Shearing and butt welding device for pre-buried channel production and machining method
By designing a shear butt welding device, using hydraulic cylinder to drive the welding gun and eccentric wheel limit frame, combined with extruded parts and drive parts, automatic welding of steel coils is achieved, solving the labor burden of manual support for welding and the problem of insolid welding, and improving welding efficiency and quality.
Patent Information
- Application Number
- CN202510460576.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2045-04-14
AI Technical Summary
In the prior art, steel coils need manual support when welding, which increases labor burden and is dangerous, and the lack of extrusion function leads to insolidity of welding.
A shear butt welding device is designed, including a control part, a shear part and a welding part. The hydraulic cylinder is used to drive the welding torch and the eccentric wheel limit frame, and combine the extruded parts and driving parts to realize the automatic welding of the steel coil. The push roller is driven to extrude the end of the steel coil through the movement of the welding torch to improve the welding firmness.
The automation of steel coil welding is realized, the labor burden is reduced, the firmness of the welding is improved, and the damage to the material performance is avoided by multiple heating and repeated bending forming.
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Figure CN120572318A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shearing butt welding, and in particular to a shearing butt welding device and a processing method for producing embedded channels. Background Art
[0002] Structural embedded channels are a type of steel product widely used in tunnels, subways, bridges, culverts, underground pipe corridors, and other sites. These are pre-installed (buried) components within concealed projects. These components are placed during the structure pouring process and used for overlapping during superstructure construction, facilitating the installation and securing of external engineering equipment foundations. Among these, the most renowned structural embedded channels are HALFEN's structural embedded channels, which offer exceptional corrosion resistance, ease of installation and maintenance, and high quality and reliability. These products have found excellent application in various tunnel and other projects.
[0003] In the early stages of production of embedded structural channels, steel coils need to be butt-welded. This involves using a shearing butt-welding machine to shear two steel coils separately and then weld them together. However, due to the weight of the steel coils, manual support is required during welding, which not only increases the labor burden but also poses a risk. Furthermore, the lack of a squeezing mechanism during welding results in a weak bond between the two steel coils. Summary of the Invention
[0004] The purpose of the present invention is to provide a shearing butt welding device for the production of embedded channels to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above object, the present invention provides the following technical solutions: A shearing butt welding device for pre-buried channel production includes a shearing butt welding machine for welding a pair of steel coils. The shearing butt welding machine includes a control unit, a shearing unit mounted on top of the control unit, and a welding unit mounted on top of the shearing unit. The welding unit includes a welding box, a feed chute is provided at the outer end of the welding box, a hydraulic cylinder is provided inside the welding box, and a welding gun is provided at the end of the hydraulic cylinder. A clamping component is provided inside the welding box, and the clamping component includes a limit frame. An eccentric wheel is rotatably provided on the inner side of the limit frame, and the eccentric wheel is arranged to be inclined inwardly. An elastic member is provided between the eccentric wheel and the limit frame, and a baffle is provided on the inner bottom surface of the limit frame to limit the limit frame. The end of the steel coil is restricted between the eccentric wheel and the limit frame and is not easy to slip.
[0006] Furthermore, an extrusion component is provided on the limit frame, and the extrusion component includes a support plate fixedly connected to the inner wall of the welding box, and a plurality of reset parts are fixedly connected to the side ends of the support plate. The ends of the reset parts are fixedly connected to an arc block provided on the limit frame, and a driving component is provided at the outer end of the arc block. The driving component is used to squeeze the arc block so that the limit frame moves the set distance with the end of the steel coil.
[0007] Furthermore, a pair of adjacent arc blocks are slidingly arranged between each other, a plurality of slide grooves are provided on the top of the limiting frame, and a slider is provided on the bottom of the arc block, and the slider slides inside the slide groove.
[0008] Furthermore, the driving component includes a movable sleeve fixedly connected to the outside of the welding gun, a driving rod is provided at the outer end of the movable sleeve, the bottom of the driving rod is fixedly connected to a movable shaft, and the outer end of the movable shaft is rotatably connected to a push roller. During the movement of the welding gun, the push roller moves with it, squeezing the arc blocks in turn, so that the ends of a pair of steel coils are closer together, thereby improving the firmness of the welding.
