected to the bottom surface of the large base plate; the large base plate is divided into two halves by the wire laying groove which penetrates through the middle part in the transverse direction; the wire pulling component is vertically arranged in the wire laying groove; the track components are symmetrically arranged on the two sides of the wire laying groove and fixed to the large base plate; the double wire feeding and cutting component is arranged on one side of the wire pulling component, crosses the track components and the wire laying groove and is fixed to the surface of the large base plate; the tightening components are arrayed and fixed to the surface of the large base plate on one side of the double wire feeding and cutting component; the sleeve feeding components are arrayed and fixed to the surface of the large base plate on one side of the tightening components; the outer circle riveting and pressing component is fixed to the surface of the large base plate on one side of the sleeve feeding components; the point riveting and pressing component is fixed to the surface of the large base plate on one side of the outer circle riveting and pressing component; the photographing component is fixed to the surface of the large base plate on one side of the point riveting and pressing component; the rotation component is fixed to the surface of the large base plate on one side of the photographing component; the gold stamping component is fixed to the surface of the large base plate on one side of the rotation component; the gantry unloading components are fixed to the surface of the large base plate and cross the two sides of the wire laying groove on the two ends of the photographing component and the gold stamping component; the sheet metal unloading groove is arranged on the ground on one end of the electric control box; the tightening components, the sleeve feeding components, the outer circle riveting and pressing component, the point riveting and pressing component, the photographing component, the rotation component and the gold stamping component are fixed to the surface of the large base plate in a mirror image manner relative to the wire laying groove.

[0007] The wire pulling component comprises a wire pulling module fixing plate, a wire pulling module, a transverse connecting plate, a wire pulling cylinder fixing plate, a wire pulling cylinder, a wire pulling drum, a wire pulling bearing, a V-shaped wire pulling groove and a drum shaft; the wire pulling module fixing plate is fixed to the surface of the large base plate; the wire pulling module fixing plate is fixedly connected with the wire pulling module on the side surface; the wire pulling module is slidingly connected with the transverse connecting plate through a sliding block; the transverse connecting plate is fixedly connected with the wire pulling cylinder fixing plate on the side surface; the wire pulling cylinder fixing plate is fixedly connected with the wire pulling cylinder on the surface; the wire pulling cylinder is rotatably connected with the wire pulling drum through the wire pulling bearings at the two ends of the drum shaft; the V-shaped wire pulling groove is arranged on the surface of the wire pulling drum at the two ends.

[0008] The track component comprises a track motor mounting plate, a track motor, a driving sprocket, a chain, a driven sprocket, a driven sprocket fixing plate, a chain guide frame, a brake wire clamp, a clamp opening component, a brake wire guide support component and a track protection cover; the bottom surface of the track motor mounting plate is fixed on the surface of the large base plate; the output shaft of the track motor is fixedly connected with the fixed shaft of the driving sprocket through a shaft coupling after penetrating through the through hole of the track motor mounting plate; the driving sprocket is connected with the driven sprocket through chain transmission; the driven sprocket is rotatably connected with the driven sprocket fixing plate through a bearing; the driven sprocket fixing plate is fixed on the surface of the large base plate; the bottom surface of the chain guide frame is fixed on the surface of the large base plate, and the upper part is in sliding contact with the chain through a long plate; the brake wire clamp is fixedly connected on the chain in an array; the clamp opening component is fixedly connected on the inner side of the chain guide frame in an array; the brake wire guide support component fixed on the surface of the large base plate is arranged at one end of the chain guide frame; the track protection cover fixed on the surface of the large base plate is arranged on the outer side of the chain guide frame.

[0009] The brake wire clamp comprises a clamp bottom plate, a clamp first jaw, a first jaw mounting seat, a first jaw opening rod, a first jaw limiting plate, a clamp second jaw and a second jaw mounting seat; the bottom surface of the clamp bottom plate is fixed on the connecting block of the chain; the side surface of the clamp bottom plate is provided with a righting groove, and the bottom surface is provided with a guide groove; the surface of the clamp bottom plate is respectively provided with a first jaw sliding groove and a second jaw sliding groove, and a top rod moving groove is arranged between the first jaw sliding groove and the second jaw sliding groove; the first jaw mounting seat is placed in the first jaw sliding groove, and the first jaw mounting seat is elastically connected with the inner side surface of the first jaw sliding groove through a spring; the second jaw mounting seat is placed in the second jaw sliding groove, and the second jaw mounting seat is elastically connected with the inner side surface of the second jaw sliding groove through a spring; the upper surface of the first jaw mounting seat is fixedly connected with the clamp first jaw, and the bottom surface is fixedly connected with the first jaw limiting plate; the side surface of the first jaw mounting seat is fixedly connected with the first jaw opening rod; the upper surface of the second jaw mounting seat is fixedly connected with the clamp second jaw; the side surface of the clamp first jaw is provided with spaced clamping teeth; the side surface of the clamping teeth is provided with a clamping groove.

[0010] The clamp opening component comprises an opening base, an L-shaped connecting plate, an opening cylinder, a pushing block, a cylinder block and a pointed support rod; the side surface of the opening base is fixed on the chain guide frame; the bottom surface of the opening base is fixedly connected with the L-shaped connecting plate; the side surface of the L-shaped connecting plate is fixedly connected with the opening cylinder; the output shaft end of the opening cylinder is fixedly connected with the pushing block; the pushing block is clamped with the notch of the pointed support rod; the pointed support rod is placed in the through slot of the cylinder block and is in sliding connection with the cylinder block; the side surface of the cylinder block is fixed on the side surface of the opening base; the end of the pointed support rod is in a pointed shape; the brake wire guide support component comprises a support base, a horizontal support plate, a guide support cylinder, a guide wheel mounting block, a guide wheel and a guide block; the bottom surface of the support base is fixed on the surface of the large base plate; the side surface of the support base is fixedly connected with the horizontal support plate; the two end side surfaces of the horizontal support plate are fixedly connected with the guide support cylinder in a symmetrical manner; the telescopic shaft end of the guide support cylinder is fixedly connected with the guide wheel mounting block; the guide wheel is rotatably connected in the middle of the guide wheel mounting block; the guide blocks are symmetrically arranged on the upper end surface of the guide wheel mounting block; the lifting guide notch is arranged on the inner side of the upper end of the guide block.

[0011] The outer circular riveting component comprises a riveting base, a horizontal linear rail, a sliding plate, a riveting motor mounting plate, a horizontal pushing cylinder, an azimuth rotating motor, a small synchronous pulley, a large synchronous pulley, a clamping cylinder mounting plate, a brake wire first clamping cylinder, a clamping jaw and a V-shaped closing jaw; the bottom surface of the riveting base is fixed on the surface of the large base plate; the side surface of the riveting base is fixedly connected with the horizontal linear rail in an array manner; the horizontal linear rail is in sliding connection with the sliding plate through a sliding block; the side surface of the riveting base is fixedly connected with the horizontal pushing cylinder, and the telescopic shaft end of the horizontal pushing cylinder is fixedly connected with the side surface of the sliding plate through a floating joint; the surface of the sliding plate is vertically fixedly connected with the riveting motor mounting plate; the output shaft of the azimuth rotating motor is in key connection with the small synchronous pulley after penetrating through the through hole of the riveting motor mounting plate; the small synchronous pulley is in belt transmission connection with the large synchronous pulley through a synchronous belt; the other side surface of the riveting base is fixedly connected with the clamping cylinder mounting plate; the side surface of the clamping cylinder mounting plate is fixedly connected with the brake wire first clamping cylinder; the clamping jaw is fixedly connected with the clamping jaw on the inner side of the movable finger of the brake wire first clamping cylinder; the side surface of the clamping jaw is fixedly connected with the V-shaped closing jaw.

