Conveying belt fracture detection device

Through the damping capture method, the weight of the belt and material is used to reduce the downward force, realizing automatic detection and capture of low-toughness fabric core belts, solving the secondary tearing problem caused by direct capture, extending the service life of the belt and improving safety.

CN120607076APending Publication Date: 2025-09-09ZHENGZHOU NON FERROUS METALS RES INST CO LTD OF CHALCO +1
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Patent Information

Application Number
CN202510916028.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2025-09-09

AI Technical Summary

Technical Problem

In the existing technology, the direct capture method can easily cause secondary tearing damage and material peeling between layers to low-toughness fabric core belts, reducing the service life of the belts and increasing enterprise costs.

Method used

The damping capture method is adopted to reduce the downward force by using the deadweight of the belt and materials. The combined design of the detection unit, lifting unit, capture unit and guide unit can realize the automatic detection and capture of belt breakage.

Benefits of technology

It effectively avoids secondary tearing damage to the belt and peeling between material layers, extends the service life of the belt, improves safety and equipment reliability, and reduces labor intensity and accident risks.

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Abstract

The invention discloses a breakage detection device for a conveying belt. The breakage detection device comprises a rack, a detection unit, a lifting unit, a capturing unit and a guide unit. The detection unit comprises a detection wheel and a trigger box, and the trigger box is used for monitoring the rotation direction of the detection wheel. The lifting unit comprises a heavy hammer, a first connecting rope, a second connecting rope and a lifting roller, the first connecting rope is connected with the trigger box and the heavy hammer, and the second connecting rope is connected with the heavy hammer and the lifting roller. The capturing unit comprises a third connecting rope and a damping capturing head, and the third connecting rope is connected with the damping capturing head and the trigger box. When the detection wheel rotates in the reverse direction, the first connecting rope and the third connecting rope are disconnected with the trigger box, the heavy hammer falls down and drives the lifting roller to move upwards so that the belt can ascend, and the damping capturing head extrudes the belt. According to the conveying belt fracture detection device, a damping type capturing method is adopted, the downward sliding force of the belt is reduced through the self weight of the belt, and secondary tearing damage of the belt caused by direct capturing is avoided.
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Description

Technical Field

[0001] The present application belongs to the technical field of belt breakage detection, and specifically relates to a conveyor belt breakage detection device. Background Art

[0002] Current belt-break catcher systems on the market generally use a direct catch method, which is only suitable for protecting belts with fabric-reinforced cores (i.e., fabric-core conveyor belts). However, for belts with low-toughness fabric cores (such as those with inferior or aged cores), direct catcher technology can lead to secondary tearing and increased delamination between the layers, reducing the belt's effective service life and increasing costs. Summary of the Invention

[0003] In order to solve the above technical problems, the present application discloses a conveyor belt breakage detection device.

[0004] The technical solution adopted to achieve the purpose of this application is as follows: This application discloses a conveyor belt breakage detection device, comprising:

[0005] The present invention provides a conveyor belt breakage detection device, comprising:

[0006] frame:

[0007] A detection unit, comprising a detection wheel and a trigger box. When the belt moves, the detection wheel rotates. The detection wheel is supported below the belt. The trigger box is used to monitor the rotation direction of the detection wheel.

[0008] a lifting unit comprising a weight, a first connecting rope, a second connecting rope, and a lifting roller, wherein the weight and the lifting roller are both slidably engaged with the frame, the two ends of the first connecting rope being respectively connected to the trigger box and the weight, and the two ends of the second connecting rope being respectively connected to the weight and the lifting roller;

[0009] A capture unit, comprising a third connecting rope and a damping capture head, wherein the damping capture head is located above the belt, and two ends of the third connecting rope are respectively connected to the damping capture head and the trigger box; and

[0010] A guide unit, the guide unit being located on a connecting line between the detection unit and the capture unit, and the guide unit being used to drive the belt to move along a direction of the connecting line between the detection unit and the capture unit;

[0011] When the belt moves in a direction opposite to the forward direction, the detection wheel rotates in the opposite direction, the trigger box releases the restriction on the first connecting rope and the second connecting rope, the heavy hammer falls and drives the lifting roller to move upward to make the belt rise, and the damping capture head squeezes the belt.

[0012] According to one embodiment of the present invention, the detection wheel includes a rubber wheel and a ratchet, the ratchet is coaxially arranged with the rubber wheel, and the diameter of the ratchet is smaller than the diameter of the rubber wheel;

[0013] The trigger box is provided with a trigger head, the trigger head is slidably connected to the trigger box, and the trigger head cooperates with the ratchet, and the first connecting rope and the third connecting rope are clamped between the trigger head and the trigger box;

[0014] When the detection wheel rotates in the reverse direction, the ratchet drives the trigger head to move and releases the restrictions on the first connecting rope and the third connecting rope.

