Module integrated with multiple power assemblies and steering system and carrying equipment
By integrating multiple powertrains and a modular structure with a steering system, the design issues faced by electric transport trucks facing diverse demands are resolved, efficient production and cost savings are achieved, and the flexible configuration needs of different customers are met.
Patent Information
- Application Number
- CN202510631956.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-09-05
AI Technical Summary
Existing electric transport trucks need to redesign the entire vehicle structure when facing the diverse demands of different pallet sizes and cargo types, resulting in high management costs, low production efficiency and long production cycles.
It adopts a modular structure that integrates multiple powertrains and steering systems. Through the combination of load-bearing bridges and brackets, it is compatible with hydraulic cylinders, drive powertrains and hydraulic powertrains of different models and specifications, forming a whole independent of the frame. It is convenient to connect to various main frames and reduce design and cost waste caused by frame changes.
Significantly improve production efficiency, reduce processing and warehousing costs, meet the flexible needs of different customers, and reduce the number of body model designs caused by frame changes.
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Figure CN120589073A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of handling equipment, and in particular to a module integrating multiple powertrains and steering systems, and handling equipment. Background Art
[0002] Electric pallet trucks are an indispensable component of modern, efficient cargo handling and are commonly found in warehouses, factories, and docks. They primarily consist of a main frame with fork legs, a drive train that propels the vehicle, a hydraulic system for lifting cargo, a hydraulic cylinder, and a steering control system (handlebars and control handles). Most commercially available pallet trucks, as described in patents CN209938657U and CN211255144U, have the hydraulic system and battery mounted on the main frame. With the increasing use of electric pallet trucks in diverse industries and scenarios, there is a growing demand for more flexible performance configurations. Due to the diverse pallet sizes (container pallets are very narrow), varying cargo types, and environmental requirements, electric pallet truck manufacturers must adjust the main frame and fork dimensions, cylinder and hydraulic system parameters, drive train parameters, and battery parameters to meet these requirements. Existing standard models on the market face these challenges, requiring a complete redesign of the vehicle architecture and reliability testing of the new structure. This results in high management costs, low production efficiency, high losses, and long production cycles. Aiming at the pain points of existing vehicle models, the present invention provides a module integrating multiple powertrains and steering systems for use on electric transport trucks, and transport equipment thereof. Summary of the Invention
[0003] The object of the present invention is to provide a module and a handling device that integrates multiple powertrains and steering systems to solve the problems raised in the above background technology.
[0004] To achieve the above objectives, the present invention provides the following technical solutions: a module integrating multiple powertrains and steering systems, comprising a load-bearing bridge and a bracket, wherein the top of the load-bearing bridge is provided with a bracket mounting hole, the load-bearing bridge is provided with a drive powertrain protective cover mounting hole, the top of the load-bearing bridge is provided with a cylinder mounting hole, the center of the load-bearing bridge is provided with a drive powertrain mounting hole, the side of the load-bearing bridge is provided with an auxiliary wheel mounting hole, and the outer side of the load-bearing bridge is provided with a rocker arm mounting hole;
[0005] An emergency stop switch mounting hole is provided at the top of the bracket, plastic cover mounting holes are provided at the top and sides of the bracket, a connecting load-bearing bridge mounting hole is provided at the bottom of the bracket, a hydraulic power assembly mounting hole is provided at the center of the bracket, and a limit switch mounting plate mounting hole is provided in the middle of the bracket. When in use, the bracket is placed on the top of the load-bearing bridge, and the bracket mounting hole is aligned with the connecting load-bearing bridge mounting hole, and then the bracket is fixed to the load-bearing bridge by bolts.
[0006] Preferably, a driving powertrain is installed inside the driving powertrain mounting hole, an operating handle is hingedly installed on one side of the driving powertrain to facilitate the steering of the driving powertrain, a hydraulic cylinder is installed on the oil cylinder mounting hole, an auxiliary wheel is installed on the auxiliary wheel mounting hole, a micro switch mounting plate is installed on the limit switch mounting plate mounting hole, a hydraulic powertrain is installed on the hydraulic powertrain mounting hole, an emergency brake switch is installed inside the emergency stop switch mounting hole, a rocker arm is installed on the rocker arm mounting hole, and the driving powertrain protective cover mounting hole and the plastic cover mounting hole are installed on the They are all equipped with protective covers with protective functions, a combination of load-bearing bridges and brackets, and are compatible with a variety of models and specifications of hydraulic cylinders, drive powertrains and hydraulic powertrains. The modular structure can combine hydraulic and powertrain components with different parameters as needed, and form a whole independent of the frame; it greatly reduces the design of multiple body models due to parameter differences in the frame, hydraulic cylinders, hydraulic powertrains, drive powertrains and control systems, reduces processing and warehousing costs, greatly improves production efficiency and meets the flexible needs of different customers for electric transport vehicles.
[0007] Preferably, the bracket mounting holes are symmetrically arranged on both sides of the load-bearing bridge.
[0008] Preferably, the driving power assembly protection cover mounting holes are symmetrically opened at both sides of the top end of the load-bearing bridge.
