A polar icebreaker fender buffer structure
By designing a polar icebreaker fender buffer structure with a multi-layer buffer system and energy storage system, the problems of shortened life and high maintenance cost of traditional fenders when colliding with ice are solved, and the effects of efficient shock absorption and energy saving are achieved.
Patent Information
- Application Number
- CN202511102359.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2045-08-07
AI Technical Summary
Traditional polar icebreaker fenders lack effective cushioning and energy absorption measures when colliding with ice, resulting in shortened service life and increased maintenance costs.
A polar icebreaker fender buffer structure is designed, including an outer buffer component, an inner buffer component, a heating component, and a cleaning component. The impact force is dispersed and absorbed through a multi-layer buffer system and an energy storage system, and a piezoelectric ceramic array is used to convert mechanical energy into electrical energy storage and power supply.
It improves the shock absorption efficiency, realizes the efficient protection of the fender body, reduces the maintenance frequency and energy consumption, and enhances the service life and economy of the polar icebreaker.
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Figure CN120573228B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of polar icebreaker, in particular to a polar icebreaker fender buffer structure. BACKGROUND
[0002] The polar icebreaker fender is a buffer device installed on the icebreaker, mainly used to reduce the impact force when the ship body collides with the ice layer or other ships, protect the ship body and reduce damage. The polar icebreaker fender is usually composed of an outer steel structure and an inner elastic structure.
[0003] Due to the extremely cold and complex polar environment, the collision of ships with ice layers or other ships is inevitable. The design of the fender can effectively reduce the damage caused by such collisions and protect the ship body from serious damage, but there are still the following defects. Although the traditional icebreaker has a certain ice layer penetration ability, when it encounters an iceberg, it often cannot effectively reduce the damage of the collision to the ship structure due to the lack of effective buffering and energy absorption measures, resulting in a shortened service life and increased maintenance cost.
[0004] In view of this, we propose a polar icebreaker fender buffer structure. SUMMARY
[0005] The purpose of the present application is to provide a polar icebreaker fender buffer structure to solve the problems raised in the background art.
[0006] To achieve the above purpose, the present application provides the following technical scheme:
[0007] A polar icebreaker fender buffer structure, comprising a connecting frame, the top of the connecting frame is fixedly connected with a fender frame, the inner side of the fender frame is fixedly connected with a fender body, the inner wall of the fender body is fixedly connected with a plurality of connecting rings, the inner wall of the connecting ring is fixedly connected with a pad, the inner wall of the pad is provided with a plurality of evenly distributed fixed plates, and the two sides of the fender body are fixedly connected with fender blocks;
[0008] An inner layer buffer assembly is arranged on the inner wall of the plurality of fixed plates for secondary buffering.
[0009] A heating assembly is arranged on the circumferential outer wall of the pad for increasing the temperature of the fender body.
[0010] A cleaning assembly is slidingly arranged on the top of the fender frame for cleaning the fender body.
[0011] An outer layer buffer assembly is arranged on the circumferential outer wall of the pad for preliminary buffering of the fender body.
[0012] Preferably, the inner layer buffer assembly includes a plurality of buffer rings fixedly connected to the inner wall of the fixed plate, the inner wall of the buffer ring is fixedly connected with a plurality of evenly distributed buffer blocks, one end of the buffer block is fixedly connected with a buffer column, one end of the buffer column is fixedly connected with the fixed ring, one side of the fixed ring is fixedly connected with a buffer shell, and a plurality of buffer grooves are provided on the outside of the buffer shell.
[0013] Preferably, a fender spring is sleeved on the outer side of the buffer column, and one end of the fender spring is fixed to the bottom end of the buffer block, and the other end is fixed to the outer side of the fixing ring.
[0014] Preferably, a piezoelectric ceramic array is embedded in the buffer block and the buffer shell, and the piezoelectric ceramic array is distributed radially. The electric energy generated by the piezoelectric ceramic array during the collision process is connected to the shipboard energy storage system, and the shipboard energy storage system is electrically connected to the heating component.
[0015] Preferably, the heating assembly includes a heating film fixedly connected to the circumferential outer wall of the backing plate.