[0009] Furthermore, the driving component also includes a driving frame, the side end of the driving frame is fixedly connected to the end of the hydraulic cylinder, the inner side of the driving frame is rotatably connected to a rotating sleeve, and the outer end of the rotating sleeve is fixedly connected to the movable sleeve.
[0010] Optionally, a locking component is provided at the side end of the arc block, and the locking component includes a first clamping sleeve fixedly connected to the side end of the arc block, and a plurality of second clamping sleeves corresponding to the first clamping sleeves are fixedly connected to the side end of the support plate. During the movement of the arc block, the corresponding first clamping sleeves are clamped with the second clamping sleeves.
[0011] Furthermore, the outer ring of the second ferrule is fixedly sleeved with an annular clamping ring, a slot is provided on the first ferrule, a telescopic part is provided on the inner wall of the slot, a pull rod is movably provided at the top of the telescopic part, a limit block is provided at the bottom of the telescopic part, and the annular clamping ring moves to the side end of the limit block to complete the engagement.
[0012] A processing method for the production of embedded grooves, using the above-mentioned shearing and welding device for the production of embedded grooves, Uncoiling: Place two sets of steel coils on the uncoiler for uncoiling; Shear butt welding: After the ends of two sets of steel coils are sheared and flattened, welding is performed using a welding gun; Loop storage: Use the loop storage system to store the above steel coils; Primary forming: The strip enters the first roller mode forming machine and is continuously bent to form a channel steel cross section; Medium frequency heating: enter the medium frequency induction heating device to adjust and control the temperature; Thickening and shaping: Entering the second roller pattern forming machine to achieve edge thickening; Double-side tooth rolling: Enter the third roller mode forming machine to achieve intermediate forming and tooth rolling on the double-edge thickening part; Forming and sizing: entering the fourth roller mode forming machine to complete the forming of the embedded channel; Straightening: The formed embedded channel enters the three-Turkish head straightening machine for straightening to ensure the straightness of the product; Cold saw cutting: cold cutting flying saw cuts the embedded groove to a fixed length; Cutting, packaging and storage: After cutting to a fixed length, the products are output to the output roller. The finished products with embedded grooves enter the packaging machine through the horizontal platform for packaging and storage.
[0013] In the above technical solution, the shearing butt welding device for embedded channel production provided by the present invention has the following beneficial effects: The device of the present invention moves the welding gun and slowly rotates the push roller, so that a pair of limit frames and corresponding steel coils are squeezed against each other little by little, and the weld pool that is already in a molten state is squeezed against each other before solidification, thereby improving the firmness of the steel coil welding; the method of the present invention can not only solve the technical problems of the existing technology that continuous production cannot be carried out and the equipment occupies a large area, but also avoid the technical problem of the existing technology that 3-4 heating is required, and finally avoid the technical problem of damage to material properties during repeated bending and forming.
[0014] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure. This application document provides an overview of various implementations or examples of the technology described in this disclosure, and is not a comprehensive disclosure of the full scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0016] Figure 1 A schematic diagram of the overall external structure provided in Example 1 of the present invention; Figure 2 A schematic diagram of the top view of the welding box provided in Example 1 of the present invention; Figure 3 A schematic structural diagram of an extrusion component provided in Example 1 of the present invention; Figure 4 A schematic diagram of the structure of a driving component provided in Example 1 of the present invention; Figure 5 for Figure 4 A schematic diagram of the enlarged structure at point A; Figure 6 A schematic diagram of the explosion structure of the engaging component provided in Example 2 of the present invention; Figure 7 A schematic cross-sectional view of a fastening member provided in Example 2 of the present invention; Figure 8 A schematic structural diagram of a rolling component provided in Example 3 of the present invention; Figure 9 A flow chart of the first half of the processing method of the present invention is provided; Figure 10 The second half of the process flow chart provided for the processing method of the present invention; Figure 11 Deformation diagram of the embedded channel for the HALFEN structure provided by the processing method of the present invention.
