Raw material cleaning equipment for marinated meat products

Through the synergistic effect of the rotating cleaning cylinder and the cyclone mechanism, combined with high-pressure airflow anti-blocking and mechanical scraper filtration, the problems of blockage and deep dirt removal in the cleaning of braised meat product raw materials are solved, achieving efficient and automated cleaning effects and improving the operating stability and cleaning ability of the equipment.

CN120604793AInactive Publication Date: 2025-09-09JIANGXI DALIYOU FOOD CO LTD
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Patent Information

Application Number
CN202510965520.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2025-09-09
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The cleaning efficiency of traditional braised meat raw materials is low, cross-infection is easy, equipment is easily clogged, deep dirt is difficult to remove, and chemical cleaning affects the flavor, resulting in limited development of industry standardization.

Method used

The synergistic effect of the rotating cleaning cylinder and the cyclone mechanism, combined with high-pressure airflow anti-blocking and mechanical scraper filtration, constructs a high-efficiency composite centrifugal field, forms a dynamic anti-blocking barrier and a self-cleaning system, and realizes dirt stripping and automatic collection of impurities.

Benefits of technology

It significantly improves cleaning efficiency and equipment stability, reduces water and energy consumption, and reduces the frequency of manual intervention, meeting the hygiene and production needs of food processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of meat product production, in particular to braised meat product raw material cleaning equipment which comprises a mounting frame, a cover plate rotationally connected to the front side of the mounting frame, a fixing plate mounted at the top of the mounting frame, a cleaning cylinder rotationally connected into the mounting frame, and a first driving motor mounted on the rear side of the mounting frame. The first belt wheel assembly is installed between the cleaning cylinder and an output shaft of the first driving motor, the filtering mechanism is arranged in the installation frame, and the anti-blocking mechanism is arranged on the fixing plate. Through the synergistic effect of the rotary cleaning cylinder and the rotational flow mechanism, an efficient composite centrifugal field is constructed, the dirt stripping effect is greatly improved, top high-pressure airflow penetrates through filtering holes in real time to form a dynamic anti-blocking barrier, the equipment blocking problem is solved, a filtering plate is matched with a mechanical scraping plate to form a self-cleaning system, water flow continuous permeation is achieved, and the cleaning efficiency is improved. The sewage treatment efficiency is remarkably improved, and the water consumption and the energy consumption are remarkably reduced through collaborative operation of multiple stages of mechanisms; and the manual intervention frequency is greatly reduced through an automatic impurity collection system.
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Description

Technical Field

[0001] The present invention relates to the field of meat product production, in particular to a raw material cleaning device for braised meat products. Background Art

[0002] The cleaning of traditional braised meat raw materials mainly relies on manual scrubbing or fixed immersion equipment. In actual operation, manual operation is inefficient, hygiene control is difficult, and cross-infection is easy. The static filter structure in the mechanical cleaning equipment is often blocked by meat fiber and grease, which requires frequent shutdown for cleaning, resulting in waste of production capacity. The existing rotary filter cartridge technology lacks an effective anti-blocking mechanism. After long-term operation, the filter holes are severely blocked and residual impurities cause secondary water pollution. At the same time, the traditional equipment is difficult to remove dirt deep in the bone joints due to insufficient eddy current intensity, forcing the use of chemical immersion methods, which not only destroys the natural flavor of the meat, but also increases the pressure of environmental protection treatment, greatly restricting the development of industry standardization.

[0003] Therefore, a raw material cleaning device for braised meat products is now developed for the problems mentioned above. Summary of the Invention

[0004] In order to overcome the shortcomings of the existing devices when in use, the present invention provides a raw material cleaning device for braised meat products.