[0012] The outer circular riveting and pressing component further comprises a stepped fixed shaft, a support column fixed block, a support column, a riveting and pressing sliding block base plate, a riveting and pressing sliding block, a pressing wheel support shaft, a riveting and pressing wheel, a lever shaft, a connecting rod, a connecting rod base and a riveting and pressing spring; the stepped fixed shaft is rotationally connected with the large synchronous pulley through a bearing; the stepped fixed shaft is fixedly connected with the riveting and pressing motor mounting plate through a bolt on the side surface; the support column fixed block is threadedly connected with the large synchronous pulley on the side surface; the support column fixed block is circumferentially arrayed with the support column on the end surface; the support column is fixedly connected with the riveting and pressing sliding block base plate on the end surface; a through hole is arranged in the middle of the surface of the riveting and pressing sliding block base plate; the surface of the riveting and pressing sliding block base plate is circumferentially arrayed with T-shaped grooves, and the riveting and pressing sliding blocks are slidingly connected in the T-shaped grooves; the riveting and pressing sliding block is fixedly connected with the pressing wheel support shaft on the surface; the pressing wheel support shaft is rotationally connected with the riveting and pressing wheel through a bearing; the riveting and pressing sliding block is provided with symmetrical moving guide notches at one end; the two moving guide notches are provided with a clamping arc at the joint; a clamping groove is arranged on the surface of the other end of the riveting and pressing sliding block; the lever shaft is rotationally connected with the riveting and pressing sliding block base plate through a pin shaft in the middle, one end of the lever shaft is rotationally connected with the clamping groove, and the other end of the lever shaft is rotationally connected with one end of the connecting rod through a pin shaft; the other end of the connecting rod is rotationally connected with the connecting rod base through a pin shaft; the connecting rod base is provided with the riveting and pressing spring on the surface of the shaft segment; a riveting and pressing through hole is arranged in the middle of the end of the connecting rod base; the end surface of the connecting rod base is circumferentially arrayed with ear blocks; the ear blocks are provided with hinged notches in the middle.

[0013] The outer circular riveting and pressing component further comprises a riveting and pressing rod, a thrust block, a riveting and pressing driven block, a riveting and pressing guide shaft, a riveting and pressing driving block, a riveting and pressing support shaft, a riveting and pressing support plate, a power rod, a hinged block, a riveting and pressing cylinder, a riveting and pressing cylinder fixed block, a bridge plate and a transverse fixed rod; one end of the riveting and pressing rod is threadedly connected with the end of the riveting and pressing driven block, the other end of the riveting and pressing rod is sequentially connected with a circular riveting block through the stepped fixed shaft, the riveting and pressing through hole and the through hole of the riveting and pressing sliding block base plate, and the end surface of the circular riveting block is provided with a concave arc surface; the thrust block is fixed on the outer surface of the riveting and pressing rod shaft segment between the end surface of the support column fixed block and the end surface of the connecting rod base; the riveting and pressing guide shaft is circumferentially arrayed and fixedly connected with the end surface of the riveting and pressing driven block; the riveting and pressing guide shaft is slidingly connected with the shaft sleeve fixed on the stepped fixed shaft; the other end surface of the riveting and pressing driven block is rotationally and frictionally connected with the riveting and pressing driving block; the surface of the riveting and pressing driving block is provided with symmetrical threaded holes, and the end surface of the riveting and pressing driving block is circumferentially arrayed with wave-shaped teeth; one end of the riveting and pressing support shaft is rotationally connected with the riveting and pressing driving block through a bearing in the inner cavity of the riveting and pressing driving block; the other end of the riveting and pressing support shaft is rotationally connected with the riveting and pressing support plate through a bearing; one end of the power rod is connected with the threaded hole, and the other end of the power rod is rotationally connected with the hinged block through a pin shaft; the hinged block is threadedly connected with the telescopic shaft end of the riveting and pressing cylinder; the riveting and pressing cylinder is rotationally connected with the riveting and pressing cylinder fixed block through a pin shaft; the bottom surface of the riveting and pressing cylinder fixed block is fixed on the surface of the bridge plate; the bottom surface of the bridge plate is fixedly connected with the end surface of the riveting and pressing support plate; one end surface of the transverse fixed rod is fixedly connected with the riveting and pressing motor mounting plate, and the other end surface of the transverse fixed rod is fixedly connected with the riveting and pressing support plate.

[0014] The tightening component includes a tightening bottom plate, a front pushing wire rail, a front pushing cylinder, a front pushing bottom plate, a scattering base, a scattering motor, a pin fixing rod and a pin; the bottom surface of the tightening bottom plate is fixed on the surface of the large bottom plate; the surface of the tightening bottom plate is fixedly connected with the front pushing wire rail in an array; the front pushing wire rail is slidably connected with the front pushing bottom plate through a sliding block; the side surface of the front pushing cylinder is fixed on the surface of the tightening bottom plate, and the telescopic shaft end of the front pushing cylinder is fixedly connected with the side surface of the front pushing bottom plate; the surface of the front pushing bottom plate is fixedly connected with the scattering base at one end; the output shaft end of the scattering motor is fixedly connected with the pin fixing rod after penetrating through the through hole of the scattering base; the end of the pin fixing rod is fixedly connected with the pin; and the end of the pin is needle-shaped.

[0015] The tightening component further includes a tightening base, a tightening motor, a first small synchronous pulley, a first large synchronous pulley, a tightening block fixing plate, a tightening block, a gantry, a righting cylinder fixing plate, a righting cylinder and a scrap iron collecting box; the other end of the surface of the front pushing bottom plate is fixedly connected with the tightening base; the output shaft of the tightening motor is fixedly connected with the first small synchronous pulley after penetrating through the through hole of the tightening base; the first small synchronous pulley is in belt transmission connection with the first large synchronous pulley through a synchronous belt; the first large synchronous pulley is fixedly connected with the tightening block fixing plate through a connecting block; the tightening block fixing plate is fixedly connected with the tightening block in an array at the end surface; the outer surface of the tightening block is a conical surface; the surface of the tightening bottom plate is fixedly connected with the gantry at one end; the upper surface of the gantry is fixedly connected with the righting cylinder fixing plate in an array; the end surface of the righting cylinder fixing plate is fixedly connected with the righting cylinder; the movable part of the righting cylinder is fixedly connected with a clamping jaw; the side surface of the clamping jaw is fixedly connected with a V-shaped folding jaw; and the scrap iron collecting box fixed on the surface of the gantry is arranged below the righting cylinder.

[0016] The application has the advantages that the double-line feeding cutting component is adopted to automatically cut and feed the brake wire, the tightening component is adopted to fold the brake wire core after cutting, the sleeve feeding component is adopted to sleeve the end of the brake wire, the outer circle riveting and pressing component and the point riveting and pressing component are adopted to sequentially perform outer circle riveting and pressing and point riveting and pressing on the surface of the sleeve, and the gantry unloading component is adopted to place the assembled brake wire into the sheet metal unloading groove, so that the full-automatic process can greatly improve the processing efficiency, ensure the processing quality, reduce the production cost and meet the factory productivity. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is the overall structure diagram of the application;

[0018] Figure 2 is the structure diagram of the pulling wire component in Figure 1 ;

[0019] Figure 3 is the structure diagram of the pulling wire part in Figure 2 ;

[0020] Figure 4 is the structure diagram of the rail component in Figure 1 ;

[0021] Figure 5 is Figure 4 the structure diagram of the brake wire clamp in the middle;

[0022] Figure 6 is Figure 5 the structure diagram of the half jaw in the middle;

[0023] Figure 7 is Figure 4 the structure diagram of the clamp opening component in the middle;

[0024] Figure 8 is Figure 4 the structure diagram of the wire guide support component in the middle;

[0025] Figure 9 is Figure 1 the structure diagram of the tightening component in the middle;

[0026] Figure 10 is Figure 9 the structure diagram of the tightening actuator in the middle;

[0027] Figure 11 is Figure 1 the structure diagram of the outer rivet pressing component in the middle;

[0028] Figure 12 is Figure 11 the structure diagram of the upper part in the middle;

[0029] Figure 13 is Figure 11 the structure diagram of the key execution structure in the middle;

[0030] Figure 14 is Figure 13 the structure diagram of the rivet pressing driving block in the middle;

[0031] Figure 15 is Figure 13 the structure diagram of the connecting rod base in the middle;

[0032] Figure 16 is Figure 13 the structure diagram of the rivet pressing sliding block in the middle.

