Electronic component surface detection device based on visual analysis
Through the design of feeding, pressing and discharge mechanisms, the complex and offset feeding problems in electronic component detection equipment are solved, and the continuous feeding and automatic screening of electronic components are realized, which improves the detection accuracy and efficiency.
Patent Information
- Application Number
- CN202510822097.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-06-19
AI Technical Summary
The existing electronic component detection equipment has problems such as complex steps, low efficiency and easy to cause component deviation during the loading process, especially due to the repeated grabbing of the electric suction cup and inertia, which affects the feeding efficiency and detection accuracy.
The surface detection device of electronic components based on visual analysis is adopted, including feeding, pressing and discharge mechanisms. Through intermittent rotation of the feeding plate and clamping positioning of the elastic clamp, the smooth conveying and automatic centering positioning of the electronic components are achieved, and the appearance detection is performed using a detection probe to identify damaged components and automatically screen materials.
It realizes continuous and smooth feeding of electronic components, prevents offsets, improves loading efficiency and detection accuracy, and can automatically identify and eliminate damaged components, ensuring stable operation of components in extreme environments.
Smart Images

Figure CN120594527A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electronic component detection, and in particular to an electronic component surface detection device based on visual analysis. Background Art
[0002] Electronic components are the basic units that make up electronic circuits. They are used to realize signal transmission, processing, storage or control. They can be divided into active components and passive components. Passive components do not require external energy to work, such as resistors, capacitors, inductors, etc., while active components rely on external energy to achieve signal amplification or switching functions, such as transistors, integrated circuits, diodes, etc. They are widely used in computers, mobile phones, home appliances, automotive electronics, industrial equipment and other fields, and are the "basic cells" of modern electronic equipment.
[0003] Surface defects in electronic components directly affect their performance and reliability. Common surface defects include scratches, stains, and oxidation. These defects can cause component failures during operation and even pose safety issues. Surface defect detection can promptly detect and repair these defects, ensuring stable operation of components even in extreme operating environments. To facilitate batch testing of electronic components, existing testing equipment uses a telescopic rod to push the electronic components from a feeder to the bottom of a motorized suction cup. The electric suction cup then uses a rotating rod to transfer the adsorbed electronic components to a conveyor device, which then transports the electronic components sequentially to the bottom of the inspection camera. Although this allows for continuous feeding of electronic components, the electric suction cup requires repeated grasping, moving, releasing, and resetting. This complex loading process and long loading time affect feeding efficiency. In addition, the inertia generated by the telescopic rod can easily cause the electronic components to shift and skew, making it difficult for the electric suction cup to neatly grasp and place the electronic components on the conveyor device. Summary of the Invention
[0004] The object of the present invention is to provide an electronic component surface inspection device based on visual analysis to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: The electronic component surface detection device based on visual analysis includes: a device base and a storage chassis fixedly installed on the top of the device base, a positioning frame fixedly installed on the top of the device base, a feed tray is provided at the bottom of the positioning frame, a loading cylinder is provided on the top of the positioning frame, a first discharge port corresponding to the loading cylinder is opened on the top of the positioning frame, a conveying device located between the feed tray and the storage chassis is fixedly installed on the top of the device base, and a detection probe is fixedly installed on the top of the positioning frame; it also includes: a feeding mechanism, which enables the feed tray to smoothly convey the electronic components, and the feeding mechanism is installed on the inner side of the feed tray; a pressing mechanism, which is used to center the electronic components in the feed tray, and the pressing mechanism is installed on the inner side of the feed tray; a discharge mechanism, which is used to discharge damaged electronic components on the feed tray, and the discharge mechanism is installed on the top of the positioning frame.