[0005] The technical solution of the present invention is a raw material cleaning device for braised meat products, comprising: Mounting frame; a cover plate, the cover plate being rotatably connected to the front side of the mounting frame; A fixing plate, the fixing plate being mounted on the top of the mounting frame; a cleaning cylinder, the cleaning cylinder being rotatably connected to the interior of the mounting frame; a first drive motor, the first drive motor being mounted on the rear side of the mounting frame; a first pulley assembly, the first pulley assembly being installed between the cleaning drum and the output shaft of the first drive motor; A filtering mechanism, the filtering mechanism being arranged inside the mounting frame and being used for cleaning the meat product; An anti-blocking mechanism is provided on the fixing plate and is used to prevent the cleaning cylinder from being blocked.

[0006] In a preferred embodiment of the present invention, the filtering mechanism includes: A filter plate, the filter plate being mounted on the bottom of the mounting frame; A guide rod, the guide rod being arranged at the front portion of the installation frame; A scraper, the scraper being slidably arranged on the guide rod and capable of moving left and right along the filter plate; A screw rod, the screw rod being rotatably mounted at the rear of the mounting frame; a second drive motor, the second drive motor being mounted on the right side of the mounting frame; A second pulley assembly is installed between the screw and the output shaft of the second drive motor.

[0007] In a preferred embodiment of the present invention, the anti-blocking mechanism includes: A close-fitting frame, the close-fitting frame being mounted on the top of the fixed plate; A gas delivery frame, the gas delivery frame being installed on the left and right sides of the fixed plate; The nozzle is installed at the bottom of the air delivery frame and located at the top of the cleaning cylinder, and is used to generate high-speed airflow to prevent the cleaning cylinder from being blocked.

[0008] In a preferred embodiment of the present invention, a collecting mechanism is further included, and the collecting mechanism includes: A placement plate, wherein the prevention plate is arranged on the right side of the installation frame; A collecting rack, the collecting rack being slidably connected to the placement plate; A blocking member, which is clamped on the collecting frame and is used to preliminarily block the discharged water flow; A sliding plate is slidably connected to the collecting rack and is used to collect the discharged impurities to the outlet of the collecting rack.

[0009] In a preferred embodiment of the present invention, a swirl mechanism is further included, and the swirl mechanism includes: A driving motor, the driving motor being mounted on the bottom of the mounting frame; A rotating member is installed in the installation frame, and the rotating member on the front side is connected to the output shaft of the driving motor.

[0010] In a preferred embodiment of the present invention, an isolation plate is further included. The isolation plate is slidably installed in the lower part of the installation frame and is used for pre-blocking during the meat washing process.

[0011] In a preferred embodiment of the present invention, a pressure applying mechanism is further included, and the pressure applying mechanism includes: a mounting frame, the mounting frame being disposed in the cleaning cylinder; An impact column is rotatably mounted on the mounting frame and is used to improve the impact effect on the meat products during the cleaning process.

[0012] In a preferred embodiment of the present invention, filtering holes are opened on the cleaning cylinder.

[0013] In a preferred embodiment of the present invention, a third pulley assembly is further included, and the third pulley assembly is arranged between the rotating members. The third pulley assembly is arranged between the rotating members.

[0014] In a preferred embodiment of the present invention, the isolation plate and the installation frame are a detachable connection structure.

[0015] By adopting the above technical solution, the present invention has the following advantages compared with the prior art: 1. The present invention constructs a high-efficiency composite centrifugal field through the synergistic effect of the rotating cleaning cylinder and the cyclone mechanism, greatly improving the dirt stripping effect. The top high-pressure airflow penetrates the filter holes in real time to form a dynamic anti-blocking barrier, solving the problem of equipment blockage. The filter plate cooperates with the mechanical scraper to form a self-cleaning system, realizing continuous water penetration and significantly improving sewage treatment efficiency. The collaborative operation of the multi-stage mechanism significantly reduces water and energy consumption. The automatic impurity collection system greatly reduces the frequency of manual intervention.