[0016] Preferably, the cleaning assembly includes a cleaning plate slidably connected to the top of the fender, a cavity is provided in the cleaning plate, a liquid inlet is provided on one side of the cleaning plate and at a center position, a plurality of liquid outlets are provided at the bottom of the cleaning plate, grooves are symmetrically provided on the top of the fender, a threaded rod is rotatably provided inside the groove on one side, a waterproof motor is provided on one side of the fender, the output end of the waterproof motor is fixedly connected to one end of the threaded rod, sliders are fixedly connected at both ends of the cleaning plate, the sliders are slidably provided in the groove, a threaded hole is provided in the middle of the slider, and the slider is threadedly connected to the threaded rod through the threaded hole.
[0017] Preferably, the outer buffer assembly includes a plurality of evenly distributed shells fixedly connected to the circumferential outer wall of the pad, two slides are provided on the top of the shells, shock-absorbing columns are slidably connected in the slides, and the tops of the shock-absorbing columns are fixedly connected to connecting plates in contact with the inner wall of the fender body, and a rubber pad fixedly connected to the circumferential outer wall of the pad is provided in the shells.
[0018] Preferably, rubber air springs are provided on the outer sides of the two shock-absorbing columns, one end of the rubber air spring is clamped on the bottom of the connecting plate, and the other end is fixed to the top of the shell.
[0019] Preferably, the shock absorber column is a linear electromagnetic damper, the piston head of the shock absorber column is embedded with a permanent magnet, the inner wall of the shell of the shock absorber column is fixed with multiple layers of annular copper coils, and the output end is electrically connected to the shipboard energy storage system.
[0020] Preferably, the surface of the fender body is coated with an anti-freezing layer.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The polar icebreaker fender buffer structure achieves initial shock absorption of impact force through the outer buffer component, thereby achieving primary protection. The elastic deformation absorption of the rubber pad reduces the direct impact on the fender body, effectively protecting the fender body from damage caused by excessive impact force. The inner buffer component achieves secondary shock absorption of impact force, which can disperse part of the impact force, further enhance the shock absorption effect, and greatly improve the shock absorption efficiency.
[0023] 2. The polar icebreaker fender buffer structure realizes convenient cleaning of the fender body through the cleaning component. The surface of the fender body is cleaned efficiently and conveniently by using detergent and physical scraping, saving time and manpower and greatly improving the cleaning effect.
[0024] 3. The polar icebreaker fender buffer structure uses linear electromagnetic dampers and piezoelectric ceramic arrays embedded in the buffer blocks and buffer shells to convert the energy into electrical energy, which is stored in the ship's energy storage system and used to power other equipment, reducing energy consumption.
[0025] 4. The polar icebreaker fender buffer structure converts electrical energy into thermal energy by setting a heating film, evenly heating the pad. When the pad is heated to a certain temperature, it will transfer the heat to the fender body, causing the temperature of the fender body to increase, thereby effectively isolating and reducing the impact of the external ambient temperature on the fender body. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the cleaning component of the present invention;
[0028] Figure 3 Schematic diagram of the internal structure of the fender body in the present invention;
[0029] Figure 4 It is a schematic diagram of a partial cross-sectional structure of the present invention;
[0030] Figure 5 It is a schematic diagram of a partially enlarged structure in the present invention;
[0031] Figure 6 Schematic diagram of the structure of the inner buffer component of the present invention;
[0032] Figure 7 This is a partially enlarged structural diagram of the inner buffer component in the present invention.
[0033] In the figure: 1, fender block; 2, connecting frame; 3, fender frame; 31, threaded rod; 32, waterproof motor; 4, fender body; 5, cleaning assembly; 501, cleaning plate; 502, liquid inlet; 503, liquid outlet; 504, sliding block; 5041, threaded hole; 6, heating film; 7, backing plate; 8, inner layer buffer assembly; 801, buffer ring; 802, buffer shell; 803, buffer block; 804, buffer column; 805, fender spring; 806, buffer groove; 807, fixing ring; 9, outer layer buffer assembly; 901, shell; 902, rubber pad; 903, shock absorbing column; 904, rubber air spring; 905, connecting plate; 10, connecting ring; 11, fixing plate. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0035] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0036] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, set, or detachably connected, set, or integrally connected, set. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0037] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more features. In the description of the present application, the meaning of "several" is two or more, unless otherwise explicitly specified and limited.
