A wire drawing machine with a bidirectional feeding mechanism and a method for using the same
The two-way feeding mechanism and servo motor drive solve the problem of collision between the workpiece and the tool during the feeding process of the thread rolling machine, realize efficient and stable thread rolling processing, extend the tool life and improve the quality of the finished product.
Patent Information
- Application Number
- CN202511102346.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-08-07
AI Technical Summary
When the existing thread rolling machine feeds at high speed, the collision between the workpiece and the thread rolling tool causes damage to the workpiece and wear of the tool, affecting the processing quality and life.
A two-way feeding mechanism is adopted, including a guide rail mechanism, a loading mechanism and a vibration plate. The thread rolling processing mechanism is supplied through the two-way feeding structure. The pusher assembly, arc baffle and feeding rail assembly are used to ensure the stability and rotation matching of the workpiece during the loading process, reduce collision damage, and improve processing efficiency through servo motor and worm transmission.
It improves the stability of workpiece feeding and processing accuracy, extends the service life of thread rolling tools, improves production efficiency and finished product qualification rate, and is suitable for mass production.
Smart Images

Figure CN120587356B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of thread rolling machines, in particular to a thread rolling machine with a bidirectional feeding mechanism and a method for using the same. BACKGROUND
[0002] A thread rolling machine is a mechanical device used for processing threads, which rolls threads on the surface of metal wires or rods through a pair of rotating thread rolling plates or rollers, and is widely used in the mechanical manufacturing, construction, automobile and other industries for producing fasteners such as screws and bolts, and has the advantages of high production efficiency, high thread precision and good processing surface quality.
[0003] Among them, the thread rolling machine with circular motion is a device that uses rotational motion to process threads, and the thread rolling plate or thread rolling wheel performs circular motion around the center axis, and the surface of the blank is formed into threads through continuous rotation and extrusion, which has the advantages of high processing efficiency, good thread quality and compact device structure, and is widely used in large-scale production of threaded fasteners.
[0004] One of the feeding methods of the thread rolling machine is to use a vibrating disc to arrange and feed the bolt blanks in a certain order into the feeding chute, and then the blanks smoothly enter the thread rolling area along the chute. This feeding method can realize automatic feeding, effectively improve production efficiency, ensure continuous supply of blanks, reduce manual intervention, and ensure the stability and accuracy of feeding.
[0005] In the working process of the thread rolling machine with circular motion, the workpiece is conveyed to the thread rolling area by a linear feeding mechanism. If the feeding speed of the linear feeding mechanism is set too high, the workpiece may collide violently with the thread rolling tool that is rotating at high speed when it reaches the thread rolling area. This collision not only causes scratches, deformation and even breakage of the workpiece surface, but also causes the thread rolling tool to bear additional impact force, thereby increasing the degree of wear and tear of the tool, shortening the service life of the tool, and affecting the quality of the entire thread rolling process. Therefore, a thread rolling machine with a bidirectional feeding mechanism and a method for using the same are proposed to solve the above problems. SUMMARY
[0006] The present application aims to provide a thread rolling machine with a bidirectional feeding mechanism and a method for using the same to solve the problems raised in the background.
[0007] To achieve the above-mentioned purpose, the present application provides the following technical solutions:
[0008] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structure is, for example, that interlocking plates are provided with an interlocking shank and a interlocking shank, and the interlocking shank is connected with the interlocking plate of interlocking board 2.
[0009] As further optimized content of the present invention, the thread rolling mechanism includes a machine table, a driving motor is fixed to the front end of the machine table by bolts, a worm is fixedly connected to the end of the main shaft of the driving motor, the worm is rotatably connected to the inside of the machine table through a bearing, the outer side of the worm is engaged with the outer side of the turbine, the inner side of the turbine is fixedly connected to a roller, the roller is rotatably connected to the inner side of the machine table through a bearing, the upper end of the roller is fixedly connected to a thread rolling disk, the top of the machine table is fixedly connected to a fixed thread rolling plate, the upper end of the machine table is fixed to an arch frame by bolts, and the upper end of the arch frame is fixed to the casing of the servo motor by bolts.
[0010] As further optimized content of the present invention, the guide rail mechanism includes a servo electric cylinder, the piston rod of the servo electric cylinder is fixedly connected to a movable plate, the inner side of the movable plate is slidably connected to a guide column, the inner side of the movable plate is fixedly connected to a pressing cylinder, the pressing cylinder is assembled on the inner side of a hollow cylinder shell, and a distance is provided between the outer side of the pressing cylinder and the inner side of the hollow cylinder shell. A fixing port is provided at the lower end of the hollow cylinder shell, and a spring plate is fixedly connected to the upper end of the fixing port, and the spring plate is inclined toward the axial direction of the hollow cylinder shell, and a semi-through groove is provided on the inner side of the hollow cylinder shell. The hollow cylinder shell and the conveying track are an integrated fixed structure.
