PE bottle blowing production device
By designing an automated PE bottle blowing production device and utilizing the coordination of the clamping block and the cutting knife, efficient removal of the remaining material at the bottle mouth is achieved, solving the problems of low production efficiency and low precision caused by manual removal of the remaining material, and improving production efficiency and device reliability.
Patent Information
- Application Number
- CN202510690320.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-09-09
AI Technical Summary
During the PE bottle blowing production process, the excess material at the bottle mouth needs to be removed manually, resulting in heavy workload and low cutting precision, affecting production efficiency and quality.
A PE bottle blowing production device was designed, which included an extrusion mechanism, a blow molding mechanism, a clamping block and a cutting knife. The residual material at the bottle mouth was automatically cut off in a mechanized manner, and the coordinated movement of the clamping block and the cutting knife was used to achieve efficient removal of the residual material.
It improves production efficiency, ensures cutting accuracy, reduces the need for manual operation, and improves the reliability and production efficiency of the device.
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Figure CN120606522A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of PE extrusion blow molding, and in particular to a PE bottle blowing production device. Background Art
[0002] PE extrusion blow bottle is made of polyethylene as raw material. After high temperature heating, the raw material is extruded or injection molded to obtain a tubular plastic preform. While hot (or heated to a softened state), it is placed in a split mold. After the mold is closed, compressed air is immediately introduced into the preform to inflate the plastic preform and make it adhere tightly to the inner wall of the mold. After cooling and demolding, various hollow products are obtained.
[0003] During the production process, there will be residual material at the bottle mouth, which needs to be removed manually in the later stage. The workload is large, and the manual removal has low cutting accuracy, which affects the production efficiency and quality of the product. Summary of the Invention
[0004] In order to achieve automatic cutting of excess material at the bottle mouth and improve the production efficiency of the device, the present application provides a PE bottle blowing production device.
[0005] The PE bottle blowing production device provided in this application adopts the following technical solution: A PE bottle blowing production device includes a base, a first connecting seat, an extrusion mechanism, a blow molding mechanism, a clamping block and a cutting knife, the extrusion mechanism is connected to the base, the extrusion mechanism is used to form the raw material into a single mold embryo, the blow molding mechanism is connected to the base, the blow molding mechanism is used to blow the single mold embryo into a product, the first connecting seat is slidably connected to the base, the sliding direction of the first connecting seat is horizontal, the clamping block is slidably connected to the first connecting seat, the sliding direction of the clamping block is perpendicular to the sliding direction of the first connecting seat, the clamping block is used to abut the outer wall of the product, two clamping blocks are provided, and the two clamping blocks are symmetrically distributed along the sliding direction of the clamping block, the cutting knife is slidably connected to the base, the sliding direction of the cutting knife is horizontal, and the cutting knife is used to separate the residual material from the product.
[0006] By adopting the above technical solution, the extrusion mechanism forms a single preform, and the blow molding mechanism blows the preform into a product, thereby completing the PE blow bottle production. The first connecting seat slides, driving the two clamping blocks to be located on both sides of the product. The two clamping blocks clamp the product. The first connecting seat slides so that the residual material is aligned with the cutting knife. The cutting knife slides to cut off the residual material at the bottle mouth, thereby improving the production efficiency of the device.
[0007] Preferably, the blow molding mechanism includes a forming mold base and a blow needle. The forming mold base is slidably connected to the first connecting seat, and the sliding direction of the forming mold base is perpendicular to the sliding direction of the first connecting seat. The forming mold base is provided with two, and concave forming cavities are provided on the opposite surfaces of the two forming mold bases. The blow needle is slidably connected to the base, and the sliding direction of the blow needle is vertical. The lower end of the blow needle is used to extend into the mold base so that the mold base expands and presses against the wall of the molding cavity to form a product.
[0008] By adopting the above technical solution, the concave molding cavity of the molding die base provides accurate molding space for the mold base, and the blow needle slides vertically and extends into the mold base to expand the mold base and press against the wall of the molding cavity, thereby reducing the possibility of collision between the molding die base and the blow needle during sliding, causing damage to the blow needle, and improving the service life of the device.
[0009] Preferably, there are a plurality of molding cavities, which are spaced apart along the sliding direction of the first connecting seat, and the number of the blowing needles is the same as the number of the molding cavities and corresponds one to one.
[0010] By adopting the above technical solution, multiple molding cavities are provided, which facilitates blow molding of multiple preforms at the same time to form multiple PE blow bottles, thereby improving the production efficiency of the device.
[0011] Preferably, it also includes a first mounting bracket, which is slidably connected to the first connecting seat, and the sliding direction of the first mounting bracket is parallel to the sliding direction of the forming mold base. There are two first mounting brackets, and the two first mounting brackets are symmetrically distributed along the sliding direction of the first mounting bracket. The two forming mold bases are respectively connected to the two first mounting brackets, and the two clamping blocks are respectively connected to the side of the two first mounting brackets away from the extrusion mechanism.
[0012] By adopting the above technical solution, the two clamping blocks and the forming mold base are respectively connected to the two first mounting frames. By the two first mounting frames approaching or moving away from each other, the two clamping blocks can clamp or loosen the product, and the two forming mold bases can close or separate the molds. When the forming mold base is facing the extrusion mechanism, the clamping block is facing the previous molded product. When the forming mold base is facing the blow needle, the previous product is facing the cutting knife, thereby achieving consistency between the forming mold base and one end of the clamping block, thereby improving the reliability and convenience of the device.
[0013] Preferably, it also includes a storage box and a support block, wherein the support block is connected to the base, the support block is located below the clamping block, the upper end of the support block is used to abut the lower end of the product, and the storage box is located on the side of the support block away from the extrusion mechanism, and the storage box is used to store the product.
