A robot for industrial forging with convenient continuous feeding and discharging
By designing a robotic system that includes a conveyor belt, cutting mechanism, inspection components, and recycling system, the problem of low efficiency in loading and unloading bolt blanks in industrial forging robots was solved. This enabled continuous and efficient production of bolt blanks and screening of defective products, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202510815882.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2045-06-18
AI Technical Summary
Existing industrial forging robots are inefficient in the loading and unloading of bolt blanks, making it difficult to achieve continuous and efficient operation, resulting in long production cycles and affecting production efficiency and product quality.
A robotic system comprising a conveyor belt, a cutting mechanism, a detection component, a vibration mechanism, and a recycling bin was designed. The conveyor belt transports bolt blanks, the detection component identifies defective products, the screening plate removes impurities, the vibration mechanism assists in feeding, and the recycling bin collects defective products, thus achieving continuous feeding and feeding and defective product screening.
This improved the efficiency of bolt blank loading and unloading and product quality. Through continuous production processes, it effectively identified and screened defective products, thereby enhancing overall production efficiency and product quality.
Smart Images

Figure CN120587550B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of industrial forging, in particular to a robot for industrial forging facilitating continuous feeding and discharging. BACKGROUND
[0002] The robot for industrial forging is an automatic mechanical arm specially designed for forging, assembling and handling in the production process of workpieces, which has high strength and precise control ability, can perform rapid and continuous forging operation in harsh environments such as high temperature and high pressure, thereby significantly improving production efficiency and product quality, and is particularly suitable for feeding and discharging of bolt blanks, realizing fully automated production and improving the automation level of the entire forging process, thereby improving work efficiency.
[0003] At present, the existing robot for industrial forging has low feeding and discharging efficiency when preparing bolt blanks, and it is difficult to realize continuous and efficient feeding and discharging in actual operation, which has certain limitations, resulting in a long operation cycle and being difficult to meet the production demand of high yield and high efficiency, and has certain limitations in realizing continuous operation, which is prone to pause or error, thereby affecting the overall production efficiency and product quality.
[0004] Therefore, the application provides a robot for industrial forging facilitating continuous feeding and discharging. SUMMARY
[0005] In order to make up for the deficiencies of the prior art and solve the technical problem of inconvenient continuous feeding and discharging processing, the application provides a robot for industrial forging facilitating continuous feeding and discharging.
[0006] The technical scheme adopted by the application to solve the technical problem is that the robot for industrial forging facilitating continuous feeding and discharging comprises a robot body, an L bracket is fixedly installed on the robot body, a detection assembly is arranged on the L bracket, a cutting mechanism for processing workpieces is arranged on the robot body, a first frame is arranged in an array on the robot body, a conveyor belt is arranged in an array inside the first frame, protrusions are arranged in an array on the conveyor belt, a driving motor is fixedly arranged on the first frame, and the output end of the driving motor is drivingly connected to the conveyor belt through a shaft, a second frame is arranged on the top of the robot body and located on one side of the first frame, side plates corresponding to the conveyor belt are arranged in an array on the second frame, a vibration mechanism is arranged inside the second frame, a third frame is fixedly installed on the top of the robot body, discharging plates corresponding to the side plates are arranged in an array inside the third frame, an opening and closing assembly is arranged on the discharging plates, and a recycling box is fixedly arranged on the side of the robot body.
[0007] By adopting the above scheme, the bolt blank is cut by the cutting mechanism, and after the cut bolt blank falls into the inside of the stock bin, it slides into the conveying belt. The convex block limits the bolt blank, and the driving motor works to drive the conveying belt to move. The movement of the conveying belt conveys the bolt blank, and after the bolt blank is conveyed to the corresponding side plate, the side plate is inclined to make the bolt blank roll slowly. When the bolt blank rolls, the detection assembly can detect the bolt blank comprehensively, which can effectively identify and distinguish defective products. When the convex block moves with the movement of the conveying belt, it drives the vibration mechanism to move, and the No. 2 frame vibrates slightly, which can assist the bolt blank to roll and avoid the bolt blank to accumulate on the side plate. After the bolt blank slides to the discharge plate through the side plate, the discharge plate makes the bolt blank flow into the recycling box inside for storage, so that continuous feeding and discharging of the bolt blank can be realized, and the appearance defects of the bolt blank can be detected, improving the work efficiency. When the defective product is detected, the control opening and closing assembly is opened, so that when the defective product slides on the discharge plate, the defective bolt blank can fall into the recycling groove for storage, so that the purpose of screening and recycling the defective product is realized.