[0011] As a further optimization of the present invention, the cylinder body of the servo electric cylinder is fixed to the inner side of the machine by bolts, the guide column is fixedly connected to the machine, the bottom end of the conveying track is fixed to the machine through a bracket, the rear end of the conveying track is fixed to the discharge end of the vibration plate, and the hollow cylindrical shell is arranged at the upper part near one end of the pushing assembly.
[0012] As a further optimized content of the present invention, the arc-shaped baffle is an arc-shaped structure, and the center of the arc-shaped connecting rod, the center of the pusher assembly and the center of the arc-shaped baffle are vertically aligned.
[0013] As further optimized content of the present invention, the arc baffle is fixed to the machine table by fixing screws, the bottom end of the feed rail assembly is fixedly connected to the top end of the machine table, the inner side of the cross plate is fixedly connected to the main shaft of the servo motor, the feed rail assembly is tightly attached to the fixed thread rolling plate, and a distance is set between the arc baffle and the thread rolling disk, and the distance between the arc baffle and the feed rail assembly is the same as the distance between the thread rolling disk and the fixed thread rolling plate.
[0014] As a further optimized content of the present invention, the pushing assembly includes an arc-shaped push plate, and a first arc-shaped groove, a second arc-shaped groove and a column rotation groove are opened at one end of the arc-shaped push plate. The inner side of the column rotation groove is rotatably connected to a column rotation shaft, and the outer side of the column rotation shaft is fixedly connected to a rotating cylinder, and one third of the volume of the rotating cylinder protrudes from the outside of the column rotation groove. The arc-shaped push plate is fixedly connected to the arc-shaped connecting rod, and the arc-shaped push plate is an arc-shaped structure.
[0015] As a further optimization of the present invention, the adjustment component includes a correction plate, a strip groove is provided on the inner side of the correction plate, a rubber strip is fixedly connected to the inner side of the strip groove, an inclined groove is provided on the inner side of the rubber strip, an axis rotation hole is provided on the inner side of the correction plate, the correction plate is fixedly connected to an assembly tube in the direction away from the inclined groove, a movable groove is provided on the inner side of the assembly tube, and a torsion spring is inserted into the inner side of the movable groove.
[0016] As a further optimization of the present invention, the correction plate is embedded and installed inside the accommodating groove, the correction plate is inclined toward the position between the arc baffle and the frame plate, the rubber strip extends out of the strip groove, and the inner side of the shaft hole is rotatably connected to the outer side of the short threaded rod.
[0017] A method for using a thread rolling machine with a bidirectional feeding mechanism;
[0018] Step 1: When realizing bidirectional loading, the two vibrating plates transport the workpiece to the inside of the conveying track respectively, and the workpiece falls into the inside of the hollow cylinder shell through the semi-through slot. The bottom end of the workpiece contacts multiple spring plates, and the upper part of the workpiece blocks the semi-through slot. The servo electric cylinder is started, and the servo electric cylinder drives the movable plate and the pressure barrel to move downward. The pressure barrel moves downward to squeeze the workpiece inside the hollow cylinder shell. The lower part of the workpiece squeezes the spring plate, and the lower end of the workpiece slides smoothly between the frame plate, the arc baffle and the arc push plate. The workpiece is pushed out from between the multiple spring plates, and the spring plate moves inside the fixed port. The servo motor is started to drive the cross plate to rotate, and the cross plate drives the arc connecting rod and the pusher assembly to rotate, pushing the workpiece to between the thread rolling disk and the fixed thread rolling plate;
[0019] Step 2: When improving the integrity of the workpiece during loading, the arc-shaped connecting rod pushes the arc-shaped push plate to move, and the arc-shaped push plate pushes the workpiece to move. The workpiece will contact the adjustment component, and one end of the torsion spring will slide inside the movable groove. The workpiece will contact the rubber strip, and the rubber strip will deform. At this time, the workpiece will rotate, and the rotating drum will rotate with the workpiece. When the workpiece rotates along the rubber strip, the rubber strip will deform in the direction of the inclined groove, exerting a downward force on the workpiece. When the workpiece moves to the thread rolling area of the thread rolling disk and the fixed thread rolling plate, the workpiece is squeezed between the thread rolling disk and the fixed thread rolling plate;
[0020] Step 3: When the workpiece is efficiently rolled, the drive motor is started to drive the worm to rotate, and the worm drives the two meshing turbines to rotate in the same clockwise direction at the same time. The turbine drives the roller to rotate, and the roller is connected to the inside of the machine, and the roller drives the thread rolling disk to rotate;
[0021] Step 4: When replacing wearing parts, remove the fixing screws, separate the arc baffle from the machine, fix the arc baffle to the machine with the fixing screws, remove the short threaded rod, disengage the short threaded rod from the inside of the solid column hole, move the correction plate in the opposite direction of the torsion spring, disengage the torsion spring from the inside of the movable groove, align the movable groove with the torsion spring and insert it, align the shaft hole with the solid column hole, insert the short threaded rod into the solid column hole and the shaft hole, extend the short threaded rod out of the lower end of the accommodating groove, and the thread of the short threaded rod is spirally installed with the solid column hole, and the short threaded rod is embedded in the inside of the solid column hole.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. In the present invention, by providing a guide rail mechanism, a feeding mechanism and a vibration plate, the device provides two feeding structures to supply two thread rolling processing mechanisms, which can meet the requirements of efficient processing. During the feeding process, the stability of the workpiece can be improved, the failure during feeding can be reduced, and the basis for improving the processing efficiency of the workpiece can be provided.
