A forming apparatus for a preformed cable

By using components such as flush clamps and auxiliary straightening parts in the prefabricated cable forming equipment, the problems of uneven cable length, uneven straightening and surface contamination are solved, and high-quality cable winding effects are achieved.

CN120600421BActive Publication Date: 2025-10-10厦门特仪科技有限公司
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Patent Information

Application Number
CN202511099170.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2025-10-10
Estimated Expiration
2045-08-06

AI Technical Summary

Technical Problem

The existing technology cannot ensure that the lengths of the cables pulled out by clamping are the same before the cables are wound into a prefabricated cable, cannot maintain the stretched and straight state, and cannot remove particles and adhesions on the cable surface, resulting in a decrease in winding quality.

Method used

Using components such as flush clamps, auxiliary straightening and shaping parts, cutting parts, flat threading anti-friction accessories and flow retention and quality enhancement parts, through clamping, stretching, winding and airflow cleaning processes, ensure the uniform length of the cable, keep it straight, and remove surface particles and adhesions.

Benefits of technology

It achieves uniform cable length, tight winding, prevents deformation damage and scratches by particles, improves winding quality, prevents corrosion and friction from adhesion, and shortens the winding cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a forming device for a prefabricated cable, comprising a rack, a processing seat arranged on the rack, a plurality of threading holes arranged longitudinally and side by side on the processing seat, the threading holes penetrating through the processing seat, a plurality of flat-threading anti-friction accessories arranged on the processing seat and located at the corresponding positions of the threading holes, a flow-holding and mass-increasing piece arranged on the processing seat and located outside the plurality of threading holes, the length of the plurality of cables being the same before the plurality of cables are wound to form the prefabricated cable, so that the length calibration and adjustment are not needed, the period of winding the plurality of cables to form the prefabricated cable is shortened, and the quality of winding the plurality of cables to form the prefabricated cable is improved; and the plurality of cables are continuously in the state of being stretched and straightened before the plurality of cables are wound to form the prefabricated cable, and the state of being stretched and straightened is gradually increased.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of cable forming equipment, in particular to a kind of preformed cable forming equipment. BACKGROUND

[0002] Cable is a composite structure composed of conductor, insulating layer, shielding layer, sheath, etc., used for transmitting electric energy, signal or data, widely used in power, communication, industrial control, building, transportation and other fields.

[0003] Now several cables need to be wound into preformed cable, which is convenient for subsequent transportation and use.

[0004] The current cable forming equipment cannot make the length of the several cables clamped and pulled out the same before winding into preformed cable, and needs to be calibrated and adjusted again, which cannot shorten the period of winding several cables into preformed cable, and cannot improve the quality of winding several cables into preformed cable.

[0005] It is impossible to make the several cables clamped and pulled out continuously in the state of stretching and straightening and gradually increase the state of stretching and straightening before winding into preformed cable, so that the several cables cannot be wound more tightly during winding into preformed cable.

[0006] It is impossible to prevent the cable from being pulled and twisted during winding into preformed cable, so that the quality of subsequent winding into preformed cable is reduced.

[0007] It is impossible to remove the particles and adherents on the surface of the several cables at the same time before winding into preformed cable, so that it is impossible to prevent the particles from scratching the surface of the cable, preventing the particles from causing local extrusion deformation of the cable, preventing the particles from causing the several cables to be wound tightly, so that it is impossible to prevent the adherents from increasing the friction between adjacent cables during winding into preformed cable, so that the several cables are wound unevenly, so that it is impossible to prevent the adherents from penetrating into the cable after winding into preformed cable, so that the cable is corroded, and the adherents are accumulated between adjacent cables to hinder heat dissipation.

[0008] Aiming at the problems existing in the prior art, a preformed cable forming equipment is designed. SUMMARY

[0009] In view of the problems existing in the prior art, the present application provides a preformed cable forming equipment, which can effectively solve at least one problem existing in the prior art.

[0010] The technical solution of the present invention is:

[0011] A forming device for prefabricated cables, comprising:

[0012] A frame, wherein a processing seat is provided on the frame, and a plurality of threading holes are provided in parallel in the longitudinal direction of the processing seat, and the threading holes pass through the processing seat;

[0013] Several flat-penetrating anti-scratch accessories are provided on the processing seat and are located at corresponding positions of the threading holes. A flow-retaining and mass-enhancing member is provided on the processing seat and outside the threading holes;

[0014] A leveling clamp is provided on the frame and is located on the right side of the processing seat for horizontal movement. A transverse driving member is provided between the leveling clamp and the frame. A winding driving member is provided between the transverse driving member and the processing seat.