[0008] Preferably, the cutting mechanism comprises a correcting wheel, a power motor, a concave frame, an electric push rod and a cutting knife. The correcting wheels are symmetrically arranged on the robot body. The power motor is fixedly arranged in the robot body, and the output end of the power motor is fixedly connected with the center position of the corresponding correcting wheel. The transversely adjacent correcting wheels are connected through a belt transmission. The concave frame is arranged on the robot body. The electric push rod is fixedly arranged on the top of the concave frame. The cutting knife is arranged in the concave frame, and one end of the electric push rod is fixedly connected with the cutting knife.
[0009] By adopting the above scheme, the symmetrically arranged correcting wheels limit the blank material. The power motor works to drive the correcting wheels to rotate. The correcting wheels rotate to correct and feed the columnar blank, so that after the cutting position of the blank moves to the lower side of the cutting knife, the electric push rod works to push the cutting knife to adjust the position. The cutting knife moves downward to cut the blank. The cut blank falls into the inside of the stock bin, so that the feeding is facilitated.
[0010] Preferably, the robot body is fixedly installed with a stock bin, and the stock bin is located on one side of the concave frame. A screening plate is fixedly arranged in the stock bin, and the screening plate is inclined. A discharge window corresponding to the screening plate is arranged on the stock bin, and the discharge window is located between the screening plate and the conveying belt. A chute is arranged in the stock bin, and a waste groove is arranged in the chute.
[0011] Through the above scheme, after the cut bolt blank falls into the inside of the stock bin, the blank is supported by the screening plate, and the impurities carried on the blank will fall into the waste tank for storage, thereby achieving the purpose of cleaning the bolt blank, effectively avoiding the impurities adsorbed on the blank affecting the quality of the bolt blank, and the screening plate is inclined to make the blank slide to the discharge window, and the blank will slide to the conveying belt through the discharge window for loading detection.
[0012] Preferably, the bottom of the stock bin is fixedly provided with a frame, the inside of the frame is provided with a limiting frame in array, a T-shaped block is arranged in the limiting frame, a guide groove is arranged on the T-shaped block, a guide block corresponding to the guide groove is fixedly arranged on the limiting frame, and the guide block is engaged with the guide groove, one end of the T-shaped block is fixedly connected with a first spring, and the other end of the first spring is fixedly connected with the inner wall of the frame.
[0013] Through the above scheme, the stock bin limits the T-shaped block through the frame, and the T-shaped block is guided and limited through the cooperation of the guide groove and the guide block, so that the T-shaped block slides stably, one end of the T-shaped block extends out of the frame and is located on one side of the conveying belt. When the conveying belt moves, the convex block on one end is driven, and after the convex block moves to one side of the T-shaped block, the T-shaped block on one end is pressed, so that the T-shaped block slides towards the inside of the frame. When the T-shaped block on one end is not pressed, the first spring resets and pushes the T-shaped block to reset. When the T-shaped block collides with one side of the T-shaped block, the frame vibrates, thereby vibrating the screening plate, which can assist in screening the impurities adsorbed on the bolt blank, improve the cleanliness, and make the impurities adsorbed on the screening plate fall into the waste tank for storage.
[0014] Preferably, the detection assembly comprises a control module and an industrial camera, the control module is fixedly arranged on the L-shaped support, the industrial camera is arranged on the L-shaped support in array, and the industrial camera is electrically connected with the control module, and the L-shaped support is provided with a controller.
[0015] Through the above scheme, the industrial camera can be controlled to work through the control module, and the image information collected by the industrial camera can be processed and transmitted to the controller. When a defective product is detected, the controller sends an instruction to the opening and closing assembly to make the opening and closing assembly work, thereby screening the defective product.
[0016] Preferably, the vibrating mechanism comprises a movable slot, a sliding plate, a stop block, a second spring, a groove, an arc-shaped slot and a knocking assembly, the movable slot is arranged in the second frame, the sliding plate is arranged in the movable slot, the stop block is fixedly arranged in the movable slot, one end of the second spring is fixedly connected with the stop block, the other end of the second spring is fixedly connected with the sliding plate, the arc-shaped slot is arranged on the surface of the sliding plate, the groove corresponding to the arc-shaped slot is fixedly arranged on the movable slot, and the knocking assembly is arranged in the groove.
[0017] Through the above scheme, when the convex block moves with the rotation of the conveying belt, the side of the convex block in contact with the sliding plate will push the sliding plate to move, the movement of the sliding plate will drive the arc-shaped slot to move, the arc-shaped slot will drive the knocking assembly to move, and the movement of the knocking assembly will make the movable slot vibrate, thereby making the side plate vibrate and assisting the blanking of the bolt blank.