[0014] By adopting the above technical solution, the two clamping blocks move away from each other, and the products fall onto the support block. When the two clamping blocks clamp the next group of products and approach the cutting knife, the clamping blocks abut against the previous group of products, and push the separated products into the storage box for storage, realizing automatic unloading and facilitating transportation to subsequent processes for further processing, thereby improving the production efficiency of the device.
[0015] Preferably, it also includes a limit rod, which is connected to the base, and the length direction of the limit rod is parallel to the sliding direction of the first connecting seat. There are two limit rods, and the two limit rods are symmetrically distributed along the sliding direction of the clamping block. The clamping block is provided with a groove on the side close to the storage box, and the groove is used for the limit rod to be embedded, and the outer wall of the limit rod is used to abut against the outer wall of the product.
[0016] By adopting the above technical solution, the clamping block is provided with a groove for the limiting rod to be embedded, so that after the clamping block is separated, the outer wall of the product fits with the outer wall of the limiting rod, so that the product falls vertically above the support block, reducing the possibility of the product deviating from the support block, making it easier for the subsequent clamping block to push the product into the storage box, thereby improving the reliability of the device.
[0017] Preferably, it also includes a vertical driving cylinder, an abutment block, a tightening block and a reset member, the clamping block is slidably connected to the first mounting bracket, the sliding direction of the clamping block is vertical, the vertical driving cylinder is connected to the first mounting bracket, the vertical driving cylinder is used to drive the clamping block to slide, and the clamping block is provided with a first slide groove on one side close to the other clamping block, the number of the abutment block, the tightening block and the reset member is the same as the number of the slide grooves and corresponds one to one, the tightening block is slidably embedded in the first slide groove, and the sliding direction of the tightening block is vertical Perpendicular to the sliding direction of the first connecting seat, one end of the clamping block is used to abut the outer wall of the product, the reset member is connected between the clamping block and the clamping block, the reset member makes the clamping block tend to move away from the product, the clamping block is slidably connected to the clamping block, the sliding direction of the clamping block is vertical, the clamping block is used to abut against the lower end of the cutting knife, the end of the clamping block away from the product is provided with a chamfer, the chamfer is located on the side of the clamping block close to the cutting knife, and the chamfer is used to abut against the lower end of the clamping block.
[0018] By adopting the above technical solution, the vertical drive cylinder drives the clamping block to slide vertically, which is convenient for adjusting the position of the clamping block. The abutment block abuts against the lower end of the cutting knife, and the abutment block abuts against the chamfer, so that the abutment block slides toward the product and abuts against the outer wall of the product, reducing the possibility of the product moving during the process of the cutting knife separating the residual material from the product, and improving the reliability of the device.
[0019] Preferably, it also includes a material receiving hopper, a third connecting seat and a feeding drive cylinder, the third connecting seat is slidably connected to the base, the sliding direction of the third connecting seat is horizontal, the feeding drive cylinder is connected to the base, the feeding drive cylinder is used to drive the third connecting seat to slide, the cutting knife is slidably connected to the third connecting seat, two cutting knives are provided, and the two cutting knives are symmetrically distributed along the sliding direction of the cutting knife, the material receiving hopper is located below the cutting knife, and the material receiving hopper is used to store residual materials.
[0020] By adopting the above technical solution, the two cutting knives clamp the residual material, and the feeding drive cylinder drives the third connecting seat to slide, driving the cutting knives to slide, so that the cutting knives and the residual material are located above the receiving hopper, the two cutting knives move away from each other, and the residual material falls into the receiving hopper, which facilitates the recycling of the residual material and improves the cleanliness of the production environment and resource utilization.
[0021] Preferably, it also includes a cleaning assembly, the number of which is the same as the number of cutting knives and corresponds one to one, the cleaning assembly including a scraper, a driving screw, an active bevel gear, a driven bevel gear, a driving gear and a driving rack, the cutting knife including a mounting portion and an abutting portion, the abutting portion being connected to a side of the mounting portion close to the other cutting knife, the abutting portion being provided with an inclined surface at one end close to the other cutting knife, the inclined surface being located on the side of the abutting portion away from the clamping block, the scraper being slidably connected to the inclined surface, one end of the scraper being in contact with the inclined surface, the driving screw being rotatably connected to the abutting portion, the rotation axis of the driving screw being parallel to the sliding direction of the scraper, the driving screw being threadedly connected to the scraper, the driven bevel gear being coaxially connected to the driving screw, the active bevel gear being rotatably connected to the mounting portion, the rotation axis of the active bevel gear being perpendicular to the sliding direction of the third connecting seat, the active bevel gear being meshed with the driven bevel gear, the driving gear being coaxially connected to the active bevel gear, the driving rack being connected to the base, and the driving rack being meshed with the driving gear.
[0022] By adopting the above technical solution, the end of the abutment portion close to the other cutting knife is limited and vertical, which helps to increase the pressure at the abutment point of the two abutment portions, making it easier to separate the residual material from the product. The third connecting seat slides, driving the driving gear to slide, and the driving gear is engaged with the driving rack. As the third connecting seat moves, the driving gear rotates, driving the active bevel gear to rotate, and the active bevel gear is engaged with the driven bevel gear, driving the driven bevel gear to rotate, driving the driving screw to rotate, and the driving screw is threadedly connected to the scraper, driving the scraper to slide, reducing the possibility of residual material adhering to the inclined surface, helping the cutting knife to separate the next group of products and residual material, and improving the reliability of the device.
