Microwave drying type corn thresher

Abstract

The invention relates to the technical field of corn threshing, and provides a microwave drying type corn thresher which comprises a base, a supporting frame, a microwave heating mechanism, a conveying overturning barrel, a threshing unit and a corn gathering mechanism. The microwave heating mechanism is used for heating corn through microwaves, when the conveying turnover barrel rotates, the microwave heating mechanism is fixed, the microwave heating mechanism penetrates through the sealing cover to enter the conveying turnover barrel, the threshing unit is used for threshing the corn, and the corn collecting mechanism is fixedly connected to the base. The corn collecting mechanism is arranged between the threshing unit and the conveying and overturning barrel, the corn collecting mechanism is used for collecting corn in the conveying and overturning barrel to the threshing unit, and through the technical scheme, the technical problem that in the prior art, when corn is threshed, due to the fact that moisture in corn kernels is large, the corn kernels are damaged too much is solved.

Description

Technical Field

[0001] The embodiments of the present disclosure relate to the technical field of corn threshing, and in particular, to a microwave drying type corn thresher. Background Art

[0002] After the corn is harvested, it needs to be threshed to make canned corn, quick-frozen corn kernels, or stored as seeds. Only the corn kernels need to be preserved. When the corn kernels need to be stored for a long time or when there is a need to repel insects, the corn needs to be dried. In the prior art, there is a method of microwave heating and drying the threshed corn kernels through microwave technology. Microwaves can evaporate the moisture inside the corn and repel insects at the same time. The maturity of the corn kernels can also be adjusted according to needs, and the corn kernels can be processed in one step.

[0003] At present, the traditional threshing of corn is mostly mechanical threshing, and the corn kernels remain full of water. At this time, the texture of the corn kernels is relatively soft, which makes it inevitable that the corn kernels will be damaged during mechanical threshing, resulting in the corn kernels being not full, and some corn kernels being damaged and unusable during the threshing process. It is now proposed to combine the microwave heating and drying method of corn kernels with a thresher. Microwave heating treatment is performed before threshing the corn, so that the corn kernels are dried and hardened before threshing, which can increase the success rate of threshing and the integrity of the corn. Summary of the Invention

[0004] In order to overcome the above-mentioned defects, the embodiments of the present disclosure provide a microwave drying corn thresher, which is used to solve the technical problem in the related art that when corn is threshed, the corn kernels will be damaged due to the high moisture content in the corn kernels.

[0005] According to one aspect, at least one embodiment of the present disclosure provides a microwave drying corn thresher, including a base, a support frame, a microwave heating mechanism, a conveying and turning barrel, a threshing unit and a corn collecting mechanism, the support frame is fixedly connected to the base, a feed port and a sealing cover are fixedly connected to one end of the support frame, the microwave heating mechanism is arranged on the support frame, the microwave heating mechanism is used to heat the corn by microwaves, the conveying and turning barrel is rotatably arranged on the base, the support frame passes through the conveying and turning barrel, the feed port extends into the conveying and turning barrel, and the microwave heating mechanism is arranged on the conveying and turning barrel. When the conveying and turning barrel rotates, the microwave heating mechanism is fixed, the sealing cover is rotatably connected to the conveying and turning barrel, the microwave heating mechanism passes through the sealing cover and enters the conveying and turning barrel, the feed port is fixedly connected to the sealing cover, the threshing unit is fixedly mounted on the side of the base away from the feed port, the threshing unit is used to thresh corn, the corn gathering mechanism is fixedly connected to the base, the corn gathering mechanism is arranged between the threshing unit and the conveying and turning barrel, and the corn gathering mechanism is used to gather the corn in the conveying and turning barrel onto the threshing unit.

[0006] The microwave heating mechanism includes a disassembly track, a disassembly frame and a microwave assembly. The disassembly track is fixedly connected to the support frame, and the disassembly frame is detachably slidably arranged on the disassembly track. There are multiple microwave assemblies, and the multiple microwave assemblies are fixedly arranged on the disassembly frame. The disassembly track and the microwave assembly are both located at the upper position in the conveying and turning barrel. The microwave assembly includes a microwave unit and a radiation cavity. The microwave unit is fixedly mounted on the disassembly frame, and the radiation cavity is fixedly connected to the bottom of the microwave unit. The radiation cavity is arranged as a pyramidal horn structure, and the opening of the radiation cavity faces downward in the conveying and turning barrel.

