Processing device and method for producing magnetic head shell of card swiping machine
By designing automated loading, clamping and unloading components, the problem of machine tool shutdown caused by manual loading and unloading in the processing of card reader magnetic head shells was solved, and processing continuity and efficient production were achieved.
Patent Information
- Application Number
- CN202511115986.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-09-09
AI Technical Summary
During the processing of magnetic head shells for existing card readers, manual loading and unloading causes the processing machine to frequently stop, affecting operation continuity and output.
A processing device including a loading component, a clamping component and a unloading component is designed to realize automatic loading and unloading and positioning of workpieces, and realize automated operation through structures such as slides, vibrating plates and seesaws.
It ensures the continuity of processing, improves output, ensures the stability and processing quality of workpieces, and avoids the messy accumulation of workpieces in racks and collection boxes.
Smart Images

Figure CN120606258A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of card swiping machine processing machine tools, and in particular to a processing device and method for producing a magnetic head shell of a card swiping machine. Background Art
[0002] The magnetic head of a card reader is the core component used to read magnetic card information in a card reader device. It is usually composed of precision components such as a magnetic core and a coil. Its exterior needs to be equipped with a shell to achieve protection, positioning and structural support functions. The shell of the magnetic head of a card reader is mostly made of high-strength plastic material, which has the characteristics of small size and precise structure. In the mass production of magnetic head shells of card readers, processing machine tools are key equipment. Such processing machine tools usually have a three-axis movement function to achieve precise displacement of the working surface in the front, back, left, right, and up and down directions, which can meet the processing requirements of multiple processes such as shell milling, drilling, and boring. In addition, the machine tool is equipped with multiple sets of automatically replaceable tools, which can switch different tools such as milling cutters and boring cutters according to the processing steps, without the need for frequent manual tool changes. Through the combination of three-axis linkage and automatic tool switching, the whole process of shell processing from rough processing to fine processing can be completed efficiently, ensuring processing accuracy and production efficiency.
[0003] However, the existing technology has the following problems: During the processing of the magnetic head shell of the card reader, the loading and unloading links of the existing processing machine tools mostly rely on manual operation. The operator needs to place the magnetic head shell workpieces to be processed on the processing table one by one. After the processing of a single workpiece is completed, it needs to be manually removed and the next workpiece is placed. This manual loading and unloading method requires high timeliness of the operator. Once the operator fails to complete the loading and unloading operation in time, the processing machine tool will temporarily stop due to lack of workpieces to be processed. The machine tool shutdown not only interrupts the continuity of the processing process, resulting in a shortened effective operating time of the equipment, but also affects the processing rhythm due to frequent starts and stops. Summary of the Invention
[0004] The purpose of the present invention is to provide a processing device and method for producing a magnetic head shell for a card reader in order to solve the above problems and overcome the defects of the prior art. Please refer to the following for details.
[0005] To achieve the above objectives, the present invention provides the following technical solutions: The present invention provides a processing device for producing magnetic head shells for card swiping machines, comprising: an operating table, a machine base is fixedly installed on the operating table, a slide is horizontally slidably installed on the machine base, a material table is horizontally slidably installed on the slide, and a spindle unit is vertically slidably installed on the machine base; a loading assembly is provided on the operating table, the loading assembly includes two pallets and a material rack, the material rack is used to store workpieces, the two pallets can transport the workpiece to the top of the material table, and the two pallets can place the workpiece on the material table in a manner of being separated from each other; a clamping assembly is provided on the material table, the clamping assembly includes two clamps, and the two clamps can automatically clamp the workpiece before processing; a unloading assembly is provided on the material table, the unloading assembly includes a seesaw, and the seesaw can tilt upward after processing is completed to drive the workpiece off the material table.
[0006] Preferably, driving devices are respectively provided between the slide and the machine base, between the material table and the slide, and between the spindle unit and the machine base, and the spindle unit is provided with multiple sets of cutting tools.