[0018] Preferably, the knocking assembly comprises a third spring, a knocking block and a guide rod, the knocking block is arranged in the groove, the third spring is fixedly arranged in the groove, the other end of the third spring is fixedly connected with the knocking block, the guide rod penetrates through the knocking block, and the guide rod is fixedly connected with the inner wall of the groove.
[0019] Through the above scheme, when the sliding plate moves, the arc-shaped slot will move, the side of the arc-shaped slot will press the bottom end of the knocking block, the knocking block will move, when the sliding plate returns to the original position and the arc-shaped slot is directly below the knocking block, the third spring will return to the original position, the knocking block will be pushed to return to the original position, and the knocking block will vibrate the movable slot.
[0020] Preferably, the robot body is internally provided with a square slot, and the square slot is internally provided with a recovery slot.
[0021] Through the above scheme, the bolt blank with defects can be recycled through the square slot, the bolt blank will fall into the recovery slot for storage, the square slot can be separated from the recovery slot, and the recovery slot can be pulled to process the stored bolt blank.
[0022] Preferably, the opening and closing assembly comprises a through slot, a baffle, a guide cylinder, an electromagnet, a storage slot and a reset assembly, the through slot is arranged on the blanking plate and communicates with the top of the square slot, the baffle is arranged in the through slot, the storage slot is arranged in the blanking plate and communicates with the through slot, one end of the baffle extends into the storage slot, the guide cylinder is fixedly arranged in the baffle, the electromagnet is fixedly arranged in the storage slot and located on one side of the baffle, and the reset assembly is arranged in the storage slot.
[0023] By adopting the above scheme, the electromagnetic iron is controlled to work to generate magnetic force when the opening and closing assembly works, the baffle is made of magnetic attraction material, and the baffle will slide towards the electromagnetic iron, after the baffle moves into the storage groove, the through groove is no longer sealed, and when the bolt blank with defects slides on the blanking plate, the bolt blank will enter the recycling groove through the through groove to be stored, so that the bolt blank with defects is screened and stored.
[0024] Preferably, the reset assembly comprises a guide rod and a reset spring, the guide rod is fixedly arranged in the storage groove and extends to the inside of the corresponding guide cylinder at one end, the reset spring is arranged around the guide rod, one end of the reset spring is fixedly connected with the inner wall of the storage groove, and the other end of the reset spring is fixedly connected with the baffle.
[0025] After the defective blank is stored, the electromagnetic iron stops working and no longer generates magnetic force, the reset spring resets and pushes the baffle to reset, and the baffle moves through the cooperation of the guide rod and the guide cylinder to guide the baffle to move stably.
[0026] The beneficial effects of the present application are as follows:
[0027] 1. The industrial forging robot with convenient continuous feeding and discharging, the bolt blanks prepared are conveniently continuously fed and discharged through the transmission belt and the blanking plate, the cylindrical blank is corrected and fed when the correcting wheel rotates, after correction, the cutting position of the blank moves to the lower side of the cutting knife, automatic cutting of the blank is realized by lowering the cutting knife, the cut blank then falls into the bunker, the blank slides to the transmission belt through the blanking window, feeding detection is performed, the bolt blank slowly rolls on the inclined side plate, which is helpful to the work of the industrial camera and facilitates image information collection, the bolt blank slides to the blanking plate through the side plate, enters a flowing state, and then flows into the recycling box through the blanking plate for storage, the whole process realizes continuous feeding and discharging of the bolt blank, and the production efficiency and product quality are effectively improved in combination with appearance defect detection.
[0028] 2. The industrial forging robot with convenient continuous feeding and discharging, the impurities carried by the bolt blank are conveniently removed through the screening plate, the cleanliness is improved, the bolt blank falls into the bunker after cutting, the blank is supported by the screening plate, the debris and impurities carried on the blank fall into the waste groove for storage, and the purpose of cleaning the bolt blank is realized, and the impurities are effectively prevented from being adsorbed on the blank to affect the quality of the bolt blank.
[0029] 3. The industrial forging robot with convenient continuous feeding and discharging provided by the application screens and recycles the bolt blanks with flaws through the setting of the through grooves and recycling grooves, and when the flawed products are detected to be discharged, the electromagnet works to generate magnetic force, the baffle is made of magnetic material and will slide to the electromagnet, the baffle moves into the storage groove, the through groove is no longer sealed, and when the bolt blanks with flaws slide on the discharging plate, the bolt blanks will enter the recycling groove to be stored through the through groove, so that the purpose of screening and storing the flawed bolt blanks is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0030] The application will be further described below in combination with the drawings.