[0023] In summary, this application includes at least one of the following beneficial technical effects: 1. The extrusion mechanism forms a single parison, and the blow molding mechanism blows the parison into a product, completing PE bottle blowing production. The first connecting seat slides, driving two clamping blocks on both sides of the product. The two clamping blocks clamp the product, and the first connecting seat slides, so that the remaining material is aligned with the cutting knife. The cutting knife slides to cut off the remaining material at the bottle mouth, improving the production efficiency of the device. 2. The two clamping blocks and the forming die base are respectively connected to the two first mounting frames. By moving the two first mounting frames closer or farther away from each other, the two clamping blocks can clamp or release the product, and the two forming die bases can close or separate the molds. When the forming die base faces the extruder, the clamping blocks face the previously formed product. When the forming die base faces the blow needle, the previous product faces the resection knife. This ensures consistency between the forming die base and one end of the clamping blocks, improving the reliability and convenience of the device. 3. The end of the abutment portion close to the other cutting knife is narrowed and vertical, which helps to increase the pressure at the abutment of the two abutment portions, making it easier to separate the residual material from the product. The third connecting seat slides, driving the driving gear to slide, and the driving gear is engaged with the driving rack. As the third connecting seat moves, the driving gear rotates, driving the active bevel gear to rotate, and the active bevel gear is engaged with the driven bevel gear, driving the driven bevel gear to rotate, driving the driving screw to rotate, and the driving screw is threadedly connected to the scraper, driving the scraper to slide, reducing the possibility of residual material adhering to the inclined surface, helping the cutting knife to separate the next group of products and residual material, and improving the reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural diagram of the PE bottle blowing production device.
[0025] Figure 2 It is a partial cross-sectional view of a PE bottle blowing production unit, mainly showing the conveying mechanism and the blowing mechanism.
[0026] Figure 3 It is a structural diagram of the first connecting base, the first mounting frame, the first driving cylinder and the forming die base.
[0027] Figure 4 It is a partial cross-sectional view of the PE bottle blowing production unit, mainly showing the second mounting frame, the third mounting frame, the vertical drive cylinder and the clamping block.
[0028] Figure 5 A partial cross-sectional view of a PE bottle blowing production unit, showing the support components and the cutting mechanism.
[0029] Figure 6 This is a partial structural diagram of a PE bottle blowing production unit, mainly showing the connecting bars and limit rods.
[0030] Figure 7 yes Figure 5 Enlarged view of point A in the middle.
[0031] Figure 8 This is a partial structural diagram of a PE bottle blowing production unit, mainly showing the cutting blade and cleaning components.
[0032] Description of reference numerals: 1. Frame; 11. Base; 12. Column; 13. Blow-molded mounting base; 131. Second guide hole; 14. Cut-out mounting base; 141. Third mounting slot; 15. Support assembly; 151. Support block; 1511. First guide hole; 152. Mounting rod; 153. Mounting plate; 1531. Adjustment hole; 154. Fixing nut; 155. First guide rod; 156. Screw; 16. Limit rod; 17. Connecting bar; 18. Connecting frame 2. Extrusion mechanism; 3. Conveying mechanism; 31. Slide rail; 32. First connecting seat; 321. First guide groove; 33. Conveying drive assembly; 331. First drive motor; 332. First screw rod; 34. First mounting bracket; 341. First guide block; 35. First driving cylinder; 36. Second mounting bracket; 361. Third guide groove; 37. Third mounting bracket; 371. Third guide block; 372. Connecting groove; 38. Vertical driving cylinder; 39. Clamping block; 391. Clamping groove; 392. Embedding groove; 393. First slide groove; 394. Second slide groove; 395. Third slide groove; 310. Abutting block; 311. Abutting block; 3111. Second slider; 3112. Chamfer; 312. Resetting member; 313. Buffer block; 4. Blow molding mechanism; 41. Molding die base; 411. Molding cavity; 42. Blowing needle; 43. Second connecting base; 431. Second guide rod; 44. Blowing drive cylinder; 5. Storage box; 51. Storage trough; 6. Cutting mechanism; 61. Third connecting seat; 62. Feeding drive cylinder; 63. Receiving hopper; 631. Receiving trough; 64. Cutting knife; 641. Mounting portion; 642. Abutting portion; 6421. Inclined surface; 643. First supporting seat; 644. Second supporting seat; 65. Cutting drive cylinder; 66. Cleaning assembly; 661. Scraper; 6611. Connecting block; 662. Driving screw; 663. Active bevel gear; 664. Driven bevel gear; 665. Driving gear; 666. Driving rack. DETAILED DESCRIPTION
[0033] The present application is further described in detail below with reference to the accompanying drawings.
[0034] Reference Figure 1The embodiment of the present application discloses a PE bottle blowing production device including a frame 1 and a conveying mechanism 3. The frame 1 includes a column 12 and a base 11. The lower end of the column 12 is fixedly connected to the upper end of the base 11. The column 12 is located on one side of the base 11 along the length direction of the base 11. The side surface of the column 12 along the width direction of the column 12 is flush with the side surface of the base 11 along the length direction of the base 11. The two ends of the column 12 along the length direction of the column 12 are flush with the two ends of the base 11 along the width direction of the base 11. The conveying mechanism 3 includes a slide rail 31, a first connecting seat 32 and a conveying drive assembly 33. The slide rail 31 is fixedly connected to the upper end of the base 11. The length direction of the slide rail 31 is parallel to the width direction of the base 11. There are two slide rails 31, and the two slide rails 31 are symmetrically distributed along the length direction of the base 11. The first connecting seat 32 is slidably connected to the side of the slide rail 31 away from the base 11. The sliding direction of the first connecting seat 32 is parallel to the length direction of the slide rail 31. The conveying drive assembly 33 includes a first drive motor 331 and a first screw rod 332. The first screw rod 332 is rotatably connected to the base 11. The rotation axis of the first screw rod 332 is parallel to the sliding direction of the first connecting seat 32. The first screw rod 332 is threadedly connected to the first connecting seat 32. The first drive motor 331 is connected to the upper end of the base 11. The first drive motor 331 is located on one side of the first screw rod 332 along the length of the base 11. The first drive motor 331 is used to drive the first screw rod 332 to rotate. In this embodiment, the housing of the first drive motor 331 is fixedly connected to the upper end of the base 11, and the output shaft of the first drive motor 331 is coaxially fixedly connected to one end of the first screw rod 332.