[0007] Preferably, the loading assembly also includes a mounting bracket, which is fixedly mounted on the operating table, and a slide is slidably mounted on the mounting bracket. The two support plates are slidably connected to the slide. The material rack is fixedly mounted on the mounting bracket, and the two support plates and the slide pass under the material rack during movement. A trough plate is fixedly mounted on the operating table, and two slide grooves are provided on the trough plate. A pin shaft is fixedly connected to the bottom of the support plate, and the two pin shafts respectively enter the two slide grooves of the trough plate when they move.
[0008] Preferably, the loading assembly also includes a slot rod, which is rotatably mounted on the operating table, a shift rod fixedly connected to the top of the slot rod, a shift shaft fixedly connected to the slide, the shift rod is located on the motion track of the shift shaft, the bottom of the slide is fixedly connected to the slide shaft, a long slot is provided on the slot rod, the slide shaft is slidably connected to the long slot of the slot rod, a first spring is fixedly mounted on the operating table, and the first spring is fixedly connected to the slot rod.
[0009] Preferably, a vibration plate is fixedly connected to the material rack, and a tooth groove is provided on the slide plate, and the vibration plate is located on the motion trajectory of the tooth groove.
[0010] Preferably, the clamping assembly also includes two sliders, both of which are slidably connected to the material table, and the two clamps are respectively fixedly connected to the two sliders. The material table is vertically slidably connected with a slide, and the slide is fixedly connected to a light rod. Two inclined blocks are fixedly connected to the machine base, and both of the inclined blocks are located on the movement trajectory of the light rod. Two connecting rods are hinged on the slide, and the ends of the two connecting rods away from the slide are respectively hinged to the two sliders. The side of the slider away from the clamp is fixedly connected to a second spring, and the end of the second spring away from the slider is fixedly connected to the material table.
[0011] Preferably, the unloading assembly also includes a slide, which is fixedly connected to the slide, a rotating shaft is rotatably installed on the material table, the rocker is fixedly connected to the rotating shaft, a protruding rod is fixedly connected to one end of the rotating shaft close to the mounting frame, a short shaft is fixedly connected to the protruding rod, a protruding block is fixedly connected to the mounting frame, a movable rod is hinged on the protruding block, a limiting rod is fixedly connected to the protruding block, the limiting rod is in contact with the movable rod, and the movable rod is located on the motion trajectory of the short shaft.
[0012] Preferably, the blanking assembly further comprises a collecting box, which is mounted on an operating table, and the slide passes over the collecting box when moving.
[0013] Preferably, a sliding rod is slidably connected to the collection box, one end of the sliding rod is fixedly connected to a push plate, the other end of the sliding rod is fixedly connected to a column, the push plate is located in the collection box, the bottom of the slide is fixedly connected to a resistance rod, the column is located on the movement trajectory of the resistance rod, a third spring is fixedly connected to the column, and the end of the third spring away from the column is fixedly connected to the collection box.
[0014] A processing method for producing a magnetic head shell for a card reader, comprising the following steps: Step 1: Pre-treatment of raw materials: select a base material that meets the strength requirements as the raw material, cut the raw material into blanks through cutting equipment, and remove surface burrs and impurities; Step 2: Rough machining, using a milling machine to perform rough milling on the blank according to the preset drawing parameters, and preliminarily processing the workpiece with the outline of the head shell, installation holes and groove structure; Step 3: Stress relief treatment, placing the workpiece in a constant temperature treatment equipment and static treatment in a suitable temperature environment to slowly release the stress generated by processing inside the plastic; Step 4: Finishing and trimming: Place a batch of workpieces in the rack, use the loading and unloading components to automatically load and unload, and use the spindle unit to perform precision milling and boring on the workpieces; Step 5: Surface treatment: Surface treatment is performed on the workpiece after fine processing. Processing debris is removed by ultrasonic cleaning, and then a wear-resistant coating is sprayed to improve the surface wear resistance. Step 6: Quality inspection: Use a measuring instrument to detect the key dimensions of the workpiece, and observe the quality of the surface treatment layer through a metallographic microscope. Qualified workpieces will be transferred to the next process, and unqualified ones will be marked and reworked or scrapped.