[0031] Figure 1 is a perspective view of the industrial forging robot with convenient continuous feeding and discharging provided by the application;
[0032] Figure 2 is a schematic view of the robot body structure in the application;
[0033] Figure 3 is a schematic view of the stock bin structure in the application;
[0034] Figure 4 is a schematic view of the frame structure in the application;
[0035] Figure 5 is a schematic view of the No. 2 frame structure in the application;
[0036] Figure 6 is a schematic view of the structure of the movable groove in the application;
[0037] Figure 7 is a schematic view of the structure of the discharging plate in the application.
[0038] In the drawings: 1, robot body; 2, correcting wheel; 3, power motor; 4, concave frame; 5, electric push rod; 6, cutting knife; 7, stock bin; 8, screening plate; 9, discharging window; 10, sliding chute; 11, waste groove; 12, frame; 13, limiting frame; 14, T-shaped block; 15, guide groove; 16, guide block; 17, No. 1 spring; 18, No. 1 frame; 19, driving motor; 20, conveying belt; 21, L-shaped support; 22, controller; 23, control module; 24, industrial camera; 25, protruding block; 26, No. 2 frame; 27, side plate; 28, movable groove; 29, sliding plate; 30, stop block; 31, No. 2 spring; 32, groove; 33, No. 3 spring; 34, knocking block; 35, guide rod; 36, arc-shaped groove; 37, No. 3 frame; 38, discharging plate; 39, square groove; 40, recycling groove; 41, through groove; 42, baffle; 43, guide cylinder; 44, return spring; 45, guide rod; 46, electromagnet; 47, storage groove; 48, recycling box. Detailed Implementation
[0039] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0040] like Figures 1 to 7 As shown in the embodiment of the present invention, an industrial forging robot for convenient continuous loading and unloading includes a robot body 1. An L-shaped bracket 21 is fixedly mounted on the robot body 1, and a detection component is mounted on the L-shaped bracket 21. A cutting mechanism for processing workpieces is mounted on the robot body 1. A first frame 18 is arranged in an array on the robot body 1. A conveyor belt 20 is arranged in an array inside the first frame 18, and protrusions 25 are arranged in an array on the conveyor belt 20. A drive motor 19 is fixedly mounted on the first frame 18, and the output end of the drive motor 19 is connected to the conveyor belt 20 via a shaft. A second frame is arranged on the top of the robot body 1. Frame 26, with the second frame 26 located to one side of the first frame 18, has side plates 27 arrayed on the second frame 26 corresponding to the conveyor belt 20. A vibration mechanism is installed inside the second frame 26. A third frame 37 is fixedly mounted on the top of the robot body 1. A feeding plate 38, corresponding to the side plate 27, is arrayed inside the third frame 37. An opening and closing assembly is installed on the feeding plate 38. A recycling bin 48 is fixedly mounted on the side of the robot body 1. When using this convenient, continuous loading and unloading industrial forging robot to prepare bolt blanks, the material is cut by a cutting mechanism to prepare the bolt blanks. The cut bolt blanks fall into the recycling bin. After entering the hopper 7, the bolt blank slides onto the conveyor belt 20. The protrusion 25 limits the bolt blank, which in turn drives the motor 19 to move the conveyor belt 20. The conveyor belt 20 transports the bolt blank to the corresponding side plate 27. The side plate 27 is tilted, causing the bolt blank to roll slowly. During this rolling motion, the detection components can perform a comprehensive inspection of the bolt blank, effectively identifying and distinguishing defective products. Simultaneously, the movement of the conveyor belt 20, which moves the protrusion 25, drives the vibration mechanism, causing the second frame 26 to vibrate slightly, which can assist in... The bolt blanks roll to prevent them from accumulating on the side plate 27. After sliding onto the feed plate 38 via the side plate 27, the bolt blanks flow into the recycling bin 48 for storage. This allows for continuous feeding and unloading of bolt blanks and enables the detection of surface defects, improving work efficiency. When a defective product is detected and fed, the opening and closing mechanism is activated. As the defective product slides on the feed plate 38, it falls into the recycling bin 40 for storage, thus achieving the purpose of screening and recycling defective products and improving work efficiency.
