Wire drawing annealing equipment for precious metal processing
By improving the design of the multi-angle adjustment of the wire eye die plate and the cleaning and drying components, the problems of easy die rolling, poor adaptability and residual impurities on the wire surface in precious metal wire drawing annealing equipment have been solved, efficient cleaning and fine wear detection have been achieved, and processing efficiency and finished product quality have been improved.
Patent Information
- Application Number
- CN202511099952.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-08-07
AI Technical Summary
Existing precious metal wire drawing annealing equipment has problems such as the wire eye die plate easily rolling off, poor adaptability of wire drawing roller replacement, residual impurities on the wire surface and difficulty in detecting fine wear, which affects processing efficiency and product quality.
Multi-angle adjustment is achieved through the cooperation of the line-eye mold plate, the rotating shaft, and the worm gear. Combined with the design of the cleaning component, drying component, and detection drum, the mold placement stability, cleaning effect, and fine wear detection accuracy are improved.
It improves the surface cleanliness of the wire, enhances the efficiency and accuracy of equipment operation, ensures the quality and performance of the finished precious metal wire, solves the problems of mold rolling, poor adaptability and impurity residue, and realizes online detection function.
Smart Images

Figure CN120587267B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal wire drawing annealing, in particular to a wire drawing annealing device for precious metal processing. Background Art
[0002] In the field of precious metal processing, wire drawing annealing is a key process link that directly affects the quality and performance of precious metal wires. Traditional precious metal wire drawing annealing equipment has many problems in actual production and can no longer meet the production needs of modern industry for high-quality precious metal wires.
[0003] Existing eyelet die trays are usually tilted, and when workers are threading and placing eyelet dies, the eyelet dies are very likely to roll off directly, which not only increases the time cost for workers to pick up the dies, but also frequently interrupts the operation and seriously affects the overall processing efficiency; moreover, when replacing wire drawing rollers of different specifications, it is difficult for existing equipment to effectively adapt to the new wire drawing rollers, resulting in a significant reduction in wire drawing accuracy and stability; in addition, during the wire drawing process and steam antioxidant treatment, a large amount of lubricants, metal debris and other impurities will remain on the wire. During the later cooling process of the wire, these impurities will cause the surface quality of the wire to deteriorate, and even cause serious defects such as oxidation and cracks, which will directly affect the quality and performance of the finished precious metal wire and make it difficult to meet the strict requirements of high-end precious metal products on material quality; after the existing equipment is completed, due to the thin diameter and high value of the precious metal wire, the fine wear generated during the wire drawing process cannot be observed with the naked eye, but these fine wear will affect the mechanical properties and quality of the wire. If unqualified products are not detected in time and flow into subsequent processing links, it will cause greater economic losses. Summary of the Invention
[0004] The present invention overcomes the shortcomings of the prior art and provides a wire drawing annealing device for precious metal processing; the present invention is achieved through the following technical solutions:
[0005] A wire drawing annealing device for precious metal processing comprises a workbench, two wire drawing rollers are symmetrically mounted on the outer wall of the workbench, a wire eye mold disk is provided between the two wire drawing rollers; the wire eye mold disk is rotatably mounted on the outer wall of the workbench; a cleaning assembly is installed on one side of one of the wire drawing rollers on the top surface of the workbench; a steam cabinet is provided on one side of the workbench, heating boxes are symmetrically provided at both ends of the top surface of the steam cabinet, rectangular through grooves are provided on both sides of the heating box, a heating wire disk is provided in the heating box, a first connecting pipe connected to the interior of the steam cabinet is provided on opposite surfaces of the two heating boxes, a drying assembly is installed on the top surface of one of the first connecting pipes, a second connecting pipe is connected to the rectangular through groove on one side of the heating box with the drying assembly, the end of the second connecting pipe away from the heating box is connected to a cooling assembly, a wire taking-up assembly is provided on the lower end side of the cooling assembly; the precious metal wire passes through the cleaning assembly and the heating box in turn for cleaning and annealing treatment, and then passes through the drying assembly, the cooling assembly and the wire taking-up assembly in turn to complete drying, cooling and wire taking-up treatment.
[0006] Furthermore, a rectangular groove is provided on the workbench at the wire eye mold disk, a rotating shaft is provided in the rectangular groove, one end of the wire eye mold disk is fixedly connected to the rotating shaft, a worm gear is provided at one end of the rotating shaft, a worm is meshed with the upper end of the worm gear, and the worm gear is coaxially fixedly connected to a drive motor installed in the workbench.
[0007] Furthermore, the cleaning component includes a first electric push rod, the telescopic end of the first electric push rod is connected to a cleaning box, a second collection box is provided on one side of the cleaning box, two storage grooves are provided on one side of the cleaning box, and cleaning brush plates are provided in both storage grooves. Two second electric push rods for pushing the cleaning brush plates are provided on the other side of the cleaning box.
[0008] Furthermore, a partition is movably provided in the storage slot, and a sliding groove for the partition to slide is provided in the storage slot. A first contact point is provided at the end of the sliding groove. Two third electric push rods are provided opposite to the top of the cleaning box, and the output shafts of the two third electric push rods are fixedly connected to the partition; the third electric push rod drives the partition to move, touches the first contact point and triggers the cleaning process.