[0015] An auxiliary straight wire protection piece is provided between the processing seat and the flush clamping piece, an auxiliary shaped wire protection piece is provided between the auxiliary straight wire protection piece and the flush clamping piece, a cutting piece is provided between the auxiliary straight wire protection piece and the auxiliary shaped wire protection piece, and the auxiliary straight wire protection piece, the auxiliary shaped wire protection piece and the cutting piece are simultaneously connected to the processing seat through an avoidance piece;

[0016] When the flush clamp moves to the right to a predetermined position, the auxiliary wire protection part clamps several cables at the same time, and then the winding drive part drives the flush clamp to rotate several circles, so that the cables are wound into a prefabricated cable under the cooperation of the flush clamp, the auxiliary wire protection part and the winding drive part;

[0017] The plurality of said flat-through anti-friction accessories are used to simultaneously clamp the right ends of the plurality of cables flush with the clamping member and keep the plurality of cables from passing horizontally through the processing seat and contacting the inner wall of the processing seat while moving rightward to a predetermined position, so as to prevent particles on the surface of the cables from rubbing against the inner wall of the processing seat, and to prevent adherents on the surface of the cables from adhering to the inner wall of the processing seat;

[0018] The flow-retaining and mass-enhancing component is used to continuously generate an airflow that flows from the top ends of the cables to the bottom ends of the cables while the cables pass horizontally through the processing seat and do not contact the inner wall of the processing seat, so as to simultaneously remove particles and adhesions on the surfaces of the cables from the cable surfaces to the outside of the processing seat.

[0019] Furthermore, the leveling and clamping parts include a leveling seat, which is laterally movable on the frame and located to the right of the processing seat, several leveling grooves, which are arranged on the left end surface of the leveling seat and aligned with the threading holes, several storage grooves, which are arranged on the leveling seat and located below the leveling grooves, and the storage grooves are connected to the leveling grooves; several telescopic electric cylinders, which are arranged on the leveling seat and located in the storage grooves, and several clamping blocks, which are arranged at the telescopic end of the telescopic electric cylinder.

[0020] Furthermore, the transverse driving component is a transverse linear module arranged between the level clamp and the frame; the winding driving component includes a connecting seat, which is arranged on the transverse linear module, and a rotating motor is provided on the connecting seat, and the rotating end of the rotating motor is connected to the level clamp.

[0021] Furthermore, the auxiliary straightening wire protection member includes a plurality of first clamping claws, which are arranged between the processing seat and the flush clamping member and are located at corresponding positions of the threading hole;

[0022] The auxiliary wire protection piece includes a plurality of second clamping claws, and the second clamping claws are arranged between the first clamping claws and the flush clamping piece;

[0023] The cutting member includes a plurality of electric scissors, and the electric scissors are arranged between the first clamping claw and the second clamping claw;

[0024] The avoidance member includes an electric cylinder, which is arranged on the right side of the top of the processing seat. The telescopic end of the electric cylinder is provided with a linkage frame, and the first clamping claw, the second clamping claw, and the electric scissors are arranged on the bottom end surface of the linkage frame in sequence from left to right.

[0025] Furthermore, the flat-penetration anti-friction accessory includes a first bracket, which is arranged on the left end face of the processing seat and located above the threading hole; a second bracket, which is arranged on the left end face of the processing seat and located below the threading hole; a third bracket, which is arranged on the right end face of the processing seat and located above the threading hole; a fourth bracket, which is arranged on the right end face of the processing seat and located below the threading hole; the first bracket and the second bracket are both rotatably provided with a first flat-penetration anti-friction attachment wheel, and the third bracket and the fourth bracket are both rotatably provided with a second flat-penetration anti-friction attachment wheel.

[0026] Furthermore, the flow-retaining and quality-enhancing component includes several flow-retaining and quality-enhancing grooves, which are arranged in the processing seat and located outside the threading hole, and the flow-retaining and quality-enhancing grooves are connected to the threading hole; a one-inlet and multiple-outlet groove, which is arranged in the processing seat; several upper channels, which are arranged in the processing seat and connect the outlet of the one-inlet and multiple-outlet groove with the flow-retaining and quality-enhancing groove; several lower channels, which are arranged in the processing seat, one end of the lower channel is connected to the flow-retaining and quality-enhancing groove, and the other end of the lower channel passes through the outside of the processing seat, and an air pump is provided on the top surface of the processing seat, and the air pump is connected to the inlet of the one-inlet and multiple-outlet groove through a connecting pipe.

[0027] Furthermore, a flow-blocking surface-wiping member is provided inside the processing seat and outside several of the threading holes, and the flow-blocking surface-wiping member is located to the right of the flow-retaining and mass-increasing member;

[0028] The flow-blocking and surface-wiping member is used to block the rightward flow of the airflow during the period when the flow-maintaining and mass-enhancing member continuously generates the airflow flowing from the top ends of the plurality of cables to the bottom ends of the plurality of cables, so as to prevent the airflow from carrying particles and adherents detached from the cable surfaces to the cable surfaces that have been treated by the airflow;

[0029] The flow-blocking surface wiping member is used to simultaneously wipe the surfaces of several cables that have been processed by the airflow while the flow-maintaining and mass-enhancing member continuously generates an airflow flowing from the top ends of several cables to the bottom ends of several cables, so as to prevent particles and adhesions remaining on the bottom ends of the cables from following the cables through the processing seat.