[0041] Further, the cutting mechanism includes a correction wheel 2, a power motor 3, a concave frame 4, an electric push rod 5 and a cutting knife 6. The correction wheel 2 is symmetrically arranged on the robot body 1. The power motor 3 is fixedly arranged inside the robot body 1, and the output end of the power motor 3 is fixedly connected with the center position of the corresponding correction wheel 2. The transversely adjacent correction wheels 2 are connected through a belt transmission. The concave frame 4 is arranged on the robot body 1. The electric push rod 5 is fixedly arranged on the top of the concave frame 4. The cutting knife 6 is arranged inside the concave frame 4, and one end of the electric push rod 5 is fixedly connected with the cutting knife 6. After the blank material to be cut moves between the symmetrically arranged correction wheels 2, the symmetrically arranged correction wheels 2 will limit the blank material. The power motor 3 will drive the correction wheel 2 to rotate. When the correction wheel 2 rotates, it will correct the columnar blank and feed the blank. After the blank cutting position moves below the cutting knife 6, the blank will move above the stock bin 7. The electric push rod 5 will work to push the cutting knife 6 to adjust the position. The cutting knife 6 will cut the blank. The cut blank will fall into the stock bin 7, thereby facilitating feeding.
[0042] Further, the robot body 1 is fixedly installed with a stock bin 7, and the stock bin 7 is located on one side of the concave frame 4. A screening plate 8 is fixedly arranged inside the stock bin 7, and the screening plate 8 is inclined. A discharging window 9 corresponding to the screening plate 8 is arranged on the stock bin 7, and the discharging window 9 is located between the screening plate 8 and the conveying belt 20. A chute 10 is arranged inside the stock bin 7, and a waste groove 11 is arranged inside the chute 10. After the cut bolt blank falls into the stock bin 7, the blank is supported by the screening plate 8. The debris and impurities carried on the blank will fall into the waste groove 11 for storage, thereby achieving the purpose of cleaning the bolt blank. The impurities are effectively prevented from being adsorbed on the blank, which affects the quality of the bolt blank. The inclined arrangement of the screening plate 8 will make the blank slide to the discharging window 9. The blank will slide to the conveying belt 20 through the discharging window 9 for feeding detection.
[0043] Further, the bottom of the bin 7 is fixedly provided with a frame body 12, the frame body 12 is internally provided with an array of limiting frames 13, the limiting frames 13 are internally provided with T-shaped blocks 14, the T-shaped blocks 14 are provided with guide grooves 15, the limiting frames 13 are fixedly provided with guide blocks 16 corresponding to the guide grooves 15, the guide blocks 16 are clamped with the guide grooves 15, one end of the T-shaped block 14 is fixedly connected with a first spring 17, and the other end of the first spring 17 is fixedly connected with the inner wall of the frame body 12. The bin 7 limits the T-shaped block 14 through the frame body 12, and the T-shaped block 14 is guided and limited through the cooperation of the guide groove 15 and the guide block 16, so that the T-shaped block 14 can slide stably. One end of the T-shaped block 14 extends out of the frame body 12 and is located on one side of the conveying belt 20. When the conveying belt 20 moves, one end of the protruding block 25 is driven. After the protruding block 25 moves to one side of the T-shaped block 14, it will press one end of the T-shaped block 14, so that the T-shaped block 14 slides towards the inside of the frame body 12. When no pressure is applied to one end of the T-shaped block 14, the first spring 17 resets and pushes the T-shaped block 14 to reset. When the T-shaped block 14 collides with one side of the T-shaped block 14, the frame body 12 will vibrate, thereby driving the screening plate 8 to vibrate, which can assist in screening the impurities adsorbed on the bolt blank, improve the cleanliness, and at the same time, the debris adsorbed on the screening plate 8 will fall into the waste tank 11 for storage, avoiding the clogging of the screening plate 8. At the same time, the waste tank 11 can be moved to the outside, thereby the debris and impurities above can be poured and treated.
[0044] Further, the detection assembly includes a control module 23 and an industrial camera 24, the control module 23 is fixedly arranged on the L-shaped support 21, the industrial camera 24 is arranged in an array on the L-shaped support 21, and the industrial camera 24 is electrically connected with the control module 23. The L-shaped support 21 is provided with a controller 22, the controller 22 is electrically connected with the electrical assembly of the robot for industrial forging to facilitate continuous feeding and discharging, and can control the work. The controller 22 is internally provided with a PLC with automatic control and logic processing capability, which can realize comprehensive management and coordination of various mechanical equipment, sensors and execution elements, thereby improving production efficiency and control flexibility. The appearance of the bolt blank is detected by the industrial camera 24, the industrial camera 24 is controlled to work by the control module 23, and the image information collected by the industrial camera 24 is processed and transmitted to the inside of the controller 22. When a defective product is detected, the controller 22 sends an instruction to the opening and closing assembly to make the opening and closing assembly work, thereby screening the defective product.