[0033] In the figure: 1, the big bottom plate; 2, electric control box; 3, pay-off groove; 4, puller component; 41, puller module fixing plate; 42, puller module; 43, transverse connecting plate; 44, puller cylinder fixing plate; 45, puller cylinder; 46, puller drum; 461, V-shaped puller groove; 47, puller bearing; 48, drum shaft; 5, track component; 51, track motor mounting plate; 52, track motor; 53, driving sprocket; 54, chain; 55, driven sprocket; 56, driven sprocket fixing plate; 57, chain guide bracket; 58, brake wire clamp; 581, clamp bottom plate; 5811, righting groove; 5812, guide groove; 5813, first jaw sliding groove; 5814, ejector rod moving groove; 5815, second jaw sliding groove; 582, clamp first jaw; 5821, clamping tooth; 5822, clamping groove; 583, first jaw mounting seat; 584, first jaw opening lever; 585, first jaw limiting plate; 586, clamp second jaw; 587, second jaw mounting seat; 59, clamp opening component; 591, opening base; 592, L-shaped connecting plate; 593, opening cylinder; 594, push block; 595, drum block; 596, pointed support rod; 510, brake wire guide support component; 5101, support base; 5102, transverse support plate; 5103, guide support cylinder; 5104, guide wheel mounting block; 5105, guide wheel; 5106, guide block; 51061, lifting guide notch; 511, track protection cover; 6, double wire feeding cutting component; 7, tightening component; 71, tightening bottom plate; 72, front push wire track; 73, front push cylinder; 74, front push bottom plate; 75, spreading base; 76, spreading motor; 77, thorn fixing rod; 78, thorn; 79, tightening base; 710, tightening motor; 711, first small synchronous pulley; 712, first large synchronous pulley; 713, tightening block fixing plate; 714, tightening block; 715, gantry; 716, righting cylinder fixing plate; 717, righting cylinder; 718, iron filings collection box; 8, sleeve feeding component; 9, outer circle riveting and pressing component; 91, riveting and pressing base; 92, horizontal wire track; 93, sliding plate; 94, riveting and pressing motor mounting plate; 95, horizontal push cylinder; 96, orientation rotating motor; 97, small synchronous pulley; 98, large synchronous pulley; 99, step fixing shaft; 910, support column fixing block; 911, support column; 912, riveting and pressing sliding block base plate; 913, riveting and pressing sliding block; 9131, clamping groove; 9132, moving guide notch; 9133, clamping arc; 914, pressing wheel support shaft; 915, riveting and pressing wheel; 916, lever shaft; 917, connecting rod; 918, connecting rod base; 9181, riveting and pressing through hole; 9182, ear block; 9183, hinged notch; 919, riveting and pressing spring; 920, riveting and pressing rod; 921, thrust block; 922, riveting and pressing driven block; 923, riveting and pressing guide shaft; 924, riveting and pressing driving block; 9241, screw hole; 9242, wavy tooth;925, riveting support shaft; 926, riveting support plate; 927, power rod; 928, hinged block; 929, riveting cylinder; 930, riveting cylinder fixing block; 931, bridge plate; 932, transverse fixing rod; 933, clamping cylinder mounting plate; 934, first clamping cylinder of brake wire; 935, clamping jaw; 936, V-shaped folding jaw; 10, point-like riveting component; 11, photographing component; 12, rotation direction component; 13, gold stamping component; 14, gantry unloading component; 15, sheet metal unloading groove. DETAILED DESCRIPTION

[0034] The technical solutions of the present application are further described below, but the scope of protection is not limited to the description.

[0035] The first embodiment of the present application relates to a riveting device as claimed in claim 1. Figures 1-16The motorcycle brake wire assembly equipment shown includes a large base plate 1, an electric control box 2, a wire slot 3, a wire pulling component 4, a track component 5, a double wire cutting component 6, a tightening component 7, a sleeve feeding component 8, an outer circle riveting component 9, a point riveting component 10, a photographing component 11, a rotation component 12, a gold stamping component 13, a gantry unloading component 14, and a sheet metal unloading slot 15; the bottom surface of the large base plate 1 is fixedly connected with the electric control box 2; the large base plate 1 is divided into two halves by the wire slot 3 which penetrates through the middle; the wire pulling component 4 is vertically arranged in the wire slot 3; the track component 5 is symmetrically arranged on both sides of the wire slot 3 and fixed on the large base plate 1; the double wire cutting component 6 is arranged on one side of the wire pulling component 4, crosses the track component 5 and the wire slot 3, and is fixed on the surface of the large base plate 1; the tightening component 7 is arranged on one side of the double wire cutting component 6 and fixed on the surface of the large base plate 1; the sleeve feeding component 8 is arranged on one side of the tightening component 7 and fixed on the surface of the large base plate 1; the outer circle riveting component 9 is arranged on one side of the sleeve feeding component 8 and fixed on the surface of the large base plate 1; the point riveting component 10 is arranged on one side of the outer circle riveting component 9 and fixed on the surface of the large base plate 1; the photographing component 11 is arranged on one side of the point riveting component 10 and fixed on the surface of the large base plate 1; the rotation component 12 is arranged on one side of the photographing component 11 and fixed on the surface of the large base plate 1; the gold stamping component 13 is arranged on one side of the rotation component 12 and fixed on the surface of the large base plate 1; the gantry unloading component 14 is arranged at both ends of the photographing component 11 and the gold stamping component 13, crosses both sides of the wire slot 3, and is fixed on the surface of the large base plate 1; the sheet metal unloading slot 15 is arranged at one end of the electric control box 2 and placed on the ground; the tightening component 7, the sleeve feeding component 8, the outer circle riveting component 9, the point riveting component 10, the photographing component 11, the rotation component 12, and the gold stamping component 13 are fixed on the surface of the large base plate 1 and arranged in mirror image relative to the wire slot 3; the large base plate 1 is a support flat plate; the electric control box 2 is used for placing electric control components; the wire slot 3 is a space left for the brake wire after cutting; the wire pulling component 4 is used for pulling the brake wire of a certain stiffness downward to ensure that the equipment can cut a brake wire of sufficient length in a limited space; the track component 5 is a support carrier for the forward movement of the brake wire; the double wire cutting component 6 is used for cutting the brake wire to a predetermined length; the tightening component 7 is used for tightening the end of the brake wire which may be opened after cutting; the sleeve feeding component 8 is mainly used for automatically sleeving the sleeve on the end of the brake wire; the outer circle riveting component 9 is used for riveting the end and outer surface of the sleeve; the point riveting component 10 is used for point riveting the outer surface of the sleeve; the photographing component 11 is mainly used for identifying the outer surface of the brake wire before gold stamping; the rotation component 12 rotates the brake wire by a certain angle according to the signal from the photographing component 11 to ensure that the outer surface of the brake wire before gold stamping is consistent; the gold stamping component 13 is equivalent to pasting a film containing product model information and other related information on the surface of the brake wire; the gantry unloading component 14 is used for carrying the processed and assembled brake wire product; and the sheet metal unloading slot 15 is used for placing the finished product.

[0036] The pull wire component 4 comprises a pull wire module fixing plate 41, a pull wire module 42, a transverse connecting plate 43, a pull wire cylinder fixing plate 44, a pull wire cylinder 45, a pull wire barrel 46, a pull wire bearing 47, a V-shaped pull wire groove 461 and a barrel shaft 48; the pull wire module fixing plate 41 is fixed on the surface of the big bottom plate 1; the pull wire module fixing plate 41 is fixedly connected with the pull wire module 42 on the side surface; the pull wire module 42 is slidably connected with the transverse connecting plate 43 through a sliding block; the transverse connecting plate 43 is fixedly connected with the pull wire cylinder fixing plate 44 on the side surface; the pull wire cylinder fixing plate 44 is fixedly connected with the pull wire cylinder 45 on the surface; the pull wire cylinder 45 is fixedly connected with the barrel shaft 48 at the end of the telescopic shaft; the barrel shaft 48 is rotatably connected with the pull wire barrel 46 through the pull wire bearings 47 at both ends; the pull wire barrel 46 is provided with the V-shaped pull wire groove 461 on the surface at both ends; the pull wire module fixing plate 41 is used for fixing the pull wire module 42; the pull wire module 42 is mainly used for pulling down the brake wire with a certain rigidity; the pull wire module fixing plate 41 is used for fixing the pull wire module 42; the pull wire module 42 can drive the pull wire barrel 46 to move up and down; the transverse connecting plate 43 is used for connecting the pull wire cylinder fixing plate 44; the pull wire cylinder fixing plate 44 is used for fixing the pull wire cylinder 45; the pull wire cylinder 45 can drive the pull wire barrel 46 to horizontally stretch and retract; the pull wire barrel 46 can equally space the brake wire to be cut and limit the position, and prepare for pulling down; the pull wire bearing 47 facilitates the rotation of the pull wire barrel 46 in the process of pulling down; the V-shaped pull wire groove 461 is used for limiting the brake wire; and the barrel shaft 48 is used for supporting the pull wire barrel 46.