[0030] Furthermore, the flow-blocking and wiping member includes a plurality of receiving grooves, which are arranged in the processing seat and outside the threading hole. The receiving grooves are located to the right of the flow-retaining and mass-enhancing member, and a flow-blocking and wiping layer is arranged in the receiving grooves.

[0031] Furthermore, the flow-blocking wiping surface layer is an annular melamine sponge layer or an annular microfiber cloth layer.

[0032] Therefore, the present invention provides the following effects and / or advantages:

[0033] 1) When there are no cables in the threading hole, clean the right ends of several cables and straighten them horizontally. Pass the right ends of several cables to the right side of the auxiliary wire protection piece. The diameter of the threading hole should be larger than the diameter of the cables.

[0034] The flat and same clamping piece is used for moving left to a predetermined distance from the auxiliary type wire protection piece, clamping the right ends of the plurality of cables simultaneously, and then moving right to a predetermined position, so that the right end faces of the plurality of cables are simultaneously abutted and in the same vertical plane, and the lengths of the plurality of cables clamped and pulled out simultaneously are the same, and the plurality of cables clamped and pulled out simultaneously do not need to be calibrated and adjusted in length, the period of winding the plurality of cables into the preformed cable is shortened, and the quality of winding the plurality of cables into the preformed cable is improved; and the horizontal movement driver is used for driving the flat and same clamping piece to move.

[0035] The avoiding piece is used for driving the auxiliary straight wire protection piece, the auxiliary type wire protection piece, and the cutting piece to simultaneously rise to a predetermined height during the movement of the flat and same clamping piece to the left, so that the flat and same clamping piece is prevented from being interfered by the auxiliary straight wire protection piece, the auxiliary type wire protection piece, and the cutting piece and unable to simultaneously abut the right end faces of the plurality of cables and clamp the right ends of the plurality of cables when the flat and same clamping piece moves to the left to a predetermined distance from the auxiliary type wire protection piece; and the avoiding piece is used for simultaneously driving the auxiliary straight wire protection piece, the auxiliary type wire protection piece, and the cutting piece to descend to the initial position during the movement of the flat and same clamping piece to the right.

[0036] The auxiliary straight wire protection piece is used for simultaneously clamping the plurality of cables in a manner that the clamping force gradually increases when the flat and same clamping piece clamps the right ends of the plurality of cables, so that the plurality of cables clamped and pulled out simultaneously are continuously in the stretched and straightened state and the stretched and straightened state gradually increases during the movement of the flat and same clamping piece to the right to the predetermined position driven by the horizontal movement driver, and the plurality of cables are wound more closely and firmly during the winding and forming of the plurality of cables into the preformed cable.

[0037] The auxiliary type wire protection piece is used for simultaneously clamping the plurality of cables when the flat and same clamping piece moves to the right to the predetermined position, and the winding driver is used for driving the flat and same clamping piece to rotate several turns, so that the plurality of cables are wound and formed into the preformed cable under the cooperation of the flat and same clamping piece, the auxiliary type wire protection piece, and the winding driver.

[0038] The auxiliary type wire protection piece is used for simultaneously clamping the plurality of cables during the winding and forming of the plurality of cables into the preformed cable, so that the cables located to the left of the auxiliary type wire protection piece are prevented from being pulled and twisted during the winding and forming of the plurality of cables into the preformed cable, and the cables not clamped and pulled out by the flat and same clamping piece are prevented from being deformed and damaged to cause the quality of subsequent winding and forming to decrease.

[0039] The cutting piece is used for simultaneously cutting the plurality of cables after the winding and forming of the plurality of cables into the preformed cable; and the auxiliary straight wire protection piece and the auxiliary type wire protection piece simultaneously clamp the plurality of cables when the cutting piece simultaneously cuts the plurality of cables, so that the end faces of the cables cut are prevented from being uneven, and the cables are prevented from being displaced to cause the flat and same clamping piece to fail to cooperate with the right end faces of the plurality of cables next time, and the lengths of the plurality of cables clamped and pulled out simultaneously are prevented from being different.

[0040] Several of the flat-through anti-scratch accessories are used to clamp the right ends of several cables flush with the clamp and move to the right to a predetermined position while continuously keeping the several cables horizontally passing through the processing seat and not in contact with the inner wall of the processing seat, so as to prevent particles on the surface of the cables from rubbing against the inner wall of the processing seat, thereby preventing the surface of the cables from being scratched and damaged during the period when the cables pass through the processing seat, and preventing adhesions on the surface of the cables from adhering to the inner wall of the processing seat, thereby preventing adhesions from accumulating in large quantities on the inner wall of the processing seat and preventing subsequent cables from being unable to pass through the processing seat after the adhesions are air-dried.

