Ceramic tile glue containing cellulose ether and production process thereof
By using materials such as lattice distortion reinforced cement, multi-level pore gradient quartz sand and bio-intelligent responsive cellulose ether, combined with advanced technology, the problems of insufficient bonding strength and environmental adaptability of traditional tile adhesives have been solved, and high-performance and environmentally friendly tile adhesive production has been achieved.
Patent Information
- Application Number
- CN202510504576.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-09-05
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional tile adhesives have deficiencies in bonding strength, environmental adaptability and environmental friendliness, and cannot meet the demand for high-performance tile adhesives in modern buildings.
By using innovative materials such as lattice distortion reinforced cement, multi-level pore gradient quartz sand, bio-intelligent responsive cellulose ether and quantum dot catalytic enhancers, combined with advanced processes such as high-temperature calcination, high-speed mixing and pneumatic conveying, we can prepare tile adhesives with high bonding strength, good environmental adaptability and environmental friendliness.
It significantly improves the bonding strength and environmental stability of tile adhesive, realizes green and environmentally friendly production, reduces production costs, and improves product quality consistency and market application prospects.
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Figure CN120590108A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building materials, in particular to a tile adhesive containing cellulose ether and a production process thereof. Background Art
[0002] Ceramic tiles are a widely used material in architectural decoration, and their installation quality is directly related to the aesthetics and durability of a building. Tile adhesive, a key material in tile installation, plays a crucial role in the construction industry. However, traditional tile adhesives have numerous issues with performance, environmental friendliness, and production processes, making them unable to meet the growing demands of modern architecture.
[0003] From a performance perspective, traditional tile adhesives have limited bond strength. The continuous emergence of new tile materials, such as large-size and ultra-thin tiles, places higher demands on the bonding performance of tile adhesives. Traditional tile adhesives use ordinary cement as the primary binder. The structure and properties of cement hydration products limit the improvement of bond strength. Furthermore, traditional tile adhesives exhibit poor performance stability under varying environmental conditions, such as high temperature, high humidity, or low temperatures. For example, in high-temperature environments, the cement hydration reaction accelerates, causing the tile adhesive to harden too quickly, affecting construction time and bonding effectiveness. In high-humidity environments, long-term moisture erosion can easily weaken the adhesion of the tile adhesive, leading to problems such as tile hollowing and falling.
[0004] In terms of environmental protection, the production process of traditional tile adhesives involves a relatively rough selection and processing of raw materials. The extensive use of natural sand and gravel, which is not finely processed, not only wastes resources but also generates significant dust pollution. Furthermore, traditional tile adhesive formulas often contain hazardous substances such as volatile organic compounds (VOCs) and heavy metals, which are released into the environment during construction and use, posing a threat to indoor air quality and human health.
[0005] Traditional tile adhesive production relies on a simple mixing process, which provides insufficient control over the uniformity of the raw materials. For example, cement, aggregates, and additives are prone to clumping or uneven dispersion during mixing, resulting in unstable tile adhesive quality. Furthermore, traditional production processes lack the means to precisely control product performance, making it impossible to produce tile adhesive products with specific properties tailored to different application scenarios and customer needs.
[0006] While there are some improved tile adhesives on the market, they still have limitations. Some modified products add standard cellulose ethers to improve water retention and workability, but cellulose ethers have limited properties and cannot fundamentally address issues with bond strength and environmental adaptability. Some so-called high-performance tile adhesives use expensive imported raw materials in their production, resulting in high costs and limiting their large-scale application.
[0007] In summary, it is urgent to develop a cellulose ether-containing tile adhesive and its production process that has high bonding strength, good environmental adaptability, environmental protection and advanced production technology, so as to meet the demand of the modern construction industry for high-quality tile paving materials and promote the sustainable development of the construction industry. Summary of the Invention
[0008] (1) Technical problems solved
[0009] In view of the deficiencies of the prior art, the present invention provides a tile adhesive containing cellulose ether and a production process thereof.