[0015] The beneficial effects are: 1. The processing device for producing the magnetic head shell of the card reader, through the setting of the loading component, enables the two pallets to realize automatic loading and continuous feeding, avoiding the shutdown of the processing machine due to untimely manual loading and unloading, ensuring the continuity of operation and improving the output; through the setting of the vibration plate, the material rack and the internal workpiece can vibrate to promote the falling of the workpiece, avoid the workpiece from being stuck in the material rack, and further ensure the smoothness of loading.
[0016] 2. The processing device used in the production of the magnetic head shell of the card reader, through the setting of the clamping component, enables the workpiece to be automatically clamped and positioned by two clamps before processing. After the processing is completed, the two clamps are automatically released to ensure the stability and positioning accuracy of the workpiece during processing, thereby ensuring the processing quality.
[0017] 3. The processing device for producing the magnetic head shell of the card swiping machine, through the setting of the unloading component, allows the processed workpiece to slide along the raised seesaw to leave the material table and slide into the collection box through the slide; through the setting of the push plate, the push plate can push the workpieces in the collection box one by one, so that the workpieces are arranged in order, avoiding the stacking of workpieces on the material table or the disorderly accumulation in the collection box, and further ensuring the smoothness of the processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the base structure of the present invention; Figure 3 It is a schematic structural diagram of the feeding assembly of the present invention; Figure 4 It is a schematic diagram of the skateboard structure of the present invention; Figure 5 It is a schematic diagram of the slot rod structure of the present invention; Figure 6 It is a schematic diagram of the slot plate structure of the present invention; Figure 7 It is a schematic diagram of the structure of the vibration plate of the present invention; Figure 8 It is a schematic structural diagram of the clamping assembly of the present invention; Figure 9 2. It is a schematic diagram of the polished rod structure of the present invention; Figure 10 It is a schematic structural diagram of the blanking assembly of the present invention; Figure 11 It is a schematic diagram of the seesaw structure of the present invention; Figure 12 It is a schematic diagram of the movable rod structure of the present invention; Figure 13 It is a schematic diagram of the push plate structure of the present invention.
[0020] The following are the descriptions of the reference numerals: 1. Operating table; 2. Machine base; 3. Slide table; 4. Material table; 5. Spindle unit; 6. Loading assembly; 61. Mounting frame; 62. Slide plate; 63. Support plate; 64. Material rack; 65. Drive shaft; 66. Slot rod; 67. Drive rod; 68. Slide shaft; 69. Slot plate; 610. Pin; 611. First spring; 612. Vibrating plate; 613. Tooth groove; 7. Clamping assembly; 71. Inclined block; 72. Slide; 73. Polished rod; 74. Slider; 75. Clamp; 76. Connecting rod; 77. Second spring; 8. Blanking assembly; 81. Slide; 82. Rotating shaft; 83. Rocker; 84. Protruding rod; 85. Short shaft; 86. Bump; 87. Movable rod; 88. Limiting rod; 89. Collection box; 810. Push plate; 811. Sliding rod; 812. Column; 813. Third spring; 814. Resistance rod. DETAILED DESCRIPTION
[0021] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be described in detail below. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other implementations obtained by ordinary technicians in this field without making any creative work are within the scope of protection of the present invention.
[0022] Example 1 When processing the magnetic head housing of a card reader on an existing processing machine, an operator is required to place the workpieces one by one on the processing table. After the workpiece is processed, the workpiece needs to be removed and the next workpiece placed on it, that is, manual loading and unloading. However, if the operator fails to manually load and unload the workpiece in time, the processing machine tool will be temporarily stopped, affecting the continuity of the operation and ultimately affecting the output. This embodiment is specially invented to solve the above problems.