[0024] 2. In the present invention, by providing a pusher assembly, an arc-shaped baffle, and a feed rail assembly, the device can significantly reduce damage to the workpiece caused by collision during the loading process, thereby extending the service life of the thread rolling tool. At the same time, the workpiece is rotated in the same direction as the thread rolling tool and matches the speed before entering the processing area, thereby improving the processing accuracy and finished product qualification rate of the workpiece and ensuring the stability and reliability of the workpiece during the thread rolling process.
[0025] 3. In the present invention, the thread rolling mechanism is provided, and the thread rolling efficiency is significantly improved. It is particularly suitable for large-scale thread rolling work, can meet the needs of efficient production, and at the same time improves production efficiency, reduces damage caused by collision or accumulation of finished products, and further improves product quality and production stability.
[0026] 4. In the present invention, by providing fixing screws and short threaded rods, the device can replace parts that need to be replaced due to wear by optimizing the replacement method of wearing parts, effectively reducing equipment failures caused by wear of wearing parts and ensuring the normal operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 Schematic diagram of the cross-section structure of the thread rolling mechanism of the present invention;
[0029] Figure 3 Schematic diagram of the arch structure of the present invention;
[0030] Figure 4 Schematic diagram of the worm structure of the present invention;
[0031] Figure 5 Schematic diagram of the guide rail mechanism structure of the present invention;
[0032] Figure 6 Schematic diagram of the cross-section structure of the movable plate of the present invention;
[0033] Figure 7 Schematic diagram of the cross-section structure of the hollow cylindrical shell of the present invention;
[0034] Figure 8 This is a schematic structural diagram of the feeding mechanism of the present invention;
[0035] Figure 9 For the present invention Figure 8 Schematic diagram of the structure at A;
[0036] Figure 10 Schematic diagram of the exploded structure of the arc-shaped connecting rod of the present invention;
[0037] Figure 11 This is a schematic diagram of the arc baffle structure of the present invention;
[0038] Figure 12 This is a schematic structural diagram of the pusher assembly of the present invention;
[0039] Figure 13 This is a schematic diagram of the exploded structure of the feed rail plate assembly of the present invention;
[0040] Figure 14 For the present invention Figure 13 Schematic diagram of the structure at B;
[0041] Figure 15 This is a schematic diagram of the structure of the adjustment component of the present invention;
[0042] Figure 16 For the present invention Figure 15 Schematic diagram of the structure at point C.
[0043] In the figure: 1, thread rolling mechanism; 11, machine platform; 12, drive motor; 13, worm; 14, turbine; 15, roller; 16, thread rolling disc; 17, fixed thread rolling plate; 18, arch; 19, servo motor;
[0044] 2. Guide rail mechanism; 21. Servo electric cylinder; 22. Moving plate; 23. Guide column; 24. Pressing cylinder; 25. Hollow cylinder shell; 26. Fixing port; 27. Spring plate; 28. Half-through slot; 29. Conveyor track;
[0045] 3. Feeding mechanism; 31. Horizontal plate; 32. Arc-shaped connecting rod; 33. Pushing assembly; 331. Arc-shaped pushing plate; 332. First arc-shaped groove; 333. Second arc-shaped groove; 334. Column rotation groove; 335. Column rotation shaft; 336. Rotating drum; 34. Arc-shaped baffle; 35. Feeding rail assembly; 351. Frame plate; 352. Accommodating groove; 353. Positioning column; 354. Short threaded rod; 355. Column fixing hole; 356. Torsion spring; 357. Adjustment assembly; 3571. Correction plate; 3572. Strip groove; 3573. Rubber strip; 3574. Inclined groove; 3575. Axis rotation hole; 3576. Assembly cylinder; 3577. Movable groove; 36. Fixing screw; 37. Mounting screw hole;
[0046] 4. Vibrating plate. DETAILED DESCRIPTION
[0047] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0048] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0049] See also Figures 1-16 , the present invention provides a technical solution:
[0050] A thread rolling machine with a bidirectional feeding mechanism and a method for using the same, comprising a thread rolling mechanism 1 and a vibrating disk 4, a guide rail mechanism 2 being installed on the upper portion of the thread rolling mechanism 1, a feeding mechanism 3 being installed on the top of the thread rolling mechanism 1, the rear end of the guide rail mechanism 2 being fixedly connected to the discharge end of the vibrating disk 4, the feeding mechanism 3 comprising a transverse plate 31, both sides of the transverse plate 31 being fixedly connected to an arc-shaped connecting rod 32, an end of the arc-shaped connecting rod 32 away from the transverse plate 31 being fixedly connected to a pushing assembly 33, the pushing assembly 33 being assembled between an arc-shaped baffle 34 and a feeding rail assembly 35, the arc-shaped connecting rod 32 being fixedly connected to the discharge end of the vibrating disk 4, the pushing assembly 33 being fixedly connected to the ... feeding mechanism 33 being fixedly connected to the feeding rail assembly 35, the arc-shaped connecting rod 32 being fixedly connected to the discharge end of the vibrating disk 4, the feeding mechanism 33 being fixedly connected to the feeding rail assembly 3 The inner side of the baffle 34 is screwed onto the fixing screw 36 through the embedded screw hole 37. The feed rail assembly 35 includes a frame plate 351. The inner side of the frame plate 351 is provided with a receiving groove 352. The inner side of the receiving groove 352 is fixedly connected to a positioning column 353. The inner side of the frame plate 351 is screwed onto a short threaded rod 354 through a fixed column hole 355. The outer side of the short threaded rod 354 is rotatably connected to an adjustment assembly 357. The inner side of the adjustment assembly 357 is inserted into the torsion spring 356. The lower end of the torsion spring 356 is fixedly connected to the inner side of the receiving groove 352.