[0010] (2) Technical solution
[0011] A tile adhesive containing cellulose ether is composed of the following raw materials in parts by weight:
[0012] 45-55 parts of lattice distortion-strengthened cement are prepared by adding 4-6 parts of nano-titanium dioxide with a particle size of 25-40 nm and a surface treated with plasma nitridation, and 6-8 parts of activated metakaolin with an Al2O3 content of 52%-58% and microwave activation to ordinary Portland cement. The cement is then calcined at 750-850°C for modification. The plasma nitridation treatment forms a TiN layer on the surface of the nano-titanium dioxide, and the microwave activation restructures the internal structure of the metakaolin. The modification reaction is as follows:
[0013]
[0014] Among them (0 <x<0.2,0<n<0.3);
[0015] 28-35 parts of multi-level porosity gradient quartz sand, first sintered at 1200-1300℃, then etched with 10%-15% dilute hydrochloric acid at 60-80℃ for 2-3 hours to form pores with different pore size distributions; 12-18 parts of bionic micro-nano structured heavy calcium powder, treated with 3%-4% EDTA solution at 45-55℃ for 1.2-1.8 hours, and at the same time, added nano-scale calcium carbonate seeds to induce bionic growth and produce a chelating reaction:
[0016]
[0017] 4-7 parts of bio-intelligent responsive cellulose ether, extracted from natural plant cellulose and grafted with biologically active polypeptide segments, with a grafting rate of 12%-18%; 6-9 parts of core-shell gradient cross-linked latex powder, with the core phase being vinyl acetate-butyl acrylate copolymer and the shell phase being styrene-acrylate copolymer, with a core-shell ratio of 3.2-3.8:1; 1.5-2.5 parts of quantum dot catalytic enhancer Q, with the chemical formula:
[0018]
[0019] Where M is a transition metal and QD is a quantum dot;
[0020] 0.8-1.5 parts of composite retarder-adhesion promoter, which is made of 99% pure zinc gluconate and potassium sodium tartrate in a ratio of 1.2-1.8:1, and a small amount of viscous biopolysaccharide is added; 0.5-0.8 parts of super-dispersed polycarboxylic acid water reducer, with a sulfonic acid group content of 7%-9% and a polyether side chain polymerization degree of 12-18.
[0021] Preferably, the process parameters for the plasma nitridation treatment of nano-titanium dioxide are: nitrogen flow rate of 50-80 sccm, radio frequency power of 300-500 W, and treatment time of 30-60 minutes.
[0022] Preferably, the microwave frequency of the microwave activation treatment of the active metakaolin is 2450 MHz, the power is 500-800 W, and the treatment time is 10-15 minutes.
[0023] Preferably, the multi-level pore gradient quartz sand has a macropore diameter of 10-50 μm, a mesopore diameter of 1-10 μm, and a micropore diameter of 0.1-1 μm, and pores of different diameters are distributed in a gradient.
[0024] Preferably, the nano-scale calcium carbonate seed crystals of the bionic micro-nanostructured heavy calcium powder have a particle size of 50-100 nm, and the added amount is 0.5-1.5 parts.
[0025] Preferably, the bio-intelligent responsive cellulose ether grafted polypeptide chain segment is an amino acid sequence with temperature sensitivity and moisture sensitivity, and the molecular weight of the polypeptide chain segment is 2000-5000 Da.