[0041] The flow-retaining and mass-enhancing component is used to continuously generate an airflow that flows from the top ends of the cables to the bottom ends of the cables while the cables pass horizontally through the processing seat and do not contact the inner wall of the processing seat, so as to simultaneously carry away the particles and adhesions on the surfaces of the cables from the cable surfaces to the outside of the processing seat, thereby preventing the particles from scratching the cable surfaces, preventing the particles from causing local extrusion and deformation of the cables, and preventing the particles from causing the cables to be loosely wound during the winding and forming of the cables into prefabricated cables, thereby preventing adhesions from increasing the friction between adjacent cables and causing uneven winding of the cables during the winding and forming of the cables into prefabricated cables, thereby preventing adhesions from penetrating into the cables and corroding the cables after the cables are wound and formed into prefabricated cables, and preventing adhesions from accumulating between adjacent cables and hindering heat dissipation.

[0042] In summary, the lengths of the multiple cables that are clamped and pulled out can be made the same before the multiple cables are wound and formed into a prefabricated cable, eliminating the need for length calibration and adjustment. This can shorten the cycle of winding and forming the multiple cables into the prefabricated cable and improve the quality of the multiple cables wound and formed into the prefabricated cable.

[0043] Before the cables are wound and formed into a prefabricated cable, the cables that are clamped and pulled out are kept in a stretched and straightened state, and the stretched and straightened state gradually increases, so that the cables can be wound and formed more tightly and firmly during the process of winding and forming the prefabricated cable.

[0044] During the process of winding and forming several cables into a prefabricated cable, the cables that have not been formed can be prevented from being pulled and twisted, thereby preventing the cables that have not been formed from being deformed and damaged, which would lead to a decrease in the quality of subsequent winding and forming;

[0045] Before the cables are wound into a prefabricated cable, particles and adhesives on the surface of the cables can be removed simultaneously, thereby preventing particles from scratching the cable surface, preventing particles from causing local extrusion and deformation of the cables, and preventing particles from causing loose winding of the cables. Thus, during the winding of the cables into the prefabricated cable, adhesives can be prevented from increasing friction between adjacent cables and causing uneven winding of the cables. After the cables are wound into the prefabricated cable, adhesives can be prevented from penetrating into the cables and corroding the cables, and adhesives can be prevented from accumulating between adjacent cables and hindering heat dissipation.

[0046] 2) The flow-blocking and wiping member is used to block the rightward flow of the airflow during the period when the flow-retaining and mass-enhancing member continuously generates the airflow flowing from the top ends of the plurality of cables to the bottom ends of the plurality of cables, thereby preventing the airflow from carrying particles and adhesions detached from the cable surfaces to the surfaces of the cables that have been treated by the airflow, thereby preventing interference from particles and adhesions on the cables during the winding and forming of the plurality of cables into prefabricated cables;

[0047] The flow-blocking surface wiping member is used to simultaneously wipe the surfaces of several cables that have been processed by the airflow while the flow-maintaining and mass-enhancing member continuously generates an airflow flowing from the top ends of several cables to the bottom ends of several cables, so as to prevent particles and adhesions remaining on the bottom ends of the cables from following the cables through the processing seat, thereby ensuring that there are no particles and adhesions on the surfaces of the several cables passing through the processing seat, and preventing the several cables from being disturbed by particles and adhesions on the cables during the process of being wound and formed into prefabricated cables.

[0048] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0049] It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] Figure 1 It is a structural schematic diagram of the present invention.

[0051] Figure 2 To correspond Figure 1 sectional view of .

[0052] Figure 3 To correspond Figure 1 Another section view after partially hiding parts.

[0053] Figure 4 To correspond Figure 2 Magnified view of part A.

[0054] Figure 5 To correspond Figure 2 Enlarged view of part B.

[0055] Description of reference numerals:

[0056] Frame 1, processing seat 2, threading hole 3, flush seat 4, flush slot 5, storage slot 6, telescopic electric cylinder 7, clamping block 8, horizontal linear module 9, connecting seat 10, rotating motor 11, first clamping claw 12, second clamping claw 13, electric scissors 14, electric cylinder 15, linkage frame 16, first bracket 17, second bracket 18, third bracket 19, fourth bracket 20, first flat wear anti-friction attached wheel 21, second flat wear anti-friction attached wheel 22, flow-holding and quality-enhancing slot 23, one-inlet and multiple-outlet slot 24, upper channel 25, lower channel 26, vacuum pump 27, connecting pipe 28, accommodating slot 29, flow-blocking and rubbing surface layer 30. DETAILED DESCRIPTION

[0057] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the embodiments and the accompanying drawings:

[0058] refer to Figure 1-5 , a prefabricated cable forming device, comprising:

[0059] A frame 1 is provided with a processing seat 2, and the processing seat 2 is provided with a plurality of threading holes 3 arranged side by side in the longitudinal direction, and the threading holes 3 pass through the processing seat 2;

[0060] Several flat-penetrating anti-scratch accessories are provided on the processing seat 2 and located at corresponding positions of the threading holes 3. Flow-retaining and mass-enhancing components are provided on the processing seat 2 and outside the threading holes 3;

[0061] A leveling clamp is provided on the frame 1 and is located on the right side of the processing seat 2 for horizontal movement. A lateral driving member is provided between the leveling clamp and the frame 1. A winding driving member is provided between the lateral driving member and the processing seat 2.