[0035] The conveying mechanism 3 also includes a first mounting frame 34 and a first drive cylinder 35. The first mounting frame 34 is slidably connected to the upper end of the first connecting base 32. The sliding direction of the first mounting frame 34 is parallel to the length of the base 11. Two first mounting frames 34 are provided, symmetrically arranged along the sliding direction of the first mounting frames 34. The first connecting base 32 is provided with first guide grooves 321, which are the same number as the first mounting frames 34 and correspond one-to-one. The lower end of the first mounting frame 34 is fixedly connected to a first guide block 341, which slides within the first guide groove 321. The first guide block 341 is a dovetail block. The first drive cylinder 35 is connected to the first connecting base 32 and is used to drive the first mounting frame 34 to slide. In this embodiment, the first drive cylinder 35 is a double-ended pneumatic cylinder. The cylinder body of the first drive cylinder 35 is fixedly connected to the upper end of the first connecting base 32. The two piston rods of the first drive cylinder 35 are fixedly connected to the side surface of the first mounting frame 34 near the other first mounting frame 34.
[0036] Reference Figure 1A PE bottle blowing production device also includes an extrusion mechanism 2, which is connected to the side of the column 12 close to the first connecting seat 32. The extrusion mechanism 2 is located on the side of the column 12 close to the first drive motor 331 along the width direction of the base 11. The extrusion mechanism 2 is used to form the raw material into a single mold.
[0037] Reference Figure 1 and Figure 3 A PE bottle blowing production device further includes a blow molding mechanism 4, which includes forming die holders 41. The number of forming die holders 41 is the same as the number of first mounting frames 34, and the two forming die holders 41 are fixedly connected to the side surface of each first mounting frame 34, respectively, adjacent to the other first mounting frame 34. Concave forming cavities 411 are provided on the opposing surfaces of the two forming die holders 41. The forming cavities 411 are provided in a plurality, and the plurality of forming cavities 411 are spaced apart along the sliding direction of the first sliding frame. In this embodiment, there are two forming cavities 411. The two forming cavities 411 correspond to the two discharge ports of the extrusion mechanism 2, respectively.
[0038] Reference Figure 1 and Figure 2 The frame 1 also includes a blow molding mounting base 13, which is fixedly connected to the upper end of the column 12. The blow molding mechanism 4 also includes a blow needle 42, a second connecting base 43, and a blow molding drive cylinder 44. The second connecting base 43 is slidably connected to the lower end of the blow molding mounting base 13. The sliding direction of the second connecting base 43 is vertical. The upper end of the second connecting base 43 is fixedly connected to a second guide rod 431. There are a plurality of second guide rods 431, and the plurality of second guide rods 431 are distributed circumferentially around the second connecting base 43. In this embodiment, there are four second guide rods 431, and the four second guide rods 431 are located at the four corners of the second connecting base 43. The blow molding mounting base 13 is provided with second guide holes 131. The number of second guide holes 131 is the same as the number of second guide rods 431 and corresponds one to one. The second guide rods 431 are slidably embedded in the second guide holes 131, and the side walls of the second guide rods 431 are in contact with the hole walls of the second guide holes 131. The blow-molding drive cylinder 44 is connected to the blow-molding mounting base 13 and is used to drive the second connecting base 43 to slide. In this embodiment, the blow-molding drive cylinder 44 is a pneumatic cylinder. The cylinder body of the blow-molding drive cylinder 44 is fixedly connected to the upper end of the blow-molding mounting base 13. The piston rod of the blow-molding drive cylinder 44 passes through the blow-molding mounting base 13 and is fixedly connected to the upper end of the second connecting base 43. The number of blow pins 42 is the same as the number of molding cavities 411, and they correspond one-to-one. The upper ends of the blow pins 42 are fixedly connected to the lower end of the second connecting base 43. The lower ends of the blow pins 42 are used to extend into the preform, causing the upper end of the preform to expand and press against the wall of the molding cavity 411 to form the product. The blow pins 42 are connected to an external air source.
[0039] Reference Figure 1 and Figure 4The conveying mechanism 3 also includes a second mounting frame 36, a third mounting frame 37, a vertical drive cylinder 38 and a clamping block 39. The number of the second mounting frame 36, the third mounting frame 37, the vertical drive cylinder 38 and the clamping block 39 is the same as that of the first mounting frame 34 and corresponds one to one. The second mounting frame 36 is fixedly connected to the side of the first mounting frame 34 away from the first drive motor 331, and the third mounting frame 37 is slidably connected to the side of the second mounting frame 36 close to the other second mounting frame 36. The sliding direction of the third mounting frame 37 is vertical. The length of the third mounting bracket 37 is parallel to the sliding direction of the first connecting base 32. A third guide slot 361 is provided on the side of the second mounting bracket 36 proximal to the other second mounting bracket 36. A third guide block 371 is fixedly connected to the side of the third mounting bracket 37 distal to the other third mounting bracket 37. The third guide block 371 is located on the side of the third mounting bracket 37 proximal to the first mounting bracket 34 along its length. The third guide block 371 slides within the third guide slot 361 and is T-shaped. A vertical drive cylinder 38 is connected to the second mounting bracket 36 and is used to drive the third mounting bracket 37 to slide. In this embodiment, the vertical drive cylinder 38 is a pneumatic cylinder. The cylinder body of the vertical drive cylinder 38 is fixedly connected to the lower end of the second mounting bracket 36, and the piston rod of the vertical drive cylinder 38 is fixedly connected to the lower end of the third guide block 371. The clamping block 39 is fixedly connected to the side of the third mounting bracket 37 near the other third mounting bracket 37. The third mounting bracket 37 is provided with a plurality of connecting grooves 372, spaced apart along the sliding direction of the first connecting seat 32. The connecting grooves 372 are used to allow bolts to pass through and then be threadedly connected to the clamping block 39. In this embodiment, two connecting grooves 372 are provided, and the connecting grooves 372 are waist-shaped grooves. The side of the clamping block 39 near the other clamping block 39 is provided with clamping grooves 391. The number of clamping grooves 391 is the same as the number of molding cavities 411, and they correspond one-to-one. The walls of the clamping grooves 391 are used to abut the outer wall of the product. In this embodiment, when the molding cavity 411 is aligned with the preform formed by the discharge port of the extrusion mechanism 2, the clamping grooves 391 are aligned with the product connected to the blow needle 42.