[0051] As a further implementation scheme of this scheme, the thread rolling mechanism 1 includes a machine table 11, a driving motor 12 is fixed to the front end of the machine table 11 by bolts, a worm 13 is fixedly connected to the end of the main shaft of the driving motor 12, the worm 13 is rotatably connected to the inside of the machine table 11 through a bearing, the outer side of the worm 13 is meshed with the outer side of the turbine 14, and a roller 15 is fixedly connected to the inner side of the turbine 14, and the roller 15 is rotatably connected to the inner side of the machine table 11 through a bearing, and the upper end of the roller 15 is fixedly connected to the thread rolling disk 16, and the top of the machine table 11 is fixedly connected to the fixed thread rolling plate 17, the upper end of the machine table 11 is fixed to the arch 18 by bolts, and the upper end of the arch 18 is fixed to the casing of the servo motor 19 by bolts. Through the above arrangement, the device can achieve efficient transmission and power transmission, ensure the stable rotation of the thread rolling disk 16 and the fixed thread rolling plate 17, thereby improving the thread rolling efficiency and meeting the needs of mass production;
[0052] As a further implementation of this scheme, the guide rail mechanism 2 includes a servo electric cylinder 21, the piston rod of the servo electric cylinder 21 is fixedly connected to a movable plate 22, the inner side of the movable plate 22 is slidably connected to a guide column 23, the inner side of the movable plate 22 is fixedly connected to a pressing cylinder 24, and the pressing cylinder 24 is assembled on the inner side of the hollow cylinder shell 25, and a gap is set between the outer side of the pressing cylinder 24 and the inner side of the hollow cylinder shell 25. A fixing port 26 is provided at the lower end of the hollow cylinder shell 25, and a spring plate 27 is fixedly connected to the upper end of the fixing port 26. The spring plate 27 is inclined toward the axial direction of the hollow cylinder shell 25, and a semi-through groove 28 is provided on the inner side of the hollow cylinder shell 25. The hollow cylinder shell 25 and the conveying track 29 are an integrated fixed structure. Through the above arrangement, this structural design can improve the stability and effectiveness of the workpiece during the loading process, and the spacing between the pressing cylinder 24 and the hollow cylinder shell 25 can prevent the workpiece from protruding and causing jamming, thereby improving the stability and reliability of loading.