[0006] Preferably, the feeding mechanism includes four mounting brackets fixedly mounted on the inner side of the feeding tray in a centrally symmetrical manner, two L-shaped support plates distributed in a centrally symmetrical manner are slidably mounted on the inner side of the mounting bracket, a first elastic clamping plate is fixedly mounted on the outer side of the L-shaped support plate, a rack plate is fixedly mounted on the side of the L-shaped support plate close to the first elastic clamping plate, a positioning sleeve is fixedly mounted on the inner side of the mounting bracket, a transmission gear is rotatably mounted on one end of the positioning sleeve close to the rack plate, both of the rack plates are meshed with the transmission gear, an insertion rod is slidably mounted on the inner side of the positioning sleeve, two spiral strips distributed in a centrally symmetrical manner are fixedly mounted on the inner side of the positioning sleeve, The outer side of the insertion rod is provided with a spiral groove that matches the spiral strip, and one end of the insertion rod is fixedly installed with a prismatic rod, and the prismatic rod is slidably installed on the inner ring of the transmission gear, and the end of the insertion rod away from the prismatic rod is rotatably installed with a spherical block, and a positioning rod is fixedly installed on the top of the device base, and the feed tray is rotatably installed on the outer side of the positioning rod, and a plurality of first springs symmetrically distributed in the center are fixedly installed between the spherical block and the mounting frame, and an arc groove for limiting the sliding of the spherical block is provided on the outer side of the positioning rod, and a chassis is fixedly installed on the outer side of the positioning rod, and a second discharge port located directly above the conveying equipment is provided at the bottom of the chassis.
[0007] Preferably, the pressing mechanism includes a U-shaped slide fixedly mounted on the end of the L-shaped support plate away from the mounting frame, a slide is slidably mounted on the outer side of the U-shaped slide, and four mounting frames symmetrically distributed in the center are fixedly mounted on the inner side of the feed tray, and the four mounting frames are respectively located on the outer sides of the four mounting frames, and sliding rods are fixedly mounted on the top and bottom of the slide, and an inclined sliding frame for limiting the sliding of the sliding rod is fixedly mounted on the inner side of the mounting frame, and a sleeve frame is slidably mounted between two adjacent slides, and the sleeve frame is slidably mounted on the inner side of the mounting frame, and a second elastic splint is fixedly mounted on the side of the sleeve frame close to the mounting frame, and a baffle is fixedly mounted on the inner side of the feed tray.
[0008] The top end face of described sliding panel also is provided with an end face, and the bottom end face of described sliding panel also is provided with an end face. The said end face of described sliding panel also is provided with an end face. The said sliding panel also is provided with an end face.
[0009] Preferably, a sleeve is fixedly mounted on the outer side of the rack plate, and the sleeve is slidably mounted on the inner side of the mounting frame.
[0010] Preferably, a guide slide is fixedly mounted on one side of the spherical stop close to the mounting frame, and the guide slide is slidably mounted on the outer side of the mounting frame.
[0011] Preferably, a fixing frame is fixedly mounted on the top of the positioning frame, a gear motor is fixedly mounted on the outer side of the fixing frame, and an annular tooth groove cooperating with the gear motor is provided on the outer side of the feed tray.
[0012] Preferably, two symmetrically distributed pulleys are fixedly mounted on the top and bottom of the sleeve frame, and a long groove for limiting the sliding of the pulleys is provided on the inner side of the mounting frame.
[0013] Preferably, a side of the pressing block away from the sliding block is an arc-shaped structure, and the arc surface of the pressing block corresponds to the inner side of the positioning rod.
[0014] Preferably, a material receiving box is provided at the bottom of the device base, and the material receiving box is located directly below the discharge port of the chassis.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention uses a feeding mechanism and can utilize the intermittent rotation of the feeding tray to allow the electronic components in the loading barrel to enter the feeding tray in sequence, and clamp and position the outer sides of the electronic components, so that the electronic components can be moved smoothly to the conveying equipment, preventing the electronic components from being skewed during the transportation process, thereby achieving a smooth and continuous feeding effect.
[0016] The present invention uses a pressing mechanism to enable the slide to push the frame to move when the two first elastic clamps clamp and position the electronic component. The second elastic clamp on the outside of the frame can push the electronic component and contact the baffle. With the cooperation of the baffle and the second elastic clamp, the electronic component is centered, which facilitates the alignment of the electronic component and the detection probe, thereby achieving the effect of automatic centering and preventing the electronic component from being offset due to inertia.
[0017] The present invention uses a discharge mechanism, which enables the detection probe to perform an appearance inspection on the surface of the electronic component when the electronic component is aligned with the detection probe, and can identify whether the electronic component is damaged. Under the cooperation of the push block and the stop block, the pressure block pushes the spherical stop block, so that the first elastic clamping plate and the second elastic clamping plate release the damaged electronic component, and the electronic component is discharged downward from the discharge port, thereby achieving the effect of automatic screening. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the feed tray and the chassis in the present invention; Figure 3 This is a schematic diagram of the positioning frame and positioning rod structure of the present invention; Figure 4 Schematic diagram of the mounting frame and L-shaped support plate structure of the present invention; Figure 5 Schematic diagram of the structure of the baffle and the second elastic clamping plate in the present invention; Figure 6 This is a schematic diagram of the positioning sleeve and spherical block structure in the present invention; Figure 7 Schematic diagram of the arc strip and the plug rod structure in the present invention; Figure 8 It is a schematic diagram of the structure of the slider and the pressing block in the present invention.