[0009] Furthermore, a first pump is provided on one side of the cleaning box, the liquid inlet end of the first pump is connected to the bottom of the second collecting box through a first pipe, a filter plate is provided on the bottom surface of the second collecting box at the first pipe, and second pipes are symmetrically provided on both sides of the first pump, and one end of the second pipe is connected to the top surface of the two storage grooves.
[0010] Furthermore, the drying component includes a first fan installed on the top surface of the first connecting pipe, a first heating wire is fixedly connected to the bottom surface of the first fan, a first water absorbent block is provided at one end of the first connecting pipe, a through hole is provided on the first water absorbent block for passing the wire, and a first wire pressing roller is provided on one side of the first water absorbent block.
[0011] Furthermore, the drying component also includes a second heating wire; a second heating wire is provided on the inner wall of the heating box and on the heating wire reel, a first motor is installed on the outer wall of the heating box and is coaxially fixedly connected to the heating wire reel, a second pressing roller is provided at a rectangular through groove on one side of the heating box close to the workbench, two first wire reels are symmetrically provided in the steam cabinet, a plurality of steam pipes are provided on one side of the inner wall of the steam cabinet, the bottom surface of the steam cabinet is inclined, and a sieve plate is provided at the lower end of the inner wall of the steam cabinet.
[0012] Furthermore, the cooling assembly includes a water tank mounted on an outer wall of one side of the steam cabinet, a third creasing roller is provided in the water tank, a water guide box is provided at the upper end of the third creasing roller, one side of the water guide box is connected to a first drain pipe, one end of the first drain pipe is connected to a second pump mounted at the lower end of the water tank, a liquid inlet end of the second pump is connected to the bottom end of the steam cabinet through a liquid inlet pipe, the bottom end of the water tank is connected to a second drain pipe, and one end of the second drain pipe is connected to the bottom end of the steam cabinet;
[0013] The water tank is provided with a rectangular outlet for wires, two second fans are symmetrically installed on both sides of the rectangular outlet for wires, a plurality of through holes are evenly opened on the inner bottom surface of the rectangular outlet for wires, a third heating wire is provided on the inner bottom surface of the rectangular outlet for wires, a second water absorbing block is installed at one end of the rectangular outlet for wires, a through hole for threading wires is opened on the second water absorbing block, and a fourth wire pressing roller is provided at the outlet of one end of the rectangular outlet for wires.
[0014] Furthermore, the wire-winding assembly includes mounting blocks fixedly connected to both ends of the outer wall of one side of the water tank, a screw rod and a guide rod are installed between the mounting blocks, a slider is sleeved on the screw rod and the guide rod, a second wire reel is rotatably provided at the upper end of the slider, a circle of second contact points is provided on both sides of the slider, two contact discs are symmetrically sleeved on the screw rod, one end of the screw rod is coaxially fixed with a second motor installed on the outer wall of the mounting block, and a wire-winding roller installed on the ground is provided on one side of the second wire reel.
[0015] Furthermore, ion wind generators are installed on both sides of the cleaning box, and one side of the cleaning box is provided with a U-shaped bracket installed on the workbench, and a detection drum is rotatably provided in the U-shaped bracket, and a through hole is provided at the axis center of the detection drum that passes through the outer walls of both sides of the U-shaped bracket, and a plurality of threaded through holes are equidistantly provided on the outer wall of the detection drum along the axis side, and an adjusting screw is threaded in the threaded through hole, and a scale cylinder is rotatably sleeved on the upper end of the adjusting screw, and a guide groove for lifting the scale cylinder is provided in the threaded through hole, and a spring groove is provided at the bottom end of the adjusting screw, and a first spring is provided in the spring groove, and a mounting seat is provided at the bottom end of the first spring, and buckle grooves are provided on both sides of the mounting seat, and a detection ball is clamped with the mounting seat through the buckle groove, and a pressure sensor is provided at the top surface of the spring groove, and one end of the first spring abuts the pressure sensor;
[0016] A driven gear ring coaxially fixed to the detection drum is rotatably provided on one side outer wall of the U-shaped bracket. A driving gear is meshed with the lower end of the driven gear ring. The driving gear is coaxially fixed to a third motor installed on the inner wall of the U-shaped bracket.