[0017] Description of reference numerals: 1. Shearing and welding machine; 11. Control unit; 12. Shearing unit; 13. Welding unit; 131. Welding box; 132. Feed chute; 133. Hydraulic cylinder; 134. Welding gun; 2. Clamping unit; 21. Limiting frame; 22. Eccentric wheel; 23. Elastic member; 24. Baffle; 25. Support platform; 3. Extrusion unit; 31. Support plate; 32. Reset member; 33. Arc block; 4. Driving unit; 41. Movable sleeve; 42. Driving rod; 43. Movable shaft; 44. Push roller; 45. Driving frame; 46. Rotating sleeve; 47. Guide groove; 5. Engaging component; 51. First clamping sleeve; 52. Second clamping sleeve; 53. Annular clamping ring; 54. Pull rod; 55. Telescopic part; 551. Fixed cylinder; 552. Sliding rod; 553. Telescopic spring; 56. Limiting block; 6. Rolling component; 61. Driven rod; 62. Rolling roller. DETAILED DESCRIPTION
[0018] To make the purpose, technical solutions, and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0019] Example 1, please refer to Figure 1-5, a shearing and welding device for pre-buried groove production includes a shearing and welding machine 1 for welding a pair of steel coils, the shearing and welding machine 1 includes a control part 11, a shearing part 12 installed on the top of the control part 11 and a welding part 13 installed on the top of the shearing part 12, the welding part 13 includes a welding box 131, the outer end of the welding box 131 is provided with a feeding trough 132, the interior of the welding box 131 is provided with a hydraulic cylinder 133, and the end of the hydraulic cylinder 133 is provided with a welding gun 134; the interior of the welding box 131 is provided with a clamping component 2, the clamping component 2 includes a limit frame 21, the inner side of the limit frame 21 is rotatably provided with an eccentric wheel 22, the eccentric wheel 22 is arranged to be inclined inwardly, an elastic member 23 is provided between the eccentric wheel 22 and the limit frame 21, and the inner bottom surface of the limit frame 21 is provided with a baffle 24, which limits the limit frame 21, and the end of the steel coil is restricted between the eccentric wheel 22 and the limit frame 21, and is not easy to slip.
[0020] Specifically, a support rod is fixedly connected to the limiting frame 21, and the eccentric wheel 22 is movably connected to the outside of the support rod. The side end of the eccentric wheel 22 is connected to the inner wall of the limiting frame 21 by an elastic member 23. The elastic member 23 can be a torsion spring. The eccentric wheel 22 has an arc convex point, and the convex point is covered with elastic silicone (or elastic plastic) on one side. The eccentric wheel 22 is tilted inward. When the end of the steel coil is pushed to move, the eccentric wheel 22 rotates inward. If the steel coil moves backward, the eccentric wheel 22 has a tendency to rotate outward. Since the outer diameter changes when the eccentric wheel 22 rotates, the squeezing of the steel coil will be strengthened, forcing the steel coil not to move backward.
[0021] Specifically, a support platform 25 is provided on the inner bottom of the welding box 131 , and the surface of the support platform 25 is smooth.
[0022] By providing the blocking bar 24, the position of the limiting frame 21 is limited so that the steel coil will not pull the limiting frame 21 to move outward, thereby eliminating the situation where the limiting frame 21 itself moves and causes the steel coil to move.
[0023] In an embodiment further provided by the present invention, an extrusion component 3 is provided on the limit frame 21, and the extrusion component 3 includes a support plate 31 fixedly connected to the inner wall of the welding box 131, and a plurality of reset members 32 (which can be strong springs) are fixedly connected to the side ends of the support plate 31, and the ends of the reset members 32 are fixedly connected to an arc block 33 arranged on the limit frame 21, and a driving component 4 is provided at the outer end of the arc block 33. The driving component 4 is used to squeeze the arc block 33 so that the limit frame 21 moves the end of the steel coil a set distance; an adjacent pair of arc blocks 33 are slidingly arranged, and a plurality of slide grooves are opened on the top of the limit frame 21, and a slider is provided at the bottom of the arc block 33, and the slider slides inside the slide groove.
[0024] In an embodiment further provided by the present invention, the driving component 4 includes a movable sleeve 41 fixedly sleeved on the outside of the welding gun 134, a driving rod 42 is provided at the outer end of the movable sleeve 41, the bottom of the driving rod 42 is fixedly connected to a movable shaft 43, and the outer end of the movable shaft 43 is rotatably connected to a push roller 44 (the inner wall of the push roller 44 is fixedly sleeved with a limiting ring, the outer wall of the movable shaft 43 is provided with an annular groove, and the limiting ring rotates in the annular groove). During the movement of the welding gun 134, the push roller 44 is moved with it, squeezing the arc blocks 33 in turn, so that the ends of a pair of steel coils are closer together, thereby improving the firmness of the welding.