[0062] An auxiliary straight wire protection piece is provided between the processing seat 2 and the flush clamping piece, an auxiliary shaped wire protection piece is provided between the auxiliary straight wire protection piece and the flush clamping piece, a cutting piece is provided between the auxiliary straight wire protection piece and the auxiliary shaped wire protection piece, and the auxiliary straight wire protection piece, the auxiliary shaped wire protection piece, and the cutting piece are simultaneously connected to the processing seat 2 through an avoidance piece;

[0063] When there is no cable in the threading hole 3, clean the right ends of several cables and straighten them horizontally, and pass the right ends of several cables to the right side of the auxiliary wire protection piece; the diameter of the threading hole 3 is larger than the diameter of the cable;

[0064] The flush clamp is used to first move leftward to a predetermined horizontal distance from the auxiliary wire protection part when the right ends of the plurality of cables are all located to the right of the auxiliary wire protection part, then simultaneously clamp the right ends of the plurality of cables, and then move rightward to a predetermined position, so that the right end faces of the plurality of cables are simultaneously pressed against and located in the same vertical plane, thereby making the lengths of the plurality of cables clamped and pulled out simultaneously the same, so that the plurality of cables clamped and pulled out simultaneously do not need to be calibrated and adjusted in length, shortening the period of winding the plurality of cables into prefabricated cables, and improving the quality of the prefabricated cables wound into the plurality of cables;

[0065] The transverse driving member is used to drive the parallel clamping member to move;

[0066] The avoidance member is used to drive the auxiliary straight wire protection member, the auxiliary shaped wire protection member and the cutting member to rise to a predetermined height at the same time during the leftward movement of the flush clamping member, so as to prevent the flush clamping member from being interfered with by the auxiliary straight wire protection member, the auxiliary shaped wire protection member and the cutting member when the flush clamping member moves to the left until the horizontal distance from the auxiliary shaped wire protection member is a predetermined value, thereby preventing the flush clamping member from being unable to simultaneously push against the right end faces of several cables and clamp the right end parts of several cables; the avoidance member is used to drive the auxiliary straight wire protection member, the auxiliary shaped wire protection member and the cutting member to descend to their initial positions at the same time during the rightward movement of the flush clamping member;

[0067] The auxiliary straightening wire guard is used to simultaneously clamp the right ends of the plurality of cables with a predetermined force gradually increasing when the flush clamp simultaneously clamps the right ends of the plurality of cables, so that the plurality of cables that are simultaneously clamped and pulled out are continuously in a stretched and straightened state during the period when the traverse drive drives the flush clamp to move rightward to a predetermined position, and the stretched and straightened state gradually increases, thereby making the winding of the plurality of cables more compact and solid during the period when the plurality of cables are wound and formed into prefabricated cables;

[0068] When the flush clamp moves to the right to a predetermined position, the auxiliary wire protection part clamps several cables at the same time, and then the winding drive part drives the flush clamp to rotate several circles, so that the cables are wound into a prefabricated cable under the cooperation of the flush clamp, the auxiliary wire protection part and the winding drive part;

[0069] The auxiliary wire protection member is used to simultaneously clamp multiple cables during the process of winding and forming multiple cables into a prefabricated cable, so as to prevent the cables located to the left of the auxiliary wire protection member from being pulled and twisted during the process of winding and forming multiple cables into a prefabricated cable, thereby preventing the cables that are not clamped and pulled out flush with the clamping member from being deformed and damaged, thereby reducing the quality of subsequent winding and forming;

[0070] The cutting piece is used to cut a plurality of cables at the same time after the cables are wound and formed into a prefabricated cable;

[0071] When the cutting piece cuts several cables at the same time, the auxiliary straight wire guard and the auxiliary shaped wire guard clamp several cables at the same time to prevent the cut end surfaces of the cables from being uneven and to prevent the cables from shifting, which will cause the clamps to be unable to fit with the right end surfaces of the cables at the same time next time, thereby preventing the lengths of the cables that are clamped and pulled out at the same time from being different.

