Multi-process reducer motor shell cover processing equipment and process

Abstract

The application discloses a multi-process speed reducer motor shell cover processing equipment and process, and relates to the technical field of motor processing equipment, the processing equipment includes the base, the upper end face of the base is provided with guide rail one and guide rail two, the upper end face of the base is provided with a feeding mechanism, the guide rail one is provided with a clamping mechanism and a drilling mechanism, the guide rail two is provided with a supporting mechanism and a surface treatment mechanism, the feeding mechanism is used for conveying the blank into the equipment, the clamping mechanism is used for clamping and fixing the blank, preventing the blank from shaking or deviating in the processing process, the drilling mechanism is used for drilling and tapping the blank, the supporting mechanism is used for temporarily supporting the blank when the clamping end is replaced, and the surface treatment mechanism is used for shaping the blank, the application integrates multiple processes of motor shell cover processing on one equipment, realizes the multi-process continuous processing of the motor shell cover, and greatly improves the production efficiency.

Description

Technical Field

[0001] This invention relates to the field of motor processing equipment technology, specifically to a multi-process reducer motor housing cover processing equipment and process. Background Technology

[0002] In the manufacturing process of reducers, the motor housing cover is a key connecting and supporting component. Its structure usually includes various morphological features, such as inner and outer cylindrical surfaces, through holes, threaded holes, irregular holes, and sealing grooves. The machining accuracy directly affects the assembly performance and operational stability of the whole machine. Traditional housing cover machining methods generally adopt a process-by-process and machine-by-machine approach. This mode has problems such as a large number of clamping operations, easy accumulation of positioning errors, and low process connection efficiency, which not only affects the machining quality but also the production efficiency and automation level.

[0003] Existing technology CN110690800B discloses a motor end cover processing equipment. The technical solution discloses that "this invention discloses a motor end cover processing equipment, in which a robotic arm is positioned between two differential speed conveyor lines, and a processing component is provided in front of the robotic arm. This allows the robotic arm to transfer the motor end cover to be processed from one of the differential speed conveyor lines to the processing component for processing. After processing, the robotic arm then transfers the processed motor end cover to the other differential speed conveyor line. The processing component includes a rotary table and a tool magazine located above the rotary table. A tooling plate is mounted on the rotary table, and a hydraulic clamp is provided on the tooling plate. The hydraulic clamp can hold and fix the motor end cover to be processed placed on the tooling plate. Furthermore, the rotary table can drive the tooling plate to rotate so that the processing tool in the tool magazine approaches the front or back of the motor end cover for processing. Its structure is compact and easy to use, enabling the processing of both sides of the motor end cover in one loading and unloading cycle, saving operation time, and improving work efficiency by using a robot to replace manual operation."

[0004] Although existing technologies have disclosed motor end cap processing equipment, there are still some shortcomings. Specifically, in actual use, the end cap processing equipment needs to clamp the blank multiple times. During multiple clamping processes, positioning deviations are easily generated, making it difficult to guarantee processing accuracy and reducing production efficiency. At the same time, when processing shells of different sizes or shapes, the equipment needs to be adjusted, which not only increases production costs but also affects the flexibility and continuity of production. Summary of the Invention

[0005] The purpose of this invention is to provide a multi-process reducer motor housing cover processing equipment and process to solve the problems raised in the prior art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a multi-process reducer motor housing cover processing equipment and process, the processing equipment including a base, a guide rail one and a guide rail two mounted on the upper surface of the base, a slide rail motor one and a slide rail motor two respectively mounted on one side of the guide rail one and the guide rail two, a feeding mechanism mounted on the upper surface of the base, a clamping mechanism and a drilling mechanism mounted on the guide rail one, and a support mechanism and a surface treatment mechanism mounted on the guide rail two. The base serves as the load-bearing structure for the entire equipment, providing a stable installation platform and structural support to ensure the smooth operation and machining accuracy of each mechanism. Guide rail one and guide rail two are used to limit and guide the clamping mechanism, drilling mechanism, support mechanism, and surface treatment mechanism to move linearly in a specified direction. Slide rail motor one and slide rail motor two are used to drive each mechanism to move on the guide rails. The feeding mechanism is used to transport the blank material into the equipment for processing. The clamping mechanism is used to position and clamp the blank material, ensuring that the blank material remains stable and does not shift during processing, and can adapt to motor housing covers of different specifications. The drilling mechanism is used for tapping and drilling the blank material. The support mechanism is used to temporarily support the blank material when changing the clamping end. The surface treatment mechanism is used to machine the shape of the blank material.

