Automatic product assembling, detecting and baking all-in-one machine

Through an automated all-in-one machine integrating upper and lower cover assembly, airtightness detection and baking functions, the problems of low production efficiency and unstable product quality in the existing technology are solved, and efficient and stable automated production is achieved.

CN120587933APending Publication Date: 2025-09-05SUZHOU JIAHENG INTELLIGENT EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510698638.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2025-09-05

AI Technical Summary

Technical Problem

In the prior art, the product production efficiency is low, manual handling and operation are prone to errors, resulting in unstable product quality, and increases labor costs and production site occupation.

Method used

Design an integrated product automatic assembly, inspection and baking machine, integrating upper and lower cover assembly, airtightness detection and baking functions, and realizes automated processes through rotating discs and visual inspection mechanisms, combining airtightness detection components and baking components to realize automated production of products.

Benefits of technology

Improve production efficiency, reduce manual intervention, ensure product quality stability, reduce labor costs, and achieve coherent and efficient production from assembly to baking.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120587933A_ABST
    Figure CN120587933A_ABST
Patent Text Reader

Abstract

The invention discloses an automatic product assembling, detecting and baking all-in-one machine which comprises an upper cover and lower cover assembling assembly, an air tightness detecting assembly and a baking assembly. In the upper and lower cover assembling assembly, a vibration feeding disc, an upper / lower cover feeding mechanism and the like are arranged on the periphery of a rotating disc on a rack, and product circulation is achieved through a combined jig on the rotating disc. The air tightness detection assembly drives a product clamp to rotate through a rotating ring on a machine table and cooperates with an air tightness testing mechanism to complete detection and disqualified product treatment. The baking assembly is linearly arranged through a finished product conveying mechanism and is matched with a mechanical arm to achieve finished product baking and outputting. The all-in-one machine integrates the functions of assembling the upper cover and the lower cover of the product, detecting the air tightness and baking, reduces manual intervention, improves the production efficiency, guarantees the product quality and reduces the production cost through automatic cooperation of all the components, and is suitable for product production scenes with high requirements for the production efficiency and the quality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of non-standard automation, and in particular to an all-in-one machine for automatic assembly, detection and baking of products. Background Art

[0002] The manufacturing process, especially for products with upper and lower covers and airtightness requirements, typically includes multiple steps, including assembly, airtightness testing, and baking. Traditional production methods often utilize multiple independent machines to complete each step, requiring manual handling and transfer of products between machines. This production model presents numerous issues, including low production efficiency, prone to errors during manual handling and operation, resulting in unstable product quality, and increased labor costs and production space.

[0003] Therefore, how to provide a product automatic assembly, detection and baking all-in-one machine to solve the problems existing in the prior art is of great significance to its application. Summary of the Invention

[0004] In view of this, the purpose of this application is to provide a product automatic assembly, inspection and baking all-in-one machine to solve the problems of low production efficiency in the existing technology, easy errors in manual handling and operation, resulting in unstable product quality, and increased labor costs and production site occupancy.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A product automatic assembly, testing and baking all-in-one machine, comprising upper and lower cover assembly components, an airtightness testing component and a baking component;

[0007] The upper and lower cover assembly components include a frame, and the top of the frame is equipped with a rotating disk, a vibrating loading disk, a lower cover loading and transporting mechanism, a semi-finished product chute, a semi-finished product transporting mechanism, a pressing mechanism, a visual inspection mechanism and an upper cover loading mechanism;

[0008] The vibrating loading tray, the lower cover loading and conveying mechanism, the semi-finished product chute, the semi-finished product conveying mechanism, the pressing mechanism, and the visual inspection mechanism are arranged around the rotating disk, and a plurality of combined jigs are installed on the top of the rotating disk;

[0009] The airtightness detection component includes:

[0010] Machine;

[0011] A support column is installed in the middle of the machine;

[0012] A center seat, mounted on the top of the support column;

[0013] A rotating ring rotatably connected to the top end of the support column;

[0014] a product fixture mounted on the top of the rotating ring;

[0015] The NG product storage box, the NG product transport mechanism, the ultrasonic welding mechanism and the robot transport mechanism are all installed on the top of the machine and arranged around the rotating ring;

[0016] The airtight testing mechanism is installed on the top of the center seat.