[0016] 2. The present invention realizes deep integration of cleaning, filtering and pressurizing functions through modular design, improves the smoothness of the whole machine operation, and the compact structure is adaptable to various production scenarios. The processing volume per unit time is significantly increased, the cleaning cycle is shortened, and the detachable connection of the isolation plate facilitates equipment maintenance and cleaning, enhances continuity, optimizes system operation stability, extends the life of key components, and reduces comprehensive operation and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0018] Figure 2 It is a partial cross-sectional three-dimensional structural schematic diagram of the present invention.

[0019] Figure 3 It is a partial cross-sectional three-dimensional structural diagram of the filtering mechanism of the present invention.

[0020] Figure 4 It is a partial cross-sectional three-dimensional structural diagram of the anti-blocking mechanism of the present invention.

[0021] Figure 5 It is a partial cross-sectional schematic diagram of the three-dimensional structure of the collecting mechanism of the present invention.

[0022] Figure 6 It is a partial cross-sectional three-dimensional structural diagram of the cyclone mechanism of the present invention.

[0023] Figure 7 It is a partial three-dimensional structural schematic diagram of the cyclone mechanism of the present invention.

[0024] Figure 8 It is a schematic diagram of the three-dimensional structure of the isolation plate of the present invention.

[0025] Figure 9 It is a schematic diagram of the three-dimensional structure of the pressure-applying mechanism of the present invention.

[0026] Among them, the above-mentioned drawings include the following figure marks: 1. mounting frame, 2. cover plate, 3. fixing plate, 4. cleaning cylinder, 5. first drive motor, 6. first pulley assembly, 7. filtering mechanism, 71. filter plate, 72. guide rod, 73. scraper, 74. screw, 75. second drive motor, 76. second pulley assembly, 8. anti-blocking mechanism, 81. close-fitting frame, 82. nozzle, 83. air delivery frame, 9. collecting mechanism, 91. placing plate, 92. collecting frame, 93. blocking member, 94. sliding plate, 10. swirl mechanism, 101. drive motor, 102. rotating member, 103. third pulley assembly, 11. isolation plate, 12. pressure mechanism, 121. mounting frame, 122. impact column. DETAILED DESCRIPTION

[0027] Although the present invention may be described with respect to a specific application or industry, those skilled in the art will recognize the broader applicability of the present invention. Those skilled in the art will recognize that terms such as "above," "below," "upwardly," "downwardly," and the like are used to describe the drawings and are not intended to limit the scope of the present invention as defined by the appended claims. Any numerical designations such as "first" or "second" are merely illustrative and are not intended to limit the scope of the present invention in any way.

[0028] Example 1 A raw material cleaning device for braised meat products, such as Figures 1-9 As shown, it includes a mounting frame 1, a cover plate 2 rotatably connected to the front side of the mounting frame 1, a fixed plate 3 installed on the top of the mounting frame 1, a cleaning cylinder 4 rotatably connected to the inside of the mounting frame 1, a filter hole is opened on the cleaning cylinder 4, a first drive motor 5 is installed on the rear side of the mounting frame 1, a first pulley assembly 6 is installed between the cleaning cylinder 4 and the output shaft of the first drive motor 5, a filter mechanism 7 is arranged inside the mounting frame 1 for cleaning the meat product, an anti-blocking mechanism 8 is arranged on the fixed plate 3 for preventing the cleaning cylinder 4 from being blocked, and the filter mechanism 7 includes a filter plate 71, which is installed at the bottom of the mounting frame 1, and a guide rod 72. It is arranged at the front part of the mounting frame 1, and the scraper 73 is slidably arranged on the guide rod 72. The scraper 73 can move left and right along the filter plate 71. The screw rod 74 is rotatably mounted at the rear part of the mounting frame 1. The second drive motor 75 is mounted on the right side of the mounting frame 1. The second pulley assembly 76 is mounted between the screw rod 74 and the output shaft of the second drive motor 75. The anti-blocking mechanism 8 includes a close-fitting frame 81, which is mounted on the top of the fixed plate 3. The air delivery frame 83 is mounted on the left and right sides of the fixed plate 3. The nozzle 82 is mounted at the bottom of the air delivery frame 83 and is located at the top of the cleaning cylinder 4 to generate high-speed airflow to prevent the cleaning cylinder 4 from being blocked.