[0037] The second embodiment of the present application is basically the same as the first embodiment, and mainly lies in the optimization of the scheme of the track component. The track component 5 comprises a track motor mounting plate 51, a track motor 52, a driving sprocket 53, a chain 54, a driven sprocket 55, a driven sprocket fixing plate 56, a chain guide bracket 57, a brake wire clamp 58, a clamp opening component 59, a brake wire guide support component 510 and a track protection cover 511; the bottom surface of the track motor mounting plate 51 is fixed on the surface of the large bottom plate 1; the output shaft of the track motor 52 is fixedly connected with the fixed shaft of the driving sprocket 53 through a shaft coupling after penetrating through the through hole of the track motor mounting plate 51; the driving sprocket 53 is connected with the driven sprocket 55 through chain transmission; the driven sprocket 55 is rotatably connected with the driven sprocket fixing plate 56 through a bearing; the driven sprocket fixing plate 56 is fixed on the surface of the large bottom plate 1; the bottom surface of the chain guide bracket 57 is fixed on the surface of the large bottom plate 1, and the upper part is in sliding contact with the chain 54 through a long plate; the brake wire clamp 58 is fixedly connected on the chain 54 in an array; the clamp opening component 59 is fixedly connected on the inner side of the chain guide bracket 57 in an array at both ends; the brake wire guide support component 510 is arranged at one end of the chain guide bracket 57 and fixed on the surface of the large bottom plate 1; the track protection cover 511 is arranged on the outer side of the chain guide bracket 57 and fixed on the surface of the large bottom plate 1; the track motor mounting plate 51 is used for mounting and fixing the track motor 52; the driving sprocket 53 transmits the torque of the track motor 52 to the driven sprocket 55 through the chain 54; the chain 54 is a carrier for fixing the brake wire clamp 58; the driven sprocket fixing plate 56 is used for supporting the driven sprocket 55; the chain guide bracket 57 plays a role of lifting and guiding the long-distance moving chain 54; the brake wire clamp 58 can move the cut brake wire to the corresponding station; the clamp opening component 59 is used for opening the brake wire clamp 58, so that the brake wire is in a non-clamping state; the brake wire guide support component 510 mainly plays a role of lifting and guiding the brake wire to be cut delivered by the double brake wire cutting component 6; and the track protection cover 511 can prevent the brake wire from being stuck by the chain during movement, and also can prevent personnel from being injured.

[0038] The brake wire clamp 58 comprises a clamp base plate 581, a clamp first jaw 582, a first jaw mounting seat 583, a first jaw opening lever 584, a first jaw limiting plate 585, a clamp second jaw 586 and a second jaw mounting seat 587. The bottom surface of the clamp base plate 581 is fixed on the connecting block of the chain 54. The side surface of the clamp base plate 581 is provided with a righting groove 5811, and the bottom surface is provided with a guide groove 5812. The surface of the clamp base plate 581 is respectively provided with a first jaw sliding groove 5813 and a second jaw sliding groove 5815, and a top rod moving groove 5814 is arranged between the first jaw sliding groove 5813 and the second jaw sliding groove 5815. The first jaw mounting seat 583 is placed in the first jaw sliding groove 5813, and the first jaw mounting seat 583 is elastically connected with the inner side surface of the first jaw sliding groove 5813 through a spring. The second jaw mounting seat 587 is placed in the second jaw sliding groove 5815, and the second jaw mounting seat 587 is elastically connected with the inner side surface of the second jaw sliding groove 5815 through a spring. The upper surface of the first jaw mounting seat 583 is fixedly connected with the clamp first jaw 582, and the bottom surface is fixedly connected with the first jaw limiting plate 585. The side surface of the first jaw mounting seat 583 is fixedly connected with the first jaw opening lever 584. The upper surface of the second jaw mounting seat 587 is fixedly connected with the clamp second jaw 586. The side surface of the clamp first jaw 582 is provided with spaced clamping teeth 5821. The side surface of the clamping tooth 5821 is provided with a clamping groove 5822. The clamp base plate 581 is the supporting base plate of the entire brake wire clamp 58. The clamp first jaw 582 and the clamp second jaw 586 can clamp the brake wire together. The first jaw mounting seat 583 is used for fixing the clamp first jaw 582. The first jaw opening lever 584 is a force rod for pushing the first jaw mounting seat 583 to move forward and backward. The first jaw limiting plate 585 is used to prevent the longitudinal movement of the first jaw mounting seat 583. The second jaw mounting seat 587 is used for fixing the clamp second jaw 586. The righting groove 5811 can prevent the clamp base plate 581 from swinging left and right during movement. The guide groove 5812 can guide the clamp base plate 581 during movement. The first jaw sliding groove 5813 is a channel for the forward and backward movement of the first jaw mounting seat 583. The second jaw sliding groove 5815 is a channel for the forward and backward movement of the second jaw mounting seat 587. The top rod moving groove 5814 is a channel through which the sharp supporting rod 596 is lifted. The clamping teeth 5821 and the clamping teeth of the clamp second jaw 586 are misaligned to clamp. The clamping groove 5822 is a groove for positioning and limiting the brake wire.

[0039] The clamp opening component 59 comprises an opening base 591, an L-shaped connecting plate 592, an opening cylinder 593, a pushing block 594, a cylinder block 595 and a pointed support rod 596; the opening base 591 is fixed on the chain guide frame 57; the opening base 591 is fixedly connected with the L-shaped connecting plate 592; the L-shaped connecting plate 592 is fixedly connected with the opening cylinder 593; the pushing block 594 is fixedly connected with the output shaft end of the opening cylinder 593; the pushing block 594 is clamped with the pointed support rod 596; the pointed support rod 596 is placed in the through slot of the cylinder block 595 and is in sliding connection with the cylinder block 595; the cylinder block 595 is fixed on the side surface of the opening base 591; the end of the pointed support rod 596 is pointed; the brake wire guide support component 510 comprises a support base 5101, a transverse support plate 5102, a guide support cylinder 5103, a guide wheel mounting block 5104, a guide wheel 5105 and a guide block 5106; the support base 5101 is fixed on the surface of the large bottom plate 1; the support base 5101 is fixedly connected with the transverse support plate 5102; the transverse support plate 5102 is fixedly connected with the guide support cylinder 5103 on the both ends of the side surface; the guide support cylinder 5103 is fixedly connected with the guide wheel mounting block 5104 on the end of the extension shaft; the guide wheel 5105 is rotatably connected in the middle of the guide wheel mounting block 5104; the guide blocks 5106 are fixed on the end surface of the guide wheel mounting block 5104 on the both sides of the guide wheel 5105; the lifting guide notches 51061 are arranged on the inner side of the upper end of the guide blocks 5106; the opening base 591 is used for fixing the L-shaped connecting plate 592 and the cylinder block 595; the L-shaped connecting plate 592 is used for fixing the opening cylinder 593; the opening cylinder 593 provides power for the longitudinal movement of the pointed support rod 596; the pushing block 594 can transmit the power of the opening cylinder 593 to the pointed support rod 596; the cylinder block 595 is used for guiding the movement of the pointed support rod 596; the pointed support rod 596 can separate the first clamp jaw 582 from the second clamp jaw 586; the support base 5101 is used for fixing the transverse support plate 5102; the transverse support plate 5102 is used for fixing the guide support cylinder 5103; the guide support cylinder 5103 is used for providing power for the up-down movement of the guide wheel 5105; the guide wheel mounting block 5104 is used for mounting and supporting the guide wheel 5105; the guide wheel 5105 can lift the brake wire; the guide blocks 5106 can guide the brake wire to slide into the groove of the guide wheel 5105.

[0040] The third embodiment of the application is basically the same as the first embodiment, and mainly differs in the optimization of the outer riveting and pressing component. The outer riveting and pressing component 9 comprises a riveting and pressing base 91, a horizontal linear rail 92, a sliding plate 93, a riveting motor mounting plate 94, a horizontal pushing air cylinder 95, an azimuth rotating motor 96, a small synchronous pulley 97, a large synchronous pulley 98, a clamping air cylinder mounting plate 933, a brake wire first clamping air cylinder 934, a clamping jaw 935, and a V-shaped folding jaw 936; the bottom surface of the riveting and pressing base 91 is fixed on the surface of the large bottom plate 1; the side surface of the riveting and pressing base 91 is fixedly connected with the horizontal linear rail 92 in an array; the horizontal linear rail 92 is slidingly connected with the sliding plate 93 through a sliding block; the side surface of the horizontal pushing air cylinder 95 is fixed on the surface of the riveting and pressing base 91, and the telescopic shaft end of the horizontal pushing air cylinder 95 is fixedly connected with the side surface of the sliding plate 93 through a floating joint; the surface of the sliding plate 93 is fixedly connected with the riveting motor mounting plate 94 vertically; the output shaft of the azimuth rotating motor 96 is keyed connected with the small synchronous pulley 97 after penetrating through the through hole of the riveting motor mounting plate 94; the small synchronous pulley 97 is drivingly connected with the large synchronous pulley 98 through a synchronous belt; the other side surface of the riveting and pressing base 91 is fixedly connected with the clamping air cylinder mounting plate 933; the side surface of the clamping air cylinder mounting plate 933 is fixedly connected with the brake wire first clamping air cylinder 934; the inside of the movable finger of the brake wire first clamping air cylinder 934 is fixedly connected with the clamping jaw 935; the side surface of the clamping jaw 935 is fixedly connected with the V-shaped folding jaw 936; the riveting and pressing base 91 is a force supporting platform of the entire outer riveting and pressing component 9; the horizontal linear rail 92 can guide the movement of the sliding plate 93; the sliding plate 93 is used for fixing and mounting the riveting motor mounting plate 94; the riveting motor mounting plate 94 is used for fixing the azimuth rotating motor 96; the horizontal pushing air cylinder 95 is used for providing power for the movement of the azimuth rotating motor 96; the azimuth rotating motor 96 is used for providing power for the rotation of the riveting sliding block base plate 912; the small synchronous pulley 97 can transmit the torque of the azimuth rotating motor 96 to the large synchronous pulley 98; the large synchronous pulley 98 can drive the support column fixed block 910 to rotate; the clamping air cylinder mounting plate 933 is used for mounting and fixing the brake wire first clamping air cylinder 934; the brake wire first clamping air cylinder 934 can provide power for the clamping of the clamping jaw 935; the clamping jaw 935 is used for clamping the brake wire; the V-shaped folding jaw 936 can guide the brake wire in a larger range to slide and fall into the clamping jaw 935.