[0017] Preferably, the airtight testing mechanism includes:

[0018] A lifting cylinder bracket is vertically mounted on the top of the center seat;

[0019] A second lifting cylinder is installed on the side of the lifting cylinder bracket;

[0020] A second lifting seat is installed at the telescopic end of the second lifting cylinder;

[0021] An L-shaped cylinder bracket fixedly connected to the second lifting seat;

[0022] A double-ended cylinder, mounted on the bottom end of the L-shaped cylinder bracket;

[0023] movable plates, respectively mounted on the two telescopic ends of the double-ended cylinder;

[0024] The airtight test heads are respectively installed at the bottom ends of the movable plates.

[0025] Preferably, the NG product transport mechanism includes:

[0026] A longitudinal slide rail is installed on the top of the machine;

[0027] A longitudinal movable seat, slidably connected to the longitudinal slide rail;

[0028] A longitudinal pushing cylinder is installed at the end of the longitudinal slide rail, and its telescopic end is fixedly connected to the longitudinal moving seat;

[0029] A vertical bracket, fixedly connected to the top end of the longitudinal movable seat;

[0030] A lifting cylinder 1, mounted on the front side of the vertical support;

[0031] A lifting seat 1, fixedly connected to the telescopic end of the lifting cylinder 1;

[0032] A horizontal push cylinder is installed on the front of the lifting seat;

[0033] A pneumatic gripper, mounted on the telescopic end of the lateral push cylinder;

[0034] The airtightness detection component also includes:

[0035] The NG product temporary storage box is fixedly connected to the top of the machine through a vertical rod;

[0036] The product chute is installed on the side of the NG product temporary storage box.

[0037] Preferably, the airtightness detection component further includes:

[0038] a motor, mounted on a side of the support column;

[0039] A gear, transmission-connected to an output end of the motor;

[0040] The gear ring is installed at the bottom end of the rotating ring and is meshed with the gear.

[0041] Preferably, the upper cover feeding mechanism includes:

[0042] An upper cover placement rack, with an upper cover material tray placed inside, and an upper cover placed in the upper cover material tray;

[0043] A longitudinal driving mechanism is installed on the top of the upper cover placement rack;

[0044] a longitudinally movable crossbeam, mounted on the movable end of the longitudinal drive mechanism;

[0045] A transverse driving mechanism is installed on one side of the longitudinal moving beam;

[0046] The upper cover feeding clamp is installed at the telescopic end of the horizontal driving mechanism.

[0047] Preferably, the lower cover loading and transporting mechanism includes:

[0048] Install the base plate;

[0049] An X-axis slide rail is installed on the top of the mounting base;

[0050] An X-axis sliding seat, slidably connected to the X-axis slide rail;

[0051] The X-axis driving cylinder is installed on one side of the mounting base, and the telescopic end thereof is fixedly connected to the X-axis sliding seat.

[0052] Preferably, the top of the X-axis sliding seat is fixedly connected to a vertical support frame, the side of the X-axis driving cylinder is fixedly connected to a Z-axis fixed plate, the top and bottom ends of the side of the Z-axis fixed plate are both installed with Z-axis slide rod mounting blocks, a Z-axis slide rod is installed between the two Z-axis slide rod mounting blocks, and the Z-axis slide rod is slidably connected to the Z-axis slider.

[0053] Preferably, a Z-axis lifting cylinder is installed on the side of the Z-axis slider, a Z-axis lifting seat is installed on the telescopic end of the Z-axis lifting cylinder, a Y-axis movable slide is installed on the side of the Z-axis lifting seat, a Y-axis driving cylinder is installed on the front of the Y-axis movable slide, a Y-axis moving frame is installed on the telescopic end of the Y-axis driving cylinder, and a pneumatic gripper 2 is installed at the bottom end of the Y-axis moving frame.