[0038] Please refer to Figures 1-7As shown, the present invention provides a technical solution:
[0039] A polar icebreaker fender buffer structure includes a connecting frame 2, a fender frame 3 is fixedly connected to the top of the connecting frame 2, a fender body 4 is fixedly connected to the inner side of the fender frame 3, a plurality of connecting rings 10 are fixedly connected to the inner wall of the fender body 4, a pad 7 is fixedly connected to the inner wall of the connecting ring 10, a plurality of evenly distributed fixing plates 11 are provided on the inner wall of the pad 7, and a fender block 1 is fixedly connected to both sides of the fender body 4;
[0040] The inner layer buffer assembly 8 is provided on the inner wall of the plurality of fixed plates 11 and is used for secondary buffering;
[0041] A heating component is provided on the circumferential outer wall of the backing plate 7 and is used to increase the temperature of the fender body 4;
[0042] Furthermore, the heating assembly includes a heating film 6 or a heating wire bonded to the outer circumferential wall of the pad 7, preferably a heating film 6. The function of the heating film 6 is to uniformly heat the pad 7 by converting electrical energy into thermal energy. When the pad 7 is heated to a certain temperature, the heat will be transferred to the fender body 4, so that the temperature of the fender body 4 increases, thereby effectively isolating and reducing the influence of the external ambient temperature on the fender body 4.
[0043] A cleaning assembly 5 is slidably arranged on the top of the fender frame 3 and is used to clean the fender body 4;
[0044] Furthermore, the cleaning assembly 5 includes a cleaning plate 501 slidably connected to the top of the fender frame 3, a cavity is provided in the cleaning plate 501, a liquid inlet 502 is provided on one side of the cleaning plate 501 and at the center, and a plurality of liquid outlets 503 are provided at the bottom of the cleaning plate 501, the top of the fender frame 3 is symmetrically provided with grooves, a threaded rod 31 is rotatably provided inside the groove on one side, a waterproof motor 32 is provided on one side of the fender frame 3, the output end of the waterproof motor 32 is fixedly connected to one end of the threaded rod 31, and sliders 504 are fixedly connected at both ends of the cleaning plate 501, the slider 504 is slidably set in the groove, a threaded hole 5041 is provided in the middle of the slider 504, and the slider 504 is threadedly connected to the threaded rod 31 through the threaded hole 5041. When the fender body 4 needs to be repaired and cleaned, the detergent is injected into the liquid inlet 502, and the detergent will flow out of the cavity from the plurality of liquid outlets 503. The liquid flows evenly onto the outer wall of the fender body 4, and the forward and reverse rotation of the threaded rod 31 is controlled by the waterproof motor 32. The slider 504 drives the cleaning plate 501 to reciprocate along the outer wall of the fender body 4. The scraping effect generated when the plate surface contacts the outer wall of the fender body 4 effectively removes foreign matter and stains on the outer wall.
[0045] It is worth noting that the cleaning agents used in this technical solution are all biodegradable materials, which reduces water pollution. In addition, the waterproof motor 32 can be powered by the ship's onboard energy storage system, reducing energy consumption.
[0046] Furthermore, the surface of the fender body 4 is coated with an anti-freezing layer, which can reduce ice adhesion, reduce cleaning frequency and maintenance costs.
[0047] The outer layer buffer assembly 9 is provided on the circumferential outer wall of the pad 7 and is used to provide preliminary buffering for the fender body 4 .
[0048] Fender blocks 1 are welded on both sides of the fender body 4. First, the connecting frame 2 is installed on the bow part of the front end of the icebreaker. When the icebreaker is breaking ice, the fender frame 3 has the function of initially alleviating the impact force. When the icebreaker encounters ice, the reverse impact force generated by the ice surface first acts on the fender frame 3. The weakened impact force then penetrates into the fender body 4 made of strong steel material, and the impact force is weakened again by the outer buffer component 9. The remaining impact force will be absorbed by the internal inner buffer component 8 through the pad 7, forming an efficient impact force conduction and absorption system, ensuring that the icebreaker hull structure can be effectively protected from damage during icebreaking operations.
[0049] In the present invention, the inner walls of the plurality of fixed plates 11 are provided with inner layer buffer components 8 for secondary buffering, and the inner layer buffer components 8 include a plurality of buffer rings 801 fixed to the inner wall of the fixed plate 11 by bolts, and the inner wall of the buffer ring 801 is fixed with a plurality of evenly distributed buffer blocks 803 by bolts, and a buffer column 804 is welded to one end of the buffer block 803, and a fender spring 805 is sleeved on the outer side of the buffer column 804, and one end of the fender spring 805 is fixed to the bottom end of the buffer block 803, and the other end is fixed to the outer side of the fixed ring 807. During the contraction movement, the fender spring 805 will also undergo a certain amount of deformation, and the fender spring 805 can absorb the impact force while also buffering The block 803 is reset to the initial state where it did not absorb the impact force. The fender spring 805, through its own elastic action, not only effectively absorbs the impact force applied by the pad 7, but also enables some components of the inner buffer assembly 8 to return to their initial state. A fixing ring 807 is welded at one end of the buffer column 804, and a buffer shell 802 is welded on one side of the fixing ring 807. A plurality of buffer grooves 806 are provided on the outer side of the buffer shell 802. The impact force transmitted from the pad 7 will cause the plastic deformation of the buffer ring 801 to cause the plurality of buffer blocks 803 to contract synchronously in the direction of the fixing ring 807. Finally, the impact force is transmitted and dispersed to the fixing ring 807, thereby achieving the effect of shock absorption and buffering.