[0023] See also Figure 1 - Figure 2 A processing device for producing a magnetic head shell for a card reader comprises: an operating table 1, a base 2 is fixedly mounted on the operating table 1, a slide 3 is horizontally slidably mounted on the base 2, a material table 4 is horizontally slidably mounted on the slide 3, a spindle unit 5 is vertically slidably mounted on the base 2, a driving device is respectively provided between the slide 3 and the base 2, between the material table 4 and the slide 3, and between the spindle unit 5 and the base 2, and a plurality of sets of cutting tools are provided on the spindle unit 5. Figure 1 direction, the slide 3 can be moved forward and backward on the machine base 2 by using the driving device, the material table 4 can be moved left and right on the slide 3 by using the driving device, and the spindle unit 5 can be moved up and down on the machine base 2 by using the driving device, thereby realizing three-axis movement of the working surface, and the spindle unit 5 can switch the tool according to the use requirements. The coordinated operation of the machine base 2, slide 3, material table 4 and spindle unit 5 is the existing technology, and its specific structure and working principle are not described in detail.
[0024] For further information, see Figure 2 - Figure 4 A loading assembly 6 is provided on the operating table 1. The loading assembly 6 includes two pallets 63 and a material rack 64. The material rack 64 is used to store workpieces. The two pallets 63 can transport the workpieces to the top of the material table 4. The two pallets 63 can place the workpieces on the material table 4 in a manner that is separated from each other.
[0025] Also, see Figure 2 - Figure 6 The loading assembly 6 also includes a mounting frame 61, which is fixedly mounted on the operating table 1. A slide 62 is slidably mounted on the mounting frame 61. Two support plates 63 are slidably connected to the slide 62. The material rack 64 is fixedly mounted on the mounting frame 61. Before operation, the workpieces are stacked and placed in the material rack 64. The material rack 64 can accommodate multiple workpieces and stack the workpieces vertically in the material rack 64. The two support plates 63 and the slide 62 pass under the material rack 64 during movement. In the initial state, the two support plates 63 are located at the bottom of the material rack 64, and the lowest workpiece in the material rack 64 falls into the two support plates 63. A slot plate 69 is fixedly mounted on the operating table 1, and two slide grooves are provided on the slot plate 69. A pin shaft 610 is fixedly connected to the bottom of the support plate 63. When the two pin shafts 610 move, they enter the two slide grooves of the slot plate 69 respectively. Figure 4 In the direction, the slide plate 62 can slide left and right on the mounting frame 61. When the slide plate 62 moves left, it drives the two supporting plates 63 to move left. During the movement of the two supporting plates 63, the pins 610 at the bottom of the two supporting plates 63 enter the two sliding grooves of the groove plate 69 respectively and continue to move left. The sliding groove is provided with a tilted section (such as Figure 6As shown), the two pin shafts 610 enter the inclined section during the sliding process in the two slide grooves, and then the two pin shafts 610 slide along the two inclined sections respectively, so that the two pin shafts 610 move away from each other, and the two pin shafts 610 drive the two supporting plates 63 to separate from each other. The separation of the two supporting plates 63 can cause the workpiece between them to fall.