[0026] Preferably, a production process of a tile adhesive containing cellulose ether according to any one of the above items comprises the following steps:
[0027] S1: Pretreatment of basic raw materials: Ordinary Portland cement, nano-titanium dioxide treated by plasma nitriding, and activated metakaolin treated by microwave activation are mixed in proportion, placed in a high-temperature calcining furnace, and calcined at 750-850°C for 2-3 hours to produce lattice distortion-reinforced cement; quartz sand is subjected to special sintering and acid etching treatment to prepare multi-level pore gradient quartz sand; heavy calcium powder is treated with an organic chelating agent solution and nano-scale calcium carbonate seeds are added to prepare biomimetic micro-nanostructured heavy calcium powder;
[0028] S2: Preliminary mixing: Place the lattice distortion reinforced cement, multi-level pore gradient quartz sand, and biomimetic micro-nanostructured heavy calcium powder into a high-speed mixer and pre-mix them at a speed of 400-600 r / min for 18-22 minutes. The mixer is equipped with an ultrasonic auxiliary device with a frequency of 20-40 kHz to enhance the mixing effect.
[0029] S3: Adding and mixing additives: Add bio-intelligent responsive cellulose ether, core-shell gradient cross-linked latex powder, quantum dot catalytic enhancer Q, composite retarder-adhesion promoter, and super-dispersed polycarboxylate superplasticizer in sequence, stirring at a speed of 200-300 r / min for 32-38 minutes. During the stirring process, introduce a small amount of ozone to promote the fusion of the additives and the basic raw materials.
[0030] S4: Finished product processing: Through the pneumatic conveying system, at a pressure of 0.22-0.28MPa and a wind speed of 20-24m / s, the evenly mixed tile adhesive is transported to the finished product warehouse with a dehumidification function, packaged and put into storage. The finished product warehouse adopts an intelligent temperature and humidity control system, with the temperature controlled at 20-25℃ and the humidity controlled at 42%-48%.
[0031] Preferably, the high-temperature calcining furnace adopts oxygen-enriched combustion technology, and the oxygen content is 30%-40%.
[0032] Preferably, the stirring blades of the high-speed mixer adopt a special spiral-folding blade composite structure, and the surface of the blades is treated with a nano-coating.
[0033] Preferably, the inner wall of the pipeline of the pneumatic conveying system is made of self-cleaning nanomaterials, and a vibration device is provided on the outside of the pipeline with a vibration frequency of 10-20 Hz.
[0034] (3) Beneficial technical effects
[0035] Compared with the existing technology, the beneficial effects of the present invention are:
[0036] 1. The lattice distortion reinforced cement prepared by a special process has a unique lattice structure that greatly enhances the activity and durability of the cement, providing a strong bonding foundation for tile adhesive. The multi-level pore gradient quartz sand not only optimizes the packing density, but also effectively adsorbs cement hydration products, further improving the bonding strength. The bio-intelligent responsive cellulose ether can intelligently regulate water retention according to environmental changes, ensuring good construction performance and bonding effects under different humidity and temperature conditions. The addition of quantum dot catalytic enhancer Q accelerates the cement hydration reaction, making the tile adhesive cure faster and more densely structured, significantly improving the bonding strength and early strength. According to tests, the tensile bonding strength of the tile adhesive of the present invention is 50%-80% higher than that of traditional products, and the performance stability under different environmental conditions is also greatly improved.
[0037] 2. This invention innovates in raw material selection and processing. The use of plasma-nitrided nano-titanium dioxide and microwave-activated activated metakaolin reduces reliance on natural resources. Environmentally friendly measures introduced during the production process, such as the introduction of trace amounts of ozone during mixing in a high-speed mixer to promote fusion, avoid the use of harmful chemical additives. Furthermore, the product contains no harmful volatile organic compounds or heavy metals, truly achieving environmental protection and contributing to a healthy indoor environment.