[0054] Preferably, the semi-finished product handling mechanism includes:

[0055] Vertically movable rack;

[0056] A vertical moving cylinder is installed on the top of the vertical moving frame;

[0057] A horizontal movement cylinder is installed at the telescopic end of the vertical movement cylinder;

[0058] A semi-finished product handling gripper is mounted on the telescopic end of the transverse moving cylinder;

[0059] A central frustum is provided at the middle of the top end of the rotating disk.

[0060] Preferably, the baking assembly comprises:

[0061] Finished product conveying mechanism, lifting conveying mechanism, baking mechanism, lifting unloading mechanism, and finished product output mechanism are installed in a straight line;

[0062] The second manipulator transport mechanism is installed on the top of the frame.

[0063] Compared with the prior art, the present invention has the following beneficial effects:

[0064] 1. The present invention integrates the upper and lower cover assembly, airtightness detection and baking functions into one, realizing a fully automated production process from product assembly to detection to baking, greatly improving production efficiency, reducing manual intervention and lowering labor costs.

[0065] 2. In the upper and lower cover assembly components, each mechanism is arranged around the rotating disk. The combined fixtures on the rotating disk are used to achieve orderly flow and processing of products. In conjunction with the visual inspection mechanism, problems in the assembly process can be discovered in a timely manner to ensure product assembly quality.

[0066] 3. The airtightness detection component rotates through the motor-driven rotating ring, and cooperates with the airtightness testing mechanism to perform accurate airtightness testing on the product. The NG product transporting mechanism can promptly transport unqualified products to the NG product storage box, ensuring the stability of product quality.

[0067] 4. Through reasonable layout and coordinated work of various mechanisms, the baking components can efficiently bake qualified products, and finally output the finished products through the finished product output mechanism. The entire production process is coherent and efficient.

[0068] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application so that it can be implemented in accordance with the contents of the specification, and to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the following is a detailed description of the preferred embodiment of the present application in conjunction with the accompanying drawings.

[0069] Based on the detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings below, those skilled in the art will become more aware of the above and other objects, advantages and features of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0070] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without inventive work. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0071] Figure 1 It is a structural schematic diagram of the present invention;

[0072] Figure 2 This is a schematic structural diagram of the upper and lower cover assembly components of the present invention;

[0073] Figure 3 It is a structural schematic diagram of the lower cover loading and transporting mechanism in the present invention;

[0074] Figure 4 This is a structural diagram of the semi-finished product handling mechanism of the present invention;

[0075] Figure 5 It is a structural diagram of the airtightness detection assembly of the present invention;

[0076] Figure 6 Schematic diagram of the structure of the airtight testing mechanism of the present invention;

[0077] Figure 7 Schematic diagram of the structure of the NG product transport mechanism of the present invention;

[0078] Figure 8 It is a side view of the airtight testing mechanism in the present invention.