[0017] The beneficial effects of the present invention compared to the prior art are:
[0018] The present invention can realize multi-angle adjustment and positioning of the wire eye mold disk through the cooperation of the wire eye mold disk with the rotating shaft, worm gear and worm, thereby improving the stability and convenience of placing the wire eye mold; and then, through the rotation cooperation of the rectangular groove and the rotating shaft, it is convenient to accurately control the installation position of the wire eye mold disk, thereby improving the efficiency of equipment operation; through the cooperation of the wire drawing roller with the turntable and the fixing bolt, it is convenient to quickly replace and fix wire drawing rollers of different specifications, thereby improving the adaptability of the equipment to wire drawing rollers of different specifications; and then, through the corresponding arrangement of the wire guide trough and the wire eye mold, it is convenient to accurately guide the wire and improve the stability of the wire drawing process; through the cooperation of the cleaning component with the first pump and the second collecting box, it is convenient to efficiently clean the lubricant, metal debris and other impurities on the surface of the wire and improve the cleanliness of the wire surface; and then through the double drying treatment formed by the combination of the drying component, the third heating wire and the second water absorption block , which is convenient for completely removing moisture from the surface of the wire and improving the anti-oxidation performance of the wire; through the cooperation of the detection drum, adjusting screw, detection ball and pressure sensor, the adjusting screw can adjust the position of the detection ball, and when the wire drives the detection drum to rotate, the detection ball contacts the wire, and the pressure sensor detects slight pressure changes, which is convenient for detecting slight wear on the surface of the wire; the third motor drives the active gear and the driven gear ring to rotate, which is convenient for driving the detection drum to continuously rotate and detect, thereby improving the accuracy and comprehensiveness of the surface quality inspection of precious metal wires, and thus realizing the online detection function of slight wear on the wire surface; finally solving the problems of the existing wire eye mold disc being tilted, causing the mold to roll off easily, poor adaptability after replacing the wire drawing roller, residual impurities on the wire surface affecting the quality, and inability to detect slight wear on the wire, thereby improving production efficiency, wire drawing accuracy, stability and finished product quality and performance of precious metal wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure proposed by the present invention from a first perspective;
[0020] Figure 2 This is a structural diagram of the eyelet mold disc proposed by the present invention;
[0021] Figure 3 This is a schematic diagram of the overall structure of the workbench proposed by the present invention;
[0022] Figure 4 This is a schematic diagram of the overall structure of the steam cabinet proposed in the present invention;
[0023] Figure 5 This is a schematic diagram of the overall cross-sectional structure of the steam cabinet proposed in the present invention;
[0024] Figure 6 This is a schematic diagram of the overall structure of the cleaning component proposed by the present invention from a first perspective;
[0025] Figure 7 This is a schematic diagram of the overall structure of the cleaning component proposed by the present invention from a second perspective;
[0026] Figure 8 This is a schematic diagram of the overall cross-sectional structure of the heating box proposed by the present invention from a first viewing angle;
[0027] Figure 9 This is a schematic diagram of the overall cross-sectional structure of the heating box proposed by the present invention from a second viewing angle;
[0028] Figure 10 This is a schematic diagram of the overall cross-sectional structure of the water tank proposed by the present invention;
[0029] Figure 11 This is a schematic diagram of the overall structure of the rectangular outlet proposed by the present invention;
[0030] Figure 12 This is a schematic diagram of the overall cross-sectional structure of the rectangular outlet proposed in the present invention;
[0031] Figure 13 This is a schematic diagram of the overall structure of the wire take-up assembly proposed in the present invention;
[0032] Figure 14 This is a schematic diagram of the overall structure of the driven gear ring proposed by the present invention;
[0033] Figure 15 This is a schematic diagram of the overall cross-sectional structure of the detection drum proposed by the present invention;
[0034] Figure 16 This is a schematic diagram of the overall structure of the detection ball proposed by the present invention;
[0035] Figure 17 This is a schematic diagram of the overall structure of the worm gear proposed in the present invention.
[0036] Serial numbers in the figure: 1. workbench; 2. wire drawing roller; 3. wire eye mold plate; 4. steam cabinet; 5. heating box; 6. heating wire reel; 7. first connecting pipe; 8. second connecting pipe; 9. rotating shaft; 10. worm gear; 11. worm; 12. first collecting box; 13. cleaning box; 14. second collecting box; 15. first electric push rod; 16. cleaning brush plate; 17. second electric push rod; 18. partition; 19. third electric push rod; 20. first pump; 21. second pipe; 22. first pipe; 23. storage tank; 24. first fan; 25. first heating wire; 26. first water absorption block; 27. mounting block; 28. first pressing roller; 29. second heating wire; 30. first motor; 31. second pressing roller; 32. first wire reel; 33. steam pipe; 34. Sieve plate; 35. Water tank; 36. Third pressing roller; 37. Second fan; 38. Water guide box; 39. First drain pipe; 40. Second pump; 41. Liquid inlet pipe; 42. Second drain pipe; 43. Screw rod; 44. Guide rod; 45. Slider; 46. Second wire reel; 47. Second contact point; 48. Contact plate; 49. Second motor; 50. Take-up roller; 51. Wire outlet rectangular opening; 52. Third heating wire; 53. Second water absorbent block; 54. Fourth pressing roller; 55. Turntable; 56. U-shaped bracket; 57. Detection drum; 58. Adjustment screw; 59. Scale drum; 60. Mounting seat; 61. Detection ball; 62. Pressure sensor; 63. Ion wind generator; 64. Driven gear ring; 65. Driving gear; 66. Third motor; 67. First spring. DETAILED DESCRIPTION
[0037] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail with reference to the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are merely for explaining the present invention and are not intended to limit the present invention. The technical solutions of the present invention will be described in detail below with reference to the embodiments and the accompanying drawings, but the scope of protection is not limited thereto.