[0015] According to one embodiment of the present invention, a support arm is provided on the frame, and the rubber wheel and the ratchet are respectively located on both sides of the support arm.

[0016] According to one embodiment of the present invention, the support arm is rotatably connected to the frame, and an elastic member is provided between the support arm and the frame, and the elastic member is used to drive the support arm to drive the detection wheel to rotate upward.

[0017] According to one embodiment of the present invention, two detection units are provided, and the two detection units are spaced apart in a direction perpendicular to the belt transmission direction. The first connecting rope and the second connecting rope are both provided in two numbers, and the two first connecting ropes are arranged in one-to-one correspondence with the two trigger boxes. The ends of the two first connecting ropes facing away from the trigger box are connected to the weight, one ends of the two second connecting ropes are connected to the weight, and the other ends of the two second connecting ropes are respectively connected to the two ends of the lifting and rolling.

[0018] According to one embodiment of the present invention, a trigger pulley, a lifting pulley and a capture pulley are provided on the frame, the trigger pulley is located above the heavy hammer, the lifting pulley is located above the lifting roller, the capture pulley is located above the damping capture head, the first connecting rope is wound around the trigger pulley, the second connecting rope is wound around the lifting pulley, and the third connecting rope is wound around the capture pulley.

[0019] According to one embodiment of the present invention, the damping catch head is rotatably connected to the frame, the friction end of the damping catch head is arc-shaped, and the distance between the first end of the friction end and its rotation axis is greater than the distance between the second end and the rotation axis, and the third connecting rope is connected to the first end of the friction end.

[0020] According to one embodiment of the present invention, the capturing unit further includes a fixed capturing head, which is located below the damping capturing head, and the distance between the fixed capturing head and the rotation axis of the damping capturing head is smaller than the distance between the first end of the friction end and the rotation axis of the damping capturing head.

[0021] According to one embodiment of the present invention, the guide unit includes a support frame, two support rollers and two belt guide pulleys, the two support rollers are symmetrically arranged on both sides of the support frame, and the two support rollers are arranged at an angle to form a transmission area between the two support rollers, the two belt guide pulleys are arranged in a one-to-one correspondence with the two support rollers, the belt guide pulley is located in the direction of the support rollers, and the belt guide pulley is arranged at an angle to the support rollers.

[0022] According to one embodiment of the present invention, the guide units are provided in plurality, and the guide units are spaced apart along a connecting line between the detection unit and the capture unit, and the spacing distance between two adjacent guide units is equal.

[0023] As can be seen from the above technical solution, the conveyor belt breakage detection device disclosed in the present application includes a frame, a detection unit, a lifting unit, a capture unit and a guide unit. The detection unit includes a detection wheel and a trigger box. The detection wheel is rotatably connected to the frame, the detection wheel is supported below the belt, and the trigger box is used to monitor the rotation direction of the detection wheel. The lifting unit includes a weight, a first connecting rope, a second connecting rope and a lifting roller. The weight and the lifting roller are both slidably matched with the frame. The two ends of the first connecting rope are respectively connected to the trigger box and the weight, and the two ends of the second connecting rope are respectively connected to the weight and the lifting roller. The capture unit includes a third connecting rope and a damping capture head. The damping capture head is located above the belt, and the two ends of the third connecting rope are respectively connected to the damping capture head and the trigger box. The guide unit is located on the connecting line between the detection unit and the capture unit. When the detection wheel rotates in the reverse direction, the first connecting rope and the second connecting rope are both disconnected from the trigger box, the heavy hammer falls and drives the lifting roller to move upward so that the belt rises, and the damping capture head squeezes the belt.

[0024] The conveyor belt breakage detection device disclosed in the present application adopts a damping capture method, which uses the deadweight of the belt and the material to minimize the downward force of the belt, avoiding secondary tearing damage to the belt and aggravated peeling between material layers caused by direct capture, thereby extending the service life of the belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to enable those skilled in the art to understand the present application more clearly, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of this application.

[0026] Figure 1 is a schematic diagram of a conveyor belt breakage detection device in one or more embodiments of the present application;

[0027] Figure 2 for Figure 1 Schematic diagram of the lifting unit;

[0028] Figure 3 for Figure 1 Schematic diagram of the detection unit;

[0029] Figure 4 for Figure 1 Schematic diagram of the capture unit;

[0030] Figure 5 for Figure 1 Schematic diagram of the guide unit.