[0079] In the figure: 1. Machine; 2. NG product storage box; 3. Rotating ring; 4. Product clamp; 5. Ultrasonic welding mechanism; 6. Robot handling mechanism 1; 7. Airtightness test mechanism; 8. NG product handling mechanism; 9. Product chute; 10. NG product temporary storage box; 11. Pneumatic gripper 1; 12. Longitudinal push cylinder; 13. Vertical bracket; 14. Lifting cylinder 1; 15. Lifting seat 1; 16. Horizontal push cylinder; 17. Longitudinal slide rail; 18. Longitudinal movement 19. Center seat; 20. Gear; 21. Airtight test head; 22. Movable plate; 23. Double-ended cylinder; 24. L-shaped cylinder bracket; 25. Lifting seat (II); 26. Lifting cylinder (II); 27. Lifting cylinder bracket; 28. Support column; 29. ​​Ring gear; 30. Motor; 31. Frame; 32. Vibrating loading tray; 33. Lower cover loading and handling mechanism; 34. Semi-finished product chute; 35. Semi-finished product handling mechanism; 36. Pressing mechanism; 37. Rotating plate; 38 , upper cover feeding clamp; 39, visual inspection mechanism; 40, longitudinal moving beam; 41, upper cover material tray; 42, transverse driving mechanism; 43, upper cover placement rack; 44, longitudinal driving mechanism; 45, X-axis slide rail; 46, mounting base; 47, X-axis sliding seat; 48, X-axis driving cylinder; 49, Y-axis moving slide rail; 50, Y-axis driving cylinder; 51, Z-axis lifting seat; 52, pneumatic gripper 2; 53, Y-axis moving rack; 54, Z-axis lifting cylinder; 55 , Z-axis slide bar mounting block; 56, Z-axis slide bar; 57, Z-axis fixing plate; 58, Z-axis slider; 59, vertical support frame; 60, center frustum; 61, combination fixture; 62, semi-finished product handling clamp; 63, vertical moving rack; 64, horizontal moving cylinder; 65, vertical moving cylinder; 66, finished product conveying mechanism; 67, lifting and conveying mechanism; 68, baking mechanism; 69, lifting and unloading mechanism; 70, finished product output mechanism; 71, robot handling mechanism II. DETAILED DESCRIPTION

[0080] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. In the following description, specific details such as specific configurations and components are provided only to help fully understand the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, for clarity and brevity, the description of known functions and structures has been omitted in the embodiments.

[0081] In addition, the present application may repeat reference numerals and / or letters in different examples. This repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed.

[0082] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and subsequent associated objects are in an "or" relationship.

[0083] It should also be noted that, in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprises," or any other variations thereof are intended to cover non-exclusive inclusion.

[0084] See also Figure 1-8 , the present invention provides a technical solution for a product automatic assembly, detection and baking all-in-one machine: comprising an upper and lower cover assembly component, an airtightness detection component and a baking component;

[0085] The upper and lower cover assembly components include a frame 31, on the top of which are mounted a rotating disk 37, a vibrating loading disk 32, a lower cover loading and transporting mechanism 33, a semi-finished product chute 34, a semi-finished product transporting mechanism 35, a pressing mechanism 36, a visual inspection mechanism 39, and an upper cover loading mechanism;

[0086] The vibrating loading tray 32, the lower cover loading and transporting mechanism 33, the semi-finished product chute 34, the semi-finished product transporting mechanism 35, the pressing mechanism 36, and the visual inspection mechanism 39 are arranged around the rotating disk 37. A plurality of combined jigs 61 are installed on the top of the rotating disk 37.

[0087] The airtightness detection components include:

[0088] Machine 1;

[0089] The support column 28 is installed in the middle of the machine 1;

[0090] The center seat 19 is mounted on the top of the support column 28;

[0091] The rotating ring 3 is rotatably connected to the top of the support column 28;

[0092] The product fixture 4 is mounted on the top of the rotating ring 3;

[0093] The NG product storage box 2, the NG product transport mechanism 8, the ultrasonic welding mechanism 5 and the robot transport mechanism 6 are all installed on the top of the machine 1 and arranged around the rotating ring 3;

[0094] The airtightness testing mechanism 7 is installed on the top of the center seat 19.

[0095] The airtight testing mechanism 7 includes:

[0096] The lifting cylinder bracket 27 is vertically mounted on the top of the center seat 19;

[0097] Lifting cylinder 26, installed on the side of the lifting cylinder bracket 27;

[0098] A second lifting seat 25 is mounted on the telescopic end of a second lifting cylinder 26;

[0099] L-shaped cylinder bracket 24, fixedly connected to the lifting seat 25;

[0100] A double-ended cylinder 23 is mounted on the bottom end of an L-shaped cylinder bracket 24;

[0101] The movable plate 22 is respectively mounted on the two telescopic ends of the double-ended cylinder 23;

[0102] The airtight test heads 21 are respectively installed at the bottom ends of the movable plates 22 .