[0038] See also Figures 1 to 17, This embodiment proposes a wire drawing annealing equipment for precious metal processing, including a workbench 1, which is L-shaped, and has two wire drawing rollers 2 symmetrically installed on the outer wall of the workbench 1, and a wire eye mold disk 3 rotatably installed on the outer wall of the workbench 1 is provided between the two wire drawing rollers 2, and a first collecting box 12 is provided at the bottom of the wire drawing roller 2 on the workbench 1, and a cleaning component is installed on the top surface of the workbench 1 on one side of one of the wire drawing rollers 2; a steam cabinet 4 is provided on one side of the workbench 1, and heating boxes 5 are symmetrically provided at both ends of the top surface of the steam cabinet 4, and rectangular through grooves are opened on both sides of the heating box 5, and a heating wire coil 6 is provided in the heating box 5, and first connecting pipes 7 connected to the inside of the steam cabinet 4 are provided on opposite surfaces of the two heating boxes 5, and a drying component is installed on the top surface of one of the first connecting pipes 7, and a second connecting pipe 8 is connected to the rectangular through groove on one side of the heating box 5 with the drying component, and the second connecting pipe 8 is connected to the cooling component at the end away from the heating box 5, and a wire taking-up component is provided on the lower end side of the cooling component.
[0039] The workbench 1 is made of high-strength 6061 aluminum alloy, which is light and strong, making it easy to carry and install the equipment. At the same time, the equipment layout is rationally planned to facilitate the compact installation and coordinated operation of various components. The wire drawing roller 2 has a conical cross-section and is provided with multiple wire grooves. The wire drawing roller 2 is made of H13 carbide steel and has a nitrided surface. It is a customized double-taper precision wire drawing roller. Combined with the multiple wire grooves provided thereon, it can better guide the wire, reduce wire deviation, and has a long service life. The wire eye mold disk 3 is provided with multiple arc grooves for placing the wire eye mold. The wire eye mold disk 3 is made of 304 stainless steel, which is corrosion-resistant and ensures the stability of the mold placement. The first collection box 12 can collect fallen impurities in time. The cleaning component, steam cabinet 4, heating box 5, etc. clean and anneal the wire in turn. The drying component, cooling component and wire take-up component ensure the quality of the wire and the regularity of the wire take-up. The wire drawing annealing equipment as a whole improves the efficiency and quality of precious metal wire processing.
[0040] A fourth motor is built into the outer wall of the workbench 1 at the wire drawing roller 2, and the model of the fourth motor is a Delta ECMA-C20604RS servo motor; the output shaft of the fourth motor is coaxially fixed to the turntable 55, and a plug hole is opened in the middle of the turntable 55. One end of the wire drawing roller 2 is inserted into the plug hole, and a fixing bolt is passed through the turntable 55, and the screw of the fixing bolt passes through the plug hole; the wire drawing roller 2 is fixed by the turntable 55 and the fixing bolt, and the turntable 55 is driven by the fourth motor, which is convenient for quick replacement of wire drawing rollers 2 of different specifications, thereby improving the adaptability and processing accuracy of the equipment to different wire drawing requirements.
[0041] The workbench 1 is provided with a rectangular groove at the wire eye mold disk 3, and a rotating shaft 9 is provided in the rectangular groove for rotation. One end of the wire eye mold disk 3 is fixedly connected to the rotating shaft 9, and a worm gear 10 is provided at one end of the rotating shaft 9. The upper end of the worm gear 10 is engaged with a worm 11, and the worm 11 is coaxially fixedly connected to a drive motor installed in the workbench 1; the drive motor adopts Panasonic MINASA6 series high-torque servo motor model MSMF042L1UM, and the drive motor drives the worm 11 to rotate. Through the meshing transmission of the worm gear 10 and the worm 11, the wire eye mold disk 3 rotates around the rotating shaft 9, and the angle of the wire eye mold disk 3 can be flexibly adjusted to prevent the wire eye mold placed on the wire eye mold disk 3 from rolling off. The wire eye mold disk 3 made of 304 stainless steel cooperates with the transmission structure to improve the efficiency and stability of threading and placing the mold.
[0042] In the present invention, the cleaning component includes a first electric push rod 15, the telescopic end of the first electric push rod 15 is connected to the cleaning box 13, a second collecting box 14 is provided on one side of the cleaning box 13, and two storage grooves 23 are provided on one side of the cleaning box 13. A cleaning brush plate 16 is provided in each of the two storage grooves 23, and two second electric push rods 17 for pushing the cleaning brush plate 16 are provided on the other side of the cleaning box 13. A partition 18 is movably provided in the storage groove 23, and a sliding groove for sliding the partition 18 is provided in the storage groove 23. A first contact point is provided at the end of the sliding groove, and two third electric push rods 19 are provided opposite to the top of the cleaning box 13. The output shaft of the three electric push rods 19 is fixedly connected to the partition 18; the first electric push rod 15 adopts the Festo DGC-K-25-250-PPV-A-GK model, which can accurately adjust the position of the cleaning box 13 so that the cleaning brush plate 16 is aligned with the wire; the second electric push rod 17 pushes the cleaning brush plate 16 to clean the wire. The cleaning brush plate 16 is made of high-density nylon bristles and SUS304 stainless steel plate, which has good cleaning effect and is not easy to deform. When one cleaning brush plate 16 is dirty, it can switch to another job; the first contact point is the Omron D2F-01F micro contact sensor. When the cleaning brush plate 16 needs to be cleaned and switched, , the operator uses the remote control to send an instruction to the control system inside the workbench 1. After receiving the instruction, the control system controls the third electric push rod 19 to start, and the output shafts of the two third electric push rods 19 drive the partition 18 to move in the sliding groove. As the sliding partition 18 touches the first contact point at the end of the sliding groove, the micro switch inside the sensor is closed, and an electrical signal is generated and fed back to the control system, triggering the replacement process of the cleaning brush plate 16, realizing automatic cleaning and replacement of the cleaning brush plate 16, and ensuring the continuity and efficiency of wire cleaning; a first pump 20 is provided on one side of the cleaning box 13, and the liquid inlet end of the first pump 20 is connected to the liquid inlet end of the cleaning box 13 through the first pipe. 22 is connected to the bottom of the second collecting box 14, and a filter plate is provided on the bottom surface of the second collecting box 14 at the first pipe 22. Second pipes 21 are symmetrically provided on both sides of the first pump 20, and one end of the second pipe 21 is connected to the top surface of the two receiving grooves 23; the first pump 20 adopts a Wilo PH-123E model centrifugal pump to transport the cleaning liquid filtered by the filter plate in the second collecting box 14 to the receiving groove 23 through the second pipe 21, and spray clean the dirty cleaning brush plate 16, so as to realize the recycling of the cleaning liquid, reduce the cleaning cost, and at the same time ensure the cleaning effect of the cleaning brush plate 16, thereby ensuring the cleaning quality of the wire.