[0007] A motor and a bracket are provided on the base, the motor is fixedly mounted on the base, a plurality of brackets are provided, the plurality of brackets are fixedly connected to the base, the plurality of brackets are respectively provided on both sides of the conveying and flipping barrel, a plurality of support wheels are rotatably connected to the bracket, the support wheels are in contact with the conveying and flipping barrel, and the output end of the motor is transmission-connected to the plurality of support wheels.

[0008] A plurality of conveying threads are fixedly connected to the inside of the conveying turning barrel. The side of the conveying thread close to the sealing cover is set as an inclined section. The thread at the inclined section is set inclinedly. When the corn enters the interior of the conveying turning barrel through the feed port, it first contacts the inclined section.

[0009] The corn gathering mechanism includes a gathering plate, a fan and a collecting port, the gathering plate is fixedly connected to the base, the gathering plate is in contact with the conveying and turning barrel, the gathering plate is provided with a blowing section and a collecting section, the fan is fixedly mounted on the gathering plate, the air outlet on the fan is communicated with the blowing section, the collecting port is provided on the side of the gathering plate away from the conveying and turning barrel, the collecting port is connected to the threshing unit, the collecting section is arranged in an arc shape, and the blowing section is arranged in a straight shape. When the corn leaves the conveying and turning barrel and falls on the blowing section, the corn rolls to the collecting section through the blowing of the fan, and at the same time, the dust and impurities therein are blown and separated by the collecting section. The corn slides down the collecting section to the collecting port and is conveyed to the threshing unit.

[0010] A corn kernel opening is provided on one side of the threshing unit close to the collecting opening, and a kernel outlet 1 is provided at the lower portion of the threshing unit.

[0011] A metal mesh is fixedly connected to the base, the metal mesh is arranged in an arch shape, and the metal mesh is sleeved on the conveying and turning barrel and the threshing unit.

[0012] The beneficial effects of the embodiments of the present disclosure are: 1. In the present invention, by providing a conveying and turning barrel, the corn rotates while moving in the conveying and turning barrel. The rotation speed of the conveying and turning barrel can be controlled to control the time for microwave heating of the corn. By making the corn rotate continuously, the corn at each position on the corn cob can be uniformly heated by microwave. 2. In the present invention, by providing a conveying turning barrel, the corn can be subjected to time-controllable, uniform and continuous microwave heating. By providing a corn gathering mechanism, the corn kernels can be prevented from detaching and generating debris during the microwave heating process, which affects the cleanliness of the corn kernels after threshing. Compared with the traditional drying method, the corn kernels are heated more evenly by microwave heating, are less likely to become mushy, and are more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] To more clearly illustrate the technical solutions in the embodiments of the present disclosure, the following briefly describes the drawings required for use in describing the embodiments of the present disclosure. Obviously, the drawings described below are merely some exemplary embodiments of the present disclosure. Those skilled in the art can, without inventive effort, derive other drawings based on the content of the exemplary embodiments of the present disclosure and these drawings.

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of another perspective of the present invention as a whole; Figure 3 This is a schematic cross-sectional view of the interior of the conveying and turning barrel of the present invention; Figure 4 This is a schematic diagram of a partial internal cross-sectional structure of the conveying and turning barrel of the present invention; Figure 5 It is a schematic structural diagram of the microwave heating mechanism and the corn collecting mechanism in the present invention; Figure 6 Schematic diagram of the structure of the threshing unit in the present invention; Figure 7 It is a schematic diagram of the internal cross-sectional structure of the threshing unit in the present invention.

[0015] In the figure: 1. Base; 2. Support frame; 3. Feed inlet; 4. Sealing cover; 5. Conveying and turning barrel; 6. Threshing unit; 7. Disassembly track; 8. Disassembly frame; 9. Microwave unit; 10. Radiation cavity; 11. Motor; 12. Bracket; 13. Support wheel; 14. Conveying thread; 15. Inclining section; 16. Gathering plate; 17. Blowing section; 18. Collecting section; 19. Fan; 20. Collecting port; 21. Corn kernel port; 22. Kernel outlet 1; 23. Kernel outlet 2; 24. Metal mesh. DETAILED DESCRIPTION

[0016] The present disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present disclosure, rather than to limit the present disclosure.

[0017] To simplify the drawings, only the parts relevant to the disclosure are schematically shown in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one of the components with the same structure or function is schematically shown or labeled. In this document, "one" not only means "only one" but also "more than one," and "several" includes "two" and "more than two."

[0018] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this disclosure based on the specific circumstances.

[0019] In the present disclosure, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0020] In the description of this embodiment, the terms "up", "down", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present disclosure.