[0103] The NG product transport mechanism 8 includes:

[0104] A longitudinal slide rail 17 is mounted on the top of the machine 1;

[0105] A longitudinal movable seat 18 is slidably connected to the longitudinal slide rail 17;

[0106] The longitudinal pushing cylinder 12 is mounted on the end of the longitudinal slide rail 17, and its telescopic end is fixedly connected to the longitudinal moving seat 18;

[0107] The vertical bracket 13 is fixedly connected to the top of the longitudinal movable seat 18;

[0108] A lifting cylinder 14 is installed on the front of the vertical bracket 13;

[0109] A lifting seat 15 is fixedly connected to the telescopic end of the lifting cylinder 14;

[0110] The horizontal push cylinder 16 is installed on the front of the lifting seat 15;

[0111] The pneumatic gripper 11 is mounted on the telescopic end of the lateral push cylinder 16;

[0112] The airtightness detection components also include:

[0113] The NG product temporary storage box 10 is fixedly connected to the top of the machine 1 through a vertical rod;

[0114] The product chute 9 is installed on the side of the NG product temporary storage box 10.

[0115] The airtightness detection components also include:

[0116] The motor 30 is mounted on the side of the support column 28;

[0117] Gear 20 is transmission-connected to the output end of motor 30;

[0118] The ring gear 29 is mounted on the bottom end of the rotating ring 3 and is meshed with the gear 20 .

[0119] The upper cover feeding mechanism includes:

[0120] The upper cover placement rack 43 has an upper cover material tray 41 placed inside, and the upper cover is placed inside the upper cover material tray 41;

[0121] The longitudinal drive mechanism 44 is mounted on the top of the upper cover placement frame 43;

[0122] A longitudinally movable crossbeam 40 is mounted on the movable end of the longitudinal drive mechanism 44;

[0123] A transverse driving mechanism 42 is mounted on one side of the longitudinal moving beam 40;

[0124] The upper cover feeding clamp 38 is mounted on the telescopic end of the transverse driving mechanism 42 .

[0125] The lower cover loading and transporting mechanism 33 includes:

[0126] Install the base plate 46;

[0127] X-direction slide rail 45, mounted on the top of the mounting base 46;

[0128] An X-axis sliding seat 47 is slidably connected to the X-axis slide rail 45;

[0129] The X-axis driving cylinder 48 is installed on one side of the mounting base 46 , and its telescopic end is fixedly connected to the X-axis sliding seat 47 .

[0130] The top of the X-axis sliding seat 47 is fixedly connected to the vertical support frame 59, and the side of the X-axis driving cylinder 48 is fixedly connected to the Z-axis fixed plate 57. The top and bottom ends of the side of the Z-axis fixed plate 57 are both installed with Z-axis slide rod mounting blocks 55. A Z-axis slide rod 56 is installed between the two Z-axis slide rod mounting blocks 55, and the Z-axis slide rod 56 is slidably connected to the Z-axis slider 58.

[0131] A Z-axis lifting cylinder 54 is installed on the side of the Z-axis slider 58, and a Z-axis lifting seat 51 is installed on the telescopic end of the Z-axis lifting cylinder 54. A Y-axis moving slide 49 is installed on the side of the Z-axis lifting seat 51. A Y-axis driving cylinder 50 is installed on the front of the Y-axis moving slide 49. A Y-axis moving frame 53 is installed on the telescopic end of the Y-axis driving cylinder 50, and a pneumatic gripper 52 is installed at the bottom end of the Y-axis moving frame 53.