[0007] The feeding mechanism includes two mounting plates, which are located on the upper surface of the base. A motor is mounted on one side of each mounting plate. Multiple sets of rotating shafts are arranged on the inner wall of each mounting plate. The output shaft of the motor is connected to the rotating shaft. A conveyor belt is sleeved on the outer side of each rotating shaft, and rollers are mounted on the rotating shafts. The blank material is placed on the rollers. The mounting plates support the overall structure of the feeding mechanism, ensuring feeding stability. The motor is the power source for the feeding mechanism, driving the conveyor belt to rotate and transport the blank material.

[0008] The clamping mechanism includes a slider 1, which is slidably connected to a guide rail 1. A mounting plate 2 is mounted on the slider 1, and a mounting bracket 1 is mounted on the mounting plate 2. A motor 2 is mounted on one side of the inner wall of the mounting bracket 1. A rotating plate 1 is mounted on the output shaft of the motor 2. A mounting plate 3 is mounted on the rotating plate 1. A mounting bracket 2 is mounted on one side of the mounting plate 3, and a main spindle motor 1 is mounted on one side of the mounting bracket 2. A connecting bracket is provided on the output shaft of the main spindle motor 1. The rotating plate 2 is located inside the mounting plate 3. The rotating plate 2 is rotatably connected to the mounting plate 3, and the rotating plate 2 and the connecting bracket are fixedly connected. The slider 1 is used to drive the main body of the clamping mechanism to move on the guide rail 1. The mounting bracket 1 is used to support the motor 2, ensuring the smooth rotation of the rotating plate 1. The motor 2 is used to drive the rotating plate 1 to rotate. The mounting bracket 2 is used to support and fix the main spindle motor 1. The main spindle motor 1 is used to drive the rotating plate 2 to rotate the blank, allowing the cutting tool to machine the outer surface of the blank. The rotating plate 2 is used to support the clamping part.

[0009] A motor three is installed on one side of the rotating plate two. The motor three is located between the connecting frames. A gear one is installed on the output shaft of the motor three. Three rotating shafts two are provided on one side of the rotating plate two. The three rotating shafts two are rotatably connected to the rotating plate two. Gears two are provided on the rotating shafts two. Gears one and gear two are meshed together. Gears three are provided on the rotating shafts two. Three sets of sliding grooves are opened on one side of the rotating plate two. Six sliders two are installed in the sliding grooves. The sliders two are slidably connected to the rotating plate two. A rack is provided on the inner wall of the slider two. The rack is meshed with gears three. A clamping block is installed on one side of the slider two. Two limiting posts are provided on one side of the clamping block. Springs are sleeved on the limiting posts. A clamping plate is installed on one side of the limiting posts. Motor 3 is used to drive the clamping part to clamp and fix the blank. Gear 1 drives gear 2 and rotating shaft 2 to rotate. Rotating shaft 2 drives gear 3 to rotate. Gear 3 drives the rack to move, thereby driving slider 2 to move. The clamping plate clamps and fixes the blank under the drive of slider 2. Limiting post and spring are used to clamp blanks of different specifications.

[0010] The drilling mechanism includes a slider three, which is slidably connected to a guide rail one. A mounting plate four is mounted on the slider three, and a guide rail three is provided on the upper surface of the mounting plate four. A slide rail motor three is provided on one side of the guide rail three. A slider four is mounted on the guide rail three and slidably connected to the guide rail three. A mounting plate five is mounted on the slider four, and a movable plate one is mounted on the upper surface of the mounting plate five. A guide rail four is provided on one side of the movable plate one, and a slide rail motor four is provided on one side of the guide rail four. A slider five is mounted on the guide rail four and slidably connected to the guide rail four. A movable plate two is mounted on the slider five, and a motor four is mounted on the movable plate two. A twist drill and a tap are mounted on the output shaft of the motor four. The slider three is used to drive the drilling mechanism to move along the guide rail one. The guide rail three and guide rail four are used to drive the motor four to move in different directions. The motor four is used to drive the twist drill and tap to perform drilling and tapping steps on the blank.