[0053] As a further implementation of this solution, the cylinder body of the servo electric cylinder 21 is fixed to the inner side of the machine table 11 by bolts, the guide column 23 is fixedly connected to the machine table 11, the bottom end of the conveying track 29 is fixed to the machine table 11 by a bracket, the rear end of the conveying track 29 is fixed to the discharge end of the vibrating plate 4, and the hollow cylindrical shell 25 is arranged at the upper part of one end near the pusher assembly 33. Through the above arrangement, the stable connection and precise position of each component can be ensured, so that the workpiece can be moved to the specified position;
[0054] As a further implementation of this solution, the arc baffle 34 is an arc-shaped structure, and the center of the arc connecting rod 32, the center of the pusher assembly 33 and the center of the arc baffle 34 are vertically aligned. Through the above arrangement, the pusher assembly 33 can be controlled to rotate within a specified shaft diameter, thereby pushing the workpiece to move and achieve the purpose of loading;
[0055] As a further implementation of this solution, the arc baffle 34 is fixed to the machine table 11 by fixing screws 36, the bottom end of the feed rail assembly 35 is fixedly connected to the top of the machine table 11, the inner side of the cross plate 31 is fixedly connected to the main shaft of the servo motor 19, the feed rail assembly 35 is tightly attached to the fixed thread rolling plate 17, and a distance is set between the arc baffle 34 and the thread rolling disk 16. The distance between the arc baffle 34 and the feed rail assembly 35 is the same as the distance between the thread rolling disk 16 and the fixed thread rolling plate 17. Through the above arrangement, it can ensure that the workpiece can stably enter the thread rolling area between the thread rolling disk 16 and the fixed thread rolling plate 17 during the processing, reduce the processing quality problems caused by position deviation, and further improve the quality of the product and production stability;
[0056] As a further implementation of this solution, the pushing assembly 33 includes an arc-shaped pushing plate 331, one end of which is provided with a first arc groove 332, a second arc groove 333 and a column rotation groove 334, the inner side of the column rotation groove 334 is rotatably connected to a column rotation shaft 335, the outer side of the column rotation shaft 335 is fixedly connected to a rotating cylinder 336, one third of the volume of the rotating cylinder 336 protrudes from the outside of the column rotation groove 334, the arc-shaped pushing plate 331 is fixedly connected to the arc connecting rod 32, and the arc-shaped pushing plate 331 is an arc-shaped structure. Through the above arrangement, the friction of the workpiece during rotation is reduced, and the contact between the protruding part of the rotating cylinder 336 and the workpiece ensures smooth rotation of the workpiece;
[0057] As a further implementation of this solution, the adjustment assembly 357 includes a correction plate 3571, a strip groove 3572 is provided on the inner side of the correction plate 3571, a rubber strip 3573 is fixedly connected to the inner side of the strip groove 3572, an inclined groove 3574 is provided on the inner side of the rubber strip 3573, an axis rotation hole 3575 is provided on the inner side of the correction plate 3571, an assembly cylinder 3576 is fixedly connected to the correction plate 3571 in the direction away from the inclined groove 3574, a movable groove 3577 is provided on the inner side of the assembly cylinder 3576, a torsion spring 356 is inserted into the inner side of the movable groove 3577, through the above arrangement, the device can effectively control the rotation direction and position of the workpiece, prevent the workpiece from being offset or damaged during the processing, and further improve the processing accuracy and finished product qualification rate of the workpiece;
[0058] As a further implementation of this solution, the correction plate 3571 is embedded and installed inside the accommodating groove 352. The correction plate 3571 is inclined toward the position between the arc-shaped baffle 34 and the frame plate 351. The rubber strip 3573 extends out of the strip groove 3572. The inner side of the shaft hole 3575 is rotatably connected to the outer side of the short threaded rod 354. Through the above arrangement, it can be ensured that the workpiece can be rotated in the same direction as the thread rolling tool and match the speed before entering the processing area, thereby reducing damage caused by collision, extending the service life of the tool, and improving the processing accuracy of the workpiece and the qualified rate of the finished product.
[0059] Working process: When bidirectional loading is realized, the two vibrating plates 4 convey the workpieces to the inside of the conveying track 29 respectively. The conveying track 29 is used to guide the workpieces from the vibrating plate 4 to the semi-through slot 28, and then drop into the inside of the hollow cylinder shell 25 through the semi-through slot 28. Initially, the pressing cylinder 24 is at the upper part of the hollow cylinder shell 25. At this time, the bottom end of the workpiece contacts multiple spring plates 27, and the upper part of the workpiece blocks the semi-through slot 28 to prevent the next workpiece from falling. At this time, the servo electric cylinder 21 is started, and the servo electric cylinder 21 drives the moving plate 22 and the pressing cylinder 2 4 moves downward, and the spacing between the pressing cylinder 24 and the hollow cylindrical shell 25 can prevent the workpiece to be processed from protruding from the interior of the hollow cylindrical shell 25, which makes the pressing cylinder 24 unable to move. The pressing cylinder 24 moves downward to squeeze the workpiece inside the hollow cylindrical shell 25. Under the action of squeezing, the lower part of the workpiece opens the spring plate 27. Under the elastic force of the multiple spring plates 27, the downward movement direction of the lower end of the workpiece can be controlled, so that the lower end of the workpiece can slide smoothly between the frame plate 351, the arc-shaped baffle 34 and the arc-shaped push plate 331 until the workpiece is pushed out from the multiple spring plates 27. The top of the frame plate 351, the top of the arc baffle 34 and the top of the arc push plate 331 are all