[0132] The semi-finished product handling mechanism 35 comprises:

[0133] Vertically movable rack 63;

[0134] A vertical moving cylinder 65 is mounted on the top of the vertical moving frame 63;

[0135] The horizontal movement cylinder 64 is installed at the telescopic end of the vertical movement cylinder 65;

[0136] The semi-finished product handling gripper 62 is mounted on the telescopic end of the horizontal movement cylinder 64;

[0137] A central frustum 60 is provided in the middle of the top end of the rotating disk 37 .

[0138] The baking assembly includes: a finished product conveying mechanism 66, a lifting conveying mechanism 67, a baking mechanism 68, a lifting unloading mechanism 69, and a finished product output mechanism 70, which are arranged in a line; a manipulator transport mechanism 71, which is installed on the top of the frame 31

[0139] During specific use, during the assembly of the upper and lower covers, the vibrating loading tray 32 is activated first, utilizing the vibration principle to arrange the lower covers in an orderly manner and transport them to the designated position. The lower cover loading and transporting mechanism 33 then begins to operate. The X-axis drive cylinder 48 pushes the X-axis slide seat 47 on the X-direction slide rail 45 to adjust to the appropriate X-axis position. The Z-axis lift cylinder 54 drives the Z-axis lift seat 51 up and down along the Z-axis slide rod 56 to determine the Z-axis height. The Y-axis drive cylinder 50 drives the Y-axis movable frame 53 on the Y-axis movable slide rail 49. After accurately positioning the lower cover, the pneumatic gripper 52 grabs the lower cover and places it on the assembly fixture 61 at the top of the rotating disk 37.

[0140] At the same time, the upper cover material tray 41 in the upper cover placement rack 43 stores the upper cover, the longitudinal driving mechanism 44 drives the longitudinal moving beam 40 to move longitudinally, and the transverse driving mechanism 42 drives the upper cover feeding clamp 38 to move transversely. The two cooperate to enable the upper cover feeding clamp 38 to grab the upper cover and place it on the upper cover position of the corresponding combination fixture 61.

[0141] The rotating disk 37 rotates under the influence of a motor (not mentioned), assuming a corresponding drive mechanism exists. The assembled jig 61, with the upper and lower covers placed, is sequentially transported to the pressing mechanism 36. The pressing mechanism 36 presses and assembles the upper and lower covers to form a semi-finished product. The semi-finished product then rotates with the rotating disk 37 to the visual inspection mechanism 39, which inspects its appearance and assembly quality. Qualified semi-finished products are then transported by the semi-finished product transport mechanism 35 to the semi-finished product chute 34. The vertical and horizontal cylinders 65 and 64 cooperate to enable the semi-finished product transport gripper 62 to grasp the semi-finished product and place it on the chute. In the airtightness test assembly, the motor 30 drives the gear 20, which engages with the ring gear 29, thereby driving the rotating ring 3 to rotate at the top of the support column 28. The manipulator transport mechanism 6 transports the semi-finished product from the semi-finished product chute 34 to the product fixture 4 at the top of the rotating ring 3. The rotating ring 3 rotates, causing the product fixture 4 to pass through the airtightness test mechanism 7, ultrasonic welding mechanism 5, and other positions.

[0142] When the product fixture 4 reaches directly below the airtightness test mechanism 7, lift cylinder 2 (26) activates, driving lift base 2 (25) downward. This in turn causes the L-shaped cylinder bracket 24, double-ended cylinder 23, movable plate 22, and airtightness test head 21 to descend. The double-ended cylinder 23 drives the movable plate 22, ensuring a tight fit between the airtightness test head 21 and the product for airtightness testing. If the test fails, the NG product transport mechanism 8 begins operating. The longitudinal push cylinder 12 pushes the longitudinal movable base 18 onto the longitudinal slide rail 17. Lift cylinder 1 (14) drives lift base 15 upward and downward, while the transverse push cylinder 16 drives the pneumatic gripper 11 to move. The pneumatic gripper 11 then grabs the NG product and places it in the NG product temporary storage box 10. It is then transported via the product chute 9 to the NG product storage box 2. If the test passes, the product rotates along the rotating ring 3 to the ultrasonic welding mechanism 5 for welding reinforcement, if necessary.