[0011] The support mechanism includes a slider six, which is slidably connected to a guide rail two. A movable plate three is mounted on the slider six, and two mounting plates six are mounted on the movable plate three. Guide rails five are provided on the inner walls of the two mounting plates six. A slide rail motor five is mounted on one side of the guide rail five. A slider seven is mounted on the guide rail five, and a movable plate four is mounted on one side of the slider seven. A cylinder one is mounted on the upper end face of the movable plate four, and the movable plate five is mounted on the push rod of the cylinder one. A V-block is mounted on the movable plate five. The slide rail motor five drives the support mechanism and the surface treatment mechanism to move along the guide rail five, and the cylinder one pushes the V-block to move it below the blank to provide support.

[0012] The surface treatment mechanism includes a slider eight, which is slidably connected to a guide rail five. A movable plate six is ​​mounted on one side of the slider eight, and a cylinder two is mounted on the upper surface of the movable plate six. A movable plate seven is mounted on the push rod of the cylinder two, and a spindle motor two is mounted on the movable plate seven. A grooving tool and a turning tool are mounted on the output shaft of the spindle motor two. The slider eight drives the spindle motor two to move linearly along the guide rail five, the cylinder two drives the movable plate seven to move, and the spindle motor two drives the grooving tool and the turning tool to rotate.

[0013] A vision sensor is mounted on the upper surface of the moving plate, and the vision sensor is electrically connected to the control system. The vision sensor can acquire information such as the position, size, and surface condition of the blank during the processing in real time, and transmit this information to the control system to achieve monitoring and precise control of the entire processing process.

[0014] The process of machining a reducer motor housing cover using a multi-process reducer motor housing cover machining equipment includes the following steps:

[0015] S1. Feeding of raw material: The operator places the raw material on the feeding mechanism, and the feeding mechanism conveys the raw material to one side of the clamping mechanism.

[0016] S2. Clamping of the blank: The clamping mechanism fixes and clamps one end of the blank.

[0017] S3. Turning the outer diameter of one end of the blank: The surface treatment mechanism turns the outer diameter of one end of the blank, changes the grooving tool, and cuts off one end of the blank.

[0018] S4. Turn the outer diameter of the other end of the blank: The clamping mechanism clamps the blank with one side already machined, and the surface treatment mechanism turns the outer diameter of the other end of the blank.

[0019] S5. Tapping the blank: Replace the tap in the drilling mechanism to tap the blank.

[0020] S6. Drilling holes in the blank: Replace the drilling mechanism with a twist drill to evenly drill four through holes on the surface of the blank.

[0021] S7. Remove the motor housing cover and place the new blank: The operator removes the processed motor housing cover and places the blank to be processed on the feeding mechanism.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. This invention integrates a clamping mechanism, a drilling mechanism, a supporting mechanism, and a surface treatment mechanism, realizing multiple steps of feeding, turning the outer diameter, drilling, supporting, and tapping the blank material. This reduces the number of clamping operations, effectively avoids positioning deviations caused by multiple clamping operations, and greatly improves machining accuracy and production efficiency.

[0024] 2. The clamping mechanism of the present invention has good flexibility and practicality, and can adapt to the processing of shells and caps of different sizes and shapes. It does not require frequent adjustment of the clamping mechanism, which reduces production costs and ensures the continuity of production. Attached Figure Description

[0025] Figure 1 The three-dimensional representation of the present invention Figure 1 ;

[0026] Figure 2 The three-dimensional representation of the present invention Figure 2 ;

[0027] Figure 3 This is a perspective view of the feeding mechanism of the present invention;

[0028] Figure 4 The clamping mechanism of the present invention is three-dimensional. Figure 1 ;

[0029] Figure 5 The clamping mechanism of the present invention is three-dimensional. Figure 2 ;

[0030] Figure 6 The drilling mechanism of the present invention is three-dimensional. Figure 1 ;

[0031] Figure 7 The drilling mechanism of the present invention is three-dimensional. Figure 2 ;

[0032] Figure 8 This is a perspective view of the support mechanism of the present invention.