[0072] The plurality of said flat-through anti-scratch accessories are used to simultaneously clamp the right ends of the plurality of cables flush with the clamp and move to the right to a predetermined position while continuously keeping the plurality of cables horizontally passing through the processing seat 2 and not in contact with the inner wall of the processing seat 2, so as to prevent particles on the surface of the cables from rubbing against the inner wall of the processing seat 2, thereby preventing the surface of the cables from being scratched and damaged during the passage of the cables through the processing seat 2, and preventing adhesions on the surface of the cables from adhering to the inner wall of the processing seat 2, thereby preventing a large amount of adhesions from accumulating on the inner wall of the processing seat 2 and preventing subsequent cables from being unable to pass through the processing seat 2 after the adhesions are dried;

[0073] The flow-retaining and mass-enhancing component is used to continuously generate an airflow that flows from the top ends of the cables to the bottom ends of the cables while the cables pass horizontally through the processing seat 2 and do not contact the inner wall of the processing seat 2, so as to simultaneously carry away the particles and adhesions on the surfaces of the cables from the cable surfaces to the outside of the processing seat 2, thereby preventing the particles from scratching the cable surfaces, preventing the particles from causing local extrusion and deformation of the cables, and preventing the particles from causing the cables to be loosely wound during the winding and forming of the cables into prefabricated cables, thereby preventing adhesions from increasing the friction between adjacent cables and causing uneven winding of the cables during the winding and forming of the cables into prefabricated cables, thereby preventing adhesions from penetrating into the cables and corroding the cables after the cables are wound and formed into prefabricated cables, and preventing adhesions from accumulating between adjacent cables and hindering heat dissipation.

[0074] The leveling and clamping parts include a leveling seat 4, which is laterally movable on the frame 1 and located to the right of the processing seat 2; several leveling grooves 5, which are arranged on the left end surface of the leveling seat 4 and aligned with the threading hole 3; several storage grooves 6, which are arranged on the leveling seat 4 and located below the leveling grooves 5, and the storage grooves 6 are connected to the leveling grooves 5; several telescopic electric cylinders 7, which are arranged on the leveling seat 4 and located in the storage grooves 6; and several clamping blocks 8, which are arranged at the telescopic end of the telescopic electric cylinder 7.

[0075] The transverse driving component is a horizontal linear module 9 arranged between the flush clamp and the frame 1; the winding driving component includes a connecting seat 10, which is arranged on the horizontal linear module 9, and a rotating motor 11 is provided on the connecting seat 10, and the rotating end of the rotating motor 11 is connected to the flush clamp.

[0076] The auxiliary straightening wire protection member includes a plurality of first clamping claws 12, which are arranged between the processing seat 2 and the flush clamp and are located at corresponding positions of the threading hole 3;

[0077] The auxiliary wire protection piece includes a plurality of second clamping claws 13, and the second clamping claws 13 are arranged between the first clamping claws 12 and the flush clamping piece;

[0078] The cutting member includes a plurality of electric scissors 14 , and the electric scissors 14 are arranged between the first clamping claw 12 and the second clamping claw 13 ;

[0079] The avoidance member includes an electric cylinder 15, which is arranged on the right side of the top of the processing seat 2. The telescopic end of the electric cylinder 15 is provided with a linkage frame 16. The first clamping claw 12, the second clamping claw 13, and the electric scissors 14 are arranged on the bottom end surface of the linkage frame 16 in sequence from left to right.

[0080] The flat wear anti-friction accessory includes a first bracket 17, which is arranged on the left end surface of the processing seat 2 and is located above the threading hole 3; a second bracket 18, which is arranged on the left end surface of the processing seat 2 and is located below the threading hole 3; a third bracket 19, which is arranged on the right end surface of the processing seat 2 and is located above the threading hole 3; a fourth bracket 20, which is arranged on the right end surface of the processing seat 2 and is located below the threading hole 3; the first bracket 17 and the second bracket 18 are both rotatably provided with a first flat wear anti-friction attachment wheel 21, and the third bracket 19 and the fourth bracket 20 are both rotatably provided with a second flat wear anti-friction attachment wheel 22.

[0081] The flow-holding and quality-enhancing component includes several flow-holding and quality-enhancing grooves 23, which are arranged in the processing seat 2 and located outside the threading hole 3, and the flow-holding and quality-enhancing grooves 23 are connected to the threading hole 3; a one-inlet and multiple-outlet groove 24, which is arranged in the processing seat 2; several upper channels 25, which are arranged in the processing seat 2 and connect the outlet of the one-inlet and multiple-outlet groove 24 with the flow-holding and quality-enhancing groove 23; several lower channels 26, which are arranged in the processing seat 2, one end of the lower channel 26 is connected to the flow-holding and quality-enhancing groove 23, and the other end of the lower channel 26 passes through the outside of the processing seat 2, and an air pump 27 is provided on the top surface of the processing seat 2, and the air pump 27 is connected to the inlet of the one-inlet and multiple-outlet groove 24 through a connecting pipe 28.

[0082] A distance tube is provided on the bottom end surface of the processing seat 2 and is located outside the lower channel 26. The distance tube passes through the frame 1. The distance tube is used to allow the particles and adhesions separated from the cable surface to be discharged to a predetermined position along the air flow to prevent the discharged particles and adhesions from being sucked into the vacuum pump 27 and being unable to process the surfaces of several cables.

[0083] The inlet of the air extraction pump 27 is connected to an inlet pipe, which is connected to an external box in which processed air is stored.