[0029] It should be noted that, in the initial stage, the operator opens the cover plate 2 on the front side of the installation frame 1, and places the braised meat product raw materials to be processed into the internal rotatable cleaning cylinder 4. The cylinder wall of the cleaning cylinder 4 is evenly distributed with filter holes to form a core filter surface. After starting the equipment, the first drive motor 5 installed on the rear side of the installation frame 1 is operated, and the power is transmitted to the cleaning cylinder 4 through the first pulley assembly 6, driving it to rotate at high speed along the horizontal axis. The raw materials in the cylinder roll close to the cylinder wall under the action of centrifugal force, and the surface dirt is stripped away by the water flow. The water flow mixed with pollutants is continuously discharged through the filter holes to complete the primary filtration. At this time, the filter mechanism 7 is started synchronously and installed in the installation frame 1. The filter plate 71 at the bottom receives the sewage seeping from the cleaning cylinder 4 and performs a secondary interception of tiny impurities. At the same time, the second drive motor 75 on the right side of the mounting frame 1 drives the screw rod 74 to rotate through the second pulley assembly 76. The screw rod 74 drives the scraper 73 on the front guide rod 72 to perform reciprocating linear motion. The bottom surface of the scraper 73 is tightly attached to the upper surface of the filter plate 71. During the left and right sliding process, the residue and debris deposited on the surface of the filter plate 71 are scraped to the collection areas on both sides to ensure that the penetration efficiency of the filter plate 71 is not attenuated. This mechanical scraping structure avoids the water flow obstruction caused by the accumulation of impurities, ensures the continuity of sewage filtration, and the anti-blocking mechanism 8 solves the problem of blockage in the holes of the cleaning cylinder 4 in a targeted manner. The close-fitting frame 81 installed on the top of the fixed plate 3 ensures the positioning accuracy of the jet assembly. The air supply frames 83 on the left and right sides of the fixed plate 3 are connected to the external air source. The array-type jet head 82 installed at the bottom is precisely suspended above the rotating cleaning cylinder 4. When the equipment is running, the high-pressure air flow is distributed by the air supply frame 83 and then ejected from the jet head 82 at high speed, forming a vertically downward directional air curtain. The high-speed air flow continuously penetrates the filter holes of the cleaning cylinder 4, and instantly blows away the meat fibers, fat particles and other adhesions stuck on the edge of the holes. The physical impact effectively blocks the accumulation of impurities. Even under the working condition of high fat content of raw materials, the non-contact cleaning of the air flow can avoid the secondary pollution caused by traditional brushing, which is obvious. The three systems form a closed-loop workflow, with the cleaning drum 4 achieving basic cleaning through rotational friction. The filter plate 71 and scraper 73 form a dynamic self-cleaning filtration system, while the high-pressure airflow at the top forms a real-time anti-blocking barrier. When the cleaning cycle ends and the machine stops running, the operator can open the cover 2 to remove the clean meat and centrally process the waste residue collected at each stage. The entire process only requires starting and stopping the motor and loading and unloading raw materials. The coordinated mechanism of swirl cleaning, mechanical scraping, and pneumatic anti-blocking greatly reduces the need for manual intervention. The automated mechanical structure improves the cleaning efficiency and hygiene level of meat raw materials, meeting the food processing industry's dual needs for production efficiency and hygiene standards.

[0030] Example 2 On the basis of Example 1, a collecting mechanism 9 is also included, which includes a placement plate 91, a prevention plate is set on the right side of the installation frame 1, a collection rack 92 is slidably connected to the placement plate 91, a blocking member 93 is snapped onto the collection rack 92, and is used to preliminarily block the discharged water flow, and a sliding plate 94 is slidably connected to the collection rack 92, and is used to concentrate the discharged impurities at the outlet of the collection rack 92.