[0019] Figure: 1. Device base; 2. Storage chassis; 3. Positioning frame; 4. Feed tray; 5. Loading barrel; 6. Conveying device; 7. Mounting frame; 8. L-shaped support plate; 9. First elastic clamping plate; 10. Rack plate; 11. Positioning sleeve; 12. Transmission gear; 13. Insert rod; 14. Spiral bar; 15. Prismatic rod; 16. Spherical block; 17. Positioning rod; 18. First spring; 19. Chassis; 20. U-shaped slide; 21 , slide plate; 22, mounting frame; 23, slide bar; 24, tilting slide frame; 25, sleeve frame; 26, second elastic splint; 27, baffle; 28, control host; 29, detection probe; 30, slider; 31, pressure block; 32, electric telescopic rod; 33, push block; 34, block; 35, sleeve seat; 36, guide slide; 37, fixed frame; 38, gear motor; 39, pulley; 40, receiving box; 41, second spring. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Example 1: Please refer to Figures 1-8 The electronic component surface detection device based on visual analysis shown in the figure includes a device base 1 and a storage chassis 2 fixedly installed on the top of the device base 1, a positioning frame 3 is fixedly installed on the top of the device base 1, a feeding tray 4 is provided at the bottom of the positioning frame 3, and a loading cylinder 5 is provided on the top of the positioning frame 3, so that multiple electronic components can be stacked vertically on the inner side of the loading cylinder 5, and a first unloading port corresponding to the loading cylinder 5 is opened on the top of the positioning frame 3, so that the electronic components in the loading cylinder 5 enter the feeding tray 4 in turn, and a conveying device 6 is fixedly installed on the top of the device base 1 between the feeding tray 4 and the storage chassis 2, and a detection probe 29 is fixedly installed on the top of the positioning frame 3. The electronic components in the feeding tray 4 can enter the conveying device 6 in turn, and the electronic components are transported to the bottom of the detection probe 29 by the conveying device 6, so that the detection probe 29 performs visual inspection on the electronic components; it also includes: a feeding mechanism, which enables the feeding tray 4 to smoothly convey the electronic components, and the feeding mechanism is installed on the inner side of the feeding tray 4.
[0022] The feeding mechanism includes four mounting frames 7 fixedly mounted on the inner side of the feeding disk 4 in a centrally symmetrical manner. Two L-shaped support plates 8 distributed in a centrally symmetrical manner are slidably mounted on the inner side of the mounting frame 7. A first elastic splint 9 is fixedly mounted on the outer side of the L-shaped support plate 8. A rack plate 10 is fixedly mounted on the side of the L-shaped support plate 8 close to the first elastic splint 9. A positioning sleeve 11 is fixedly mounted on the inner side of the mounting frame 7. A transmission gear 12 is rotatably mounted on one end of the positioning sleeve 11 close to the rack plate 10. Both rack plates 10 are meshed with the transmission gear 12. When the transmission gear 12 rotates, it can drive the two rack plates 10 to move in different directions, so that the two L-shaped support plates 8 respectively drive the two first elastic splints 9 to approach or move away from each other. A plug rod 1 is slidably mounted on the inner side of the positioning sleeve 11. 3. Two spiral strips 14 are fixedly installed on the inner side of the positioning sleeve 11 and are symmetrically distributed in the center. A spiral groove that matches the spiral strip 14 is opened on the outer side of the insertion rod 13, so that when the insertion rod 13 moves, the spiral groove on the outer side can move along the outer side of the spiral strip 14, so that the insertion rod 13 is in a rotating state during the movement. A prismatic rod 15 is fixedly installed on one end of the insertion rod 13, and the prismatic rod 15 is slidably installed on the inner ring of the transmission gear 12, so that when the insertion rod 13 rotates, the transmission gear 12 can be driven to rotate through the prismatic rod 15 to realize the clamping and loosening of the electronic components by the two first elastic splints 9. A spherical block 16 is rotatably installed on the end of the insertion rod 13 away from the prismatic rod 15. A positioning rod 17 is fixedly installed on the top of the device base 1, and the feed tray 4 is rotatably installed On the outside of the positioning rod 17, a plurality of first springs 18 are fixedly installed between the spherical block 16 and the mounting frame 7 in a centrally symmetrical distribution. An arc groove is provided on the outside of the positioning rod 17 for the spherical block 16 to limit the sliding of the