[0043] In the present invention, the drying component includes a first fan 24 installed on the top surface of the first connecting pipe 7, a first heating wire 25 is fixedly connected to the bottom surface of the first fan 24, a first water absorption block 26 is provided at one end of the first connecting pipe 7, a through hole is opened on the first water absorption block 26 for passing the wire, and a first pressing roller 28 is provided on one side of the first water absorption block 26; the first fan 24 adopts the ZEISS RH35B-4EK.4I.1R model, and cooperates with the first heating wire 25 to generate hot air to dry the passing wire, the first water absorption block 26 adopts highly water-absorbent PVA material to further absorb moisture, the first pressing roller 28 ensures that the wire passes smoothly, effectively removes moisture on the surface of the wire, and prevents oxidation of the wire due to residual moisture during the subsequent cooling process, thereby improving the drying effect and quality of the wire; a second heating wire 29 is provided on the inner wall of the heating box 5 and on the heating wire reel 6, and a first motor 30 coaxially fixedly connected to the heating wire reel 6 is installed on the outer wall of the heating box 5, close to the workbench 1 A second pressing roller 31 is provided on one side of the heating box 5 at the rectangular through groove, two first wire drums 32 are symmetrically provided in the steam cabinet 4, a plurality of steam pipes 33 are provided on one side of the inner wall of the steam cabinet 4, the inner bottom surface of the steam cabinet 4 is inclined, and a sieve plate 34 is provided at the lower end of the inner wall of the steam cabinet 4; the heating box 5 and the steam cabinet 4 are made of SUS316L high-temperature resistant stainless steel to ensure the safety and stability of the annealing and steam treatment process; the first motor 30 adopts Siemens 1LG0 series high-temperature resistant, high-speed motor model 1LG0632-4AA20-3BA1, which drives the heating wire drum 6 to rotate, and the second heating wire 29 provides a stable heat source for annealing the wire; the second pressing roller 31 ensures stable transportation of the wire; the steam pipe 33 in the steam cabinet 4 generates steam, and cooperates with the first wire drum 32 to anneal the wire in a steam environment to achieve antioxidant treatment; the inclined bottom surface and the sieve plate 34 are convenient for collecting steam condensate and impurities, ensuring a stable annealing environment and improving the annealing effect and wire performance.
[0044] In the present invention, the cooling assembly includes a water tank 35 installed on the outer wall of one side of the steam cabinet 4, a third creasing roller 36 is provided in the water tank 35, and a water guide box 38 is provided on the upper end of the third creasing roller 36. One side of the water guide box 38 is connected to a first drain pipe 39, and one end of the first drain pipe 39 is connected to a second pump 40 installed at the lower end of the water tank 35. The liquid inlet end of the second pump 40 is connected to the bottom end of the steam cabinet 4 through the liquid inlet pipe 41. The bottom end of the water tank 35 is connected to a second drain pipe 42, and one end of the second drain pipe 42 is connected to the bottom end of the steam cabinet 4. The end is connected to the bottom of the steam cabinet 4; the second pump 40 adopts a Grundfos CR series model CR1-12 large-flow corrosion-resistant centrifugal pump, which pumps the water at the bottom of the steam cabinet 4 to the water guide box 38, and sprays the wire through the water guide box 38. The third wire pressing roller 36 ensures that the wire passes through the cooling area stably, and the cooled water flows back to the steam cabinet 4 through the second drain pipe 42, realizing the recycling of cooling water, quickly and evenly cooling the annealed wire, and ensuring the stability of the wire structure and performance.