[0041] The outer riveting and pressing component 9 further comprises a stepped fixed shaft 99, a support column fixed block 910, a support column 911, a riveting and pressing sliding block base plate 912, a riveting and pressing sliding block 913, a pressing wheel support shaft 914, a riveting and pressing wheel 915, a lever shaft 916, a connecting rod 917, a connecting rod base 918 and a riveting and pressing spring 919; the large synchronous pulley 98 is rotatably connected with the stepped fixed shaft 99 through a bearing; the stepped fixed shaft 99 is fixedly connected with the riveting and pressing motor mounting plate 94 through bolts on the side surface; the support column fixed block 910 is threadedly connected on the side surface of the large synchronous pulley 98; the support column fixed block 910 is peripherally and arrayedly connected with the support column 911 on the end surface; the support column 911 is fixedly connected with the riveting and pressing sliding block base plate 912 on the end surface; a through hole is arranged in the middle of the surface of the riveting and pressing sliding block base plate 912; a plurality of T-shaped grooves are peripherally and arrayedly arranged on the surface of the riveting and pressing sliding block base plate 912, and the riveting and pressing sliding block 913 is slidably connected in the T-shaped grooves; the riveting and pressing sliding block 913 is fixedly connected with the pressing wheel support shaft 914 on the surface; the pressing wheel support shaft 914 is rotatably connected with the riveting and pressing wheel 915 through a bearing; a pair of symmetrical moving guide notches 9132 are arranged at one end of the riveting and pressing sliding block 913; a clamping arc 9133 is arranged at the joint of the two moving guide notches 9132; a clamping groove 9131 is arranged on the surface of the other end of the riveting and pressing sliding block 913; the lever shaft 916 is rotatably connected with the riveting and pressing sliding block base plate 912 through a pin shaft in the middle, one end of the lever shaft 916 is rotatably connected with the clamping groove 9131, and the other end is rotatably connected with one end of the connecting rod 917 through a pin shaft; the other end of the connecting rod 917 is rotatably connected with the connecting rod base 918 through a pin shaft; the riveting and pressing spring 919 is sleeved on the shaft segment surface of the connecting rod base 918; a riveting and pressing through hole 9181 is arranged in the middle of the end of the connecting rod base 918; a plurality of ear blocks 9182 are peripherally and arrayedly arranged on the surface of the end of the connecting rod base 918; a hinged notch 9183 is arranged in the middle of the ear block 9182; the stepped fixed shaft 99 can provide force support for the rotation of the large synchronous pulley 98; the support column fixed block 910 is used for fixing the support column 911; the support column 911 is used for supporting the riveting and pressing sliding block base plate 912; the riveting and pressing sliding block base plate 912 is a sliding base plate of the riveting and pressing sliding block 913; the riveting and pressing sliding block 913 is used for fixing the pressing wheel support shaft 914; the pressing wheel support shaft 914 provides force support for the riveting and pressing wheel 915; the riveting and pressing wheel 915 is used for riveting and pressing the surface of the sleeve; the lever shaft 916 can pry the riveting and pressing sliding block 913 to move back and forth in the riveting and pressing sliding block base plate 912; the connecting rod 917 can transmit the pulling and pressing force of the connecting rod base 918 to the lever shaft 916; the connecting rod base 918 is used for mounting and supporting the connecting rod 917; the riveting and pressing spring 919 can provide elastic force for the connecting rod base 918 to return to the initial position; the clamping groove 9131 is used for placing the end of the lever shaft 916; the moving guide notches 9132 can ensure smooth movement of the riveting and pressing sliding block 913; the clamping arc 9133 is used for clamping and braking the outer surface of the wire; the riveting and pressing through hole 9181 is a through hole through which the riveting rod 920 passes; the ear blocks 9182 are used for providing force support surfaces for the riveting and pressing spring 919; and the hinged notch 9183 is used for mounting the connecting rod 917.

[0042] The outer riveting pressing component 9 further comprises a riveting pressing rod 920, a thrust block 921, a riveting pressing driven block 922, a riveting pressing guide shaft 923, a riveting pressing driving block 924, a riveting pressing support shaft 925, a riveting pressing support plate 926, a power rod 927, a hinged block 928, a riveting pressing cylinder 929, a riveting pressing cylinder fixing block 930, a bridge plate 931 and a transverse fixing rod 932; one end of the riveting pressing rod 920 is threadedly connected with the end of the riveting pressing driven block 922, the other end is fixedly connected with a round riveting block in sequence after passing through the stepped fixing shaft 99, the riveting pressing through hole 9181 and the through hole of the riveting sliding block base plate 912, and the end face of the round riveting block is provided with a concave arc face; the thrust block 921 is fixed on the outer surface of the shaft section of the riveting pressing rod 920 between the end face of the support column fixing block 910 and the end face of the connecting rod base 918; the riveting pressing driven block 922 is fixedly connected with the riveting pressing guide shaft 923 in array around one end face; the riveting pressing guide shaft 923 is slidingly connected with the shaft sleeve fixed on the stepped fixing shaft 99; the other end face of the riveting pressing driven block 922 is rotationally and frictionally connected with the riveting pressing driving block 924; the surface of the riveting pressing driving block 924 is provided with symmetrical threaded holes 9241, and the end face of the riveting pressing driving block 924 is provided with a wave-shaped gear 9242 in array around; the inner cavity of the riveting pressing driving block 924 is rotationally connected with one end of the riveting pressing support shaft 925 through a bearing; the other end of the riveting pressing support shaft 925 is rotationally connected with the riveting pressing support plate 926 through a bearing; one end of the power rod 927 is connected with the threaded hole 9241, and the other end is rotationally connected with the hinged block 928 through a pin shaft; the telescopic shaft of the riveting pressing cylinder 929 is threadedly connected with the hinged block 928; the riveting pressing cylinder 929 is rotationally connected with the riveting pressing cylinder fixing block 930 through a pin shaft; the bottom face of the riveting pressing cylinder fixing block 930 is fixed on the surface of the bridge plate 931; the bottom face of the bridge plate 931 is fixedly connected with the end face of the riveting pressing support plate 926; one end face of the transverse fixing rod 932 is fixedly connected with the riveting motor mounting plate 94, and the other end face is fixedly connected with the riveting pressing support plate 926; the riveting pressing rod 920 can transmit the axial displacement of the riveting pressing driven block 922 to the connecting rod base 918; the thrust block 921 is the fulcrum for pushing the connecting rod base 918 to move; the riveting pressing driven block 922 and the riveting pressing driving block 924 cooperate to perform frictional rotary motion; the riveting pressing guide shaft 923 can guide the movement of the riveting pressing driven block 922; the riveting pressing driving block 924 can convert the rotary motion of itself into the axial movement of the riveting pressing driven block 922; the riveting pressing support shaft 925 is used for mounting and fixing the riveting pressing driving block 924; the riveting pressing support plate 926 is used for providing force support for the rotation of the riveting pressing support shaft 925; the power rod 927 can transmit the power of the riveting pressing cylinder 929 to the riveting pressing driving block 924; the hinged block 928 is used for connecting the power rod 927 and the riveting pressing cylinder 929; the riveting pressing cylinder 929 is used for providing power for the rotation of the riveting pressing driving block 924; the riveting pressing cylinder fixing block 930 is used for mounting the riveting pressing cylinder 929; the bridge plate 931 is used for fixing the riveting pressing cylinder fixing block 930; the transverse fixing rod 932 is used for fixedly connecting the riveting pressing support plate 926.