[0040] Reference Figure 4 and Figure 5The frame 1 also includes a cut-out mounting seat 14 and a support assembly 15. The cut-out mounting seat 14 is fixedly connected to the side of the column 12 along the width direction of the base 11 away from the extrusion mechanism 2. The support assembly 15 includes a mounting rod 152, a mounting plate 153, a fixing nut 154, a first guide rod 155, a support block 151, and a screw 156. The length direction of the mounting rod 152 is parallel to the width direction of the base 11. One end of the mounting rod 152 is fixedly connected to the cut-out mounting seat 14. Two mounting rods 152 are provided, and the two mounting rods 152 are spaced apart along the sliding direction of the first connecting seat 32. The mounting plate 153 is slidably connected to the mounting rod 152. The sliding direction of the mounting plate 153 is parallel to the length direction of the mounting rod 152. Two mounting plates 153 are provided, and the two mounting plates 153 are spaced apart along the sliding direction of the mounting plate 153. The fixing nuts 154 are threadedly connected to the mounting rods 152. Four fixing nuts 154 are associated with each mounting plate 153. The four fixing nuts 154 are divided into two groups, one for each mounting rod 152. The two fixing nuts 154 in each group abut against both sides of the mounting plate 153 along the length of the mounting rod 152. The length of the first guide rod 155 is parallel to the length of the mounting rod 152. Both ends of the first guide rod 155 are fixedly connected to the two mounting plates 153. Two first guide rods 155 are provided, symmetrically distributed along the sliding direction of the first connecting base 32. The number of support blocks 151 and screw rods 156 is the same as the number of mounting plates 153 and corresponds one to one. The support block 151 is located between the two mounting plates 153. The support block 151 is slidably connected to the first guide rod 155. The sliding direction of the support block 151 is parallel to the length direction of the first guide rod 155. The support block 151 is provided with a first guide hole 1511. The number of the first guide holes 1511 is the same as the number of the first guide rods 155 and corresponds one to one. The outer wall of the first guide rod 155 is in contact with the hole wall of the first guide hole 1511. The support block 151 is located below the clamping block 39. The support block 151 is used to abut the lower end of the product. The mounting plate 153 is provided with an adjustment hole 1531, one end of the screw 156 is rotatably connected to the side of the support block 151 away from the other support block 151, the rotation axis of the screw 156 is parallel to the sliding direction of the support block 151, and the other end of the screw 156 passes through the adjustment hole 1531 and extends out of the mounting plate 153, and the screw 156 is threadedly connected to the adjustment hole 1531.
[0041] Reference Figure 1 and Figure 6 The PE bottle blowing production device further includes a storage box 5, which is located below the end of the support block 151 away from the base 11. A storage trough 51 is provided at the upper end of the storage box 5 for storing products. The frame 1 also includes a connecting bar 17, one end of which is fixedly connected to the cut-off mounting seat 14. The cross-section of the connecting bar 17 along the sliding direction of the first connecting seat 32 is in the shape of a cross.
[0042] Reference Figure 5 and Figure 6 The clamping block 39 has an end away from the first mounting bracket 34 and is provided with an inlay groove 392. The inlay groove 392 is connected to the two clamping grooves 391. The side of the inlay groove 392 near the other clamping block 39 passes through the clamping block 39. The frame 1 also includes a limit rod 16. The number of limit rods 16 is the same as the number of inlay grooves 392, and the limit rod 16 corresponds to the inlay grooves 392. The limit rod 16 is fixedly connected to the lower end of the connecting bar 17. One end of the limit rod 16 is used to be embedded in the inlay groove 392. The outer wall of the limit rod 16 is used to fit the outer wall of the product. The other end of the limit rod 16 is located above the storage box 5.
[0043] Reference Figure 1 and Figure 5 A PE bottle blowing production device also includes a cutting mechanism 6, which includes a third connecting seat 61 and a feeding drive cylinder 62. The third connecting seat 61 is slidably connected to the side of the cutting mounting seat 14 close to the clamping block 39, and the sliding direction of the third connecting seat 61 is parallel to the length direction of the base 11. The feeding drive cylinder 62 is connected to the cutting mounting seat 14, and the feeding drive cylinder 62 is used to drive the third connecting seat 61 to slide. In this embodiment, the feeding drive cylinder 62 is a pneumatic cylinder, and a third mounting groove 141 is provided on the side of the cutting mounting seat 14 close to the third connecting seat 61. The cylinder body of the feeding drive cylinder 62 is fixedly connected to the bottom of the third mounting groove 141, and the piston rod of the feeding drive cylinder 62 is fixedly connected to one end of the third connecting seat 61 close to the cutting mounting seat 14.