[0026] In addition, see Figure 2 - Figure 6 The loading assembly 6 also includes a slot rod 66, which is rotatably mounted on the operating table 1. The top of the slot rod 66 is fixedly connected to a lever 67, and the slide 3 is fixedly connected to a lever shaft 65. The lever 67 is located on the motion trajectory of the lever shaft 65. The bottom of the slide 62 is fixedly connected to a slide shaft 68. A long slot is provided on the slot rod 66. The slide shaft 68 is slidably connected to the long slot of the slot rod 66. A first spring 611 is fixedly mounted on the operating table 1. The first spring 611 is fixedly connected to the slot rod 66. Since the slide 3 and the material table 4 need to be moved during processing, Cooperate with the spindle unit 5 to perform three-axis movement, and the material table 4 and the slide 3 only move within a certain range of movement during the processing operation. This range is referred to as the moving range of the processing operation in the following text, and the shifting rod 67 is located outside the moving range of the slide 3 during the processing operation. When preparing for the first processing or the next processing after the processing operation is completed, the slide 3 will exceed the moving range of the processing operation and continue to move forward until the material table 4 is located under the two support plates 63. During the forward movement of the slide 3, the shifting shaft 65 on the slide 3 contacts the shifting rod 67 and The slot rod 66 is driven to swing forward by the shift rod 67. During the processing operation, the shift shaft 65 does not contact the shift rod 67. When the slot rod 66 swings forward, the cooperation between the long slot and the slide shaft 68 drives the slide plate 62 to slide to the left, so that the two support plates 63 carry a workpiece to move left, so that the workpiece is out of the bottom of the material rack 64. In this process, the slide plate 62 contacts the bottom of the material rack 64 and blocks the workpiece in the material rack 64 from falling. When the material table 4 moves under the two slide plates 62, the two slide plates 62 separate from each other, so that the workpiece falls onto the material table 4. The rear slide 3 moves backward and resets, and the slot rod 66 is reset by the elastic force of the first spring 611, so that the slide shaft 68 drives the slide plate 62 to move right and reset through the cooperation with the long slot, so that the two support plates 63 return to the bottom of the material rack 64, and the workpiece at the bottom of the material rack 64 falls into the two support plates 63 for replenishment, thereby realizing the technical effect of automatic loading and continuous feeding. The operator only needs to place multiple workpieces in the material rack 64 in advance before the operation, and can also replenish multiple workpieces at one time during the subsequent operation, thereby maintaining the continuity of the operation.
[0027] It is worth noting that see Figure 7A vibration plate 612 is fixedly connected to the material rack 64, and a tooth groove 613 is provided on the slide 62. The vibration plate 612 is located on the movement trajectory of the tooth groove 613. When the slide 62 moves, the tooth groove 613 contacts the vibration plate 612, causing the vibration plate 612 to vibrate. The vibration plate 612 transmits the vibration to the material rack 64 and the workpiece inside it, promoting the workpiece to fall and preventing the workpiece from getting stuck in the material rack 64.
[0028] Example 2 On the basis of Example 1, although automatic loading can be achieved, the workpiece still needs to be fixed and positioned during processing to ensure stability during processing. This embodiment is specially invented to solve the above problem.
[0029] See also Figure 2 、 Figure 8 - Figure 9 The two ends of the slider 74 are respectively connected to the workpiece 4, and the second spring 77 is fixedly connected to the workpiece 4. When the workpiece falls onto the workpiece 4, the slide 3 moves past the workpiece 4 after driving the workpiece 4. When the workpiece is in the working state, the two clamps 75 are clamped together and the workpiece is positioned. The two clamps 75 can be customized according to the shape of the workpiece to achieve the effect of rigid clamping and positioning. The clamps 75 can be replaced. After the clamps 75 are prepared according to the shape of the workpiece, the clamps 75 can be installed on the sliders 74. When the two clamps 75 clamp the workpiece, the workpiece enters the moving range of the processing operation. At this time, when the workpiece 4 moves left and right and the slide 3 moves back and forth, the polished rod 73 always slides on the plane of the two inclined plane blocks 71 (such as the Figure 9As shown in the figure), when the processing is completed, when the slide 3 and the material table 4 move forward, the polished rod 73 disengages from the two inclined blocks 71, and then the two sliders 74 are reset by the elastic force of the two second springs 77, and the two clamps 75 are also separated from each other, thereby loosening the clamping of the workpiece, and the polished rod 73 and the slide 72 also move down and reset, so that the two clamps 75 can automatically clamp the workpiece before starting processing and automatically release the clamping after processing is completed, achieving the technical effect of automatically clamping the workpiece, ensuring that the workpiece is effectively fixed and positioned during processing, thereby ensuring the processing quality.
[0030] Example 3 On the basis of Example 1, after the workpiece is processed, it is also necessary to ensure that the processed workpiece leaves the material table 4 before the next workpiece is placed on the material table 4, thereby avoiding the workpieces from stacking on the material table 4. This embodiment is specially invented to solve the above problem.