[0045] In the present invention, the wire take-up assembly includes a mounting block 27 fixed to both ends of the outer wall of one side of the water tank 35, a screw rod 43 and a guide rod 44 are installed between the mounting blocks 27, a slider 45 is sleeved on the screw rod 43 and the guide rod 44, and a second wire drum 46 is rotatably provided on the upper end of the slider 45. The slider 45 is provided with a circle of second contact points 47 on both sides of the screw rod 43, and two contact disks 48 are symmetrically sleeved on the screw rod 43. One end of the screw rod 43 is coaxially fixed with a second motor 49 installed on the outer wall of the mounting block 27. The second wire drum 46 is provided with a second contact point 47 on both sides of the slider 45. A take-up roller 50 mounted on the ground is provided on one side; the model of the second contact point 47 is Pepperl+Fuchs NBB5-18GM50-E2; when the second motor 49 drives the screw 43 to rotate, the slider 45 moves linearly along the guide rod 44, and at this time, the contact plate 48 fixed on the screw 43 rotates synchronously with the screw 43. The circumferential surface of the contact plate 48 is processed with two groups of metal protrusions, one group is the positive stroke trigger protrusion, and the other group is the reverse stroke trigger protrusion. When the slider 45 moves to the end of the stroke, the positive on the contact plate 48 The forward stroke trigger protrusion triggers the second contact point 47 at the corresponding position, and the sensor outputs a low-level signal to the PLC control system. Upon receiving the signal, the control system immediately reverses the direction of the second motor 49, causing the slider 45 to begin moving in the reverse direction. When the reverse stroke is about to end, the reverse stroke trigger protrusion on the contact plate 48 triggers the second contact point 47 on the other side, and the control system switches the motor direction again, forming a reciprocating motion. The lead screw 43 and guide rod 44 are made of 45 steel and have been quenched and tempered, with high strength and good wear resistance. The second motor 49 uses a high-precision stepper motor from the Leadsight 86 series, model 86HBM85-300-8A, which drives the lead screw 43 to rotate, causing the slider 45 to reciprocate along the lead screw 43 and guide rod 44, and the second wire reel 46 to move accordingly, evenly winding the cooled and dried wire onto the take-up roller 50. The second contact point 47 and contact plate 48 cooperate to control the reciprocating stroke of the slider 45. By adjusting the position of the contact plate 48, the wire spacing can be changed, achieving neat wire take-up, improving take-up efficiency and wire take-up quality.
[0046] In the present invention, the water tank 35 is located between the two mounting blocks 27 and is provided with a rectangular outlet 51 for wires, and two second fans 37 are symmetrically installed on both sides of the rectangular outlet 51 for wires, and a plurality of through holes are evenly opened on the inner bottom surface of the rectangular outlet 51 for wires, and a third heating wire 52 is provided on the inner bottom surface of the rectangular outlet 51 for wires, and a second water absorption block 53 is installed at one end of the rectangular outlet 51 for wires, and a through hole for passing the wires is opened on the second water absorption block 53, and a fourth wire pressing roller 54 is provided at the outlet of one end of the rectangular outlet 51; the second fan 37 adopts the Jiuzhou Puhui YDW-110-2 model, and cooperates with the third heating wire 52 to perform secondary drying on the wires to be wound up, and the second water absorption block 53 adopts highly water-absorbent PVA material to further absorb moisture, and the fourth wire pressing roller 54 ensures that the wires are smoothly discharged, and ensures that the wires are completely dry before winding up, so as to avoid the winding quality and the later storage of the wires affected by residual moisture. The use of relevant materials and structures improves the quality and storage stability of the finished wires.
[0047] In the present invention, ion wind generators 63 are installed on both sides of the cleaning box 13, and one side of the cleaning box 13 is provided with a U-shaped bracket 56 installed on the workbench 1, and a detection drum 57 is rotatably provided in the U-shaped bracket 56, and a through hole is provided at the axis center of the detection drum 57 to pass through the outer walls of both sides of the U-shaped bracket 56, and a plurality of threaded through holes are equidistantly provided on the outer wall of the detection drum 57 along the axis side, and an adjusting screw 58 is screwed in the threaded through hole, and a scale drum 59 is rotatably sleeved on the upper end of the adjusting screw 58, and a guide groove for lifting the scale drum 59 is provided in the threaded through hole, and a spring groove is provided at the bottom end of the adjusting screw 58, and a first spring 67 is provided in the spring groove, and a mounting seat 60 is provided at the bottom end of the first spring 67, and a snap groove is provided on both sides of the mounting seat 60, and a detection ball 61 is snapped with the mounting seat 60 through the snap groove, and a pressure sensor 62 is provided at the top surface of the spring groove, and one end of the first spring 67 abuts the pressure sensor 62; model F3-A C's ion wind generator 63 eliminates static electricity on the wire surface, reducing the impurity adsorption rate; the detection ball 61 made of carbide YG8 cooperates with the pressure sensor 62 with model CL-YB-301 to detect the wear on the wire surface; the first spring 67 made of 65Mn spring steel provides a stable detection force, thereby realizing the function of online detection of the wire surface quality; a driven gear ring 64 is rotatably provided on the outer wall of one side of the U-shaped bracket 56 and is coaxially fixed to the detection drum 57. The lower end of the driven gear ring 64 is meshed with a driving gear 65, and the driving gear 65 is coaxially fixed to the third motor 66 installed on the inner wall of the U-shaped bracket 56; the third motor 66 with model Y90S-2 drives the driving gear 65 and the driven gear ring 64 made of 45 steel to make the detection drum 57 of aluminum alloy rotate stably; ensuring that the wire is detected in all directions without omission, thereby realizing the function of efficient detection of the wire surface quality.
[0048] The method for using a wire drawing annealing device for precious metal processing described in this embodiment includes the following steps:
[0049] In step one, the worker passes the precious metal wire (i.e. wire rod) to be processed through the eyelet die on the eyelet die disc 3, and provides traction power through the rotating wire pulling roller 2; the eyelet die disc 3 can adjust the angle through the transmission of the worm gear 10 and the worm 11 to ensure that the threading process is stable and the die is not easy to roll off.