spherical block 16. When the feed tray 4 rotates, it can drive the spherical block 16 to move along the outside of the positioning rod 17. When the spherical block 16 enters the arc groove, the rebound force of the first spring 18 is utilized to make the spherical block 16 press against the arc groove, and the spherical block 16 can pull the insertion rod 13 to move. A chassis 19 is fixedly installed on the outside of the positioning rod 17. A second discharge port is provided at the bottom of the chassis 19 directly above the conveying equipment 6. When the spherical block 16 is away from the arc groove, the spherical block 16 can contact the outside of the positioning rod 17 again, and the spherical block 16 The two first elastic clamps 9 on the outside can loosen the electronic components, so that the electronic components fall from the second discharge port on the chassis 19 onto the conveying device 6, thereby realizing the transportation of the electronic components. As the feed tray 4 rotates, the electronic components can move to the bottom of the detection probe 29, so that the detection probe 29 performs surface detection on the electronic components, thereby realizing the continuous feeding of electronic components. A sleeve 35 is fixedly installed on the outside of the rack plate 10, and the sleeve 35 is slidably installed on the inner side of the mounting frame 7 to improve the stability of the movement of the rack plate 10. A guide slide 36 is fixedly installed on the side of the spherical block 16 close to the mounting frame 7, and the guide slide 36 is slidably installed on the outside of the mounting frame 7 to improve the stability of the movement of the spherical block 16 and provide a limit for the movement of the spherical block 16.To prevent the spherical block 16 from hitting the arc groove on the positioning rod 17 too much, a fixing frame 37 is fixedly installed on the top of the positioning frame 3, and a gear motor 38 is fixedly installed on the outside of the fixing frame 37. An annular tooth groove that cooperates with the gear motor 38 is opened on the outside of the feed tray 4, so that the gear motor 38 can drive the feed tray 4 to rotate intermittently through the annular tooth groove on the outside of the feed tray 4, thereby realizing the position rotation of the four mounting frames 7. Two symmetrically distributed pulleys 39 are fixedly installed on the top and bottom of the sleeve frame 25. A long groove for the limited sliding of the pulley 39 is opened on the inside of the mounting frame 22, so that the sleeve frame 25 can drive the pulley 39 to move along the long groove of the mounting frame 22, facilitating the smooth movement of the sleeve frame 25.
[0023] Example 2: Please refer to Figure 3-Figure 6 , this embodiment further explains Example 1. The pressing mechanism in the figure includes a U-shaped slide 20 fixedly mounted on the end of the L-shaped support plate 8 away from the mounting frame 7. A slide plate 21 is slidably mounted on the outer side of the U-shaped slide 20. When the L-shaped support plate 8 moves, the slide plate 21 can be driven to move synchronously by the U-shaped slide 20. Four mounting frames 22 are fixedly mounted on the inner side of the feed tray 4 and are symmetrically distributed. The four mounting frames 22 are respectively located on the outer sides of the four mounting frames 7. The top and bottom of the slide plate 21 are fixedly mounted with a slide rod 23, and the inner side of the mounting frame 22 is fixedly mounted with an inclined slide frame 24 for limiting the sliding of the slide rod 23. When the slide plate 21 moves, it can drive the slide rod 23 to move along the inner side of the inclined slide frame 24, and the slide plate 21 can It can move along the inner side of the U-shaped slide 20 to realize the tilting movement of the slide plate 21. A sleeve frame 25 is slidably installed between the two adjacent slide plates 21. The sleeve frame 25 is slidably installed on the inner side of the mounting frame 22. When the two slide plates 21 move, they can drive the sleeve frame 25 to move in the direction of the mounting frame 7. A second elastic splint 26 is fixedly installed on the side of the sleeve frame 25 close to the mounting frame 7. A baffle 27 is fixedly installed on the inner side of the feed tray 4, so that the sleeve frame 25 can push the electronic components onto the baffle 27 through the second elastic splint 26, and cooperate with the two second elastic splints 26 to realize the positioning and clamping of the electronic components, and realize the position correction of the electronic components to prevent skewness and ensure the accuracy of the visual inspection of electronic components by the detection probe 29.