[0084] A flow-blocking surface-wiping member is provided inside the processing seat 2 and outside several of the threading holes 3. The flow-blocking surface-wiping member is located to the right of the flow-holding and mass-increasing member.

[0085] The flow-blocking and wiping member is used to block the rightward flow of the airflow during the period when the flow-holding and mass-enhancing member continuously generates the airflow flowing from the top ends of the plurality of cables to the bottom ends of the plurality of cables, so as to prevent the airflow from carrying particles and adhesions detached from the cable surfaces to the surfaces of the cables that have been treated by the airflow, thereby preventing the plurality of cables from being disturbed by particles and adhesions on the cables during the process of winding and forming the prefabricated cables;

[0086] The flow-blocking surface wiping member is used to simultaneously wipe the surfaces of several cables that have been processed by the airflow while the flow-maintaining and mass-enhancing member continuously generates an airflow flowing from the top ends of several cables to the bottom ends of several cables, so as to prevent particles and adhesions remaining on the bottom ends of the cables from following the cables through the processing seat 2, thereby ensuring that there are no particles and adhesions on the surfaces of the several cables passing through the processing seat 2, and preventing the several cables from being disturbed by particles and adhesions on the cables during the winding and forming of the prefabricated cables.

[0087] The flow-blocking wiping member includes a plurality of receiving grooves 29 , which are arranged in the processing seat 2 and outside the threading hole 3 . The receiving grooves 29 are located to the right of the flow-retaining and mass-enhancing member. A flow-blocking wiping layer 30 is arranged in the receiving grooves 29 .

[0088] The flow-blocking wiping layer 30 is an annular melamine sponge layer or an annular microfiber cloth layer.

[0089] It should be noted that in the claims, any reference signs placed between parentheses shall not be construed as limiting the claims. The word "comprising" does not exclude the presence of components or steps not listed in the claim. The word "a" or "an" preceding a component does not exclude the presence of a plurality of such components. The invention can be implemented by means of hardware comprising several different components and by means of a suitably programmed computer. In a unit claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The use of the words first, second, third etc. does not indicate any order. These words may be interpreted as names.

[0090] Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.

[0091] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0092] In the description of this specification, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms should not be understood as necessarily referring to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

Claims

1. A prefabricated cable forming device, characterized by: include: A frame (1), wherein a processing seat (2) is provided on the frame (1), and the processing seat (2) is provided with a plurality of threading holes (3) arranged side by side in a longitudinal direction, and the threading holes (3) pass through the processing seat (2); Several flat-penetrating anti-scratch accessories are provided on the processing seat (2) and are located at corresponding positions of the threading holes (3); and flow-retaining and mass-enhancing components are provided on the processing seat (2) and are located outside the several threading holes (3); A flush clamp is provided on the frame (1) and is located on the right side of the processing seat (2) for transverse movement. A transverse driving member is provided between the flush clamp and the frame (1). A winding driving member is provided between the transverse driving member and the processing seat (2). An auxiliary straight wire protection piece is provided between the processing seat (2) and the flush clamping piece, an auxiliary shaped wire protection piece is provided between the auxiliary straight wire protection piece and the flush clamping piece, a cutting piece is provided between the auxiliary straight wire protection piece and the auxiliary shaped wire protection piece, and the auxiliary straight wire protection piece, the auxiliary shaped wire protection piece, and the cutting piece are simultaneously connected to the processing seat (2) through an avoidance piece; When the flush clamp moves to the right to a predetermined position, the auxiliary wire protection part clamps several cables at the same time, and then the winding drive part drives the flush clamp to rotate several circles, so that the cables are wound into a prefabricated cable under the cooperation of the flush clamp, the auxiliary wire protection part and the winding drive part; The plurality of flat-through anti-friction accessories are used to simultaneously clamp the right ends of the plurality of cables flush with the clamp and move to the right to a predetermined position while continuously keeping the plurality of cables horizontally passing through the processing seat (2) and not contacting the inner wall of the processing seat (2), so as to prevent particles on the surface of the cables from rubbing against the inner wall of the processing seat (2), and to prevent adherents on the surface of the cables from adhering to the inner wall of the processing seat (2); The flow-retaining and mass-enhancing member is used to continuously generate an airflow that flows simultaneously from the top ends of the cables to the bottom ends of the cables while the cables pass horizontally through the processing seat (2) and do not contact the inner wall of the processing seat (2), so as to simultaneously carry away particles and adhesions on the surfaces of the cables from the cable surfaces to the outside of the processing seat (2).

2. The prefabricated cable forming device according to claim 1, characterized in that: The flushing and clamping parts include a flushing seat (4) which is laterally movable and arranged on the frame (1) and is located to the right of the processing seat (2); a plurality of flushing grooves (5) which are arranged on the left end surface of the flushing seat (4) and are aligned with the threading hole (3); a plurality of storage grooves (6) which are arranged on the flushing seat (4) and are located below the flushing grooves (5); the storage grooves (6) are connected to the flushing grooves (5); a plurality of telescopic electric cylinders (7) which are arranged on the flushing seat (4) and are located in the storage grooves (6); and a plurality of clamping blocks (8) which are arranged at the telescopic end of the telescopic electric cylinder (7).