[0031] It should be noted that during operation, the sewage filtered by the filter first flows into the inner cavity of the collection rack 92. At this time, the impact of the water flow drives the sliding plate 94 to produce reciprocating micro-vibrations on the inner wall of the collection rack 92, prompting the suspended impurities to migrate and settle toward the outlet. When the impurities accumulate to a critical amount, the sliding plate 94 is pulled out to form a sloped guide surface, and the precipitated impurities are concentrated and pushed to the end outlet of the collection rack 92 and discharged into the slag receiving container. At this time, the blocking piece 93 still maintains a buffering barrier for the residual water flow to avoid splashing. Then the blocking piece 93 is opened for drainage. After drainage is completed, the collection rack 92 can be slid outward along the placement plate 91 and pulled out. The entire process is achieved through the coordination of mechanical vibration migration and slide rail displacement to achieve physical separation, automatic collection and unpowered transportation of sewage impurities, while ensuring smooth discharge of wastewater and significantly reducing the frequency of manual cleaning.

[0032] It also includes a swirl mechanism 10, which includes a drive motor 101. The drive motor 101 is installed at the bottom of the installation frame 1, and a rotating member 102 is installed in the installation frame 1. The front rotating member 102 is connected to the output shaft of the drive motor 101, and a third pulley assembly 103 is arranged between the rotating members 102.

[0033] It should be noted that the driving motor 101 installed at the bottom of the installation frame 1 drives the two sets of rotating parts 102 to rotate in opposite directions through the third pulley assembly 103, generating a high-speed centrifugal vortex ring in the water flow, and the rotating cleaning cylinder 4 forms a composite shear force with the vortex field. Its turbulent effect causes the meat product raw materials to roll violently and peel off stubborn attachments. The front rotating part 102 is directly driven by the motor, and the rear rotating part 102 is synchronously driven by the pulley. The double vortex fields converge at the bottom of the cylinder to form an ascending vortex ring. The high-speed rotating water carries impurities to migrate toward the cylinder wall. The cylinder through-holes and the centrifugal force of the water flow constitute a dynamic filtration system. Lighter dirt floats up with the vortex and is discharged through the top, while heavy impurities settle in the center of the vortex at the bottom of the cylinder. The fixed ribs arranged on the side wall cut the vortex path to generate high-frequency micro-turbulence, which further breaks up impurity agglomerates.

[0034] It also includes a pressure mechanism 12, which includes a mounting frame 121. The mounting frame 121 is arranged in the cleaning cylinder 4, and the impact column 122 is rotatably mounted on the mounting frame 121 to improve the impact effect on the meat products during the cleaning process.

[0035] It should be noted that when the cleaning cylinder 4 rotates at high speed, the mounting frame 121 rotates synchronously with the cylinder body, and the impact column 122 rotatably mounted thereon adopts a food-grade silicone-coated steel core structure, which produces intermittent knocks on the rolling meat products during the rotation process, causing high-frequency micro-vibrations on the surface of the meat block. This impact force can penetrate into the gaps between the textures, effectively loosening adherent impurities such as vascular residues and lymphatic tissue. The local pressure wave generated at the moment of collision accelerates the water flow to penetrate the meat fibers, prompting the dirt to be peeled off from the tissue pores.

[0036] It also includes an isolation plate 11, which is slidably installed in the lower part of the installation frame 1. The isolation plate 11 and the installation frame 1 are detachably connected and are used for pre-blocking during the meat washing process.