[0038] 3. The production process of this invention utilizes a series of advanced technologies, such as oxygen-enriched combustion in the high-temperature calcining furnace to improve calcination efficiency, ultrasonic assistance and a special paddle structure in the high-speed mixer to ensure uniform raw material mixing, and the self-cleaning nanomaterials and vibration mechanism in the pneumatic conveying system to reduce material residue. These technologies not only improve production efficiency but also ensure stable and consistent product quality. They enable precise control of product performance according to specific needs, reduce production costs, and have promising market application prospects, significantly promoting the upgrading of tile adhesive production processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 This is a production process flow chart of a tile adhesive containing cellulose ether proposed by the present invention;
[0040] Figure 2 is a comparison chart of tensile bond strength and compressive strength of the embodiment and the comparative example;
[0041] Figure 3 is a line comparison chart of weather resistance and resource utilization between the embodiment and the comparative example;
[0042] Figure 4 3 is a comparison chart of radar performance of the embodiment and the comparative example. DETAILED DESCRIPTION
[0043] according to Figures 1 to 4 , the specific implementation methods of the present invention are as follows:
[0044] Example 1
[0045] Raw material preparation
[0046] Lattice distortion-strengthened cement: 50 parts of ordinary Portland cement were added with 5 parts of nano-titanium dioxide with a particle size of 30 nm that had been plasma-nitrided (nitrogen flow rate 60 sccm, radio frequency power 400 W, treatment time 45 minutes) and 7 parts of activated metakaolin that had been microwave-activated (microwave frequency 2450 MHz, power 650 W, treatment time 12 minutes). The mixture was placed in a high-temperature calcining furnace and calcined at 800°C for 2.5 hours.
[0047] Multi-level porosity gradient quartz sand: select quartz sand, first sinter it at 1250℃, then acid etch it with 12% dilute hydrochloric acid at 70℃ for 2.5 hours, mix 30-70 mesh coarse sand and 80-110 mesh fine sand at a ratio of 2.5:1 to obtain 28 parts.
[0048] Bionic micro-nanostructured heavy calcium powder: Take 15 parts of heavy calcium powder, treat it with 3.5% organic chelating agent (ethylenediaminetetraacetic acid) solution containing amino and carboxyl groups at 50°C for 1.5 hours, and add 1 part of nano-scale calcium carbonate seeds with a particle size of 80nm to induce bionic growth.
[0049] Other raw materials: prepare 5 parts of bio-intelligent responsive cellulose ether (grafted with amino acid sequences with temperature sensitivity and moisture sensitivity, polypeptide chain segment molecular weight of 3500Da, grafting rate of 15%), 7 parts of core-shell gradient cross-linked latex powder (core-shell ratio of 3.5:1), 2 parts of quantum dot catalytic enhancer Q, 1.2 parts of composite retarder-adhesion promoter (zinc gluconate and potassium sodium tartrate are compounded in a ratio of 1.5:1, with a small amount of biopolysaccharide), and 0.6 parts of super-dispersed polycarboxylic acid water reducer (sulfonic acid content of 8%, polyether side chain polymerization degree of 15).
[0050] Production process
[0051] S1 Basic raw material pretreatment: complete the pretreatment of the above raw materials.
[0052] S2 preliminary mixing: put the lattice distortion reinforced cement, multi-level pore gradient quartz sand, and bionic micro-nanostructured heavy calcium powder into a high-speed mixer, pre-mix at a speed of 500r / min for 20 minutes, and turn on the ultrasonic auxiliary device (frequency 30kHz) at the same time.
[0053] S3 Addition and mixing of additives: Add bio-intelligent responsive cellulose ether, core-shell gradient cross-linked latex powder, quantum dot catalytic enhancer Q, composite retarder-adhesion promoter, and super-dispersed polycarboxylic acid water reducer in sequence, stir at a speed of 250 r / min for 35 minutes, and introduce a trace amount of ozone during the stirring process.
[0054] S4 Finished product processing: The evenly mixed tile adhesive is transported to the finished product warehouse (temperature 22°C, humidity 45%) through a pneumatic conveying system (0.25MPa pressure, 22m / s wind speed) for packaging and storage.
[0055] Example 2
[0056] Raw material preparation
[0057] Lattice distortion-strengthened cement: 45 parts of ordinary Portland cement, 4 parts of nano-titanium dioxide with a particle size of 25 nm, which has been plasma-nitrided (nitrogen flow rate 50 sccm, radio frequency power 300 W, treatment time 60 minutes), and 6 parts of activated metakaolin treated with microwave activation (microwave frequency 2450 MHz, power 500 W, treatment time 15 minutes), calcined at 750°C for 3 hours.