flush structures, which can horizontally support the large end of the workpiece. When the servo motor 19 is started to drive the horizontal plate 31 to rotate, the horizontal plate 31 drives the arc connecting rod 32 and the push assembly 33 to rotate, and the axis of the servo motor 19 is aligned with the arc baffle. The center of the plate 34 is aligned with the vertical line, so that when the pusher assembly 33 rotates, the gap between the pusher assembly 33 and the arc-shaped baffle 34 remains unchanged, and finally the workpiece is pushed between the thread rolling disk 16 and the fixed thread rolling plate 17 to realize the work of loading the workpiece. According to the above working principle, the device is provided with a two-way feeding structure to supply two thread rolling processing mechanisms, which meets the requirements of efficient processing. During the loading process, the stability of the workpiece loading can be improved, the failure during loading can be reduced, and at the same time, a basis for improving the processing efficiency of the workpiece is provided;
[0060] When improving the integrity of the workpiece during loading, the same principle as above is used. When the arc-shaped push plate 331 is pushed to move by the arc-shaped connecting rod 32, the arc-shaped push plate 331 will push the workpiece to move, and the workpiece will contact the adjustment component 357. Under the elastic torsion force of the torsion spring 356, the tightness of the fit between the workpiece and the adjustment component 357 can be improved. During this period, one end of the torsion spring 356 will slide inside the movable groove 3577, and the correction plate 3571 will be rotated and connected between the shaft hole 3575 and the short threaded rod 354, and the positioning column 353 and the correction component 357 will be rotated and connected. There is a movable spacing between the plates 3571, which does not affect the rotation of the correction plate 3571 into the receiving groove 352. When the workpiece contacts the rubber strip 3573, the rubber strip 3573 is deformed. At this time, the friction between the workpiece and the rubber strip 3573 is greater than the friction between the workpiece and the arc baffle 34. At this time, the workpiece will rotate, and the rotating drum 336 will rotate with the workpiece to reduce the friction when the workpiece rotates. By controlling the rotation speed of the main shaft of the servo motor 19, the rotation speed of the workpiece is controlled so that the rotation speed of the workpiece is consistent with the thread rolling disk. 16, when the workpiece rotates along the rubber strip 3573, due to the special shape of the rubber strip 3573, the rubber strip 3573 will be deformed in the direction of the inclined groove 3574. When the inclined groove 3574 is deformed, a downward force is applied to the workpiece. At the same time, the inclined groove 3574 gradually tilts downward in the direction close to the thread rolling disk 16. This can prevent the workpiece from moving upward during rotation, thereby improving the accuracy of the thread rolling position of the workpiece. When the workpiece moves to the thread rolling area of the thread rolling disk 16 and the fixed thread rolling plate 17, the second The opening of the arc groove 333 does not affect the contact between the thread rolling disk 16 and the workpiece, so that the workpiece is squeezed between the thread rolling disk 16 and the fixed thread rolling plate 17, thereby achieving the purpose of thread rolling the workpiece. According to the above setting principle, the device can make the workpiece itself rotate in the same direction before entering the processing area between the thread rolling disk 16 and the fixed thread rolling plate 17, and at the same time match the rotation speed, significantly reducing the impact on the service life of the thread rolling disk 16 due to collision between the workpiece and the high-speed rotating thread rolling disk 16 during loading, and at the same time improving the qualified rate of the finished workpiece;
[0061] When the workpiece is efficiently rolled, after the workpiece is loaded, the drive motor 12 is started to drive the worm 13 to rotate, and the worm 13 drives the two meshing turbines 14 to rotate in the same clockwise direction at the same time, and the turbine 14 drives the roller 15 to rotate, and the roller 15 is connected to the inside of the machine 11, and the roller 15 drives the rolling disc 16 to rotate. At this time, the rotation direction of the two rolling discs 16 is the same. Due to the different loading positions, the finished products rolled out by the rear end rolling disc 16 and the fixed rolling plate 17 are discharged to the right, and the finished products at the front end are discharged to the left, so as to prevent the finished products from interfering with each other. This rolling method improves the rolling efficiency and is suitable for large-scale rolling work.
[0062] When replacing wearing parts, since the workpiece will contact the arc baffle 34, the contact surface of the arc baffle 34 will be subjected to friction, so it needs to be replaced regularly. By disassembling the fixing screws 36, the arc baffle 34 can be separated from the machine table 11, and the intact arc baffle 34 can be fixed to the machine table 11 by the fixing screws 36, ensuring that the fixing screws 36 are embedded in the inside of the embedded screw holes 37 to prevent the large head of the workpiece from contacting the fixing screws 36. When replacing the adjustment component 357, the short threaded rod 354 is disassembled, and the short threaded rod 354 is detached from the inside of the fixed column hole 355, and the correction plate 3571 is moved to the 35. The torsion spring 356 moves in the opposite direction. At this time, the torsion spring 356 is disengaged from the movable groove 3577. The intact adjustment assembly 357 is replaced. The movable groove 3577 is aligned with the torsion spring 356 and inserted. The shaft hole 3575 is aligned with the solid column hole 355. The short threaded rod 354 is inserted into the solid column hole 355 and the shaft hole 3575. The short threaded rod 354 extends out of the lower end of the accommodating groove 352. Then the thread of the short threaded rod 354 is spirally installed with the solid column hole 355 until the short threaded rod 354 is embedded in the solid column hole 355 without hindering the movement of the workpiece. The replacement of the wearing parts can be completed.