[0033] In the diagram: 1. Base; 2. Guide rail one; 3. Slide rail motor one; 4. Guide rail two; 5. Slide rail motor two; 6. Feeding mechanism; 601. Mounting plate one; 602. Motor one; 603. Rotating shaft one; 604. Conveyor belt; 605. Roller; 7. Clamping mechanism; 701. Slider one; 702. Mounting plate two; 703. Mounting frame one; 704. Motor two; 705. Rotating plate one; 706. Mounting plate three; 707. Rotating plate two; 708. Mounting frame two; 709. Main shaft motor one; 710. Connecting frame; 711. Motor three; 712. Gear one; 713. Gear two; 714. Rotating shaft two; 715. Gear three; 716. Slider two; 717. Rack; 718. Clamping block; 719. Limiting post; 720. Spring; 721. Clamping plate; 8. Drilling mechanism; 801, slider three; 802, mounting plate four; 803, guide rail three; 804, slide rail motor three; 805, slider four; 806, mounting plate five; 807, moving plate one; 808, guide rail four; 809, slide rail motor four; 810, slider five; 811, moving plate two; 812, motor four; 9, support mechanism; 901, slider six; 902, moving plate three; 903, mounting plate six; 904, guide rail five; 905, slide rail motor five; 906, slider seven; 907, moving plate four; 908, cylinder one; 909, moving plate five; 910, V-block; 10, surface treatment mechanism; 1001, slider eight; 1002, moving plate six; 1003, cylinder two; 1004, moving plate seven; 1005, spindle motor two; 11, vision sensor. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] Please see Figures 1-8The present invention provides a technical solution: a multi-process reducer motor housing cover processing equipment and process. The processing equipment includes a base 1, a guide rail 1 2 and a guide rail 2 4 installed on the upper end face of the base 1, a slide rail motor 1 3 and a slide rail motor 2 5 respectively installed on one side of the guide rail 1 2 and the guide rail 2 4, a feeding mechanism 6 installed on the upper end face of the base 1, a clamping mechanism 7 and a drilling mechanism 8 installed on the guide rail 1 2, and a support mechanism 9 and a surface treatment mechanism 10 installed on the guide rail 2 4. The base 1 serves as the load-bearing structure for the entire equipment, providing a stable installation platform and structural support to ensure the smooth operation and processing accuracy of each mechanism. Guide rail 1 2 and guide rail 2 4 are used to limit and guide the clamping mechanism 7, drilling mechanism 8, support mechanism 9, and surface treatment mechanism 10 to move linearly in a specified direction. Slide rail motor 1 3 and slide rail motor 2 5 are used to drive each mechanism to move on the guide rails. Feeding mechanism 6 is used to transport the blank material into the equipment for processing. Clamping mechanism 7 is used to position and clamp the blank material, ensuring that the blank material remains stable and does not shift during processing, and can adapt to motor housing covers of different specifications. Drilling mechanism 8 is used for tapping and drilling the blank material. Support mechanism 9 is used to temporarily support the blank material when changing the clamping end. Surface treatment mechanism 10 is used to machine the shape of the blank material.

[0036] The feeding mechanism 6 includes two mounting plates 601 located on the upper surface of the base 1. A motor 602 is mounted on one side of each mounting plate 601. Multiple sets of rotating shafts 603 are arranged on the inner wall of each mounting plate 601. The output shaft of the motor 602 is connected to the rotating shafts 603. A conveyor belt 604 is sleeved on the outer side of each rotating shaft 603. Rollers 605 are mounted on the rotating shafts 603, and the blank material is placed on the rollers 605. The mounting plates 601 support the overall structure of the feeding mechanism 6, ensuring the stability of the feeding process. The motor 602 is the power source for the feeding mechanism 6, driving the conveyor belt 604 to rotate and transport the blank material.