[0050] Furthermore, the buffer block 803 and buffer shell 802 are embedded with an array of piezoelectric ceramic discs, distributed radially. The electrical energy generated by the piezoelectric ceramic discs during a collision is connected to the shipboard energy storage system, which is electrically connected to the heating component. When the fender is impacted, the inner buffer component 8 transmits the impact force to the piezoelectric ceramic discs, causing them to compress or bend. This converts the mechanical energy generated by the collision into electrical energy, which is stored in the shipboard energy storage system. The specific energy storage method can be based on existing technologies and is not described here. The shipboard energy storage system can also power the heating component, reducing energy consumption.
[0051] As a preferred implementation of this embodiment, the outer buffer assembly 9 includes a plurality of evenly distributed shells 901 fixed to the circumferential outer wall of the pad 7 by bolts. Two slides are provided on the top of the shell 901, and a shock-absorbing column 903 is slidably connected in the slide. Rubber air springs 904 are provided on the outside of the two shock-absorbing columns 903. One end of the rubber air spring 904 is clamped on the bottom of the connecting plate 905, and the other end is fixed to the top of the shell 901. The rubber air spring 904 can effectively absorb and buffer the vibration of external impact force through its good elasticity and energy storage characteristics. A connecting plate 905 that contacts the inner wall of the fender body 4 is welded to the top of the shock-absorbing column 903. A rubber pad 902 bonded to the circumferential outer wall of the pad 7 is provided in the shell 901. The external impact force is transmitted to the shock-absorbing column 903 through the connecting plate 905. The shock-absorbing column 903 moves downward in the slide and contacts the rubber pad 902. The rubber pad 902 deforms to absorb the impact force, thereby achieving preliminary shock absorption of the impact force.
[0052] The shock-absorbing column 903 can adopt a hydraulic damper, a pneumatic damper, a spring damper, etc., preferably a pneumatic damper. The pneumatic damper absorbs energy by gas compression and expansion, has a softer buffering speed than the hydraulic damper, and is more suitable for colder environments.
[0053] Furthermore, shock absorber 903 is a linear electromagnetic damper, with a permanent magnet embedded in the piston head. A multi-layered annular copper coil is fixed to the inner wall of the shock absorber's shell. Its output is electrically connected to the onboard energy storage system, which also powers other equipment. The energy storage method uses existing technology and will not be detailed here.
[0054] When the polar icebreaker fender buffer structure of this embodiment is in use, the fender frame 3 has the function of initially alleviating the impact force;
[0055] When the icebreaker encounters ice, the reverse impact force generated by the ice surface first acts on the fender frame 3. The weakened impact force then penetrates into the fender body 4 made of strong steel material. The external impact force is transmitted to the shock absorber column 903 through the connecting plate 905. The shock absorber column 903 moves downward in the slide and contacts the rubber pad 902.
[0056] At this time, the rubber pad 902 deforms to absorb the impact force, and the remaining impact force will cause the multiple buffer blocks 803 to shrink synchronously toward the fixing ring 807 through the plastic deformation of the buffer ring 801 inside the pad 7. Finally, the impact force is transmitted and dispersed to the fixing ring 807, forming an efficient impact force transmission and absorption system, ensuring that the icebreaking ship structure can be effectively protected from damage during icebreaking operations.
[0057] The mechanical energy generated during the collision can be converted into electrical energy through the linear electromagnetic damper and the piezoelectric ceramic array embedded in the buffer block 803 and the buffer shell 802, stored in the shipboard energy storage system, and used to power other equipment, reducing energy consumption.