[0021] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0022] Example 1 like Figures 1 to 7As shown, it shows a microwave drying corn thresher in one embodiment of the present disclosure, including a base 1, a support frame 2, a microwave heating mechanism, a conveying and turning barrel 5, a threshing unit 6 and a corn collecting mechanism. The support frame 2 is fixedly connected to the base 1, and a feed port 3 and a sealing cover 4 are fixedly connected to one end of the support frame 2. The microwave heating mechanism is arranged on the support frame 2, and the microwave heating mechanism is used to heat the corn by microwaves. The conveying and turning barrel 5 is rotatably arranged on the base 1, the support frame 2 passes through the conveying and turning barrel 5, and the feed port 3 extends into the conveying and turning barrel 5. The microwave heating mechanism is arranged in the conveying and turning barrel 5. When the conveying and turning barrel 5 rotates, the microwave heating mechanism is fixed, the sealing cover 4 is rotatably connected to the conveying and turning barrel 5, the microwave heating mechanism passes through the sealing cover 4 and enters the conveying and turning barrel 5, and the feed port 3 is fixedly connected to the sealing cover 4. The threshing unit 6 is fixedly installed on the side of the base 1 away from the feed port 3. The threshing unit 6 is used to thresh the corn, the corn collecting mechanism is fixedly connected to the base 1, and the corn collecting mechanism is arranged between the threshing unit 6 and the conveying and turning barrel 5. The gathering mechanism is used to gather the corn in the conveying and turning barrel 5 to the threshing unit 6. A metal mesh 24 is fixedly connected to the base 1. The metal mesh 24 is arched and is sleeved on the conveying and turning barrel 5 and the threshing unit 6. The microwaves emitted by the microwave heating mechanism are blocked by the metal mesh 24 to prevent the microwaves from leaking. The metal mesh 24 can be made into a fully wrapped type, with openings left at the feed port 3 and the threshing unit 6. In this application, a microwave heating unit is set in the conveying and turning barrel 5. When the conveying and turning barrel 5 rotates, the corn is driven to rotate and pushed toward the threshing unit 6. During the movement, the corn is continuously heated by the microwave heating mechanism. The moisture content of the corn is reduced during the heating process. When the corn moves to the corn gathering mechanism, the dust and impurities that may exist in the corn are separated and then conveyed to the threshing unit 6 for threshing. Compared with the traditional mechanical method of corn threshing, the corn kernels are heated and dried by microwaves in advance, so that the corn texture is harder and the threshing is fuller during threshing, thereby improving the fullness of the kernels. At the same time, microwave heating can avoid local heating.

[0023] like Figures 1 to 5As shown, the microwave heating mechanism includes a disassembly track 7, a disassembly frame 8 and a microwave assembly. The disassembly track 7 is fixedly connected to the support frame 2, and the disassembly frame 8 is detachably slidably set on the disassembly track 7. There are multiple microwave assemblies, and multiple microwave assemblies are fixedly set on the disassembly frame 8. The disassembly track 7 and the microwave assembly are both located in the upper position of the conveying and turning barrel 5. The microwave assembly includes a microwave unit 9 and a radiation cavity 10. The microwave unit 9 is fixedly mounted on the disassembly frame 8, and the radiation cavity 10 is fixedly connected below the microwave unit 9. The radiation cavity 10 is set to a pyramid horn structure. The opening of the radiation cavity 10 is facing downward in the conveying and turning barrel 5. The magnetron in the microwave unit 9 emits microwaves downward through the radiation cavity 10 to heat the corn. The time of microwave heating of the corn can be controlled by controlling the rotation speed of the conveying and turning barrel 5. The microwave unit 9 can be easily replaced and maintained by disassembling the track 7. At the same time, heating methods such as infrared and hot air can be set for replacement. When there is less corn, traditional methods can be used for drying to increase the versatility of the equipment.