[0037] The clamping mechanism 7 includes a slider 701, which is slidably connected to the guide rail 2. A mounting plate 702 is mounted on the slider 701, and a mounting bracket 703 is mounted on the mounting plate 702. A motor 704 is mounted on one side of the inner wall of the mounting bracket 703. A rotating plate 705 is mounted on the output shaft of the motor 704, and a mounting plate 706 is mounted on the rotating plate 705. A mounting bracket 708 is mounted on one side of the mounting plate 706, and a spindle motor 709 is mounted on one side of the mounting bracket 708. A connecting bracket 710 is provided on the output shaft of the spindle motor 709. A rotating plate 707 is provided inside the mounting plate 706. The rotating plate 707 is rotatably connected to the mounting plate 706, and the rotating plate 707 and the connecting bracket 710 are fixedly connected. The slider 701 is used to drive the main body of the clamping mechanism 7 to move on the guide rail 2. The mounting bracket 703 is used to support the motor 704 to ensure the smooth rotation of the rotating plate 705. The motor 704 is used to drive the rotating plate 705 to rotate. The mounting bracket 708 is used to support and fix the spindle motor 709. The spindle motor 709 is used to drive the rotating plate 707 to rotate the blank, so that the cutting tool can machine the outer surface of the blank. The rotating plate 707 is used to support the clamping part.

[0038] A motor 711 is mounted on one side of the rotating plate 707. The motor 711 is located between the connecting frames 710. A gear 712 is mounted on the output shaft of the motor 711. Three rotating shafts 714 are provided on one side of the rotating plate 707. The three rotating shafts 714 are rotatably connected to the rotating plate 707. A gear 713 is provided on the rotating shafts 714. Gear 712 meshes with gear 713. A gear 715 is provided on the rotating shafts 714. Three sets of sliding grooves are opened on one side of the rotating plate 707. Six sliders 716 are installed in the sliding grooves. The sliders 716 are slidably connected to the rotating plate 707. A rack 717 is provided on the inner wall of the slider 716. The rack 717 is meshed with the gear 715. A clamping block 718 is installed on one side of the slider 716. Two limiting posts 719 are provided on one side of the clamping block 718. A spring 720 is sleeved on the limiting post 719. A clamping plate 721 is installed on one side of the limiting post 719. The electric motor 711 drives the clamping part to clamp and fix the blank. The gear 712 drives the gear 713 and the rotating shaft 714 to rotate. The rotating shaft 714 drives the gear 715 to rotate. The gear 715 drives the rack 717 to move, thereby driving the slider 716 to move. The clamping plate 721 clamps and fixes the blank under the drive of the slider 716. The limiting post 719 and the spring 720 are used to clamp blanks of different specifications.

[0039] Drilling mechanism 8 includes a slider 3 801, which is slidably connected to guide rail 1 2. A mounting plate 4 802 is mounted on slider 3 801. A guide rail 3 803 is mounted on the upper surface of mounting plate 4 802. A slide rail motor 3 804 is mounted on one side of guide rail 3 803. A slider 4 805 is mounted on guide rail 3 803 and slidably connected to guide rail 3 803. A mounting plate 5 806 is mounted on slider 4 805. A movable plate 807 is mounted on the upper surface of component 6. A guide rail 808 is mounted on one side of the movable plate 807, and a slide rail motor 809 is mounted on one side of the guide rail 808. A slider 810 is mounted on the guide rail 808 and is slidably connected to the guide rail 808. A movable plate 811 is mounted on the slider 810, and a motor 812 is mounted on the movable plate 811. A twist drill and a tap are mounted on the output shaft of the motor 812. The slider 801 drives the drilling mechanism 8 to move along the guide rail 2. The guide rails 803 and 808 drive the motor 812 to move in different directions. The motor 812 drives the twist drill and tap to perform drilling and tapping on the blank.

[0040] The support mechanism 9 includes a slider 901, which is slidably connected to the guide rail 4. A movable plate 902 is mounted on the slider 901, and two mounting plates 903 are mounted on the movable plate 902. Guide rails 904 are provided on the inner walls of the two mounting plates 903. A slide rail motor 905 is mounted on one side of the guide rail 904. A slider 906 is mounted on the guide rail 904, and a movable plate 907 is mounted on one side of the slider 906. A cylinder 908 is mounted on the upper end face of the movable plate 907. A movable plate 909 is mounted on the push rod of the cylinder 908, and a V-block 910 is mounted on the movable plate 909. The slide rail motor 905 drives the support mechanism 9 and the surface treatment mechanism 10 to move along the guide rail 904, and the cylinder 908 pushes the V-block 910 to move below the blank to provide support.