[0031] See also Figure 2 、 Figure 10 - Figure 13 , a blanking assembly 8 is provided on the material table 4, and the blanking assembly 8 includes a seesaw 83. The seesaw 83 can be tilted upward after processing to drive the workpiece to leave the material table 4. The blanking assembly 8 also includes a slide 81, which is fixedly connected to the slide 3, and a rotating shaft 82 is rotatably installed on the material table 4. The seesaw 83 is fixedly connected to the rotating shaft 82, and the seesaw 83 is located at the bottom of the workpiece on the material table 4. The end of the rotating shaft 82 close to the mounting frame 61 is fixedly connected to a protruding rod 84, and a short shaft 85 is fixedly connected to the protruding rod 84. A protruding block 86 is fixedly connected to the mounting frame 61, and a movable rod 87 is hinged on the protruding block 86. A limiting rod 88 is fixedly connected to the protruding block 86, and the limiting rod 88 abuts against the movable rod 87. Figure 10 direction, the movable rod 87 is limited by the limiting rod 88 (such as Figure 12 As shown in the figure, the movable rod 87 cannot swing forward, but the movable rod 87 can swing backward. The movable rod 87 is located on the movement trajectory of the short shaft 85. After the workpiece is processed, during the forward movement of the slide 3 and the material table 4, before the material table 4 moves under the two support plates 63, the short shaft 85 on the material table 4 contacts the movable rod 87. Since the movable rod 87 is supported by the limit rod 88, the short shaft 85 is subjected to the reverse thrust of the movable rod 87 when moving forward and swings downward. When the short shaft 85 swings downward, it drives the rotating shaft 82 to rotate through the protruding rod 84, so that the rotating shaft 82 drives the rocker 83 to tilt upward (as shown in the figure). Figure 12 As shown in the figure), after the seesaw 83 tilts upward, the workpiece slides down the tilted seesaw 83 into the slide 81, and then the workpiece slides down the slide 81. When the short shaft 85 is separated from the movable rod 87, the seesaw 83 is reset by gravity, and the rotating shaft 82 and the short shaft 85 are reset accordingly. When the material table 4 and the short shaft 85 move backward, when the short shaft 85 contacts the movable rod 87 again, the movable rod 87 is pushed backward by the short shaft 85 and swings until the movable rod 87 is separated from the short shaft 85.
[0032] It is worth noting that, please refer to Figure 10 、 Figure 13 The blanking assembly 8 also includes a collection box 89, which is installed on the operating table 1. When the slide 81 moves, it passes over the collection box 89, and the workpiece on the slide 81 slides into the collection box 89. The collection box 89 is slidably connected with a slide rod 811, one end of the slide rod 811 is fixedly connected to a push plate 810, and the other end of the slide rod 811 is fixedly connected to a column 812. The push plate 810 is located in the collection box 89, and the bottom of the slide plate 62 is fixedly connected to a resistance rod 814. The column 812 is located on the movement trajectory of the resistance rod 814. A third spring 813 is fixedly connected to the column 812, and the end of the third spring 813 away from the column 812 is fixedly connected to the collection box 89. Figure 10 When the slide 62 moves to the left, the resistance rod 814 at the bottom of the slide 62 contacts the column 812 and drives the column 812 to move to the left. The column 812 drives the push plate 810 to move to the left through the slide bar 811. When the push plate 810 moves to the left, it can push the workpieces dropped in the collection box 89 to the left, so that the workpieces are gradually arranged to the left, avoiding the workpieces from being piled up in a messy manner in the collection box 89. When the slide 62 moves to the right, the resistance rod 814 gradually separates from the column 812, and the column 812 uses the elastic force of the third spring 813 to drive the slide bar 811 and the push plate 810 to move right and reset. When the push plate 810 moves to the left, the workpieces in the slide 81 have already slid into the collection box 89.