[0043] The fourth embodiment of the application is basically the same as the first embodiment, and mainly further optimization. The tightening component 7 comprises a tightening bottom plate 71, a front pushing wire rail 72, a front pushing cylinder 73, a front pushing bottom plate 74, a spreading base 75, a spreading motor 76, a needle fixing rod 77 and a needle 78; the bottom surface of the tightening bottom plate 71 is fixed on the surface of the large bottom plate 1; the surface of the tightening bottom plate 71 is fixedly connected with the front pushing wire rail 72 in an array; the front pushing wire rail 72 is slidingly connected with the front pushing bottom plate 74 through a sliding block; the side surface of the front pushing cylinder 73 is fixed on the surface of the tightening bottom plate 71, and the telescopic shaft end of the front pushing cylinder 73 is fixedly connected with the side surface of the front pushing bottom plate 74; the surface of the front pushing bottom plate 74 is fixedly connected with the spreading base 75 at one end; the output shaft end of the spreading motor 76 is fixedly connected with the needle fixing rod 77 after penetrating through the through hole of the spreading base 75; the end of the needle fixing rod 77 is fixedly connected with the needle 78; the end of the needle 78 is needle-shaped; the tightening bottom plate 71 is a support plate of the whole tightening component 7; the front pushing wire rail 72 is used for guiding the movement of the front pushing bottom plate 74; the front pushing cylinder 73 is used for providing power for the movement of the front pushing bottom plate 74; the front pushing bottom plate 74 is used for fixedly connecting the spreading base 75 and the tightening base 79; the spreading base 75 is used for installing and fixing the spreading motor 76; the spreading motor 76 can provide power for the rotation of the needle 78; the needle fixing rod 77 can transmit the torque of the spreading motor 76 to the needle 78; and the needle 78 is mainly used for picking and spreading the possible bent end steel wire of the cut braking wire, so as to facilitate the next step of folding.

[0044] The tightening component 7 further comprises a tightening base 79, a tightening motor 710, a first small synchronous pulley 711, a first large synchronous pulley 712, a tightening block fixing plate 713, a tightening block 714, a gantry 715, a righting air cylinder fixing plate 716, a righting air cylinder 717 and a iron filings collecting box 718; the other end of the surface of the front pushing base plate 74 is fixedly connected with the tightening base 79; the output shaft of the tightening motor 710 is fixedly connected with the first small synchronous pulley 711 through the through hole of the tightening base 79; the first small synchronous pulley 711 is connected with the first large synchronous pulley 712 through a synchronous belt; the first large synchronous pulley 712 is fixedly connected with the tightening block fixing plate 713 through a connecting block; the end surface of the tightening block fixing plate 713 is fixedly connected with the tightening blocks 714 in an array; the outer surface of the tightening block 714 is a conical surface; the one end of the surface of the tightening base plate 71 is fixedly connected with the gantry 715; the upper surface of the gantry 715 is fixedly connected with the righting air cylinder fixing plate 716 in an array; the end surface of the righting air cylinder fixing plate 716 is fixedly connected with the righting air cylinder 717; the movable part of the righting air cylinder 717 is fixedly connected with the clamping jaw 935; the side surface of the clamping jaw 935 is fixedly connected with the V-shaped folding jaw 936; the lower part of the righting air cylinder 717 is provided with the iron filings collecting box 718 fixed on the surface of the gantry 715; the tightening base 79 is used for installing and fixing the tightening motor 710; the tightening motor 710 can provide power for the rotation of the first small synchronous pulley 711; the first small synchronous pulley 711 can transmit the torque of the tightening motor 710 to the first large synchronous pulley 712; the first large synchronous pulley 712 can provide force support for the rotation of the tightening block fixing plate 713; the tightening block fixing plate 713 is used for installing and fixing the tightening block 714; the interaction of the tightening blocks 714 can fold the opened steel wire end of the brake wire end.

[0045] Based on this, a typical working process of the present application is as follows:

[0046] When the present application is implemented, as Figures 1-16As shown, the double-line feeding cutting component 6 drives two brake lines out at the same time through the rollers, the brake lines pass through the gap between the first clamp jaw 582 and the second clamp jaw 586 in the track component 5, the groove behind the guide wheel 5105, and then cross the wire laying groove 3 to the component with the same structure on the other side of the mirror image of the track component 5. At this time, the end of the brake line is clamped by the brake line clamp 58. The wire drawing cylinder 45 drives the wire drawing cylinder 46 to move forward, so that the brake line is just below the V-shaped wire drawing groove 461. The wire drawing module 42 drives the wire drawing cylinder 46 to move downward. The brake line is gradually bent and moved downward in the wire laying groove 3 under the action of the V-shaped wire drawing groove 461, until it reaches the preset length. At this time, the opening cylinder 593 drives the sharp-shaped support rod 596 to retract. The first clamp jaw mounting seat 583 and the second clamp jaw mounting seat 587 drive the first clamp jaw 582 and the second clamp jaw 586 to clamp the brake line under the action of the spring force. Then, the cutting knife in the double-line feeding cutting component 6 cuts the brake line composed of metal filaments.

[0047] Next, the guide support cylinder 5103 drives the guide wheel 5105 to retract downward. At this time, the ends of the cut brake line are clamped by the brake line clamp 58. The track motor 52 drives the driving sprocket 53 to drive the brake line clamp 58 fixed on the chain 54 to move forward along the outer surface of the track protection cover 511 to the position of the tightening component 7. The front pushing cylinder 73 drives the front pushing bottom plate 74 to move forward along the front pushing rail 72 to the predetermined position. At this time, the sharp part of the thorn needle 78 penetrates into the end of the brake line just cut. The righting cylinder 717 drives the clamp 935 to clamp the brake line. At the same time, the spreading motor 76 drives the thorn needle 78 to rotate, which can polish and spread the residual steel wire head of the end of the brake line. The righting cylinder 717 drives the clamp 935 to open the brake line. The track motor 52 drives the brake line to move to the next position. Similarly, the righting cylinder 717 drives the clamp 935 to clamp the brake line. At this time, the spread brake line end is in the gap between the four tightening blocks 714. The smaller the gap is, the deeper the tightening block 714 is. At the same time, the tightening motor 710 drives the tightening block 714 to rotate as a whole. The small gap in the deep part of the tightening block 714 can gather and tighten the brake line end polished and opened in the previous station, and at the same time, the brake line end can be shaped into a certain sharp shape, which is convenient for the next step of sleeving the sleeve.

[0048] The track motor 52 drives the driving sprocket 53 to drive the brake wire clamp 58 fixed on the chain 54 to continue moving forward along the outer surface of the track protection cover 511 to the sleeve feeding part 8, so as to smoothly feed the sleeve into the end of the brake wire; then, the track motor 52 drives the brake wire to move to the outer circular riveting and pressing part 9, the horizontal push cylinder 95 drives the sliding plate 93 to move forward along the horizontal line rail 92 to a predetermined position, at this time, the sleeve is at the center of the three riveting and pressing wheels 915, the brake wire first clamping cylinder 934 drives the clamping jaw 935 to clamp the end of the brake wire, the riveting and pressing rod 920 drives the power rod 927 to move downward, drives the riveting and pressing driving block 924 to rotate, drives the riveting and pressing rod 920 to move axially forward through the meshing transmission of the wave-shaped gear 9242, drives the concave arc surface connected at the end of the riveting and pressing rod 920 to abut against the end of the sleeve, drives the thrust block 921 to push the connecting rod base 918 to move forward at the same time when the riveting and pressing rod 920 moves axially forward, further drives the connecting rod 917 to push the lever shaft 916 to rotate around the riveting and pressing sliding block base plate 912, drives the lever shaft 916 to pry the riveting and pressing sliding block 913 to slide to the center of the riveting and pressing sliding block base plate 912, drives the three riveting and pressing wheels 915 to clamp the surface of the sleeve with a certain force, at this time, the azimuth rotating motor 96 drives the small synchronous pulley 97 to rotate, and the large synchronous pulley 98 is driven to rotate, and the three riveting and pressing wheels 915 are driven to rotate as a whole along the center, so that the sleeve surface can be riveted and pressed, and the sleeve and the internal brake wire are pasted together.

[0049] The track motor 52 drives the driving sprocket 53 to drive the brake wire clamp 58 fixed on the chain 54 to continue moving forward along the outer surface of the track protection cover 511 to the point riveting and pressing part 10, which is mainly used for the star-shaped point riveting and pressing of the surface of the sleeve, so that the sleeve and the internal brake wire are further pasted and integrated; then, the track motor 52 drives the brake wire to move to the photographing part 11, which is mainly used for photographing before gold stamping; the track motor 52 drives the brake wire to move to the rotating part 12, which is rotated by a proper angle according to the photographing data of the photographing part 11, so as to ensure that the brake wire before gold stamping is in a consistent state; the track motor 52 drives the brake wire to move to the gold stamping part 13, which is mainly used for adding information such as series and model of the brake wire; the track motor 52 drives the brake wire to move to the gantry unloading part 14, the support cylinder 593 drives the sharp support rod 596 to move upward through the top rod moving groove 5814, the first clamping jaw support rod 584 is pried open with the sharp end, and then the first clamping jaw 582 and the second clamping jaw 586 are separated, the assembled brake wire is in a free state, the gantry unloading part 14 clamps it and places it in the sheet metal unloading groove 15, and the whole brake wire assembly process is completed.