[0044] Reference Figure 5 and Figure 7The cutting mechanism 6 also includes a cutting knife 64 and a cutting drive cylinder 65. There are two cutting knives 64, which are symmetrically distributed along the sliding direction of the third connecting seat 61. The cutting knives 64 are used to separate the residual material from the product. The cutting knife 64 includes a mounting portion 641 and an abutting portion 642. The mounting portion 641 is slidably connected to the lower end of the third connecting seat 61. The sliding direction of the mounting portion 641 is parallel to the sliding direction of the third connecting seat 61. One end of the abutting portion 642 is fixedly connected to the side of the mounting portion 641 close to the other cutting knife 64. The side surface of the abutting portion 642 away from the third connecting seat 61 is flush with the side surface of the mounting portion 641 away from the third connecting seat 61. The end of the abutting portion 642 close to the other cutting knife 64 is provided with an inclined surface 6421. The inclined surface 6421 is located on the side of the abutting portion 642 away from the clamping block 39. The end of the abutting portion 642 close to the other cutting knife 64 is used to abut the outer wall of the residual material. The cutting drive cylinder 65 is connected to the third connecting base 61 and is used to drive the cutting blade 64 to slide. In this embodiment, the cutting drive cylinder 65 is a double-ended cylinder. The cylinder body of the cutting drive cylinder 65 is fixedly connected to the lower end of the third connecting base 61, and the two piston rods of the cutting drive cylinder 65 are respectively fixedly connected to the side surface of the mounting portion 641 near the other cutting blade 64.
[0045] Reference Figure 1 and Figure 5 The cutting mechanism 6 also includes a material receiving hopper 63, which is located between the base 11 and the storage box 5. The material receiving hopper 63 is located below the mounting plate 153. A material receiving trough 631 is provided at the upper end of the material receiving hopper 63. The bottom of the material receiving trough 631 is tilted downward on the side away from the cutting mounting seat 14. The material receiving trough 631 is used to store residual materials.
[0046] Reference Figure 7The conveying mechanism 3 further includes an abutting block 310, a clamping block 311, a reset member 312, and a buffer block 313. A first slide groove 393 is provided on the wall of the clamping groove 391. The first slide groove 393 extends along the sliding direction of the clamping block 39. In this embodiment, four first slide grooves 393 are provided. The number of the abutting blocks 310, the clamping blocks 311, the reset member 312, and the buffer blocks 313 is the same as the number of the first slide grooves 393 and corresponds one to one. The clamping block 311 is slidably embedded in the first slide groove 393. The sliding direction of the clamping block 311 is parallel to the sliding direction of the clamping block 39. The buffer block 313 is fixedly connected to one end of the clamping block 311 close to the clamping groove 391. The buffer block 313 is used to press against the outer wall of the product. A second slot 394 is provided on the side wall of the first slot 393 near the base 11. The side wall of the abutment block 311 is fixedly connected to the second slider 3111. The second slider 3111 slides and fits within the second slot 394. A reset member 312 is connected between the second slider 3111 and the clamping block 39. This reset member 312 forces the buffer block 313 to move away from the product. In this embodiment, the reset member 312 is a spring. One end of the reset member 312 is connected to the side surface of the second slider 3111 near the clamping block 39, and the other end is connected to the side wall of the second slot 394 near the clamping slot 391. A third slide groove 395 is provided on the groove wall of the first slide groove 393 away from the base 11. The third slide groove 395 passes through the clamping block 39, and the abutment block 310 slides and is embedded in the third slide groove 395. The sliding direction of the abutment block 310 is vertical. A chamfer 3112 is provided on the end of the tightening block 311 away from the buffer block 313. The chamfer 3112 is located on the side of the tightening block 311 away from the base 11. The chamfer 3112 is used to abut against the lower end of the abutment block 310. The upper end of the abutment block 310 extends out of the third slide groove 395 to abut against the lower end of the cutting knife 64.
[0047] Reference Figure 5 and Figure 8The cutting mechanism 6 also includes a cleaning assembly 66. The number of cleaning assemblies 66 is the same as the number of cutting blades 64 and corresponds one-to-one. The cleaning assembly 66 includes a scraper 661, a drive screw 662, an active bevel gear 663, a driven bevel gear 664, a drive gear 665, and a drive rack 666. The scraper 661 is slidably connected to the inclined surface 6421, and one end of the scraper 661 is in contact with the inclined surface 6421. The cutting blade 64 is fixedly connected to a first support seat 643 at both ends along the width direction of the base 11. There are four first support seats 643, which are divided into two groups. The two groups of first support seats 643 are symmetrically distributed along the width direction of the base 11. The two first support seats 643 in the same group are spaced apart along the sliding direction of the corresponding scraper 661. The two ends of the drive screw 662 are rotatably connected to the two first support seats 643, and the rotation axis of the drive screw 662 is parallel to the sliding direction of the scraper 661. Two drive screws 662 are provided, one for each of the two sets of first support seats 643. A connecting block 6611 is fixedly connected to the side of the scraper 661 near the inclined surface 6421. The number of connecting blocks 6611 is the same as the number of drive screws 662, and they correspond one-to-one. The connecting blocks 6611 are threadedly connected to the drive screws 662. The surface of each connecting block 6611, which is closest to the other connecting block 6611, is in contact with both ends of the resection blade 64 along the width direction of the base 11. The connecting block 6611 is located between the two first support seats 643 in the same set. The number of driven bevel gears 664, driving bevel gears 663, and drive gears 665 is the same as the number of drive screws 662 and corresponds one to one. The driven bevel gear 664 is coaxially fixedly connected to the end of the drive screw 662 away from the other resection blade 64. The driving bevel gear 663 is rotatably connected to the mounting portion 641. The rotation axis of the driving bevel gear 663 is parallel to the width direction of the base 11. The driving bevel gear 663 is located on the side of the driven bevel gear 664 away from the resection blade 64, and the driving bevel gear 663 meshes with the driven bevel gear 664. The resection blade 64 is fixedly connected to a second support base 644 at both ends of the rotation axis of the driving bevel gear 663. The second support base 644 is L-shaped. The drive gear 665 is coaxially fixedly connected to the side of the driving bevel gear 663 away from the resection blade 64. The drive gear 665 is located on the side of the second support base 644 away from the driving bevel gear 663. The frame 1 also includes a connecting frame 18, one end of which is fixedly connected to the cutting mounting seat 14. Two driving racks 666 are provided, and the two driving racks 666 correspond to the two driving gears 665 respectively. The driving rack 666 is fixedly connected to the bottom of the connecting frame 18, and the driving rack 666 is located above the driving gear 665, and the driving rack 666 is engaged with the driving gear 665.