[0045] Further, the vibration mechanism comprises the movable slots 28, the sliding plate 29, the stop block 30, the second spring 31, the recess 32, the arc-shaped slot 36 and the knocking assembly. The movable slots 28 are arranged in the second frame 26. The sliding plate 29 is arranged in the movable slot 28. The stop block 30 is fixedly arranged in the movable slot 28. One end of the second spring 31 is fixedly connected with the stop block 30. The other end of the second spring 31 is fixedly connected with the sliding plate 29. The arc-shaped slot 36 is arranged on the surface of the sliding plate 29. The recess 32 corresponding to the arc-shaped slot 36 is fixedly arranged on the movable slot 28. The knocking assembly is arranged in the recess 32. When the convex block 25 is moved by the rotation of the conveying belt 20, the convex block 25 on one side is in contact with the sliding plate 29, so as to push the sliding plate 29 to move. The movement of the sliding plate 29 drives the arc-shaped slot 36 to move. The movement of the arc-shaped slot 36 drives the knocking assembly to move. The movement of the knocking assembly drives the movable slot 28 to vibrate, so as to vibrate the side plate 27, thereby assisting the blanking of the bolt blank. The reset of the second spring 31 pushes the sliding plate 29 to reset.
[0046] Further, the knocking assembly comprises the third spring 33, the knocking block 34 and the guide rod 35. The knocking block 34 is arranged in the recess 32. The third spring 33 is fixedly arranged in the recess 32. The other end of the third spring 33 is fixedly connected with the knocking block 34. The guide rod 35 penetrates through the knocking block 34. The guide rod 35 is fixedly connected with the inner wall of the recess 32. The bottom of the knocking block 34 is arc-shaped. When the sliding plate 29 moves, the arc-shaped slot 36 moves. The arc-shaped slot 36 on one side presses the bottom end of the knocking block 34, so as to drive the knocking block 34 to move. When the sliding plate 29 resets, the arc-shaped slot 36 moves to the position below the knocking block 34. The third spring 33 resets, so as to push the knocking block 34 to reset. The reset of the knocking block 34 drives the movable slot 28 to vibrate.
[0047] Further, the robot body 1 is internally provided with the square slot 39. The square slot 39 is internally provided with the recovery slot 40. The square slot 39 can be used for recovering the bolt blank with defects. The bolt blank falls into the recovery slot 40 for storage. The square slot 39 can be separated from the recovery slot 40. The recovery slot 40 can be pulled to process the stored bolt blank.
[0048] Further, the opening and closing assembly comprises a through groove 41, a baffle plate 42, a guide cylinder 43, an electromagnet 46, a receiving groove 47 and a reset assembly. The through groove 41 is arranged on the blanking plate 38 and communicates with the top of the square groove 39. The baffle plate 42 is arranged in the through groove 41. The receiving groove 47 is arranged in the blanking plate 38 and communicates with the through groove 41. One end of the baffle plate 42 extends into the receiving groove 47. The guide cylinder 43 is fixedly arranged in the baffle plate 42. The electromagnet 46 is fixedly arranged in the receiving groove 47 and located at one side of the baffle plate 42. The reset assembly is arranged in the receiving groove 47. When the opening and closing assembly works, the electromagnet 46 generates a magnetic force. The baffle plate 42 is made of magnetic material and slides towards the electromagnet 46. After the baffle plate 42 moves into the receiving groove 47, the through groove 41 is no longer sealed. When the defective bolt blank slides on the blanking plate 38, the bolt blank enters the recycling groove 40 through the through groove 41 and is stored in the recycling groove 40, so that the defective bolt blank is screened and stored.
[0049] Further, the reset assembly comprises a guide rod 45 and a reset spring 44. The guide rod 45 is fixedly arranged in the receiving groove 47 and one end of the guide rod 45 extends into the corresponding guide cylinder 43. The reset spring 44 is arranged around the guide rod 45. One end of the reset spring 44 is fixedly connected with the inner wall of the receiving groove 47. The other end of the reset spring 44 is fixedly connected with the baffle plate 42. After the defective blank is stored, the electromagnet 46 stops working and no longer generates a magnetic force. The reset spring 44 is reset and pushes the baffle plate 42 to reset. When the baffle plate 42 moves, the baffle plate 42 is guided by the guide rod 45 and the guide cylinder 43, so that the baffle plate 42 moves stably.