Claims

1. A motorcycle brake line assembly apparatus, characterized by: The utility model provides a kind of automatic riveting machine, including big bottom plate (1), electric control box (2), pay-off groove (3), pull line component (4), track component (5), double wire cutting component (6), tightening component (7), sleeve loading component (8), outer circle riveting component (9), point riveting component (10), photographing component (11), spin component (12), gold stamping component (13), gantry unloading component (14) and sheet metal unloading groove (15);Big bottom plate (1) bottom surface fixed connection electric control box (2);Big bottom plate (1) is divided into two halves by the pay-off groove (3) of middle transverse through;Pull line component (4) is vertically arranged in pay-off groove (3);Track component (5) is symmetrically arranged on both sides of pay-off groove (3) and fixed in big bottom plate (1);Double wire cutting component (6) is arranged on the side of pull line component (4) and fixed on the surface of big bottom plate (1) and across track component (5) and pay-off groove (3);Tightening component (7) is arranged on the side of double wire cutting component (6) and fixed on the surface of big bottom plate (1) in array;Sleeve loading component (8) is arranged on the side of tightening component (7) and fixed on the surface of big bottom plate (1) in array;Outer circle riveting component (9) is arranged on the side of sleeve loading component (8) and fixed on the surface of big bottom plate (1);Point riveting component (10) is arranged on the side of outer circle riveting component (9) and fixed on the surface of big bottom plate (1);Photographing component (11) is arranged on the side of point riveting component (10) and fixed on the surface of big bottom plate (1);Spin component (12) is arranged on the side of photographing component (11) and fixed on the surface of big bottom plate (1);Gold stamping component (13) is arranged on the side of spin component (12) and fixed on the surface of big bottom plate (1);Gantry unloading component (14) is arranged on both ends of photographing component (11) and gold stamping component (13) and fixed on the surface of big bottom plate (1) and across both sides of pay-off groove (3);Electric control box (2) one end is provided with sheet metal unloading groove (15) placed on ground;Tightening component (7), sleeve loading component (8), outer circle riveting component (9), point riveting component (10), photographing component (11), spin component (12) and gold stamping component (13) are mirror image arranged fixed on the surface of big bottom plate (1) relative to pay-off groove (3);Pull line component (4) includes pull line module fixed plate (41), pull line module (42), transverse connecting plate (43), pull line cylinder fixed plate (44), pull line cylinder (45), pull line cylinder (46), pull line bearing (47), V type pull line groove (461) and cylinder shaft (48);Pull line module fixed plate (41) is fixed on the surface of big bottom plate (1);Pull line module fixed plate (41) side fixed connection has pull line module (42);Pull line module (42) is slidably connected with transverse connecting plate (43) through sliding block;Transverse connecting plate (43) side fixed connection has pull line cylinder fixed plate (44);Pull line cylinder fixed plate (44) surface fixed connection has pull line cylinder (45);Pull line cylinder (45) telescopic shaft end fixed connection has cylinder shaft (48);Cylinder shaft (48) is rotatably connected with pull line cylinder (46) through both ends pull line bearing (47).The V-shaped pull wire groove (461) is arranged on the surface of both ends of the pull wire cylinder (46).

2. The motorcycle brake line assembly apparatus of claim 1, wherein: The track component (5) comprises a track motor mounting plate (51), a track motor (52), a driving sprocket (53), a chain (54), a driven sprocket (55), a driven sprocket fixing plate (56), a chain guide bracket (57), a brake wire clamp (58), a clamp opening component (59), a brake wire guide support component (510) and a track protection cover (511); the bottom surface of the track motor mounting plate (51) is fixed on the surface of the large base plate (1); the output shaft of the track motor (52) is fixedly connected with the fixed shaft of the driving sprocket (53) through a shaft coupling after penetrating through the through hole of the track motor mounting plate (51); the driving sprocket (53) is connected with the driven sprocket (55) through chain transmission; the driven sprocket (55) is rotatably connected with the driven sprocket fixing plate (56) through a bearing; the driven sprocket fixing plate (56) is fixed on the surface of the large base plate (1); the bottom surface of the chain guide bracket (57) is fixed on the surface of the large base plate (1), and the upper part is in sliding contact with the chain (54) through a long plate; the brake wire clamp (58) is fixedly connected on the chain (54); the clamp opening component (59) is fixedly connected on the inner side of the two ends of the chain guide bracket (57); the brake wire guide support component (510) is arranged at one end of the chain guide bracket (57) and fixed on the surface of the large base plate (1); the track protection cover (511) is arranged on the outer side of the chain guide bracket (57) and fixed on the surface of the large base plate (1).

3. The motorcycle brake line assembly apparatus of claim 2, wherein: The brake clamp (58) comprises a clamp base plate (581), a clamp first jaw (582), a first jaw mounting seat (583), a first jaw opening lever (584), a first jaw limiting plate (585), a clamp second jaw (586) and a second jaw mounting seat (587); the bottom surface of the clamp base plate (581) is fixed on the connecting block of the chain (54); the side surface of the clamp base plate (581) is provided with a righting groove (5811), and the bottom surface is provided with a guide groove (5812); the surface of the clamp base plate (581) is respectively provided with a first jaw sliding groove (5813) and a second jaw sliding groove (5815), and a top rod moving groove (5814) is arranged between the first jaw sliding groove (5813) and the second jaw sliding groove (5815); the first jaw mounting seat (583) is placed in the first jaw sliding groove (5813), and the first jaw mounting seat (583) is elastically connected with the inner side surface of the first jaw sliding groove (5813) through a spring; the second jaw mounting seat (587) is placed in the second jaw sliding groove (5815), and the second jaw mounting seat (587) is elastically connected with the inner side surface of the second jaw sliding groove (5815) through a spring; the upper surface of the first jaw mounting seat (583) is fixedly connected with the clamp first jaw (582), and the bottom surface is fixedly connected with the first jaw limiting plate (585); the side surface of the first jaw mounting seat (583) is fixedly connected with the first jaw opening lever (584); the upper surface of the second jaw mounting seat (587) is fixedly connected with the clamp second jaw (586); the side surface of the clamp first jaw (582) is provided with spaced clamping teeth (5821); the side surface of the clamping tooth (5821) is provided with a clamping groove (5822).

4. The motorcycle brake line assembly apparatus of claim 2, wherein: The clamp opening part (59) comprises an opening base (591), an L-shaped connecting plate (592), an opening cylinder (593), a pushing block (594), a cylinder block (595) and a pointed support rod (596); the opening base (591) is fixed on the chain guide frame (57); the bottom surface of the opening base (591) is fixedly connected with the L-shaped connecting plate (592); the side surface of the L-shaped connecting plate (592) is fixedly connected with the opening cylinder (593); the output shaft end of the opening cylinder (593) is fixedly connected with the pushing block (594); the pushing block (594) is clamped with the notch of the pointed support rod (596); the pointed support rod (596) is placed in the through slot of the cylinder block (595) and is in sliding connection with the cylinder block (595); the side surface of the cylinder block (595) is fixed on the side surface of the opening base (591); the end of the pointed support rod (596) is pointed; the brake wire guide support part (510) comprises a support base (5101), a transverse support plate (5102), a guide support cylinder (5103), a guide wheel mounting block (5104), a guide wheel (5105) and a guide block (5106); the bottom surface of the support base (5101) is fixed on the surface of the large bottom plate (1); the side surface of the support base (5101) is fixedly connected with the transverse support plate (5102); the two end side surfaces of the transverse support plate (5102) are fixedly and symmetrically connected with the guide support cylinder (5103); the telescopic shaft end of the guide support cylinder (5103) is fixedly connected with the guide wheel mounting block (5104); the middle part of the guide wheel mounting block (5104) is rotatably connected with the guide wheel (5105); the guide blocks (5106) fixed on the end surface of the guide wheel mounting block (5104) are symmetrically arranged on the two sides of the guide wheel (5105); the top end inner side of the guide block (5106) is provided with a lifting guide notch (51061).