[0037] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A raw material cleaning device for braised meat products, characterized by: Includes: Mounting frame (1); A cover plate (2), the cover plate (2) being rotatably connected to the front side of the mounting frame (1); A fixing plate (3), the fixing plate (3) being mounted on the top of the mounting frame (1); A cleaning cylinder (4), the cleaning cylinder (4) being rotatably connected inside the mounting frame (1); A first drive motor (5), the first drive motor (5) being mounted on the rear side of the mounting frame (1); a first pulley assembly (6), the first pulley assembly (6) being installed between the cleaning cylinder (4) and the output shaft of the first drive motor (5); A filtering mechanism (7), the filtering mechanism (7) being arranged inside the mounting frame (1) and being used for cleaning meat products; An anti-blocking mechanism (8) is provided on the fixing plate (3) and is used to prevent the cleaning cylinder (4) from being blocked.

2. The raw material cleaning equipment for braised meat products according to claim 1, characterized in that: The filtering mechanism (7) comprises: A filter plate (71), the filter plate (71) being mounted on the bottom inner portion of the mounting frame (1); A guide rod (72), the guide rod (72) being arranged at the front portion of the mounting frame (1); a scraper (73), the scraper (73) being slidably disposed on the guide rod (72), and the scraper (73) being capable of moving left and right along the filter plate (71); A screw rod (74), the screw rod (74) being rotatably mounted in the rear portion of the mounting frame (1); a second drive motor (75), the second drive motor (75) being mounted on the right side of the mounting frame (1); A second pulley assembly (76), the second pulley assembly (76) is installed between the screw rod (74) and the output shaft of the second drive motor (75).

3. The raw material cleaning equipment for braised meat products according to claim 2, characterized in that: The anti-blocking mechanism (8) includes: A close-fitting frame (81), the close-fitting frame (81) being mounted on the inner top of the fixing plate (3); A gas delivery frame (83), the gas delivery frame (83) being mounted on the left and right sides of the fixing plate (3); A jet head (82) is installed at the bottom of the air delivery frame (83) and located at the top of the cleaning cylinder (4), and is used to generate a high-speed airflow to prevent the cleaning cylinder (4) from being blocked.

4. The raw material cleaning equipment for braised meat products according to claim 3 is characterized in that: It also includes a collecting mechanism (9), which includes: A placement plate (91), the prevention plate being arranged on the right side of the installation frame (1); A collecting rack (92), wherein the collecting rack (92) is slidably connected to the placement plate (91); A blocking member (93), the blocking member (93) being snap-connected to the collecting frame (92) and used for preliminarily blocking the discharged water flow; A sliding plate (94) is slidably connected to the collecting rack (92) and is used to collect discharged impurities at an outlet of the collecting rack (92).

5. The raw material cleaning equipment for braised meat products according to claim 4, characterized in that: It also includes a swirl mechanism (10), which includes: A drive motor (101), the drive motor (101) being mounted on the bottom inner portion of the mounting frame (1); A rotating member (102), the rotating member (102) is installed in the installation frame (1), and the rotating member (102) on the front side is connected to the output shaft of the driving motor (101).

6. The raw material cleaning equipment for braised meat products according to claim 5, characterized in that: It also includes an isolation plate (11), which is slidably mounted on the lower inner portion of the mounting frame (1) and is used for pre-blocking during the meat washing process.

7. The raw material cleaning equipment for braised meat products according to claim 6, characterized in that: It also includes a pressure-applying mechanism (12), which includes: a mounting frame (121), the mounting frame (121) being arranged in the cleaning cylinder (4); An impact column (122) is rotatably mounted on the mounting frame (121) and is used to improve the impact effect on the meat product during the cleaning process.

8. The raw material cleaning equipment for braised meat products according to claim 1, characterized in that: The cleaning cylinder (4) is provided with filtering holes.

9. The raw material cleaning equipment for braised meat products according to claim 5, characterized in that: It also includes a third pulley assembly (103), which is arranged between the rotating members (102). The third pulley assembly (103) is arranged between the rotating members (102).

10. The raw material cleaning equipment for braised meat products according to claim 6, characterized in that: The isolation plate (11) and the installation frame (1) are a detachable connection structure.