[0033] Example 4 A processing method for producing a magnetic head shell for a credit card machine, using a processing device for producing a magnetic head shell for a credit card machine according to the above embodiment, further comprising the following steps: Step 1: Pre-treatment of raw materials: select a base material that meets the strength requirements as the raw material, cut the raw material into blanks through cutting equipment, and remove surface burrs and impurities; Step 2: Rough machining, using a milling machine to perform rough milling on the blank according to the preset drawing parameters, and preliminarily processing the workpiece with the outline of the head shell, installation holes and groove structure; Step 3: Stress relief treatment, placing the workpiece in a constant temperature treatment equipment and static treatment in a suitable temperature environment to slowly release the stress generated by processing inside the plastic; Step 4: Finishing and trimming: a batch of workpieces are placed in the material rack 64, and the loading and unloading components 6 and 8 are used to automatically load and unload the workpieces, and the spindle unit 5 is used to perform precision milling and boring on the workpieces; Step 5: Surface treatment: Surface treatment is performed on the workpiece after fine processing. Processing debris is removed by ultrasonic cleaning, and then a wear-resistant coating is sprayed to improve the surface wear resistance. Step 6: Quality inspection: Use a measuring instrument to detect the key dimensions of the workpiece, and observe the quality of the surface treatment layer through a metallographic microscope. Qualified workpieces will be transferred to the next process, and unqualified ones will be marked and reworked or scrapped.
[0034] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A processing device for producing a magnetic head shell of a credit card machine, characterized in that: include: An operating table (1), wherein a base (2) is fixedly mounted on the operating table (1), a slide (3) is horizontally slidably mounted on the base (2), a material table (4) is horizontally slidably mounted on the slide (3), and a spindle unit (5) is vertically slidably mounted on the base (2); A loading assembly (6) is provided on the operating table (1), and the loading assembly (6) includes two supporting plates (63) and a material rack (64). The material rack (64) is used to store workpieces. The two supporting plates (63) can transport the workpieces to the top of the material table (4). The two supporting plates (63) can place the workpieces on the material table (4) in a manner of being separated from each other. A clamping assembly (7) is provided on the material table (4), and the clamping assembly (7) includes two clamps (75). The two clamps (75) can automatically clamp the workpiece before processing; A blanking assembly (8) is provided on the material platform (4), and the blanking assembly (8) includes a seesaw (83). After processing is completed, the seesaw (83) can tilt upward to drive the workpiece off the material platform (4).
2. The processing device for producing a magnetic head shell for a credit card reader according to claim 1, characterized in that: A driving device is respectively provided between the slide (3) and the machine base (2), between the material table (4) and the slide (3), and between the spindle unit (5) and the machine base (2), and a plurality of sets of cutting tools are provided on the spindle unit (5).
3. The processing device for producing a magnetic head shell for a credit card reader according to claim 2, characterized in that: The loading assembly (6) further comprises a mounting frame (61), wherein the mounting frame (61) is fixedly mounted on the operating table (1), a slide plate (62) is slidably mounted on the mounting frame (61), and the two supporting plates (63) are slidably connected to the slide plate (62), and the material rack (64) is fixedly mounted on the mounting frame (61), and the two supporting plates (63) and the slide plate (62) pass under the material rack (64) during movement, and a slot plate (69) is fixedly mounted on the operating table (1), and two slide grooves are provided on the slot plate (69), and a pin shaft (610) is fixedly connected to the bottom of the supporting plate (63), and the two pin shafts (610) respectively enter the two slide grooves of the slot plate (69) when they move.
4. The processing device for producing a magnetic head shell for a credit card reader according to claim 3, characterized in that: The feeding assembly (6) further includes a slot rod (66), the slot rod (66) being rotatably mounted on the operating table (1), the top of the slot rod (66) being fixedly connected to a shifting rod (67), the slide table (3) being fixedly connected to a shifting shaft (65), the shifting rod (67) being located on the motion trajectory of the shifting shaft (65), the bottom of the slide plate (62) being fixedly connected to a sliding shaft (68), the slot rod (66) being provided with a long slot, the sliding shaft (68) being slidably connected to the long slot of the slot rod (66), the operating table (1) being fixedly mounted with a first spring (611), the first spring (611) being fixedly connected to the slot rod (66).
5. The processing device for producing a magnetic head shell for a credit card reader according to claim 4, characterized in that: A vibration plate (612) is fixedly connected to the material rack (64), a tooth groove (613) is provided on the slide plate (62), and the vibration plate (612) is located on the motion trajectory of the tooth groove (613).