[0050] In step 2, before the wire enters the annealing stage, it is first surface cleaned by the cleaning assembly. The ion wind generators 63 on both sides of the cleaning box 13 work continuously to generate ion wind to eliminate static electricity on the wire and prevent static electricity from adsorbing impurities. In the initial state, one cleaning brush plate 16 cleans the wire; when the brush plate is used for a long time, the other cleaning brush plate 16 automatically switches to the working position, and the dirty cleaning brush plate 16 is retracted into the storage slot 23. The cleaned wire passes through the detection drum 57 in the U-shaped bracket 56 installed on the workbench 1. The third motor 66 drives the driving gear 65 and the driven gear ring 64 to rotate, so that the detection drum 57 rotates continuously, and the detection ball 61 contacts the surface of the wire. The pressure sensor 62 monitors the pressure change in real time. If there is slight wear on the wire, the pressure change signal will be fed back to the control system. In addition, the partition 18 moves back under the drive of the third electric push rod 19 on the top. After moving to the end in the sliding slot, it touches the first contact point, triggering the first pump 20 to spray and clean the brush plate to ensure continuous and efficient cleaning effect.
[0051] In step three, the cleaned wire is annealed and treated with antioxidants by passing through the heating box 5 and the steam cabinet 4 in turn; the heating wire coil 6 and the steam pipe 33 provide a controllable high temperature environment and steam atmosphere respectively, and the second heating wire 29 maintains the annealing temperature to ensure that the wire structure is uniform.
[0052] In step 4, the annealed wire enters the cooling assembly through the second connecting pipe 8, and the third wire pressing roller 36 in the water tank 35 guides the wire to be sprayed with circulating cooling water for cooling; then, the wire passes through the outlet rectangular opening 51, and is dried by the second fan 37 and the third heating wire 52, and the second water absorption block 53 further removes residual moisture.
[0053] In step five, the dried wire is guided by the second wire reel 46 to the take-up roller 50; the slider 45 reciprocates under the drive of the screw 43. When the second contact point 47 touches the contact disc 48, the screw 43 reverses to cause the slider 45 to move in the opposite direction, achieving uniform wire arrangement; by adjusting the position of the contact disc 48, the reciprocating spacing can be changed to adapt to different take-up requirements.
[0054] The above content is a further detailed description of the present invention in combination with a specific preferred embodiment. It cannot be considered that the specific embodiments of the present invention are limited to this. For ordinary technicians in the technical field to which the present invention belongs, they can make several simple deductions or substitutions without departing from the present invention, which should be regarded as belonging to the scope of patent protection determined by the submitted claims of the present invention.
Claims
1. A wire drawing annealing device for precious metal processing, comprising a workbench (1), two wire drawing rollers (2) symmetrically mounted on the outer wall of the workbench (1), and a wire eye die plate (3) disposed between the two wire drawing rollers (2); characterized in that: The eyelet die disk (3) is rotatably mounted on the outer wall of the workbench (1); a cleaning assembly is mounted on the top surface of the workbench (1) at one side of one of the wire drawing rollers (2); a steam cabinet (4) is provided on one side of the workbench (1), heating boxes (5) are symmetrically provided at both ends of the top surface of the steam cabinet (4), rectangular through slots are provided on both sides of the heating box (5), a heating wire disk (6) is provided in the heating box (5), and first connecting pipes (7) connected to the inside of the steam cabinet (4) are provided on opposite surfaces of the two heating boxes (5), a drying assembly is mounted on the top surface of one of the first connecting pipes (7), a second connecting pipe (8) is connected to the rectangular through slot on one side of the heating box (5) with the drying assembly, the end of the second connecting pipe (8) away from the heating box (5) is connected to the cooling assembly, and a wire take-up assembly is provided on the lower end side of the cooling assembly; the precious metal wire passes through the cleaning assembly and the heating box (5) in sequence for cleaning and annealing treatment, and then passes through the drying assembly, the cooling assembly and the wire take-up assembly in sequence to complete drying, cooling and wire take-up treatment; The cleaning assembly comprises a first electric push rod (15), the telescopic end of the first electric push rod (15) is connected to a cleaning box (13), a second collecting box (14) is provided on one side of the cleaning box (13), two receiving grooves (23) are provided on one side of the cleaning box (13), a cleaning brush plate (16) is provided in each of the two receiving grooves (23), and two second electric push rods (17) for pushing the cleaning brush plate (16) are provided on the other side of the cleaning box (13); a partition (18) is movably provided in the receiving groove (23), a sliding groove for sliding the partition (18) is provided in the receiving groove (23), a first contact point is provided at the end of the sliding groove, and the cleaning box (13) Two third electric push rods (19) are provided opposite to the top, and the output shafts of the two third electric push rods (19) are fixedly connected to the partition (18); the third electric push rods (19) drive the partition (18) to move, touch the first contact point and thus trigger the cleaning process; a first pump (20) is provided on one side of the cleaning box (13), and the liquid inlet end of the first pump (20) is connected to the bottom of the second collecting box (14) through the first pipe (22), and a filter plate is provided on the bottom surface of the second collecting box (14) at the first pipe (22), and second pipes (21) are symmetrically provided on both sides of the first pump (20), and one end of the second pipe (21) is connected to the top surface of the two receiving grooves (23).