[0063] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A thread rolling machine with a bidirectional feeding mechanism, comprising a thread rolling mechanism (1) and a vibrating plate (4), characterized in that: A guide rail mechanism (2) is installed on the upper part of the thread rolling mechanism (1), a feeding mechanism (3) is installed on the top of the thread rolling mechanism (1), and the rear end of the guide rail mechanism (2) is fixedly connected to the discharge end of the vibration plate (4); The feeding mechanism (3) includes a transverse plate (31), both sides of the transverse plate (31) are fixedly connected with arc-shaped connecting rods (32), one end of the arc-shaped connecting rod (32) away from the transverse plate (31) is fixedly connected with a push assembly (33), the push assembly (33) is assembled between the arc-shaped baffle (34) and the feeding rail assembly (35), and the inner side of the arc-shaped baffle (34) is spirally mounted with a fixing screw (36) through an embedded screw hole (37) provided thereon; The feed rail plate assembly (35) includes a frame plate (351), an accommodating groove (352) is provided on the inner side of the frame plate (351), a positioning column (353) is fixedly connected to the inner side of the accommodating groove (352), a short threaded rod (354) is spirally installed through a fixed column hole (355) provided on the inner side of the frame plate (351), an adjustment assembly (357) is rotatably connected to the outer side of the short threaded rod (354), the inner side of the adjustment assembly (357) is plugged into a torsion spring (356), and the lower end of the torsion spring (356) is fixedly connected to the inner side of the accommodating groove (352); The thread rolling mechanism (1) includes a machine platform (11), a roller (15) rotatably connected to the inner side of the machine platform (11) via a bearing, a thread rolling disc (16) fixedly connected to the upper end of the roller (15), and a fixed thread rolling plate (17) fixedly connected to the top end of the machine platform (11); The arc-shaped baffle (34) is an arc-shaped structure, and the center of the arc-shaped connecting rod (32), the center of the pusher assembly (33), and the center of the arc-shaped baffle (34) are vertically aligned; The feed rail assembly (35) is in close contact with the fixed thread rolling plate (17), and a distance is provided between the arc baffle (34) and the thread rolling disk (16), and the distance between the arc baffle (34) and the feed rail assembly (35) is the same as the distance between the thread rolling disk (16) and the fixed thread rolling plate (17); The pusher assembly (33) includes an arc-shaped push plate (331), and the workpiece slides between the frame plate (351), the arc-shaped baffle (34) and the arc-shaped push plate (331) through the guide rail mechanism (2); The adjustment assembly (357) comprises a correction plate (3571), a strip groove (3572) is provided on the inner side of the correction plate (3571), a rubber strip (3573) is fixedly connected to the inner side of the strip groove (3572), an inclined groove (3574) is provided on the inner side of the rubber strip (3573), and the workpiece is in contact with the rubber strip.
2. A thread rolling machine with a bidirectional feeding mechanism according to claim 1, characterized in that: The front end of the machine (11) is fixed with a driving motor (12) by bolts, the end of the main shaft of the driving motor (12) is fixedly connected with a worm (13), the worm (13) is rotatably connected to the inside of the machine (11) through a bearing, the outer side of the worm (13) is engaged with the outer side of the turbine (14), the inner side of the turbine (14) is fixedly connected to a roller (15), the upper end of the machine (11) is fixed to an arch frame (18) by bolts, and the upper end of the arch frame (18) is fixed to the housing of the servo motor (19) by bolts.
3. A thread rolling machine with a bidirectional feeding mechanism according to claim 2, characterized in that: The guide rail mechanism (2) includes a servo electric cylinder (21), a piston rod of the servo electric cylinder (21) is fixedly connected to a movable plate (22), a guide column (23) is slidably connected to the inner side of the movable plate (22), a pressing cylinder (24) is fixedly connected to the inner side of the movable plate (22), the pressing cylinder (24) is assembled on the inner side of the hollow cylinder shell (25), a distance is provided between the outer side of the pressing cylinder (24) and the inner side of the hollow cylinder shell (25), a fixing opening (26) is provided at the lower end of the hollow cylinder shell (25), a spring plate (27) is fixedly connected to the upper end of the fixing opening (26), the spring plate (27) is inclined toward the axial direction of the hollow cylinder shell (25), a semi-through groove (28) is provided on the inner side of the hollow cylinder shell (25), and the hollow cylinder shell (25) and the conveying track (29) are an integrated fixed structure.
4. A thread rolling machine with a bidirectional feeding mechanism according to claim 3, characterized in that: The cylinder body of the servo electric cylinder (21) is fixed to the inner side of the machine platform (11) by bolts, the guide column (23) is fixedly connected to the machine platform (11), the bottom end of the conveying track (29) is fixed to the machine platform (11) through a bracket, the rear end of the conveying track (29) is fixed to the discharge end of the vibration plate (4), and the hollow cylindrical shell (25) is arranged at the upper part near one end of the pushing assembly (33).