[0025] Specifically, a guide groove 47 is defined on the limiting frame 21 , and a slider is fixedly connected to the bottom of the movable shaft 43 , and the slider slides inside the guide groove 47 .
[0026] Specifically, the driving rod 42 and the moving sleeve 41 are rotationally connected.
[0027] In the embodiment provided by the present invention, the driving component 4 also includes a driving frame 45, the side end of the driving frame 45 is fixedly connected to the end of the hydraulic cylinder 133, the inner side of the driving frame 45 is rotatably connected to a rotating sleeve 46, and the outer end of the rotating sleeve 46 is fixedly connected to the movable sleeve 41.
[0028] A friction damper is provided between the driving frame 45 and the rotating sleeve 46, and the angle of the welding gun 134 can be manually adjusted. In this case, it is set to tilt between 30-60 degrees, tilting in the direction of movement.
[0029] Initially, the ends of a pair of steel coils are respectively inserted into the interior of the welding box 131 from the feed trough 132, and the ends of the steel coils enter between the eccentric wheel 22 and the limit frame 21. The eccentric wheel 22 swings intermittently so that the steel coils can enter easily. Then, after the steel coils are fixed, the hydraulic cylinder 133 is turned on, and the end of the hydraulic cylinder 133 moves with the welding gun 134. The welding gun 134 first welds the front end of the steel coil. After welding a small part, it moves with the push roller 44 through the driving rod 42 and the moving shaft 43. During the movement of the push roller 44, multiple arc blocks 33 are pressed respectively, so that the limit frame 21 brings the steel coils closer little by little until a pair of steel coils are completely close, thereby improving the firmness of the steel coil welding.
[0030] During welding, the welding area is in a molten state. Initially, the steel coils are close to each other. Once part of them is in a molten state, they squeeze each other to make the bond between the two stronger. After welding for a short distance, the push roller 44 approaches the first arc block 33, and only then does it start to push the steel coil to move.
[0031] Example 2: The difference between Example 2 and Example 1 is that the following technical features are added: Figure 6-7The side end of the arc block 33 is provided with a locking component 5, which includes a first clamping sleeve 51 fixedly connected to the side end of the arc block 33, and a plurality of second clamping sleeves 52 corresponding to the first clamping sleeve 51 are fixedly connected to the side end of the support plate 31. During the movement of the arc block 33, the corresponding first clamping sleeve 51 is clamped with the second clamping sleeve 52; the outer ring of the second clamping sleeve 52 is fixedly sleeved with an annular clamping ring 53, a slot is provided on the first clamping sleeve 51, and a telescopic part 55 is provided on the inner wall of the slot. A pull rod 54 is movably provided at the top of the telescopic part 55, and a limiting block 56 is provided at the bottom of the telescopic part 55. The annular clamping ring 53 moves to the side end of the limiting block 56 to complete the clamping.
[0032] Specifically, the telescopic member 55 includes a fixed tube 551, which is fixedly connected to the inner wall of the slot hole. The inner wall of the fixed tube 551 is slidably connected with a slide rod 552. A telescopic spring 553 is fixedly connected between the slide rod 552 and the fixed tube 551. The top end of the slide rod 552 is fixedly connected to the bottom end of the pull rod 54. Pulling the pull rod 54 can move the slide rod 552. A pull plate is commonly connected between the multiple pull rods 54. Pulling the pull plate can move multiple pull rods 54 at the same time.
[0033] When the first arc block 33 moves, the arc block 33 moves with the first clamping sleeve 51, so that the limit block 56 gradually approaches the annular retaining ring 53. The limit block 56 is lifted up by squeezing the annular retaining ring 53, and the telescopic spring 553 is squeezed, and finally the second clamping sleeve 52 is clamped into the interior of the first clamping sleeve; subsequently, only the pull plate needs to be pulled to lift the multiple sliding rods 552 through the pull rod 54, so that the annular retaining ring 53 is separated from the limit block 56, and under the action of the reset member 32, the limit member returns to its initial position.