[0024] Example 3: Please refer to Figure 1 、 Figure 2 and Figure 8, this embodiment further explains other embodiments. The discharge mechanism shown in the figure includes a control host 28 fixedly mounted on the top of the positioning frame 3, a detection probe 29 mounted on the bottom of the control host 28, and a through hole for mounting the detection probe 29 is provided on the top of the positioning frame 3, so that the detection probe 29 can detect the electronic components directly below and transmit the detection data to the control host 28. A sliding cavity is provided on the inner side of the positioning rod 17, and a slider 30 is slidably mounted on the inner side of the sliding cavity. A pressure block is fixedly mounted on one side of the slider 30. 31. An electric telescopic rod 32 is fixedly installed on the top of the positioning rod 17, and a push block 33 is fixedly installed on the bottom end of the electric telescopic rod 32. A groove for limiting the sliding of the push block 33 is opened on the top of the slider 30, and a stopper 34 is fixedly installed on the inner side of the groove. The outer side of the stopper 34 contacts the bottom of the push block 33, and the contact surface of the stopper 34 and the push block 33 are both inclined structures. When the electric telescopic rod 32 pushes the push block 33 to move, it can drive the push block 33 to move along the inclined surface of the stopper 34, so that the push block 33 passes through the stopper 34. The movable slider 30 moves, and the slider 30 can drive the pressure block 31 to move synchronously, so that the pressure block 31 pushes the spherical block 16 to move, so that the two first elastic clamps 9 loosen the electronic component. A plurality of second springs 41 with equal distances are fixedly installed between the slider 30 and the inner side of the positioning rod 17 to facilitate the movement and reset of the slider 30. A discharge port is provided at the bottom of the chassis 19. The control host 28 is connected to the electric telescopic rod 32 through the cable box. When the control host 28 finds that there is a defect in the electronic component through the detection probe 29, it can be electrically The movable telescopic rod 32 causes the two first elastic clamps 9 to release the electronic components, and the electronic components can be discharged downward from the discharge port on the chassis 19. The side of the pressure block 31 away from the slider 30 is an arc-shaped structure, and the arc surface of the pressure block 31 corresponds to the inner side of the positioning rod 17, which facilitates the spherical block 16 to move along the outer side of the pressure block 31. A receiving box 40 is provided at the bottom of the device base 1, and the receiving box 40 is located directly below the discharge port of the chassis 19. Defective electronic components can enter the receiving box 40 through the discharge port for centralized processing.
[0025] Working principle: First, the staff installs the loading barrel 5 containing electronic components on the positioning frame 3, and the lowest electronic component contacts the top of the feeding tray 4. Then, the staff starts the gear motor 38, so that the gear motor 38 drives the feeding tray 4 to rotate through the annular tooth groove on the outside of the feeding tray 4, and the feeding tray 4 drives the four mounting racks 7 to move synchronously, so that the mounting rack 7 drives the insertion rod 13 to make a circular motion through the positioning sleeve 11, and the spherical block 16 on the insertion rod 13 moves along the outside of the positioning rod 17, so that the lowest electronic component of the loading barrel 5 falls to the outside of the mounting rack 7 directly below. At this time, the gear motor 38 runs again, so that the mounting rack 7 drives the L-shaped support plate 8 to move, and the L-shaped support plate 8 pushes the electronic component along the chassis 19 through the first elastic clamping plate 9. The top moves, and at the same time, the spherical block 16 slides into the arc groove on the positioning rod 17, and the rebound force of the first spring 18 is used to push the spherical block 16 against the arc groove of the positioning rod 17. The spherical block 16 pulls the insertion rod 13 to move along the inner side of the positioning sleeve 11, so that the spiral groove on the insertion rod 13 moves along the spiral strip 14 inside the positioning sleeve 11, and the insertion rod 13 can be in a rotating state, so that the insertion rod 13 drives the transmission gear 12 to rotate through the prismatic rod 15, and the transmission gear 12 drives the two rack plates 10 to move in different directions, so that the two L-shaped support plates 8 respectively drive the two first elastic splints 9 close to each other, and the two first elastic splints 9 can clamp