[0024] like Figures 2 to 5 As shown, a motor 11 and a bracket 12 are provided on the base 1, and the motor 11 is fixedly mounted on the base 1, and a plurality of brackets 12 are provided, and a plurality of brackets 12 are fixedly connected to the base 1, and a plurality of brackets 12 are respectively arranged on both sides of the conveying flip barrel 5, and a plurality of support wheels 13 are rotatably connected to the bracket 12, and the support wheels 13 are in contact with the conveying flip barrel 5, and the output end of the motor 11 is transmission-connected with the plurality of support wheels 13, and a plurality of conveying threads 14 are fixedly connected to the inside of the conveying flip barrel 5, and the side of the conveying thread 14 close to the sealing cover 4 is provided with an inclined section 15, and the thread at the inclined section 15 is inclined. When the corn enters the interior of the conveying flip barrel 5 through the feed port 3, it first contacts the inclined section 15, and two annular tracks are provided on the conveying flip barrel 5, and the support wheels 13 rotate the annular tracks. The output end of the motor 11 drives the support wheels 13 on the two brackets 12 to rotate through the transmission belt. The output end of the motor 11 drives the support wheels 13 to rotate, which can drive the conveying and turning barrel 5 to rotate. During the rotation, the conveying screw 14 rotates, and the corn rolls between the conveying screws 14. The conveying screw 14 pushes the corn to move in the conveying and turning barrel 5. During the movement of the corn, it is heated by the microwaves emitted by the microwave unit 9. A baffle is provided in the sealing cover 4. The baffle can block the corn that falls from the feed port 3 into the conveying and turning barrel 5 to prevent the corn from falling too quickly. After entering the conveying and turning barrel 5, the corn will fall on the inclined section 15. The width of the inclined section 15 is smaller to prevent the corn kernels with higher moisture from being squeezed too much during rotation, thereby preventing the corn kernels from being damaged.

[0025] like Figures 3 to 5As shown, the corn gathering mechanism includes a gathering plate 16, a fan 19 and a collecting port 20. The gathering plate 16 is fixedly connected to the base 1 and is in contact with the conveying and turning barrel 5. The gathering plate 16 is provided with a blowing section 17 and a collecting section 18. The fan 19 is fixedly mounted on the gathering plate 16. The air outlet on the fan 19 is connected to the blowing section 17. The collecting port 20 is provided on the side of the gathering plate 16 away from the conveying and turning barrel 5. The collecting port 20 is connected to the threshing unit 6. The collecting section 18 is set to an arc shape, and the blowing section 17 is set to a straight type. When the corn leaves the conveying and turning barrel 5 and falls on the blowing section 17, it is blown by the fan 19. The corn is blown and rolled onto the collecting section 18. At the same time, the dust and impurities therein are blown and separated by the collecting section 18. The corn slides up and down in the collecting section 18 to the collecting port 20 and is transported to the threshing unit 6. After the corn is transported to the gathering plate 16 through the conveying turning barrel 5, the corn moves to the blowing section 17 driven by the conveying screw 14. The fan 19 blows air on the corn. Some corn kernels may be separated from the corn cob in the conveying turning barrel 5, so that debris may be generated. When the debris moves to the blowing section 17, the fan 19 will blow the debris away in the collecting section 18, and the corn cobs and corn kernels will slide to the collecting port 20 and fall on the separation unit.

[0026] like Figure 6-Figure 7 As shown, a corn kernel opening 21 is provided on one side of the threshing unit 6 near the collecting port 20, a kernel outlet 1 22 is provided at the lower part of the threshing unit 6, and a kernel outlet 2 23 is provided on the side of the threshing unit 6. The existing mechanical threshing structure can be used for threshing in the threshing unit 6. A conveyor belt is provided on the threshing unit 6 to transport the corn cobs, and the corn cobs are transported to the mechanical threshing structure. The dried corn kernels can be fuller during mechanical threshing, and the corn kernels may be separated from the corn in the transporting turning barrel 5. After being transported to the gathering plate 16, the corn kernels can flow to the corn kernel opening 21 through the collecting port 20 and flow out through the kernel outlet 1 22. The corn kernels obtained after mechanical threshing are discharged through the kernel outlet 23.

[0027] In some examples, corn is added to the feed port 3, the corn contacts the baffle plate and falls into the conveying tilting barrel 5 and contacts the inclined section 15, the output end of the motor 11 drives the support wheel 13 to rotate, the support wheel 13 drives the conveying tilting barrel 5 to rotate, the corn rotates in the conveying tilting barrel 5, and is pushed by the conveying screw 14, the corn moves toward the gathering plate 16, the fan 19 blows away the impurities mixed in the corn, the corn falls on the threshing unit 6 through the collecting port 20, the corn kernels enter the corn kernel port 21 and are discharged through the kernel outlet 1 22, and after the corn is detached from the threshing unit 6, the corn kernels are discharged through the kernel outlet 2 23.

[0028] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure and are not intended to limit the present disclosure. Although the present disclosure has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present disclosure may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present disclosure, which should all be included in the scope of the claims of the present disclosure.