[0041] The surface treatment mechanism 10 includes a slider 8 1001, which is slidably connected to a guide rail 5 904. A movable plate 6 1002 is mounted on one side of the slider 8 1001. A cylinder 2 1003 is mounted on the upper surface of the movable plate 6 1002. A movable plate 7 1004 is mounted on the push rod of the cylinder 2 1003. A spindle motor 2 1005 is mounted on the movable plate 7 1004. A grooving tool and a turning tool are mounted on the output shaft of the spindle motor 2 1005. The slider 8 1001 drives the spindle motor 2 1005 to move linearly along the guide rail 5 904, the cylinder 2 1003 drives the movable plate 7 1004 to move, and the spindle motor 2 1005 drives the grooving tool and the turning tool to rotate.

[0042] A vision sensor 11 is mounted on the upper surface of the moving plate 807, and the vision sensor 11 is electrically connected to the control system. The vision sensor 11 can acquire information such as the position, size and surface condition of the blank during the processing in real time, and transmit this information to the control system to realize the monitoring and precise control of the entire processing process.

[0043] The working principle of this invention is as follows: When the processing equipment is in operation, the operator places the blank to be processed on the roller 605. The control system controls the motor 602 to run, which drives the conveyor belt 604 to rotate. The conveyor belt 604 drives the roller 605 to rotate, and the roller 605 moves the blank to the clamping area. The slide rail motor 3 drives the slider 701 to move to one side of the blank. The vision sensor 11 detects that the clamping plate 721 has moved to one side of the blank, and the slide rail motor 3 stops running. The control system controls the motor 711 to run, which drives the gear 712 to rotate. The gear 712 drives the gear 713 to rotate, which drives the rotating shaft 714 and the gear 715 to rotate. The gear 715 drives the rack 717 to move. The slider 716 moves along the sliding groove under the drive of the rack 717. The slider 716 drives the clamping block 718 to move, and the clamping plate 721 clamps and fixes the blank. The motor 711 stops running.

[0044] The control system controls motor 2 (704) to operate, which drives rotating plate 1 (705) to rotate 180°. Motor 2 (704) then stops. Slide rail motor 2 (5) drives slider 6 (901) to move, and slide rail motor 2 (5) stops. Slide rail motor 5 (905) drives moving plate 6 (1002) to move, and cylinder 2 (1003) drives moving plate 7 (1004) to move. Vision sensor 11 detects that the cutting tool has moved to one side of the blank, and slide rail motors 2 (5) and 5 (905) stop operating. Spindle motor 1 (709) drives rotating plate 2 (707) to rotate, causing the blank to rotate. Cylinder 2 (1003) drives the cutting tool to move, turning the outer side of the blank to the set value. After vision sensor 11 detects that the blank diameter is qualified, cylinder 2 (1003) moves moving plate 7 (1004) away from the blank. The operator changes the grooving tool, and cylinder 2 (1003) moves the grooving tool to one side of the blank, cutting the blank to the required length.

[0045] Slide rail motor 3 drives slider 701 to move towards drilling mechanism 8. Motor 2 704 drives rotating plate 705 to rotate 180°, which in turn rotates the blank 180°. Slide rail motor 5 905 and cylinder 1 908 drive V-block 910 to move below the blank. Motor 3 711 rotates in the opposite direction, clamping plate 721 releases the blank, and the blank falls onto V-block 910. Slide rail motor 5 905 and cylinder 1 908 drive V-block 910 back to its initial position. Slide rail motor 1 (3) drives slider 1 (701) to move towards roller 605. Motor 2 (704) drives rotating plate 1 (705) to rotate 180°. Slide rail motor 3 (3) drives slider 1 (701) to move towards drilling mechanism 8. Slide rail motor 5 (905) and cylinder 1 (908) drive V-block 910 to move below clamping plate 721. Motor 3 (711) drives gear 1 (712) to rotate. Gear 1 (712) drives gear 2 (713) to rotate. Gear 2 (713) drives rotating shaft 2 (714) and gear 3 (715) to rotate. Gear 3 715 drives rack 717 to move. Slider 2 716 moves along sliding groove under the drive of rack 717. Slider 2 716 drives clamping block 718 to move. Clamping plate 721 clamps and fixes the machined end of the blank. Spindle motor 1 709 drives the blank to rotate. The cutting tool machines the other end of the blank to the set value. Slide rail motor 1 3 drives slider 3 801 to move. Slide rail motor 4 809 drives moving plate 2 811 to move. Vision sensor 11 detects that the tap has moved to one side of the blank. Motor 1 (3) and slide rail motor 4 (809) stop operating. Motor 4 (812) drives the tap to rotate and tap the blank. After the visual sensor 11 detects that the thread is tapped, slide rail motor 1 (3) drives the tap away from the blank. The operator replaces the twist drill. Slide rail motor 1 (3) drives the twist drill to move to one side of the blank. Motor 4 (812) drives the twist drill to rotate and evenly open four through holes on the surface of the blank. After completion, motor 3 (711) rotates in reverse. The operator removes the processed motor housing cover.