[0058] Multi-level porosity gradient quartz sand: quartz sand is sintered at 1200℃, acid-etched with 10% dilute hydrochloric acid at 60℃ for 3 hours, and 30-70 mesh and 80-110 mesh fine sand are mixed at a ratio of 2.2:1 to obtain 32 parts.
[0059] Bionic micro-nano structured heavy calcium powder: 12 parts of heavy calcium powder, treated with 3% organic chelating agent solution at 45°C for 1.8 hours, and added with 0.5 parts of nano-scale calcium carbonate seeds with a particle size of 50nm.
[0060] Other raw materials: 4 parts of bio-intelligent responsive cellulose ether (grafted polypeptide chain segment molecular weight 2000Da, grafting rate 12%), 6 parts of core-shell gradient cross-linked latex powder (core-shell ratio 3.2:1), 1.5 parts of quantum dot catalytic enhancer Q, 0.8 parts of composite retarder-adhesion promoter (zinc gluconate and potassium sodium tartrate are compounded in a ratio of 1.2:1, with a small amount of biopolysaccharide), 0.5 parts of super-dispersed polycarboxylic acid water reducer (sulfonic acid content 7%, polyether side chain polymerization degree 12).
[0061] Production process
[0062] S1 Basic raw material pretreatment: complete the corresponding raw material pretreatment.
[0063] S2 Preliminary mixing: Put all raw materials into a high-speed mixer and premix for 22 minutes at 400 r / min and an ultrasonic frequency of 20 kHz.
[0064] S3 Additive addition and mixing: Add additives, stir at 200 r / min for 38 minutes, and pass a small amount of ozone.
[0065] S4 finished product processing: pneumatic conveying (0.22MPa pressure, 20m / s wind speed) to the finished product warehouse (temperature 20℃, humidity 42%) for packaging.
[0066] Example 3
[0067] Raw material preparation
[0068] Lattice distortion-strengthened cement: 55 parts of ordinary Portland cement, 6 parts of nano-titanium dioxide with a particle size of 40 nm, which has been plasma-nitrided (nitrogen flow rate 80 sccm, radio frequency power 500 W, treatment time 30 minutes), and 8 parts of activated metakaolin that has been microwave-activated (microwave frequency 2450 MHz, power 800 W, treatment time 10 minutes), calcined at 850°C for 2 hours.
[0069] Multi-level porosity gradient quartz sand: quartz sand is sintered at 1300℃, acid-etched with 15% dilute hydrochloric acid at 80℃ for 2 hours, and 30-70 mesh and 80-110 mesh fine sand are mixed at a ratio of 2.8:1 to obtain 35 parts.
[0070] Bionic micro-nano structured heavy calcium powder: 18 parts of heavy calcium powder, treated with 4% organic chelating agent (ethylenediaminetetraacetic acid) solution at 55°C for 1.2 hours, and added with 1.5 parts of nano-scale calcium carbonate seeds with a particle size of 100 nm.
[0071] Other raw materials: 7 parts of bio-intelligent responsive cellulose ether (grafted polypeptide chain segment molecular weight 5000Da, grafting rate 18%), 9 parts of core-shell gradient cross-linked latex powder (core-shell ratio 3.8:1), 2.5 parts of quantum dot catalytic enhancer Q, 1.5 parts of composite retarder-adhesion promoter (zinc gluconate and potassium sodium tartrate are compounded in a ratio of 1.8:1, with a small amount of biopolysaccharide), 0.8 parts of super-dispersed polycarboxylic acid water reducer (sulfonic acid content 9%, polyether side chain polymerization degree 18).
[0072] Production process
[0073] S1 Basic raw material pretreatment: complete raw material pretreatment operations.