[0048] The operating principle of a PE bottle blowing production device according to an embodiment of the present application is as follows: the extrusion mechanism 2 operates to form the raw material into a single parison, the piston rod of the first drive cylinder 35 contracts, driving the two first mounting frames 34 closer together, causing the molding cavities 411 of the two molding die holders 41 to close, so that the parison is embedded in the molding cavity 411. The first drive motor 331 operates to drive the first screw rod 332 to rotate, the first screw rod 332 is threadedly connected to the first connecting seat 32, and the first connecting seat 32 slides. When the two molding cavities 411 are located below the two blow needles 42, the piston rod of the blow molding drive cylinder 44 extends, driving the second connecting seat 43 downward, driving the blow needle 42 to extend into the two parisons, and the external air source operates to cause the parison to expand and press against the wall of the molding cavity 411 to form a product.
[0049] The piston rod of the first drive cylinder 35 extends, driving the two first mounting frames 34 away from each other, so that the outer wall of the product is separated from the wall of the molding cavity 411. The first connecting seat 32 slides, so that the two clamping blocks 39 are located below the two blow needles 42. The piston rod of the first drive cylinder 35 contracts, driving the two first mounting frames 34 to move closer to each other, so that the molding cavities 411 of the two molding mold seats 41 are molded together, so that the preform is embedded in the molding cavity 411, and the product is embedded in the clamping groove 391. The piston rod of the blow molding drive cylinder 44 contracts, driving the second connecting seat 43 to move upward, driving the blow needle 42 to separate from the two products. The piston rod of the vertical drive cylinder 38 contracts, driving the third mounting frame 37 to move downward, driving the clamping block 39 to move downward, and driving the product to move downward. The first connecting seat 32 slides, causing the limiting rod 16 to engage with the embedded groove 392. The clamping block 39 is positioned below the cutting blade 64. The piston rod of the vertical drive cylinder 38 extends, driving the third mounting bracket 37 upward, driving the clamping block 39 upward, and driving the product upward, so that the residual material is positioned between the two cutting blades 64. The upper end of the abutment block 310 abuts the cutting blade 64, pushing the abutment block 310 downward. The abutment block 310 abuts the chamfer 3112, pushing the abutment block 311 to overcome the elastic force of the reset member 312 and slide, driving the buffer block 313 to abut the outer wall of the product. The piston rod of the cutting drive cylinder 65 retracts, driving the two mounting portions 641 toward each other, and the two abutment portions 642 abut the outer wall of the residual material. The piston rod of the feeding drive cylinder 62 extends, driving the third connecting seat 61 to slide away from the column 12, driving the cutting blade 64 to slide, driving the residual material to slide, driving the driving gear 665 to slide, and the driving gear 665 engages with the driving rack 666. The driving gear 665 rotates, driving the active bevel gear 663 to rotate, the active bevel gear 663 engages with the driven bevel gear 664, and the driven bevel gear 664 rotates, driving the driving screw 662 to rotate. The driving screw 662 is threadedly connected to the connecting block 6611, driving the scraper 661 to slide, so that the residual material is separated from the cutting blade 64. The piston rod of the cutting drive cylinder 65 extends, driving the two cutting blades 64 away from each other, and the residual material falls into the receiving trough 631.
[0050] The piston rod of the vertical drive cylinder 38 retracts, driving the third mounting bracket 37 downward, which in turn drives the clamping block 39 downward, and the product downward. The piston rod of the first drive cylinder 35 extends, driving the two first mounting brackets 34 away from each other, separating the outer wall of the product from the wall of the clamping groove 391, and the product falls onto the support block 151. The piston rod of the feed drive cylinder 62 retracts, driving the third connecting seat 61 to slide closer to the column, driving the cutting blade 64 to slide above the clamping block 39.
[0051] The first connecting seat 32 slides, and after the clamping block 39 clamps the next group of products, the clamping block 39 abuts against the products, and slides the products along the supporting block 151 into the storage box 5.
[0052] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A PE bottle blowing production device, characterized by: The invention comprises a base (11), a first connecting seat (32), an extrusion mechanism (2), a blow molding mechanism (4), a clamping block (39) and a cutting knife (64); the extrusion mechanism (2) is connected to the base (11); the extrusion mechanism (2) is used to form a single embryo from a raw material; the blow molding mechanism (4) is connected to the base (11); the blow molding mechanism (4) is used to blow-mold a single embryo into a product; the first connecting seat (32) is slidably connected to the base (11); the sliding direction of the first connecting seat (32) is water flat; the clamping block (39) is slidably connected to the first connecting seat (32); the sliding direction of the clamping block (39) is perpendicular to the sliding direction of the first connecting seat (32); the clamping block (39) is used to abut the outer wall of the product; two clamping blocks (39) are provided; the two clamping blocks (39) are symmetrically distributed along the sliding direction of the clamping block (39); the cutting knife (64) is slidably connected to the base (11); the sliding direction of the cutting knife (64) is horizontal; the cutting knife (64) is used to separate the residual material from the product.
2. The PE bottle blowing production device according to claim 1, characterized in that: The blow molding mechanism (4) includes a forming mold base (41) and a blow needle (42); the forming mold base (41) is slidably connected to the first connecting base (32); the sliding direction of the forming mold base (41) is perpendicular to the sliding direction of the first connecting base (32); two forming mold bases (41) are provided; concave forming cavities (411) are provided on the opposite surfaces of the two forming mold bases (41); the blow needle (42) is slidably connected to the base (11); the sliding direction of the blow needle (42) is vertical; the lower end of the blow needle (42) is used to extend into the mold blank so that the mold blank expands and presses against the wall of the molding cavity (411) to form a product.