5. A thread rolling machine with a bidirectional feeding mechanism according to claim 4, characterized in that: The arc-shaped baffle (34) is fixed to the machine (11) by fixing screws (36), the bottom end of the feed rail assembly (35) is fixedly connected to the top end of the machine (11), and the inner side of the horizontal plate (31) is fixedly connected to the main shaft of the servo motor (19).
6. A thread rolling machine with a bidirectional feeding mechanism according to claim 5, characterized in that: One end of the arc-shaped push plate (331) is provided with a first arc-shaped groove (332), a second arc-shaped groove (333) and a column rotation groove (334); the column rotation groove (334) is rotatably connected to a column rotation shaft (335) on the inside; the column rotation shaft (335) is fixedly connected to a rotating cylinder (336) on the outside; one-third of the volume of the rotating cylinder (336) protrudes outside the column rotation groove (334); the arc-shaped push plate (331) is fixedly connected to the arc-shaped connecting rod (32); and the arc-shaped push plate (331) is an arc-shaped structure.
7. A thread rolling machine with a bidirectional feeding mechanism according to claim 6, characterized in that: An axial rotation hole (3575) is provided on the inner side of the correction plate (3571), and an assembly cylinder (3576) is fixedly connected to the correction plate (3571) in a direction away from the inclined groove (3574). A movable groove (3577) is provided on the inner side of the assembly cylinder (3576), and a torsion spring (356) is inserted into the inner side of the movable groove (3577).
8. The thread rolling machine with a bidirectional feeding mechanism according to claim 7, characterized in that: The correction plate (3571) is embedded and installed inside the accommodating groove (352). The correction plate (3571) is inclined toward the position between the arc-shaped baffle (34) and the frame plate (351). The rubber strip (3573) extends out of the strip groove (3572). The inner side of the shaft hole (3575) is rotatably connected to the outer side of the short threaded rod (354).
9. A method for using a thread rolling machine with a bidirectional feeding mechanism according to claim 8, characterized in that: Step 1: The two vibrating plates (4) transport the workpieces to the inside of the conveying track (29), and the workpieces fall into the inside of the hollow cylinder (25) through the semi-through slot (28). The bottom end of the workpiece contacts the multiple spring plates (27), and the upper part of the workpiece blocks the semi-through slot (28). The servo electric cylinder (21) is started, and the servo electric cylinder (21) drives the moving plate (22) and the pressing cylinder (24) to move downward. The pressing cylinder (24) moves downward to squeeze the workpiece inside the hollow cylinder (25). The lower portion squeezes the spring plate (27), and the lower end of the workpiece smoothly slides between the frame plate (351), the arc-shaped baffle (34) and the arc-shaped push plate (331). The workpiece is pushed out from between the multiple spring plates (27). The spring plate (27) moves inside the fixed opening (26). The servo motor (19) is started to drive the cross plate (31) to rotate. The cross plate (31) drives the arc-shaped connecting rod (32) and the push assembly (33) to rotate, pushing the workpiece between the thread rolling disk (16) and the fixed thread rolling plate (17); Step 2: When the arc-shaped connecting rod (32) pushes the arc-shaped push plate (331) to move, the arc-shaped push plate (331) pushes the workpiece to move, and the workpiece contacts the adjustment component (357). One end of the torsion spring (356) slides inside the movable groove (3577). The workpiece contacts the rubber strip (3573), and the rubber strip (3573) is deformed. At this time, the workpiece rotates, and the rotating drum (336) rotates with the workpiece. When the workpiece rotates along the rubber strip (3573), the rubber strip (3573) is deformed in the direction of the inclined groove (3574), applying a downward force to the workpiece. When the workpiece moves to the thread rolling area of the thread rolling disk (16) and the fixed thread rolling plate (17), the workpiece is squeezed between the thread rolling disk (16) and the fixed thread rolling plate (17); Step 3: Start the driving motor (12) to drive the worm (13) to rotate, the worm (13) drives the two meshing turbines (14) to rotate in the same clockwise direction at the same time, the turbine (14) drives the roller (15) to rotate, the roller (15) is connected to the inside of the machine (11), and the roller (15) drives the thread rolling disk (16) to rotate; Step 4: Remove the fixing screws (36), separate the arc baffle (34) from the machine (11), fix the arc baffle (34) to the machine (11) through the fixing screws (36), remove the short threaded rod (354), and separate the short threaded rod (354) from the inside of the fixed column hole (355). Move the correction plate (3571) in the opposite direction of the torsion spring (356), and the torsion spring (356) will separate from the inside of the movable groove (3577). The groove (3577) is aligned with the torsion spring (356) and inserted, the shaft rotation hole (3575) is aligned with the column hole (355), the short threaded rod (354) is inserted into the column hole (355) and the shaft rotation hole (3575), the short threaded rod (354) extends out of the lower end of the accommodating groove (352), the thread of the short threaded rod (354) is spirally installed with the column hole (355), and the short threaded rod (354) is embedded in the column hole (355).
Citation Information
Patent Citations
Efficient thread rolling machine
CN214601687U
Thread rolling apparatus
JP2006212701A