[0046] The process of machining a reducer motor housing cover using a multi-process reducer motor housing cover machining equipment includes the following steps:

[0047] S1. Feeding of raw material: The operator places the raw material on the feeding mechanism, and the feeding mechanism conveys the raw material to one side of the clamping mechanism.

[0048] S2. Clamping of the blank: The clamping mechanism fixes and clamps one end of the blank.

[0049] S3. Turning the outer diameter of one end of the blank: The surface treatment mechanism turns the outer diameter of one end of the blank, changes the grooving tool, and cuts off one end of the blank.

[0050] S4. Turn the outer diameter of the other end of the blank: The clamping mechanism clamps the blank with one side already machined, and the surface treatment mechanism turns the outer diameter of the other end of the blank.

[0051] S5. Tapping the blank: Replace the tap in the drilling mechanism to tap the blank.

[0052] S6. Drilling holes in the blank: Replace the drilling mechanism with a twist drill to evenly drill four through holes on the surface of the blank.

[0053] S7. Remove the motor housing cover and place the new blank: The operator removes the processed motor housing cover and places the blank to be processed on the feeding mechanism.

[0054] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A multi-process reducer motor housing cover machining apparatus, characterized by: The machining equipment includes a base (1), a guide rail one (2) and a guide rail two (4) are installed on the upper end surface of the base (1), a slide rail motor one (3) and a slide rail motor two (5) are respectively installed on one side of the guide rail one (2) and the guide rail two (4), a feeding mechanism (6) is installed on the upper end surface of the base (1), a clamping mechanism (7) and a drilling mechanism (8) are installed on the guide rail one (2), and a supporting mechanism (9) and a surface treatment mechanism (10) are installed on the guide rail two (4); The clamping mechanism (7) includes a sliding block one (701), the sliding block one (701) is in sliding connection with the guide rail one (2), an installation plate two (702) is installed on the sliding block one (701), an installation frame one (703) is installed on the installation plate two (702), an electric motor two (704) is installed on one side of the inner wall of the installation frame one (703), a rotating plate one (705) is installed on the output shaft of the electric motor two (704), an installation plate three (706) is installed on the rotating plate one (705), an installation frame two (708) is installed on one side of the installation plate three (706), a main shaft motor one (709) is installed on one side of the installation frame two (708), a connecting frame (710) is arranged on the output shaft of the main shaft motor one (709), a rotating plate two (707) is arranged on the inner side of the installation plate three (706), the rotating plate two (707) is in rotary connection with the installation plate three (706) and the rotating plate two (707) and the connecting frame (710) are fixedly connected; An electric motor three (711) is installed on one side of the rotating plate two (707), the electric motor three (711) is located between the connecting frames (710), a gear one (712) is installed on the output shaft of the electric motor three (711), three rotating shafts two (714) are arranged on one side of the rotating plate two (707), the three rotating shafts two (714) are in rotary connection with the rotating plate two (707), a gear two (713) is arranged on the rotating shaft two (714), the gear one (712) and the gear two (713) are in meshing connection, a gear three (715) is arranged on the rotating shaft two (714), three groups of sliding grooves are formed in one side of the rotating plate two (707), six sliding blocks two (716) are installed in the sliding grooves, the sliding blocks two (716) are in sliding connection with the rotating plate two (707), a rack (717) is arranged on the inner wall of the sliding block two (716), the rack (717) and the gear three (715) are in meshing connection, clamping blocks (718) are installed on one side of the sliding block two (716), two limiting columns (719) are arranged on one side of the clamping block (718), springs (720) are sleeved on the limiting columns (719), and clamping plates (721) are installed on one side of the limiting columns (719). The supporting mechanism (9) includes a sliding block six (901), the sliding block six (901) is in sliding connection with a guide rail two (4), a moving plate three (902) is installed on the sliding block six (901), two mounting plates six (903) are installed on the moving plate three (902), guide rails five (904) are arranged on the inner walls of the two mounting plates six (903), a sliding rail motor five (905) is installed on one side of the guide rail five (904), sliding blocks seven (906) are arranged on the guide rail five (904), a moving plate four (907) is installed on one side of the sliding block seven (906), a cylinder one (908) is installed on the upper end surface of the moving plate four (907), a moving plate five (909) is installed on the pushing rod of the cylinder one (908), and V-shaped blocks (910) are installed on the moving plate five (909).