3. The PE bottle blowing production device according to claim 2, characterized in that: There are a plurality of molding cavities (411); the molding cavities (411) are spaced apart along the sliding direction of the first connecting seat (32); the number of the blowing needles (42) is the same as the number of the molding cavities (411) and corresponds one to one.
4. The PE bottle blowing production device according to claim 2, characterized in that: It also includes a first mounting frame (34); the first mounting frame (34) is slidably connected to the first connecting seat (32); the sliding direction of the first mounting frame (34) is parallel to the sliding direction of the forming die seat (41); there are two first mounting frames (34); the two first mounting frames (34) are symmetrically distributed along the sliding direction of the first mounting frame (34); the two forming die seats (41) are respectively connected to the two first mounting frames (34); and the two clamping blocks (39) are respectively connected to the side of the two first mounting frames (34) away from the extrusion mechanism (2).
5. The PE bottle blowing production device according to claim 4, characterized in that: It also includes a storage box (5) and a support block (151); the support block (151) is connected to the base (11); the support block (151) is located below the clamping block (39); the upper end of the support block (151) is used to abut the lower end of the product; the storage box (5) is located on a side of the support block (151) away from the extrusion mechanism (2); and the storage box (5) is used to store the product.
6. The PE bottle blowing production device according to claim 5, characterized in that: It also includes a limiting rod (16); the limiting rod (16) is connected to the base (11); the length direction of the limiting rod (16) is parallel to the sliding direction of the first connecting seat (32); two limiting rods (16) are provided; the two limiting rods (16) are symmetrically distributed along the sliding direction of the clamping block (39); a side of the clamping block (39) close to the storage box (5) is provided with an embedding groove (392); the embedding groove (392) is used for the limiting rod (16) to be embedded; the outer wall of the limiting rod (16) is used to abut against the outer wall of the product.
7. The PE bottle blowing production device according to claim 4, characterized in that: The invention also includes a vertical drive cylinder (38), an abutting block (310), a tightening block (311) and a reset member (312); the clamping block (39) is slidably connected to the first mounting frame (34); the sliding direction of the clamping block (39) is vertical; the vertical drive cylinder (38) is connected to the first mounting frame (34); the vertical drive cylinder (38) is used to drive the clamping block (39) to slide; a first slide groove (393) is provided on a side of the clamping block (39) close to another clamping block (39); the number of the abutting block (310), the tightening block (311) and the reset member (312) is the same as the number of the slide grooves and corresponds to each other; the tightening block (311) is slidably embedded in the first slide groove (393); the sliding direction of the tightening block (311) is perpendicular to the first slide groove (393). The connecting seat (32) has a sliding direction; one end of the abutting block (311) is used to abut against the outer wall of the product; the reset member (312) is connected between the abutting block (311) and the clamping block (39); the reset member (312) makes the abutting block (311) tend to move away from the product; the abutting block (310) is slidably connected to the clamping block (39); the sliding direction of the abutting block (310) is vertical; the abutting block (310) is used to abut against the lower end of the cutting knife (64); the end of the abutting block (311) away from the product is provided with a chamfer (3112); the chamfer (3112) is located on the side of the abutting block (311) close to the cutting knife (64); the chamfer (3112) is used to abut against the lower end of the abutting block (310).
8. The PE bottle blowing production device according to claim 1, characterized in that: It also includes a receiving hopper (63), a third connecting seat (61) and a feeding drive cylinder (62); the third connecting seat (61) is slidably connected to the base (11); the sliding direction of the third connecting seat (61) is horizontal; the feeding drive cylinder (62) is connected to the base (11); the feeding drive cylinder (62) is used to drive the third connecting seat (61) to slide; the cutting knife (64) is slidably connected to the third connecting seat (61); two cutting knives (64) are provided; the two cutting knives (64) are symmetrically distributed along the sliding direction of the cutting knife (64); the receiving hopper (63) is located below the cutting knife (64); the receiving hopper (63) is used to store residual materials.
9. The PE bottle blowing production device according to claim 8, characterized in that: It also includes a cleaning assembly (66); the number of the cleaning assemblies (66) is the same as the number of the cutting knives (64) and corresponds one to one; the cleaning assembly (66) includes a scraper (661), a driving screw (662), an active bevel gear (663), a driven bevel gear (664), a driving gear (665) and a driving rack (666); the cutting knife (64) includes a mounting portion (641) and an abutting portion (642); the abutting portion (642) is connected to a side of the mounting portion (641) close to another cutting knife (64); an end of the abutting portion (642) close to another cutting knife (64) is provided with an inclined surface (6421); the inclined surface (6421) is located on a side of the abutting portion (642) away from the clamping block (39); the scraper (661) is slidably connected to the inclined surface (6421); the scraper (661) One end is in contact with the inclined surface (6421); the driving screw rod (662) is rotatably connected to the abutment portion (642); the rotation axis of the driving screw rod (662) is parallel to the sliding direction of the scraper (661); the driving screw rod (662) is threadedly connected to the scraper (661); the driven bevel gear (664) is coaxially connected to the driving screw rod (662); the driving bevel gear (663) is rotatably connected to the mounting portion (641); the rotation axis of the driving bevel gear (663) is perpendicular to the sliding direction of the third connecting seat (61); the driving bevel gear (663) is meshed with the driven bevel gear (664); the driving gear (665) is coaxially connected to the driving bevel gear (663); the driving rack (666) is connected to the base (11); and the driving rack (666) is meshed with the driving gear (665).
Citation Information
Cited By
Production equipment for composite plastic packaging bottle
CN121246208A