[0074] S2 Preliminary mixing: The raw materials were put into a high-speed mixer and premixed for 18 minutes at 600 r / min and an ultrasonic frequency of 40 kHz.
[0075] S3 Additive addition and mixing: Add various additives, stir at 300 r / min for 32 minutes, and pass a trace amount of ozone.
[0076] S4 finished product processing: pneumatic conveying (0.28MPa pressure, 24m / s wind speed) to the finished product warehouse (temperature 25℃, humidity 48%) for packaging.
[0077] Comparative Example
[0078] Raw material preparation
[0079] 60 parts of ordinary Portland cement, 30 parts of ordinary quartz sand, 20 parts of ordinary heavy calcium powder, 3 parts of ordinary cellulose ether, 5 parts of ordinary latex powder, no quantum dot catalyst enhancer and composite retarder-adhesion promoter added, and 0.5 parts of ordinary water reducer.
[0080] Production process
[0081] All the raw materials were put into a common mixer and stirred at 300 r / min for 20 minutes, and then packaged. The overall performance comparison between the embodiment and the comparative example is shown in the following table:
[0082] Table 1
[0083]
[0084] Conclusion: This table comprehensively demonstrates the performance differences between the examples and the comparative examples in terms of tile adhesive performance. The examples significantly outperform the comparative examples in terms of bond strength, compression resistance, abrasion resistance, impermeability, weather resistance, and ease of use, clearly demonstrating the superior performance of the tile adhesive of this invention.
[0085] The environmental protection indicators of the embodiment and the comparative example are compared in the following table:
[0086] Table 2
[0087]
[0088]
[0089] Conclusion: This table focuses on environmental protection. The Examples demonstrate significant advantages in VOCs, heavy metals, dust emissions, and resource utilization. The Examples achieve green production with low pollution and high resource utilization, while the Comparative Examples exhibit serious environmental issues, highlighting the environmental advantages of the present invention.
[0090] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A tile adhesive containing cellulose ether, characterized in that It is composed of the following raw materials in parts by weight: 45-55 parts of lattice distortion-strengthened cement are prepared by adding 4-6 parts of nano-titanium dioxide with a particle size of 25-40 nm and a surface treated with plasma nitridation, and 6-8 parts of activated metakaolin with an Al2O3 content of 52%-58% and microwave activation to ordinary Portland cement. The cement is then calcined at 750-850°C for modification. The plasma nitridation treatment forms a TiN layer on the surface of the nano-titanium dioxide, and the microwave activation restructures the internal structure of the metakaolin. The modification reaction is as follows: Among them (0 <x<0.2,0<n<0.3); 28-35 parts of multi-level porosity gradient quartz sand, first sintered at 1200-1300℃, then etched with 10%-15% dilute hydrochloric acid at 60-80℃ for 2-3 hours to form pores with different pore size distributions; 12-18 parts of bionic micro-nano structured heavy calcium powder, treated with 3%-4% EDTA solution at 45-55℃ for 1.2-1.8 hours, and at the same time, added nano-scale calcium carbonate seeds to induce bionic growth and produce a chelating reaction: 4-7 parts of bio-intelligent responsive cellulose ether, extracted from natural plant cellulose and grafted with biologically active polypeptide segments, with a grafting rate of 12%-18%; 6-9 parts of core-shell gradient cross-linked latex powder, with the core phase being vinyl acetate-butyl acrylate copolymer and the shell phase being styrene-acrylate copolymer, with a core-shell ratio of 3.2-3.8:1; 1.5-2.5 parts of quantum dot catalytic enhancer Q, with the chemical formula: Where M is a transition metal and QD is a quantum dot; 0.8-1.5 parts of composite retarder-adhesion promoter, which is made of 99% pure zinc gluconate and potassium sodium tartrate in a ratio of 1.2-1.8:1, and a small amount of viscous biopolysaccharide is added; 0.5-0.8 parts of super-dispersed polycarboxylic acid water reducer, with a sulfonic acid group content of 7%-9% and a polyether side chain polymerization degree of 12-18.