the two sides of the electronic component. At the same time, the L-shaped support plate 8 is brought by the U-shaped slide 20 The movable slide 21 moves synchronously, so that the slide bar 23 on the slide bar 21 moves along the inner side of the inclined slide frame 24, and the slide bar 23 can make the slide bar 21 move along the inner side of the U-shaped slide 20, so that the slide bar 21 pushes the sleeve frame 25 to move along the inner side of the mounting frame 22, and the second elastic clamping plate 26 on the mounting frame 22 presses against the other side of the electronic component, so that the electronic component contacts the baffle 27, thereby realizing the centering clamping positioning of the electronic component. At this time, the other mounting rack 7 moves to the bottom of the upper barrel 5, so that the electronic component in the upper barrel 5 falls to the outside of the mounting rack 7. Thus, with the intermittent rotation of the feed tray 4, the continuous feeding of the electronic components is realized. When the electronic component moves to the bottom of the detection probe 29, the detection probe 29 detects the surface of the electronic component. During the inspection, if damage is found on the surface of the electronic component, the detection probe 29 transmits the information to the control host 28, so that the control host 28 starts the electric telescopic rod 32 through the cable box. The electric telescopic rod 32 pushes the push block 33, so that the push block 33 moves along the inclined surface of the stop block 34. The push block 33 can push the slider 30 to move through the stop block 34. The slider 30 drives the pressure block 31 to move synchronously, so that the pressure block 31 pushes the spherical block 16 to move. The spherical block 16 can push the rod 13 to reset, so that the transmission gear 12 rotates in the opposite direction. The two first elastic splints 9 and the second elastic splint 26 can move away from the electronic components, loosening the electronic components. The electronic components can then enter the receiving box 40 through the discharge port on the chassis 19, thereby realizing the detection and screening of the electronic components.As the feeding tray 4 rotates intermittently, qualified electronic components can be moved to the top of the second discharge port of the chassis 19. At the same time, the spherical stop 16 moves from the arc groove on the positioning rod 17 to the outside of the positioning rod 17. The distance difference between the outside of the positioning rod 17 and the arc groove can be used to move the spherical stop 16 close to the mounting frame 7. As a result, the two first elastic clamps 9 and the second elastic clamps 26 are separated from the electronic components, loosening the electronic components. The electronic components can then pass through the second discharge port and fall onto the conveying device 6. Finally, the conveying device 6 sequentially conveys the electronic components into the storage chassis 2, allowing the storage chassis 2 to store the qualified electronic components, thereby achieving the effect of stable detection and continuous feeding.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An electronic component surface detection device based on visual analysis, characterized in that: include: A device base (1) and a storage case (2) mounted on the top of the device base (1); a positioning frame (3) is mounted on the top of the device base (1); a feed tray (4) is provided at the bottom of the positioning frame (3); a loading barrel (5) is provided on the top of the positioning frame (3); a first unloading port corresponding to the loading barrel (5) is opened on the top of the positioning frame (3); a conveying device (6) is mounted on the top of the device base (1); and a detection probe (29) is fixedly mounted on the top of the positioning frame (3); Also includes: A feeding mechanism, the feeding mechanism is installed on the inner side of the feeding tray (4), the feeding mechanism includes four centrally symmetrical mounting frames (7), the mounting frames (7) are installed on the inner side of the feeding tray (4), and multiple electronic components are positioned and transported through the four mounting frames (7); A pressing mechanism, the pressing mechanism being installed on the inner side of the feed tray (4), the pressing mechanism comprising a sleeve frame (25) arranged on the outer side of the mounting frame (7), capable of pushing the electronic component toward the outer side of the mounting frame (7) to achieve centering of the electronic component; A discharge mechanism is installed on the top of the positioning frame (3), and the discharge mechanism includes a telescopic rod (32) arranged on the top of the positioning frame (3), and the telescopic rod (32) can discharge damaged electronic components.