[0050] Working principle: first, the use of convenient continuous feeding industrial forging robot preparation bolt blank, after the blank material to be cut off the raw material moves between the symmetrical setting correction wheel 2, symmetrical setting correction wheel 2 will be limited to the blank material, through the power motor 3 work will drive the correction wheel 2 rotation, correction wheel 2 rotation will be corrected on the columnar blank feeding, make blank cutting place moves to cutting knife 6 below, at the same time, the blank will move to the bunker 7 above, make electric push rod 5 work will push cutting knife 6 position adjustment, through the cutting knife 6 down can cutting processing to blank, cutting after the blank will fall into the bunker 7 inside, cutting after the bolt blank falls into the bunker 7 inside, through the screening plate 8 will support the blank, the debris carried on the blank through the screening plate 8 will fall in the waste tank 11 inside storage, thus realize the purpose of clean processing to bolt blank, effectively avoid the impurities adsorbed on the blank, affect the quality of bolt blank, screening plate 8 inclined setting, will make the blank slide to the discharge window 9, through the discharge window 9 will make the blank slide to the conveyor belt 20 on feeding detection, through the protruding block 25 will limit the bolt blank, then drive motor 19 work will drive the conveyor belt 20 movement, conveyor belt 20 movement will bolt blank transmission, make bolt blank transmission to the corresponding side plate 27, side plate 27 inclined setting, will make the bolt blank slowly roll, when the bolt blank rolls, through the control module 23 can control industrial camera 24 work, at the same time, the image information collected by industrial camera 24 can be processed and transmitted to controller 22, effectively identify the defective products, at the same time, when the conveyor belt 20 movement drives the protruding block 25 to move, when the conveyor belt 20 rotates drives the protruding block 25 to move, when the protruding block 25 side contacts with the sliding plate 29, will push the sliding plate 29 to move, the sliding plate 29 moves will drive the arc slot 36 to move, the arc slot 36 side presses the bottom of the knocking block 34, will make the knocking block 34 move, when the sliding plate 29 resets, the arc slot 36 moves to the knocking block 34 below, the third spring 33 resets, will push the knocking block 34 reset, then the knocking block 34 resets, will make the movable slot 28 vibrate, make the side plate 27 vibrate, auxiliary bolt blank feeding, avoid bolt blank accumulation on the side plate 27, through the side plate 27 make the bolt blank slide to the discharge plate 38, through the discharge plate 38 will make the bolt blank flow into the recycling box 48 inside storage, thus can realize continuous feeding to bolt blank preparation, and can detect the appearance defect, improve the work efficiency, when detecting the defective product, make the electromagnet 46 work produces magnetic force, the baffle 42 is magnetic material, will make the baffle 42 slide to the electromagnet 46, the baffle 42 moves into the storage slot 47 inside, no longer seals the through slot 41, when the bolt blank slides on the discharge plate 38, through the through slot 41 will make the bolt blank enter the recycling slot 40 inside storage, realize the purpose of screening and storage of defective bolt blank.
[0051] The foregoing merely illustrates the principles of the application and application of its more prominent features. Those skilled in the art will appreciate that the application is not limited to the embodiments described above, but rather that various changes and modifications can be made thereto without departing from the spirit and scope of the application. The scope of the application is defined by the appended claims and their equivalents.