[0058] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A polar icebreaker fender buffer structure, comprising a connecting frame (2), characterized in that: The top of the connecting frame (2) is fixedly connected to a fender frame (3), the inner side of the fender frame (3) is fixedly connected to a fender body (4), the inner wall of the fender body (4) is fixedly connected to a plurality of connecting rings (10), the inner wall of the connecting ring (10) is fixedly connected to a pad (7), the inner wall of the pad (7) is provided with a plurality of evenly distributed fixing plates (11), and both sides of the fender body (4) are fixedly connected to fender blocks (1); An inner layer buffer assembly (8) is provided on the inner wall of the plurality of fixed plates (11) and is used for secondary buffering. The inner layer buffer assembly (8) comprises a plurality of buffer rings (801) fixedly connected to the inner wall of the fixed plate (11). The inner wall of the buffer ring (801) is fixedly connected to a plurality of evenly distributed buffer blocks (803). One end of the buffer block (803) is fixedly connected to a buffer column (804). One end of the buffer column (804) is fixedly connected to a fixed ring (807). One side of the fixed ring (807) is fixedly connected to a buffer shell (802). The outer side of the buffer shell (802) is provided with a plurality of buffer grooves (806). A heating component is provided on the circumferential outer wall of the backing plate (7) and is used to increase the temperature of the fender body (4); the heating component is a heating film (6) fixedly connected to the circumferential outer wall of the backing plate (7); A cleaning assembly (5) is slidably arranged on the top of the fender frame (3) and is used to clean the fender body (4); An outer layer buffer assembly (9) is provided on the circumferential outer wall of the pad (7) and is used for providing preliminary buffering to the fender body (4). The outer layer buffer assembly (9) comprises a plurality of evenly distributed shells (901) fixedly connected to the circumferential outer wall of the pad (7). Two slideways are provided on the top of the shells (901), and shock-absorbing columns (903) are slidably connected in the slideways. A connecting plate (905) in contact with the inner wall of the fender body (4) is fixedly connected to the top of the shock-absorbing columns (903). A rubber pad (902) fixedly connected to the circumferential outer wall of the pad (7) is provided in the shell (901).
2. The polar icebreaker fender buffer structure according to claim 1, characterized in that: A fender spring (805) is sleeved on the outer side of the buffer column (804), and one end of the fender spring (805) is fixed to the bottom end of the buffer block (803), and the other end is fixed to the outer side of the fixing ring (807).
3. The polar icebreaker fender buffer structure according to claim 2, characterized in that: A piezoelectric ceramic sheet array is embedded in the buffer block (803) and the buffer shell (802), and the piezoelectric ceramic sheet array is distributed in a radially radiating shape. The electric energy generated by the piezoelectric ceramic sheet array during the collision process is connected to the shipboard energy storage system, and the shipboard energy storage system is electrically connected to the heating component.
4. The polar icebreaker fender buffer structure according to claim 1, characterized in that: The cleaning assembly (5) comprises a cleaning plate (501) slidably connected to the top of the fender frame (3), a cavity is provided in the cleaning plate (501), a liquid inlet (502) is provided at a center position on one side of the cleaning plate (501), and a plurality of liquid outlets (503) are provided at the bottom of the cleaning plate (501), grooves are symmetrically provided on the top of the fender frame (3), a threaded rod (31) is rotatably provided inside the groove on one side, a waterproof motor (32) is provided on one side of the fender frame (3), an output end of the waterproof motor (32) is fixedly connected to one end of the threaded rod (31), and sliders (504) are fixedly connected at both ends of the cleaning plate (501), the slider (504) is slidably provided in the groove, a threaded hole (5041) is provided in the middle of the slider (504), and the slider (504) is threadedly connected to the threaded rod (31) through the threaded hole (5041).
5. The polar icebreaker fender buffer structure according to claim 1, characterized in that: The outer sides of the two shock-absorbing columns (903) are both provided with rubber air springs (904), one end of the rubber air spring (904) is clamped to the bottom of the connecting plate (905), and the other end is fixed to the top of the housing (901).
6. The polar icebreaker fender buffer structure according to claim 5, characterized in that: The shock-absorbing column (903) is a linear electromagnetic damper. A permanent magnet is embedded in the piston head of the shock-absorbing column (903). A multi-layer annular copper coil is fixed on the inner wall of the shell of the shock-absorbing column (903), and the output end thereof is electrically connected to the shipboard energy storage system.
7. The polar icebreaker fender buffer structure according to claim 1, characterized in that: The surface of the fender body (4) is coated with an anti-freezing layer.
Citation Information
Patent Citations
Buffering structure for fender of polar icebreaker
CN119408666A
Inflatable rubber fender that energy -absorbing is big
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