5. The motorcycle brake line assembly apparatus of claim 1, wherein: The outer riveting pressing part (9) comprises a riveting base (91), a horizontal linear rail (92), a sliding plate (93), a riveting motor mounting plate (94), a horizontal pushing air cylinder (95), an azimuth rotating motor (96), a small synchronous pulley (97), a large synchronous pulley (98), a clamping air cylinder mounting plate (933), a brake wire first clamping air cylinder (934), a clamping jaw (935), and a V-shaped closing jaw (936); the bottom surface of the riveting base (91) is fixed on the surface of the large bottom plate (1); the side surface of the riveting base (91) is fixedly connected with the horizontal linear rail (92) in an array; the horizontal linear rail (92) is slidingly connected with the sliding plate (93) through a sliding block; the side surface of the horizontal pushing air cylinder (95) is fixed on the surface of the riveting base (91), and the telescopic shaft end of the horizontal pushing air cylinder (95) is fixedly connected with the side surface of the sliding plate (93) through a floating joint; the surface of the sliding plate (93) is vertically fixedly connected with the riveting motor mounting plate (94); the output shaft of the azimuth rotating motor (96) is connected with the small synchronous pulley (97) through a key after penetrating through the through hole of the riveting motor mounting plate (94); the small synchronous pulley (97) is drivingly connected with the large synchronous pulley (98) through a synchronous belt; the other side surface of the riveting base (91) is fixedly connected with the clamping air cylinder mounting plate (933); the side surface of the clamping air cylinder mounting plate (933) is fixedly connected with the brake wire first clamping air cylinder (934); the inner side of the movable finger of the brake wire first clamping air cylinder (934) is fixedly connected with the clamping jaw (935); the side surface of the clamping jaw (935) is fixedly connected with the V-shaped closing jaw (936).

6. The motorcycle brake line assembly apparatus of claim 5, wherein: The outer riveting and pressing part (9) further comprises a stepped fixed shaft (99), a support column fixed block (910), a support column (911), a riveting and pressing sliding block base plate (912), a riveting and pressing sliding block (913), a pressing wheel support shaft (914), a riveting and pressing wheel (915), a lever shaft (916), a connecting rod (917), a connecting rod base (918) and a riveting and pressing spring (919); the large synchronous pulley (98) is rotatably connected with the stepped fixed shaft (99) through a bearing; the stepped fixed shaft (99) is fixedly connected with the riveting and pressing motor mounting plate (94) through bolts on the side surface; the support column fixed block (910) is threadedly connected on the side surface of the large synchronous pulley (98); the support column fixed block (910) is circumferentially arrayed with the support column (911) on the end surface; the support column (911) is fixedly connected with the riveting and pressing sliding block base plate (912) on the end surface; the riveting and pressing sliding block base plate (912) is provided with a through hole in the middle of the surface; the surface of the riveting and pressing sliding block base plate (912) is provided with circumferentially arrayed T-shaped grooves, and the riveting and pressing sliding block (913) is slidably connected in the T-shaped grooves; the riveting and pressing sliding block (913) is fixedly connected with the pressing wheel support shaft (914) on the surface; the pressing wheel support shaft (914) is rotatably connected with the riveting and pressing wheel (915) through a bearing; one end of the riveting and pressing sliding block (913) is provided with symmetrical moving guide notches (9132); the joint of the two moving guide notches (9132) is provided with a clamping arc (9133); the other end surface of the riveting and pressing sliding block (913) is provided with a clamping groove (9131); the lever shaft (916) is rotatably connected with the riveting and pressing sliding block base plate (912) through a pin shaft in the middle, one end of the lever shaft (916) is rotatably connected with the clamping groove (9131), and the other end is rotatably connected with one end of the connecting rod (917) through a pin shaft; the other end of the connecting rod (917) is rotatably connected with the connecting rod base (918) through a pin shaft; the connecting rod base (918) is sleeved with the riveting and pressing spring (919) on the shaft section surface; the connecting rod base (918) is provided with a riveting and pressing through hole (9181) in the middle of the end portion; the connecting rod base (918) is provided with circumferentially arrayed ear blocks (9182) on the end portion surface; the ear blocks (9182) are provided with hinged notches (9183) in the middle.

7. The motorcycle brake line assembly apparatus of claim 5, wherein: The outer riveting pressing component (9) further comprises a riveting pressing rod (920), a thrust block (921), a riveting pressing driven block (922), a riveting pressing guide shaft (923), a riveting pressing driving block (924), a riveting pressing support shaft (925), a riveting pressing support plate (926), a power rod (927), a hinged block (928), a riveting pressing cylinder (929), a riveting pressing cylinder fixing block (930), a bridge plate (931) and a transverse fixing rod (932); one end of the riveting pressing rod (920) is threadedly connected with the end of the riveting pressing driven block (922), the other end is sequentially fixedly connected with a round riveting block after passing through the stepped fixing shaft (99), the riveting through hole (9181) and the through hole of the riveting sliding block base plate (912), and the end face of the round riveting block is provided with a concave arc face; the thrust block (921) is fixed on the outer surface of the shaft section of the riveting pressing rod (920) between the end face of the support column fixing block (910) and the end face of the connecting rod base (918); the riveting pressing driven block (922) is fixedly connected with the riveting pressing guide shaft (923) in a circumferential array on one end face; the riveting pressing guide shaft (923) is slidably connected with the shaft sleeve fixed on the stepped fixing shaft (99); the other end face of the riveting pressing driven block (922) is rotationally and frictionally connected with the riveting pressing driving block (924); the surface of the riveting pressing driving block (924) is provided with symmetric screw holes (9241), and the end face of the riveting pressing driving block (924) is provided with a circumferential array of wavy teeth (9242); the inner cavity of the riveting pressing driving block (924) is rotationally connected with one end of the riveting pressing support shaft (925) through a bearing; the other end of the riveting pressing support shaft (925) is rotationally connected with the riveting pressing support plate (926) through a bearing; one end of the power rod (927) is connected with the screw hole (9241), and the other end is rotationally connected with the hinged block (928) through a pin shaft; the telescopic shaft end of the riveting pressing cylinder (929) is threadedly connected with the hinged block (928); the riveting pressing cylinder (929) is rotationally connected with the riveting pressing cylinder fixing block (930) through a pin shaft; the bottom face of the riveting pressing cylinder fixing block (930) is fixed on the surface of the bridge plate (931); the bottom face of the bridge plate (931) is fixedly connected with the end face of the riveting pressing support plate (926); one end face of the transverse fixing rod (932) is fixedly connected with the riveting motor mounting plate (94), and the other end face is fixedly connected with the riveting pressing support plate (926).

8. The motorcycle brake line assembly apparatus of claim 1, wherein: The tightening component (7) comprises a tightening bottom plate (71), a front pushing wire rail (72), a front pushing cylinder (73), a front pushing bottom plate (74), a scattering base (75), a scattering motor (76), a pin fixed rod (77) and a pin (78); the bottom surface of the tightening bottom plate (71) is fixed on the surface of the large bottom plate (1); the surface of the tightening bottom plate (71) is fixedly connected with the front pushing wire rail (72) in array; the front pushing wire rail (72) is slidably connected with the front pushing bottom plate (74) through a sliding block; the side surface of the front pushing cylinder (73) is fixed on the surface of the tightening bottom plate (71), and the telescopic shaft end of the front pushing cylinder (73) is fixedly connected with the side surface of the front pushing bottom plate (74); the scattering base (75) is fixedly connected with one end of the surface of the front pushing bottom plate (74); the output shaft end of the scattering motor (76) is fixedly connected with the pin fixed rod (77) after penetrating through the through hole of the scattering base (75); the pin fixed rod (77) is fixedly connected with the pin (78) at the end; and the end of the pin (78) is needle-shaped.

9. The motorcycle brake line assembly apparatus of claim 8, wherein: The tightening component (7) further comprises a tightening base (79), a tightening motor (710), a first small synchronous pulley (711), a first large synchronous pulley (712), a tightening block fixed plate (713), a tightening block (714), a gantry (715), a righting cylinder fixed plate (716), a righting cylinder (717) and a iron filings collecting box (718); the other end of the surface of the front pushing bottom plate (74) is fixedly connected with the tightening base (79); the output shaft of the tightening motor (710) is fixedly connected with the first small synchronous pulley (711) after penetrating through the through hole of the tightening base (79); the first small synchronous pulley (711) is belt transmissionally connected with the first large synchronous pulley (712) through a synchronous belt; the first large synchronous pulley (712) is fixedly connected with the tightening block fixed plate (713) through a connecting block; the tightening block fixed plate (713) is fixedly connected with the tightening block (714) in array at the end face; the outer surface of the tightening block (714) is a conical surface; the gantry (715) is fixedly connected with one end of the surface of the tightening bottom plate (71); the righting cylinder fixed plate (716) is fixedly connected with the gantry (715) in array at the upper surface; the righting cylinder (717) is fixedly connected with the clamping jaw (935) at the movable part; the V-shaped folding claw (936) is fixedly connected with the side surface of the clamping jaw (935); and the iron filings collecting box (718) is fixed on the surface of the gantry (715) below the righting cylinder (717).

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