[0143] Robotic transport mechanism 2 71 transports products that have passed the airtightness test from rotating ring 3 to finished product conveying mechanism 66. Finished product conveying mechanism 66 then conveys the products to lifting and conveying mechanism 67. Lifting and conveying mechanism 67 lifts the products to the appropriate height and then delivers them to baking mechanism 68 for baking. After baking, lifting and unloading mechanism 69 removes the products from baking mechanism 68 and lowers them to finished product discharging mechanism 70. Finished product discharging mechanism 70 delivers the products to subsequent stages, completing the entire automated product assembly, testing, and baking process.

[0144] The foregoing description is merely a preferred embodiment of the present invention and does not limit the scope of protection of the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any variation, modification, replacement, integration, or parameter change to these embodiments, which is within the spirit and principles of the present invention and which achieves the same functionality through conventional substitutions, without departing from the principles and spirit of the present invention, falls within the scope of protection of the present invention.

Claims

1. A product automatic assembly, detection and baking all-in-one machine, characterized in that: Including upper and lower cover assembly components, airtightness detection components and baking components; The upper and lower cover assembly components include a frame (31), and a rotating disk (37), a vibrating loading disk (32), a lower cover loading and conveying mechanism (33), a semi-finished product chute (34), a semi-finished product conveying mechanism (35), a pressing mechanism (36), a visual inspection mechanism (39), and an upper cover loading mechanism are installed on the top of the frame (31); The vibrating loading tray (32), the lower cover loading and conveying mechanism (33), the semi-finished product chute (34), the semi-finished product conveying mechanism (35), the pressing mechanism (36), and the visual inspection mechanism (39) are arranged around the rotating disk (37), and a plurality of combined jigs (61) are installed on the top of the rotating disk (37); The airtightness detection component includes: Machine (1); A support column (28) is installed in the middle of the machine (1); A center seat (19) is mounted on the top of the support column (28); A rotating ring (3) rotatably connected to the top end of the support column (28); A product fixture (4) is mounted on the top of the rotating ring (3); The NG product storage box (2), the NG product transport mechanism (8), the ultrasonic welding mechanism (5) and the manipulator transport mechanism (6) are all installed on the top of the machine (1) and arranged around the rotating ring (3); The airtightness testing mechanism (7) is installed on the top end of the center seat (19).

2. The product automatic assembly, detection and baking all-in-one machine according to claim 1, characterized in that: The airtight testing mechanism (7) comprises: A lifting cylinder bracket (27) is vertically mounted on the top of the center seat (19); A second lifting cylinder (26) is mounted on the side of the lifting cylinder bracket (27); A second lifting seat (25) is mounted on the telescopic end of the second lifting cylinder (26); An L-shaped cylinder bracket (24) is fixedly connected to the second lifting seat (25); A double-ended cylinder (23) is mounted on the bottom end of the L-shaped cylinder bracket (24); A movable plate (22) is respectively mounted on the two telescopic ends of the double-end cylinder (23); The airtight test heads (21) are respectively installed at the bottom ends of the movable plates (22).

3. The product automatic assembly, detection and baking all-in-one machine according to claim 1, characterized in that: The NG product transport mechanism (8) comprises: A longitudinal slide rail (17) is mounted on the top of the machine platform (1); A longitudinal movable seat (18) is slidably connected to the longitudinal slide rail (17); A longitudinal pushing cylinder (12) is installed at the end of the longitudinal slide rail (17), and its telescopic end is fixedly connected to the longitudinal moving seat (18); A vertical bracket (13) fixedly connected to the top end of the longitudinal movable seat (18); A lifting cylinder (14) is installed on the front side of the vertical support (13); A lifting seat (15) is fixedly connected to the telescopic end of the lifting cylinder (14); A horizontal pushing cylinder (16) is installed on the front side of the lifting seat (15); A pneumatic gripper (11) is mounted on the telescopic end of the transverse push cylinder (16); The airtightness detection component also includes: An NG product temporary storage box (10) is fixedly connected to the top of the machine (1) via a vertical rod; The product chute (9) is installed on the side of the NG product temporary storage box (10).