[0034] Example 3: The difference between Example 3 and Example 2 is that the following technical features are added: Figure 8 A rolling component 6 is provided at the bottom of the hydraulic cylinder 133. The rolling component 6 includes a driven rod 61 provided at the bottom of the driving frame 45. A rolling roller 62 is provided at the end of the driven rod 61. The rolling roller 62 extrude the weld pool after extrusion to make its surface smooth.
[0035] When part of the steel coil is close to each other, the rolling roller 62 starts to roll and rolls the part to effectively ensure that the welding area is smooth and has no convex spots.
[0036] See also Figure 9-11 A processing method for the production of embedded grooves, using the above-mentioned shearing and welding device for the production of embedded grooves, Uncoiling: Place two sets of steel coils on the uncoiler for uncoiling; Shear butt welding: After the ends of two sets of steel coils are sheared and flattened, welding is performed using a welding gun; Loop storage: Use the loop storage system to store the above steel coils; Primary forming: The strip enters the first roller mode forming machine and is continuously bent to form a channel steel cross section; Medium frequency heating: enter the medium frequency induction heating device to adjust and control the temperature; Thickening and shaping: Entering the second roller pattern forming machine to achieve edge thickening; Double-side tooth rolling: Enter the third roller mode forming machine to achieve intermediate forming and tooth rolling on the double-edge thickening part; Forming and sizing: entering the fourth roller mode forming machine to complete the forming of the embedded channel; Straightening: The formed embedded channel enters the three-Turkish head straightening machine for straightening to ensure the straightness of the product; Cold saw cutting: cold cutting flying saw cuts the embedded groove to a fixed length; Cutting, packaging and storage: After cutting to a fixed length, the products are output to the output roller. The finished products with embedded grooves enter the packaging machine through the horizontal platform for packaging and storage.
[0037] The head of the opened strip coil enters the shearing machine for head shearing and is introduced into the looper device. When the previous coil of strip steel has entered the looper for storage, its tail enters the shearing machine for tail shearing, and the sheared tail enters the butt welding machine; then the next coil of strip steel that has been opened is loaded, its head enters the shearing machine for head shearing, and is butt welded with the tail of the previous coil of strip steel to achieve continuous production.
[0038] According to different requirements including the specifications of the pre-processed products, the roller die pass profiles of each pass and the temperature of the medium frequency heating device are configured to carry out the pre-embedded channel forming process: the strip enters the first roller die forming machine to continuously bend the raw strip into a channel-shaped cross-section, enters the medium frequency induction heating device to adjust and control the temperature; enters the second roller die forming machine to achieve edge thickening, enters the third roller die forming machine to achieve intermediate forming and tooth rolling at the double edge thickening parts, and enters the fourth roller die forming machine to complete the forming of the pre-embedded channel; The formed embedded channel enters a three-turkish head straightening machine for straightening to ensure the straightness of the product; The pre-embedded channel forming process is specifically performed by configuring the roller die pass profile and the temperature of the medium frequency heating device for each pass. The strip steel enters the first roller die forming machine and is continuously bent in 8 passes to form a channel steel cross section. It enters the medium frequency induction heating device to heat the initially formed channel steel to 1000℃ in preparation for the next process; it enters the second roller die forming machine, which has a total of 2 passes to deform and thicken the two edges of the heated channel steel; the residual temperature of the edge-thickened channel steel is 600℃, and it enters the third roller die forming machine to realize intermediate forming and tooth rolling at the double-edge thickening parts, and enters the fourth roller die forming machine to complete the forming of the embedded channel. The fourth roller die has a total of 10 passes.
[0039] The formed embedded groove enters three Turkish head four-roller straightening machines for straightening to ensure the straightness of the product; Transmission method: Two DC motors (Jiangsu Wangpai) transmit power to the spiral parachute transfer case through two reducers (Jiangsu Guomao), and then transmit it to each flat roller through the universal joint.
[0040] Specifically, after being cut to a fixed length, the product is output to an output roller table for output, and further comprises a transverse platform and a baler. The pre-buried groove finished product enters the baler through the transverse platform for packaging and storage.
[0041] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.