Claims
1. An industrial forging robot that facilitates continuous loading and unloading, characterized in that: The system includes a robot body (1), on which an L-bracket (21) is fixedly mounted. A detection component is mounted on the L-bracket (21). A cutting mechanism for processing workpieces is mounted on the robot body (1). A first frame (18) is arranged in an array on the robot body (1). A conveyor belt (20) is arranged in an array inside the first frame (18). Protrusions (25) are arranged in an array on the conveyor belt (20). A drive motor (19) is fixedly mounted on the first frame (18), and the output end of the drive motor (19) is connected to the conveyor belt (20) via a shaft. The robot body (1) is provided with a second frame (26) on the top, and the second frame (26) is located on one side of the first frame (18). The second frame (26) is provided with an array of side plates (27) corresponding to the conveyor belt (20). The second frame (26) is provided with a vibration mechanism inside. The robot body (1) is fixedly installed with a third frame (37). The third frame (37) is provided with an array of unloading plates (38) corresponding to the side plates (27) inside. The unloading plates (38) are provided with an opening and closing component. The robot body (1) is fixedly provided with a recycling bin (48) on the side. A hopper (7) is fixedly installed on the robot body (1), and the hopper (7) is located on one side of the concave frame (4). A screening plate (8) is fixedly installed inside the hopper (7), and the screening plate (8) is inclined. A discharge window (9) corresponding to the screening plate (8) is provided on the hopper (7), and the discharge window (9) is located between the screening plate (8) and the conveyor belt (20). A chute (10) is provided inside the hopper (7), and a waste chute (11) passes through the chute (10). The bottom of the hopper (7) is fixedly installed with a frame (12). The frame (12) is arranged with a limit frame (13) inside. The limit frame (13) is provided with a T-shaped block (14) inside. The T-shaped block (14) is provided with a guide groove (15). The limit frame (13) is fixedly provided with a guide block (16) corresponding to the guide groove (15), and the guide block (16) is engaged with the guide groove (15). One end of the T-shaped block (14) is fixedly connected to a first spring (17), and the other end of the first spring (17) is fixedly connected to the inner wall of the frame (12). The detection component includes a control module (23) and an industrial camera (24). The control module (23) is fixedly mounted on the L-bracket (21). The industrial camera (24) array is mounted on the L-bracket (21), and the industrial camera (24) is electrically connected to the control module (23). A controller (22) is mounted on the L-bracket (21). The vibration mechanism includes a movable groove (28), a sliding plate (29), a stop block (30), a second spring (31), a groove (32), an arc groove (36), and a striking component. The movable grooves (28) are arranged in an array inside the second frame (26). The sliding plate (29) passes through the movable groove (28). The stop block (30) is fixedly arranged inside the movable groove (28). One end of the second spring (31) is fixedly connected to the stop block (30), and the other end of the second spring (31) is fixedly connected to the sliding plate (29). The arc grooves (36) are arranged in an array on the surface of the sliding plate (29). The grooves (32) corresponding to the arc grooves (36) are fixedly arranged on the movable groove (28). The striking component is arranged inside the groove (32). The striking assembly includes a third spring (33), a striking block (34), and a guide rod (35). The striking block (34) is disposed inside the groove (32). The third spring (33) is fixedly disposed inside the groove (32), and the other end of the third spring (33) is fixedly connected to the striking block (34). The guide rod (35) passes through the striking block (34) and is fixedly connected to the inner wall of the groove (32). The bottom of the striking block (34) is arc-shaped. The cutting mechanism includes a concave frame (4) and a cutting blade (6). The concave frame (4) is arranged in an array on the robot body (1), and the cutting blade (6) is arranged inside the concave frame (4).
2. The industrial forging robot for convenient continuous loading and unloading as described in claim 1, characterized in that: The cutting mechanism also includes a straightening wheel (2), a power motor (3), and an electric push rod (5). The straightening wheels (2) are symmetrically arranged on the robot body (1). The power motor (3) is fixedly arranged inside the robot body (1), and the output end of the power motor (3) is fixedly connected to the center position of the corresponding straightening wheel (2). The horizontally adjacent straightening wheels (2) are connected by belt drive. The electric push rod (5) is fixedly arranged on the top of the concave frame (4), and one end of the electric push rod (5) is fixedly connected to the cutting blade (6).
3. The industrial forging robot for convenient continuous loading and unloading as described in claim 2, characterized in that: The robot body (1) has a square groove (39) inside, and a recycling groove (40) is provided inside the square groove (39).
4. The industrial forging robot for convenient continuous loading and unloading as described in claim 3, characterized in that: The opening and closing assembly includes a through slot (41), a baffle (42), a guide cylinder (43), an electromagnet (46), a storage slot (47), and a reset assembly. The through slot (41) is disposed on the feed plate (38) and is connected to the top of the square slot (39). The baffle (42) is inserted inside the through slot (41). The storage slot (47) is disposed inside the feed plate (38) and is connected to the through slot (41). One end of the baffle (42) extends into the storage slot (47). The guide cylinder (43) is fixedly disposed inside the baffle (42). The electromagnet (46) is fixedly disposed inside the storage slot (47) and is located on one side of the baffle (42). The reset assembly is disposed inside the storage slot (47).
5. The industrial forging robot for convenient continuous loading and unloading as described in claim 4, characterized in that: The reset assembly includes a guide rod (45) and a reset spring (44). The guide rod (45) is fixedly disposed inside the storage groove (47), and one end of the guide rod (45) extends into the corresponding guide cylinder (43). The reset spring (44) is arranged around the guide rod (45), and one end of the reset spring (44) is fixedly connected to the inner wall of the storage groove (47), and the other end of the reset spring (44) is fixedly connected to the baffle (42).
Citation Information
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Plate shearing machine rear material supporting device with shockproof function
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