3. The prefabricated cable forming device according to claim 1, characterized in that: The transverse driving component is a transverse linear module (9) arranged between the flush clamp and the frame (1); the winding driving component includes a connecting seat (10) arranged on the transverse linear module (9), and a rotating motor (11) is arranged on the connecting seat (10), and the rotating end of the rotating motor (11) is connected to the flush clamp.

4. The prefabricated cable forming device according to claim 1, characterized in that: The auxiliary straightening wire protection member comprises a plurality of first clamping claws (12), wherein the first clamping claws (12) are arranged between the processing seat (2) and the flush clamping member and are located at corresponding positions of the threading hole (3); The auxiliary wire protection piece includes a plurality of second clamping claws (13), and the second clamping claws (13) are arranged between the first clamping claws (12) and the flush clamping piece; The cutting piece includes a plurality of electric scissors (14), and the electric scissors (14) are arranged between the first clamping claw (12) and the second clamping claw (13); The avoidance member includes an electric cylinder (15) which is arranged on the right side of the top end of the processing seat (2); a linkage frame (16) is provided at the telescopic end of the electric cylinder (15); the first clamping claw (12), the second clamping claw (13), and the electric scissors (14) are arranged on the bottom end surface of the linkage frame (16) in sequence from left to right.

5. The prefabricated cable forming device according to claim 1, characterized in that: The flat wear anti-friction accessory comprises a first bracket (17), which is arranged on the left end surface of the processing seat (2) and is located above the threading hole (3); a second bracket (18), which is arranged on the left end surface of the processing seat (2) and is located below the threading hole (3); a third bracket (19), which is arranged on the right end surface of the processing seat (2) and is located above the threading hole (3); and a fourth bracket (20), which is arranged on the right end surface of the processing seat (2) and is located below the threading hole (3); a first flat wear anti-friction attachment wheel (21) is rotatably provided on the first bracket (17) and the second bracket (18), and a second flat wear anti-friction attachment wheel (22) is rotatably provided on the third bracket (19) and the fourth bracket (20).

6. The prefabricated cable forming device according to claim 1, characterized in that: The flow-holding and quality-enhancing member comprises a plurality of flow-holding and quality-enhancing grooves (23), the flow-holding and quality-enhancing grooves (23) being arranged in the processing seat (2) and outside the threading hole (3), the flow-holding and quality-enhancing grooves (23) being connected to the threading hole (3); a one-inlet and multiple-outlet groove (24), being arranged in the processing seat (2); and a plurality of upper channels (25), the upper channels (25) being arranged in the processing seat (2) and connected to the outlets of the one-inlet and multiple-outlet grooves (24). and the flow-holding and mass-enhancing groove (23); a plurality of lower channels (26), wherein the lower channels (26) are arranged in the processing seat (2), one end of the lower channel (26) is connected to the flow-holding and mass-enhancing groove (23), and the other end of the lower channel (26) passes through the outside of the processing seat (2), and an air pump (27) is provided on the top surface of the processing seat (2), and the air pump (27) is connected to the inlet of the one-inlet and multiple-outlet groove (24) through a connecting pipe (28).

7. The prefabricated cable forming device according to claim 6, characterized in that: A flow-blocking surface-wiping member is provided inside the processing seat (2) and outside several of the threading holes (3), and the flow-blocking surface-wiping member is located to the right of the flow-holding and mass-increasing member; The flow-blocking and surface-wiping member is used to block the rightward flow of the airflow during the period when the flow-maintaining and mass-enhancing member continuously generates the airflow flowing from the top ends of the plurality of cables to the bottom ends of the plurality of cables, so as to prevent the airflow from carrying particles and adherents detached from the cable surfaces to the cable surfaces that have been treated by the airflow; The flow-blocking surface wiping member is used to simultaneously wipe the surfaces of several cables that have been processed by the airflow while the flow-maintaining and mass-enhancing member continuously generates an airflow flowing from the top ends of several cables toward the bottom ends of several cables, so as to prevent particles and adhesives remaining on the bottom ends of the cables from following the cables through the processing seat (2).

8. The prefabricated cable forming device according to claim 7, characterized in that: The flow-blocking wiping member comprises a plurality of accommodating grooves (29), the accommodating grooves (29) being arranged in the processing seat (2) and located outside the threading hole (3), the accommodating grooves (29) being located to the right of the flow-holding and mass-enhancing member, and a flow-blocking wiping layer (30) being arranged in the accommodating grooves (29).

9. The prefabricated cable forming device according to claim 8, characterized in that: The flow-blocking wiping surface layer (30) is an annular melamine sponge layer or an annular microfiber cloth layer.

Citation Information

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