2. A wire drawing annealing equipment for precious metal processing according to claim 1, characterized in that: A rectangular groove is provided on the workbench (1) at the line eye mold disk (3), a rotating shaft (9) is provided in the rectangular groove, one end of the line eye mold disk (3) is fixedly connected to the rotating shaft (9), one end of the rotating shaft (9) is provided with a worm gear (10), the upper end of the worm gear (10) is meshed with a worm (11), and the worm gear (11) is coaxially fixedly connected to a driving motor installed in the workbench (1).
3. The wire drawing annealing equipment for precious metal processing according to claim 1, characterized in that: The drying assembly includes a first fan (24) installed on the top surface of the first connecting pipe (7), a first heating wire (25) is fixedly connected to the bottom surface of the first fan (24), a first water absorbing block (26) is provided at one end of the first connecting pipe (7), a through hole for passing a wire is opened on the first water absorbing block (26), and a first wire pressing roller (28) is provided on one side of the first water absorbing block (26).
4. The wire drawing annealing equipment for precious metal processing according to claim 3, characterized in that: The drying assembly further includes a second heating wire (29); the second heating wire (29) is provided on the inner wall of the heating box (5) and on the heating wire reel (6); a first motor (30) coaxially fixedly connected to the heating wire reel (6) is installed on the outer wall of the heating box (5); a second pressing roller (31) is provided at a rectangular through groove on one side of the heating box (5) close to the workbench (1); two first wire reels (32) are symmetrically provided in the steam cabinet (4); a plurality of steam pipes (33) are provided on one side of the inner wall of the steam cabinet (4); the inner bottom surface of the steam cabinet (4) is inclined; and a sieve plate (34) is provided at the lower end of the inner wall of the steam cabinet (4).
5. The wire drawing annealing equipment for precious metal processing according to claim 1, characterized in that: The cooling assembly includes a water tank (35) installed on an outer wall of one side of the steam cabinet (4), a third pressing roller (36) is provided in the water tank (35), a water guide box (38) is provided at the upper end of the third pressing roller (36), one side of the water guide box (38) is connected to a first drain pipe (39), one end of the first drain pipe (39) is connected to a second pump (40) installed at the lower end of the water tank (35), a liquid inlet end of the second pump (40) is connected to the bottom end of the steam cabinet (4) through a liquid inlet pipe (41), the bottom end of the water tank (35) is connected to a second drain pipe (42), and one end of the second drain pipe (42) is connected to the bottom end of the steam cabinet (4); The water tank (35) is provided with a rectangular outlet (51), two second fans (37) are symmetrically installed on both sides of the rectangular outlet (51), a plurality of through holes are evenly opened on the inner bottom surface of the rectangular outlet (51), a third heating wire (52) is provided on the inner bottom surface of the rectangular outlet (51), a second water absorbing block (53) is installed at one end of the rectangular outlet (51), a through hole for passing the wire is opened on the second water absorbing block (53), and a fourth wire pressing roller (54) is provided at the outlet of one end of the rectangular outlet (51).
6. The wire drawing annealing equipment for precious metal processing according to claim 5, characterized in that: The wire take-up assembly includes mounting blocks (27) fixedly connected to both ends of the outer wall of one side of the water tank (35), a screw rod (43) and a guide rod (44) are installed between the mounting blocks (27), a slider (45) is sleeved on the screw rod (43) and the guide rod (44), the upper end of the slider (45) is rotatably provided with a second wire drum (46), the slider (45) is provided with a circle of second contact points (47) on both sides of the screw rod (43), two contact disks (48) are symmetrically sleeved on the screw rod (43), one end of the screw rod (43) is coaxially fixed with a second motor (49) installed on the outer wall of the mounting block (27), and one side of the second wire drum (46) is provided with a wire take-up roller (50) installed on the ground.
7. The wire drawing annealing equipment for precious metal processing according to claim 1, characterized in that: Ion wind generators (63) are installed on both sides of the cleaning box (13). A U-shaped bracket (56) installed on the workbench (1) is provided on one side of the cleaning box (13). A detection drum (57) is rotatably provided in the U-shaped bracket (56). A through hole passing through the outer walls of both sides of the U-shaped bracket (56) is provided at the axis of the detection drum (57). A plurality of threaded through holes are equidistantly provided on the outer wall of the detection drum (57) along the axis side. An adjusting screw (58) is screwed into the threaded through hole. The upper end of the adjusting screw (58) is rotatably sleeved. A scale cylinder (59) is provided with a guide groove for lifting the scale cylinder (59) in the threaded through hole, a spring groove is provided at the bottom end of the adjusting screw (58), a first spring (67) is provided in the spring groove, a mounting seat (60) is provided at the bottom end of the first spring (67), buckle grooves are provided on both sides of the mounting seat (60), and a detection ball (61) is provided on the mounting seat (60) through the buckle groove. A pressure sensor (62) is provided at the top surface of the spring groove, and one end of the first spring (67) abuts against the pressure sensor (62); A driven gear ring (64) coaxially fixed to the detection drum (57) is rotatably provided on the outer wall of one side of the U-shaped bracket (56), and a driving gear (65) is meshed with the lower end of the driven gear ring (64). The driving gear (65) is coaxially fixed to a third motor (66) mounted on the inner wall of the U-shaped bracket (56).
Citation Information
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