6. The processing device for producing a magnetic head shell for a credit card reader according to claim 4, characterized in that: The clamping assembly (7) also includes two sliders (74), both of which are slidably connected to the material table (4), and the two clamps (75) are fixedly connected to the two sliders (74), respectively. The material table (4) is vertically slidably connected to a slide (72), and the slide (72) is fixedly connected to a light rod (73), and the machine base (2) is fixedly connected to two inclined plane blocks (71), and both of the inclined plane blocks (71) are located on the motion trajectory of the light rod (73). The slide (72) is hinged with two connecting rods (76), and the ends of the two connecting rods (76) away from the slide (72) are hinged to the two sliders (74), respectively. The side of the slider (74) away from the clamp (75) is fixedly connected to a second spring (77), and the end of the second spring (77) away from the slider (74) is fixedly connected to the material table (4).
7. The processing device for producing a magnetic head shell for a credit card reader according to claim 4, characterized in that: The blanking assembly (8) further comprises a slideway (81), wherein the slideway (81) is fixedly connected to the slide table (3), a rotating shaft (82) is rotatably mounted on the material table (4), the rocker (83) is fixedly connected to the rotating shaft (82), a protruding rod (84) is fixedly connected to one end of the rotating shaft (82) close to the mounting frame (61), a short shaft (85) is fixedly connected to the protruding rod (84), a convex block (86) is fixedly connected to the mounting frame (61), a movable rod (87) is hinged to the convex block (86), a limiting rod (88) is fixedly connected to the convex block (86), the limiting rod (88) abuts against the movable rod (87), and the movable rod (87) is located on the motion trajectory of the short shaft (85).
8. The processing device for producing a magnetic head shell for a credit card reader according to claim 7, characterized in that: The blanking assembly (8) further includes a collecting box (89), which is mounted on the operating table (1), and the slideway (81) passes over the collecting box (89) when moving.
9. The processing device for producing a magnetic head shell for a credit card reader according to claim 8, characterized in that: The collection box (89) is slidably connected to a slide rod (811), one end of the slide rod (811) is fixedly connected to a push plate (810), and the other end of the slide rod (811) is fixedly connected to a column (812). The push plate (810) is located in the collection box (89), and the bottom of the slide plate (62) is fixedly connected to a resistance rod (814). The column (812) is located on the movement trajectory of the resistance rod (814). A third spring (813) is fixedly connected to the column (812), and one end of the third spring (813) away from the column (812) is fixedly connected to the collection box (89).
10. A processing method for producing a magnetic head housing for a credit card machine, characterized in that: The processing device for producing a magnetic head shell for a card reader according to any one of claims 1 to 9 further comprises the following steps: Step 1: Pre-treatment of raw materials: select a base material that meets the strength requirements as the raw material, cut the raw material into blanks through cutting equipment, and remove surface burrs and impurities; Step 2: Rough machining, using a milling machine to perform rough milling on the blank according to the preset drawing parameters, and preliminarily process the workpiece with the outline of the head housing, mounting holes and groove structure; Step 3: Stress relief treatment: Place the workpiece in a constant temperature treatment device and place it in a suitable temperature environment for static treatment to slowly release the stress generated by processing inside the plastic; Step 4: Finishing and trimming: placing a batch of workpieces in a material rack (64), automatically loading and unloading the workpieces using a loading assembly (6) and a unloading assembly (8), and performing precision milling and boring on the workpieces using a spindle unit (5); Step 5: Surface treatment: Surface treatment is performed on the workpiece after fine processing. Processing debris is removed by ultrasonic cleaning, and then a wear-resistant coating is sprayed to improve the surface wear resistance. Step 6: Quality inspection: Use a measuring instrument to detect the key dimensions of the workpiece, and observe the quality of the surface treatment layer through a metallographic microscope. Qualified workpieces will be transferred to the next process, and unqualified ones will be marked and reworked or scrapped.
Citation Information
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