Claims

1. A microwave drying corn thresher, comprising a base (1), characterized in that: Also includes: A support frame (2) is fixedly connected to the base (1), and a feed port (3) and a sealing cover (4) are fixedly connected to one end of the support frame (2); A microwave heating mechanism is provided on the support frame (2), and is used to heat the corn using microwaves; The conveying and turning barrel (5) is rotatably arranged on the base (1), the support frame (2) passes through the conveying and turning barrel (5), the feed port (3) extends into the conveying and turning barrel (5), and the microwave heating mechanism is arranged in the conveying and turning barrel (5). When the conveying and turning barrel (5) rotates, the microwave heating mechanism remains stationary; The sealing cover (4) is rotatably connected to the conveying and turning barrel (5); the microwave heating mechanism passes through the sealing cover (4) and enters the conveying and turning barrel (5); and the feed port (3) is fixedly connected to the sealing cover (4); a threshing unit (6) fixedly mounted on the base (1) at a side away from the feed port (3), the threshing unit (6) being used for threshing corn; A corn collecting mechanism is fixedly connected to the base (1), and is arranged between the threshing unit (6) and the conveying and turning barrel (5). The corn collecting mechanism is used to collect the corn in the conveying and turning barrel (5) onto the threshing unit (6).

2. A microwave drying corn thresher according to claim 1, characterized in that: The microwave heating mechanism comprises: Disassembling the rail (7) and fixing it to the support frame (2); a disassembly frame (8) detachably slidably arranged on the disassembly track (7); A plurality of microwave components are provided, and the plurality of microwave components are fixedly arranged on the disassembly frame (8).

3. A microwave drying corn thresher according to claim 2, characterized in that: The disassembly track (7) and the microwave assembly are both located at an upper position in the conveying and turning barrel (5), and the microwave assembly includes: A microwave unit (9) is fixedly mounted on the disassembly frame (8); A radiation cavity (10) is fixedly connected below the microwave unit (9), and the radiation cavity (10) is configured as a pyramidal horn structure, with an opening of the radiation cavity (10) facing downward in the conveying turning barrel (5).

4. A microwave drying corn thresher according to claim 3, characterized in that: The base (1) is provided with: A motor (11) is fixedly mounted on the base (1); A plurality of brackets (12) are provided, wherein the plurality of brackets (12) are fixedly connected to the base (1), and the plurality of brackets (12) are respectively provided on both sides of the conveying and turning barrel (5), and the brackets (12) are rotatably connected to a plurality of support wheels (13), and the support wheels (13) are in contact with the conveying and turning barrel (5); The output end of the motor (11) is transmission-connected to the plurality of support wheels (13).

5. The microwave drying corn thresher according to claim 4, characterized in that: A plurality of conveying threads (14) are fixedly connected to the interior of the conveying turning barrel (5), and a side of the conveying threads (14) close to the sealing cover (4) is provided as an inclined section (15). The threads at the inclined section (15) are inclined, and when the corn enters the interior of the conveying turning barrel (5) through the feed port (3), it first contacts the inclined section (15).

6. The microwave drying corn thresher according to claim 5, characterized in that: The corn collecting mechanism comprises: A gathering plate (16) is fixedly connected to the base (1), the gathering plate (16) is in contact with the conveying and turning barrel (5), and a blowing section (17) and a collecting section (18) are provided on the gathering plate (16); A fan (19) is fixedly mounted on the retracting plate (16), and an air outlet on the fan (19) is connected to the blowing section (17); A collecting port (20) is provided on a side of the folding plate (16) away from the conveying and turning barrel (5), and the collecting port (20) is connected to the threshing unit (6); The collecting section (18) is configured to be arc-shaped, and the blowing section (17) is configured to be straight. When the corn leaves the conveying turning barrel (5) and falls on the blowing section (17), the corn is blown by the fan (19) and rolls onto the collecting section (18). At the same time, the dust and impurities therein are blown and separated by the collecting section (18). The corn slides down the collecting section (18) to the collecting port (20) and is transported to the threshing unit (6).

7. The microwave drying corn thresher according to claim 6, characterized in that: A corn kernel opening (21) is provided on one side of the threshing unit (6) close to the collecting opening (20), and a kernel outlet opening (22) is provided at the lower portion of the threshing unit (6).

8. The microwave drying corn thresher according to claim 7, characterized in that: A metal mesh (24) is fixedly connected to the base (1), the metal mesh (24) is arranged in an arch shape, and the metal mesh (24) is sleeved on the conveying and turning barrel (5) and the threshing unit (6).

Images