2. A multi-process reducer motor housing cover machining apparatus according to claim 1, characterized by: The feeding mechanism (6) includes two mounting plates one (601), the two mounting plates one (601) are located on the upper end surface of the base (1), a motor one (602) is installed on one side of the mounting plate one (601), a plurality of rotating shafts one (603) are arranged on the inner walls of the mounting plate one (601), the output shaft of the motor one (602) is connected with the rotating shaft one (603), the rotating shaft one (603) is sleeved with a conveyor belt (604) outside, and roller (605) is arranged on the rotating shaft one (603). The blank is placed on the roller (605).

3. A multi-process reducer motor housing cover machining apparatus according to claim 2, characterized by: The drilling mechanism (8) includes a sliding block three (801), the sliding block three (801) is in sliding connection with a guide rail one (2), an installation plate four (802) is installed on the sliding block three (801), a guide rail three (803) is arranged on the upper end surface of the installation plate four (802), a sliding rail motor three (804) is arranged on one side of the guide rail three (803), sliding blocks four (805) are arranged on the guide rail three (803), the sliding block four (805) is in sliding connection with the guide rail three (803), an installation plate five (806) is installed on the sliding block four (805), a moving plate one (807) is installed on the upper end surface of the installation plate five (806), a guide rail four (808) is arranged on one side of the moving plate one (807), a sliding rail motor four (809) is arranged on one side of the guide rail four (808), sliding blocks five (810) are arranged on the guide rail four (808), the sliding block five (810) is in sliding connection with the guide rail four (808), a moving plate two (811) is installed on the sliding block five (810), a motor four (812) is installed on the moving plate two (811), a twist drill and a tap are installed on the output shaft of the motor four (812).

4. A multi-process reducer motor housing cover machining apparatus according to claim 3, characterized in that: The surface treatment mechanism (10) includes sliding block eight (1001), sliding block eight (1001) and guide rail five (904) slidingly connected, one side of sliding block eight (1001) is equipped with moving plate six (1002), the upper end surface of moving plate six (1002) is equipped with cylinder two (1003), the push rod of cylinder two (1003) is equipped with moving plate seven (1004), moving plate seven (1004) is equipped with main shaft motor two (1005), the output shaft of main shaft motor two (1005) is equipped with cutting groove cutter and turning tool.

5. A multi-process reducer motor housing cover machining apparatus according to claim 4, characterized in that: The visual sensor (11) is installed on the upper end surface of the moving plate one (807), and the visual sensor (11) is electrically connected with the control system.

6. A process for machining a reducer motor housing cover using the multi-process reducer motor housing cover machining apparatus according to any one of claims 1 to 5, characterized by: The process comprises the following steps: S1, blank feeding: the operator places the blank on the feeding mechanism, and the feeding mechanism delivers the blank to the side of the clamping mechanism; S2, blank clamping: the clamping mechanism clamps and fixes one end of the blank; S3, turning the outside circle of one end of the blank: the surface treatment mechanism turns the outside circle of one end of the blank, replaces the cutting groove cutter, and cuts off one end of the blank; S4, turning the outside circle of the other end of the blank: the clamping mechanism clamps the blank on the side of the turning, and the surface treatment mechanism turns the outside circle of the other end of the blank; S5, tapping of the blank: the drilling mechanism replaces the tap, and the blank is tapped; S6, blank drilling: the drilling mechanism replaces the twist drill, and four through holes are uniformly opened on the surface of the blank; S7, taking out the motor shell cover and placing the new blank: the operator takes out the processed motor shell cover and places the blank to be processed on the feeding mechanism.

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