[0009] Preferably, the auxiliary wheel mounting holes are symmetrically arranged on both sides of the load-bearing bridge.
[0010] Preferably, the rocker arm mounting holes are symmetrically arranged on both sides of the load-bearing bridge.
[0011] Preferably, a transport device for modules integrating multiple powertrains and steering systems includes a main frame installed by a rocker arm. When in use, the main frame is connected by the rocker arm. Under the premise of unchanged structure, various main frames of different models can be conveniently connected, thereby reducing the waste of time, materials, manpower and other costs caused by redesigning the entire vehicle structure due to changes in the main frame.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. The combination of the load-bearing bridge and the bracket of the present invention is compatible with various models and specifications of hydraulic cylinders, drive power assemblies, and hydraulic power assemblies. This modular structure can combine hydraulic and power assembly components with different parameters as needed, while forming a whole independent of the frame. This greatly reduces the need to design multiple vehicle models due to parameter differences in the frame, hydraulic cylinders, hydraulic power assembly, drive power assembly, and control system, reducing processing and warehousing costs, significantly improving production efficiency, and meeting the flexible needs of different customers for electric transport vehicles.
[0014] 2. The present invention is connected to the main frame through the rocker arm when in use. Under the premise of unchanged structure, it is convenient to connect various types of main frames, thereby reducing the waste of time, materials, manpower and other costs caused by redesigning the entire vehicle structure due to changes in the main frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of a modular load-bearing bridge structure integrating multiple powertrains and steering systems according to the present invention;
[0016] Figure 2 This is a schematic diagram of a modular bracket structure integrating multiple powertrains and steering systems according to the present invention;
[0017] Figure 3 This is a partial structural diagram of a transport device for modules integrating multiple powertrains and steering systems according to the present invention;
[0018] Figure 4 This is a partial structural diagram of a transport device for modules integrating multiple powertrains and steering systems according to the present invention;
[0019] Figure 5 This is a partial structural diagram of a transport device for modules integrating multiple powertrains and steering systems according to the present invention;
[0020] Figure 6 This is a schematic diagram of the overall structure of a first embodiment of a transport device for modules integrating multiple powertrains and steering systems according to the present invention;
[0021] Figure 7 This is a schematic diagram of a modular load-bearing bridge and bracket assembly for integrating multiple powertrains and steering systems according to the present invention;
[0022] Figure 8 This is a schematic diagram of the overall structure of embodiment 2 of a handling device for modules integrating multiple powertrains and steering systems according to the present invention.
[0023] In the figure: 1. Load-bearing bridge; 2. Bracket; 3. Bracket mounting hole; 4. Drive powertrain protective cover mounting hole; 5. Rocker arm mounting hole; 6. Auxiliary wheel mounting hole; 7. Cylinder mounting hole; 8. Drive powertrain mounting hole; 9. Limit switch mounting plate mounting hole; 10. Emergency stop switch mounting hole; 11. Plastic cover mounting hole; 12. Connecting load-bearing bridge mounting hole; 13. Hydraulic powertrain mounting hole; 14. Micro switch mounting plate; 15. Emergency brake switch; 16. Operating handle; 17. Hydraulic cylinder; 18. Rocker arm; 19. Drive powertrain; 20. Hydraulic powertrain; 21. Main frame; 22. Protective cover. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1
[0026] See also Figure 1-7 The present invention provides a technical solution: a module integrating multiple powertrains and steering systems, comprising a load-bearing bridge 1 and a bracket 2, wherein a bracket mounting hole 3 is provided at the top of the load-bearing bridge 1, and the bracket mounting hole 3 is symmetrically provided on both sides of the load-bearing bridge 1, a drive powertrain protection cover mounting hole 4 is provided on the load-bearing bridge 1, and the drive powertrain protection cover mounting hole 4 is symmetrically provided on both sides of the top of the load-bearing bridge 1, a cylinder mounting hole 7 is provided at the top of the load-bearing bridge 1, a drive powertrain mounting hole 8 is provided at the center of the load-bearing bridge 1, an auxiliary wheel mounting hole 6 is provided on the side of the load-bearing bridge 1, and the auxiliary wheel mounting holes 6 are symmetrically provided on both sides of the load-bearing bridge 1, a rocker arm mounting hole 5 is provided on the outside of the load-bearing bridge 1, and the rocker arm mounting holes 5 are symmetrically provided on both sides of the load-bearing bridge 1;
[0027] An emergency stop switch mounting hole 10 is provided at the top of the bracket 2, plastic cover mounting holes 11 are provided at the top and sides of the bracket 2, a connecting load-bearing bridge mounting hole 12 is provided at the bottom of the bracket 2, a hydraulic power assembly mounting hole 13 is provided at the center of the bracket 2, and a limit switch mounting plate mounting hole 9 is provided in the middle of the bracket 2. When in use, the bracket 2 is placed on the top of the load-bearing bridge 1, and the bracket mounting hole 3 is aligned with the connecting load-bearing bridge mounting hole 12, and then the bracket 2 is fixed to the load-bearing bridge 1 by bolts.