2. The electronic component surface inspection device based on visual analysis according to claim 1, characterized in that: The feeding mechanism further comprises two L-shaped support plates (8) symmetrically slidably mounted on the inner side of the mounting frame (7), a first elastic clamping plate (9) is mounted on the outer side of the L-shaped support plate (8), a rack plate (10) is fixedly mounted on one side of the L-shaped support plate (8), a positioning sleeve (11) is mounted on the inner side of the mounting frame (7), a transmission gear (12) is rotatably mounted on one end of the positioning sleeve (11), both of the rack plates (10) are meshed with the transmission gear (12), an insertion rod (13) is slidably mounted on the inner side of the positioning sleeve (11), two spiral strips (14) are fixedly mounted on the inner side of the positioning sleeve (11), and the outer side of the insertion rod (13) is provided with a screw thread that is aligned with the spiral strip (12). 4) a spiral groove that matches the groove, one end of the insertion rod (13) is fixedly mounted with a prismatic rod (15), the prismatic rod (15) is slidably mounted on the inner ring of the transmission gear (12), one end of the insertion rod (13) is rotatably mounted with a spherical block (16), a positioning rod (17) is mounted on the top of the device base (1), a plurality of first springs (18) are fixedly mounted between the spherical block (16) and the mounting frame (7), an arc groove for limiting the sliding of the spherical block (16) is provided on the outer side of the positioning rod (17), a chassis (19) is fixedly mounted on the outer side of the positioning rod (17), and a second discharge port is provided at the bottom of the chassis (19) and is located directly above the conveying device (6).
3. The electronic component surface inspection device based on visual analysis according to claim 2, characterized in that: The pressing mechanism also includes a U-shaped slide (20) installed at one end of the L-shaped support plate (8), a slide plate (21) is slidably installed on the outer side of the U-shaped slide (20), four mounting frames (22) are installed on the inner side of the feeding tray (4), and the four mounting frames (22) are respectively located on the outer sides of the four mounting frames (7), the top and bottom of the slide plate (21) are fixedly installed with a slide rod (23), the inner side of the mounting frame (22) is installed with an inclined slide frame (24) for limiting the sliding of the slide rod (23), the sleeve frame (25) is slidably installed between two adjacent slide plates (21), and the outer side of the sleeve frame (25) is slidably installed on the inner side of the mounting frame (22), a second elastic clamping plate (26) is fixedly installed on one side of the sleeve frame (25), and a baffle (27) is fixedly installed on the inner side of the feeding tray (4).
4. The electronic component surface inspection device based on visual analysis according to claim 3, characterized in that: The discharging mechanism further comprises a control host (28) mounted on the top of the positioning frame (3), the detection probe (29) is docked with the control host (28) through the positioning frame (3), a sliding cavity is provided on the inner side of the positioning rod (17), a slider (30) is slidably mounted on the inner side of the sliding cavity, a pressure block (31) is fixedly mounted on one side of the slider (30), an electric telescopic rod (32) is mounted on the top of the positioning rod (17), and a push block ( 33), a groove is provided on the top of the slider (30) for limiting the sliding of the push block (33), a stop block (34) is fixedly installed on the inner side of the groove, and the contact surface of the stop block (34) and the push block (33) is an inclined structure, a plurality of second springs (41) are fixedly installed between the slider (30) and the inner side of the positioning rod (17), a discharge port is provided at the bottom of the chassis (19), and the control host (28) is connected to the electric telescopic rod (32) through a cable box.
5. The electronic component surface inspection device based on visual analysis according to claim 2, characterized in that: A sleeve (35) is installed on the outer side of the rack plate (10), and the sleeve (35) is slidably installed on the inner side of the mounting frame (7).
6. The electronic component surface inspection device based on visual analysis according to claim 2, characterized in that: A guide slide (36) is fixedly mounted on one side of the spherical stop (16), and the guide slide (36) is slidably mounted on the outside of the mounting frame (7).
7. The electronic component surface inspection device based on visual analysis according to claim 2, characterized in that: A fixing frame (37) is installed on the top of the positioning frame (3), a gear motor (38) is installed on the outside of the fixing frame (37), and an annular tooth groove matching the gear motor (38) is opened on the outside of the feeding tray (4).
8. The electronic component surface inspection device based on visual analysis according to claim 3, characterized in that: Two pulleys (39) are fixedly mounted on the top and bottom of the sleeve frame (25), and a long groove for limiting the sliding of the pulleys (39) is provided on the inner side of the mounting frame (22).
9. The electronic component surface inspection device based on visual analysis according to claim 4, characterized in that: One side of the pressing block (31) is an arc-shaped structure, and the arc surface of the pressing block (31) corresponds to the inner side of the positioning rod (17).
10. The electronic component surface inspection device based on visual analysis according to claim 4, characterized in that: A material receiving box (40) is provided at the bottom of the device base (1), and the material receiving box (40) is located directly below the material discharge port of the chassis (19).
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