Claims
1. A shear butt welding device for pre-buried channel production, comprising a shear butt welding machine for welding a pair of steel coils, characterized in that: The shear butt welding machine includes a control part, a shearing part installed on the top of the control part, and a welding part installed on the top of the shearing part. The welding part includes a welding box, a feeding chute is opened at the outer end of the welding box, a hydraulic cylinder is provided inside the welding box, and a welding gun is provided at the end of the hydraulic cylinder. A clamping component is provided inside the welding box, and the clamping component includes a limit frame. An eccentric wheel is rotatably provided on the inner side of the limit frame, and the eccentric wheel is arranged to be inclined inwardly. An elastic member is provided between the eccentric wheel and the limit frame, and a baffle is provided on the inner bottom surface of the limit frame to limit the limit frame. The end of the steel coil is restricted between the eccentric wheel and the limit frame and is not easy to slip.
2. The shearing butt welding device for embedded channel production according to claim 1, characterized in that: The limiting frame is provided with an extrusion component, which includes a support plate fixedly connected to the inner wall of the welding box, a plurality of reset parts fixedly connected to the side ends of the support plate, and an arc block fixedly connected to the end of the reset part on the limiting frame. The outer end of the arc block is provided with a driving component, and the driving component is used to squeeze the arc block so that the limiting frame moves the set distance with the end of the steel coil.
3. The shearing butt welding device for embedded channel production according to claim 2, characterized in that: A pair of adjacent arc blocks are slidably arranged between each other, a plurality of slide grooves are provided on the top of the limiting frame, and a slider is provided on the bottom of the arc block, and the slider slides inside the slide groove.
4. The shearing butt welding device for embedded channel production according to claim 3 is characterized in that: The driving component includes a movable sleeve fixedly connected to the outside of the welding gun, a driving rod is provided at the outer end of the movable sleeve, the bottom of the driving rod is fixedly connected to a movable shaft, and the outer end of the movable shaft is rotatably connected to a push roller. During the movement of the welding gun, the push roller moves with it, squeezing the arc blocks in turn, so that the ends of a pair of steel coils are closer together, thereby improving the firmness of the welding.
5. The shearing butt welding device for embedded channel production according to claim 4, characterized in that: The driving component further comprises a driving frame, a side end of which is fixedly connected to the end of the hydraulic cylinder, an inner side of the driving frame is rotatably connected to a rotating sleeve, and an outer end of the rotating sleeve is fixedly connected to the movable sleeve.
6. The shearing butt welding device for embedded channel production according to claim 5, characterized in that: The side end of the arc block is provided with a locking component, and the locking component includes a first clamping sleeve fixedly connected to the side end of the arc block. The side end of the support plate is fixedly connected with multiple second clamping sleeves corresponding to the first clamping sleeves. During the movement of the arc block, the corresponding first clamping sleeves are clamped with the second clamping sleeves.
7. The shearing butt welding device for embedded channel production according to claim 6, characterized in that: The outer ring of the second ferrule is fixedly sleeved with an annular clamping ring, a slot is opened on the first ferrule, a telescopic part is provided on the inner wall of the slot, a pull rod is movably provided on the top of the telescopic part, a limiting block is provided on the bottom of the telescopic part, and the annular clamping ring moves to the side end of the limiting block to complete the engagement.
8. A processing method for producing embedded channels, using the shearing butt welding device for producing embedded channels according to any one of claims 1 to 7, characterized in that: S1, uncoiling: two sets of steel coils are placed on the uncoiling machine for uncoiling; S2, shear butt welding: After the ends of the two sets of steel coils are sheared and flattened, welding is performed using a welding gun; S3, loop storage: using a loop storage system to store the steel coils; S4, primary forming: the strip enters the first roller mode forming machine and is continuously bent to form a channel steel cross section; S5, medium frequency heating: enter the medium frequency induction heating device to adjust the control temperature; S6, thickening and shaping: entering the second roller pattern forming machine to achieve edge thickening; S7, double-side tooth rolling: enter the third roller pattern forming machine to achieve intermediate forming and tooth rolling on the double-edge thickening part; S8, forming and sizing: entering the fourth roller mode forming machine to complete the forming of the embedded channel; S9, straightening: the formed embedded channel enters the three-Turkish head straightening machine for straightening to ensure the straightness of the product; S10, cold saw cutting: the cold cutting flying saw cuts the embedded groove to a fixed length; S11, cutting, packing and storage: After cutting to a fixed length, the products are output to the output roller. The finished products with embedded grooves enter the packing machine through the horizontal platform for packing and storage.
Citation Information
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