[0028] A driving power assembly 19 is installed inside the driving power assembly mounting hole 8, and an operating handle 16 is hingedly installed on one side of the driving power assembly 19 to facilitate the steering of the driving power assembly 19. A hydraulic cylinder 17 is installed on the cylinder mounting hole 7 by bolts, and an auxiliary wheel is installed on the auxiliary wheel mounting hole 6 by bolts. A micro switch mounting plate 14 is installed on the limit switch mounting plate mounting hole 9 by bolts, and a hydraulic power assembly 20 is installed on the hydraulic power assembly mounting hole 13 by bolts. An emergency brake switch 15 is installed inside the emergency stop switch mounting hole 10, and a rocker arm 18 is installed on the rocker arm mounting hole 5. The driving power assembly protective cover mounting hole 4, Protective covers 22 with protective functions are installed on the plastic cover mounting holes 11 by bolts. The combination of the load-bearing bridge 1 and the bracket 2 is compatible with a variety of models and specifications of hydraulic cylinders 17, drive power assemblies 19 and hydraulic power assemblies 20. The modular structure can combine hydraulic and power assembly components with different parameters as needed, and form a whole independent of the frame; it greatly reduces the design of multiple body models due to parameter differences in the frame, hydraulic cylinder 17, hydraulic power assembly 20, drive power assembly 19 and control system, reduces processing and warehousing costs, greatly improves production efficiency and meets the flexible needs of different customers for electric transport vehicles.
[0029] A transport device for modules integrating multiple powertrains and steering systems includes a main frame 21 mounted via a rocker arm 18. When in use, the main frame 21 is connected via the rocker arm 18. This facilitates connection of various main frames 21 without changing the structure, thereby reducing the waste of time, materials, manpower, and other costs that would otherwise be associated with redesigning the entire vehicle architecture due to changes in the main frame 21.
[0030] Example 2
[0031] See also Figure 8 The present invention provides a technical solution: a module integrating multiple powertrains and steering systems, wherein the hydraulic cylinder 17 is model BZ070D0001, the driving powertrain 19 is model ZL08, and the attached Figure 8 Schematic diagram of different types of hydraulic cylinders 17 and drive power assemblies 19 after installation.
[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0033] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A module integrating multiple powertrains and steering systems, comprising a load-bearing bridge (1) and a bracket (2), characterized in that: The top of the load-bearing bridge (1) is provided with a bracket mounting hole (3), the load-bearing bridge (1) is provided with a drive power assembly protective cover mounting hole (4), the top of the load-bearing bridge (1) is provided with a cylinder mounting hole (7), the center of the load-bearing bridge (1) is provided with a drive power assembly mounting hole (8), the side of the load-bearing bridge (1) is provided with an auxiliary wheel mounting hole (6), and the outer side of the load-bearing bridge (1) is provided with a rocker arm mounting hole (5); The top of the bracket (2) is provided with an emergency stop switch mounting hole (10), the top and side of the bracket (2) are provided with plastic cover mounting holes (11), the bottom of the bracket (2) is provided with a connecting load-bearing bridge mounting hole (12), the center of the bracket (2) is provided with a hydraulic power assembly mounting hole (13), and the middle of the bracket (2) is provided with a limit switch mounting plate mounting hole (9).
2. The module integrating multiple powertrains and steering systems according to claim 1, characterized in that: A driving power assembly (19) is installed inside the driving power assembly mounting hole (8), an operating handle (16) is hingedly installed on one side of the driving power assembly (19), a hydraulic cylinder (17) is installed on the oil cylinder mounting hole (7), an auxiliary wheel is installed on the auxiliary wheel mounting hole (6), a micro switch mounting plate (14) is installed on the limit switch mounting plate mounting hole (9), a hydraulic power assembly (20) is installed on the hydraulic power assembly mounting hole (13), an emergency brake switch (15) is installed inside the emergency stop switch mounting hole (10), a rocker arm (18) is installed on the rocker arm mounting hole (5), and a protective cover (22) with a protective function is installed on the driving power assembly protective cover mounting hole (4) and the plastic cover mounting hole (11).
3. The module integrating multiple powertrains and steering systems according to claim 2, characterized in that: The bracket mounting holes (3) are symmetrically arranged on both sides of the load-bearing bridge (1).
4. The module integrating multiple powertrains and steering systems according to claim 3, characterized in that: The driving power assembly protection cover housing mounting holes (4) are symmetrically arranged at both sides of the top end of the load-bearing bridge (1).
5. The module integrating multiple powertrains and steering systems according to claim 4, characterized in that: The auxiliary wheel mounting holes (6) are symmetrically arranged on both sides of the load-bearing bridge (1).
6. The module integrating multiple powertrains and steering systems according to claim 5, characterized in that: The rocker arm mounting holes (5) are symmetrically arranged on both sides of the load-bearing bridge (1).
7. A transport device for modules integrating multiple powertrains and steering systems, characterized by: It includes a main frame (21) mounted via a rocker arm (18).
Citation Information
Patent Citations
Walking type electric carrier
CN209938657U
Electric carrier frame structure and electric carrier
CN211255144U