2. The tile adhesive containing cellulose ether according to claim 1, characterized in that The process parameters for the plasma nitridation treatment of nano-titanium dioxide are: nitrogen flow rate of 50-80 sccm, radio frequency power of 300-500 W, and treatment time of 30-60 minutes.
3. The tile adhesive containing cellulose ether according to claim 1, characterized in that The microwave frequency of the microwave activation treatment of the active metakaolin is 2450 MHz, the power is 500-800 W, and the treatment time is 10-15 minutes.
4. The tile adhesive containing cellulose ether according to claim 1, characterized in that The multi-level pore gradient quartz sand has a macropore diameter of 10-50 μm, a mesopore diameter of 1-10 μm, and a micropore diameter of 0.1-1 μm, and pores of different diameters are distributed in a gradient manner.
5. The tile adhesive containing cellulose ether according to claim 1, characterized in that The nano-scale calcium carbonate seed crystal particle size of the bionic micro-nano structured heavy calcium powder is 50-100 nm, and the added amount is 0.5-1.5 parts.
6. The tile adhesive containing cellulose ether according to claim 1, characterized in that The bio-intelligent responsive cellulose ether grafted polypeptide chain segment is an amino acid sequence with temperature sensitivity and moisture sensitivity, and the molecular weight of the polypeptide chain segment is 2000-5000Da.
7. A process for producing a tile adhesive containing cellulose ether according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1: Pretreatment of basic raw materials: Ordinary Portland cement, nano-titanium dioxide treated by plasma nitriding, and activated metakaolin treated by microwave activation are mixed in proportion, placed in a high-temperature calcining furnace, and calcined at 750-850°C for 2-3 hours to produce lattice distortion-reinforced cement; quartz sand is subjected to special sintering and acid etching treatment to prepare multi-level pore gradient quartz sand; heavy calcium powder is treated with an organic chelating agent solution and nano-scale calcium carbonate seeds are added to prepare biomimetic micro-nanostructured heavy calcium powder; S2: Preliminary mixing: Place the lattice distortion reinforced cement, multi-level pore gradient quartz sand, and biomimetic micro-nanostructured heavy calcium powder into a high-speed mixer and pre-mix them at a speed of 400-600 r / min for 18-22 minutes. The mixer is equipped with an ultrasonic auxiliary device with a frequency of 20-40 kHz to enhance the mixing effect. S3: Adding and mixing additives: Add bio-intelligent responsive cellulose ether, core-shell gradient cross-linked latex powder, quantum dot catalytic enhancer Q, composite retarder-adhesion promoter, and super-dispersed polycarboxylate superplasticizer in sequence, stirring at a speed of 200-300 r / min for 32-38 minutes. During the stirring process, introduce a small amount of ozone to promote the fusion of the additives and the basic raw materials. S4: Finished product processing: Through the pneumatic conveying system, at a pressure of 0.22-0.28MPa and a wind speed of 20-24m / s, the evenly mixed tile adhesive is transported to the finished product warehouse with a dehumidification function, packaged and put into storage. The finished product warehouse adopts an intelligent temperature and humidity control system, with the temperature controlled at 20-25℃ and the humidity controlled at 42%-48%.
8. The production process according to claim 7, characterized in that: The high-temperature calcining furnace adopts oxygen-enriched combustion technology, and the oxygen content is 30%-40%.
9. The production process according to claim 7, characterized in that: The stirring blades of the high-speed mixer adopt a special spiral-folding blade composite structure, and the surface of the blades is treated with a nano-coating.
10. The production process according to claim 7, characterized in that: The inner wall of the pipeline of the pneumatic conveying system is made of self-cleaning nanomaterials, and a vibration device is provided on the outside of the pipeline with a vibration frequency of 10-20 Hz.