4. The product automatic assembly, detection and baking all-in-one machine according to claim 1, characterized in that: The airtightness detection component also includes: a motor (30) mounted on a side of the support column (28); a gear (20) drivingly connected to an output end of the motor (30); A gear ring (29) is mounted on the bottom end of the rotating ring (3) and is meshed with the gear (20).

5. The product automatic assembly, detection and baking all-in-one machine according to claim 1, characterized in that: The upper cover feeding mechanism comprises: An upper cover placement rack (43) is provided with an upper cover material tray (41) therein, and an upper cover is placed in the upper cover material tray (41); A longitudinal driving mechanism (44) is mounted on the top of the upper cover placement rack (43); A longitudinal movable beam (40) is mounted on the movable end of the longitudinal drive mechanism (44); A transverse driving mechanism (42) is installed on one side of the longitudinal movable beam (40); The upper cover feeding clamp (38) is mounted on the telescopic end of the transverse driving mechanism (42).

6. The product automatic assembly, detection and baking all-in-one machine according to claim 1, characterized in that: The lower cover loading and conveying mechanism (33) comprises: Installing the base plate (46); An X-direction slide rail (45) is mounted on the top of the mounting base plate (46); An X-axis sliding seat (47) is slidably connected to the X-axis slide rail (45); An X-axis driving cylinder (48) is installed on one side of the installation base plate (46), and a telescopic end thereof is fixedly connected to the X-axis sliding seat (47).

7. The product automatic assembly, detection and baking integrated machine according to claim 6, characterized in that: The top of the X-axis sliding seat (47) is fixedly connected to a vertical support frame (59), the side of the X-axis driving cylinder (48) is fixedly connected to a Z-axis fixed plate (57), the top and bottom ends of the side of the Z-axis fixed plate (57) are both installed with Z-axis slide bar mounting blocks (55), a Z-axis slide bar (56) is installed between the two Z-axis slide bar mounting blocks (55), and the Z-axis slide bar (56) is slidably connected to a Z-axis slider (58).

8. The product automatic assembly, detection and baking all-in-one machine according to claim 7, characterized in that: A Z-axis lifting cylinder (54) is installed on the side of the Z-axis slider (58), a Z-axis lifting seat (51) is installed on the telescopic end of the Z-axis lifting cylinder (54), a Y-axis movable slide rail (49) is installed on the side of the Z-axis lifting seat (51), a Y-axis driving cylinder (50) is installed on the front of the Y-axis movable slide rail (49), a Y-axis moving frame (53) is installed on the telescopic end of the Y-axis driving cylinder (50), and a pneumatic gripper (52) is installed on the bottom end of the Y-axis moving frame (53).

9. The product automatic assembly, detection and baking all-in-one machine according to claim 1, characterized in that: The semi-finished product transporting mechanism (35) comprises: vertically movable rack (63); A vertical movement cylinder (65) is installed on the top of the vertical movement frame (63); A horizontal movement cylinder (64) is mounted on the telescopic end of the vertical movement cylinder (65); A semi-finished product handling gripper (62) is mounted on the telescopic end of the transverse moving cylinder (64); A central frustum (60) is provided at the middle of the top end of the rotating disk (37).

10. The product automatic assembly, detection and baking all-in-one machine according to claim 1, characterized in that: The baking assembly comprises: The finished product conveying mechanism (66), the lifting conveying mechanism (67), the baking mechanism (68), the lifting unloading mechanism (69), and the finished product output mechanism (70) are arranged in a line; the second manipulator transport mechanism (71) is installed on the top of the frame (31).