[0031] Description of reference numerals:

[0032] 100. Frame; 110. Trigger pulley; 120. Lifting pulley; 130. Support arm; 140. Capturing pulley; 200. Detection unit; 210. Detection wheel; 211. Rubber wheel; 212. Ratchet; 220. Trigger box; 221. Trigger head; 300. Lifting unit; 310. Weight; 320. First connecting rope; 330. Second connecting rope; 340. Lifting roller; 400. Capturing unit; 410. Third connecting rope; 420. Damping capturing head; 430. Fixed capturing head; 500. Guide unit; 510. Support frame; 520. Support roller; 530. Belt guide pulley. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to understand the present application more clearly, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of this application.

[0034] In addition, this application may repeat reference numbers and / or reference letters in different examples. This repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed. In addition, this application provides examples of various specific processes and materials, but those of ordinary skill in the art will recognize the application of other processes and / or the use of other materials.

[0035] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0036] The embodiment of the present invention discloses a conveyor belt breakage detection device, which can solve the technical problem that the existing capture method easily causes secondary tearing of the belt.

[0037] The technical solution of this application is described in detail below through specific embodiments:

[0038] See Figure 1 and Figure 2 The embodiment of the present application discloses a conveyor belt break detection device, which includes a frame 100, a detection unit 200, a lifting unit 300, a capture unit 400, and a guide unit 500. The detection unit 200 includes a detection wheel 210 and a trigger box 220. The detection wheel 210 is rotatably connected to the frame 100 and supported below the belt. The trigger box 220 is used to monitor the rotation direction of the detection wheel 210. The lifting unit 300 includes a weight 310, a first connecting rope 320, a second connecting rope 330, and a lifting roller 340. The weight 310 and the lifting roller 340 are both slidably matched with the frame 100. The two ends of the first connecting rope 320 are respectively connected to the trigger box 220 and the weight 310, and the two ends of the second connecting rope 330 are respectively connected to the weight 310 and the lifting roller 340. The capture unit 400 includes a third connecting rope 410 and a damping capture head 420. The damping capture head 420 is located above the belt. The ends of the third connecting rope 410 are connected to the damping capture head 420 and the trigger box 220, respectively. The guide unit 500 is located on the connecting line between the detection unit 200 and the capture unit 400. When the detection wheel 210 rotates in the reverse direction, the trigger box 220 releases the restraints on the first and third connecting ropes 320, 410, causing the weight 310 to drop, driving the lifting roller 340 upward, causing the belt to rise, and the damping capture head 420 to squeeze the belt.

[0039] In this embodiment, see Figure 1 and Figure 3 The normal transmission direction of the belt is from left to right. The detection wheel 210 is in contact with the belt. The belt will drive the detection wheel 210 to rotate when it moves. The rotation direction of the detection wheel 210 when the belt moves from left to right is the positive direction, and the rotation direction of the detection wheel 210 when the belt moves from right to left is the positive direction.

[0040] The conveyor belt breakage detection device disclosed in this embodiment adopts a damping capture method, which uses the deadweight of the belt and the material to minimize the downward force of the belt, avoiding secondary tearing damage to the belt and increased peeling between material layers caused by direct capture, thereby extending the service life of the belt.

[0041] In one embodiment, the detection wheel 210 is supported below the belt, which can avoid affecting the goods conveyed by the belt. In this case, see Figure 1 When the belt works normally (from the seat to the right), the detection wheel 210 rotates counterclockwise.

[0042] In another embodiment, the detection wheel 210 can be placed above the belt. In this case, a certain position on the belt needs to be reserved for the detection wheel 210 to cooperate with it. For example, the two sides of the belt can be reserved. That is, when the belt is working and goods are placed on both sides, when the detection wheel 210 contacts the positions on both sides of the belt, the belt can also drive the detection wheel 210 to rotate. However, when the belt is working normally, the detection wheel 210 rotates clockwise.

[0043] See Figure 1 、 Figure 2 and Figure 3 In one embodiment, the detection wheel 210 includes a rubber wheel 211 and a ratchet 212. The ratchet 212 is coaxially arranged with the rubber wheel 211, and the diameter of the ratchet 212 is smaller than the diameter of the rubber wheel 211. A trigger head 221 is provided on the trigger box 220. The trigger head 221 is slidably connected to the trigger box 220, and the trigger head 221 cooperates with the ratchet 212, and the first connecting rope 320 and the third connecting rope 410 are clamped between the trigger head 221 and the trigger box 220. When the detection wheel 210 rotates in the reverse direction, the ratchet 212 drives the trigger head 221 to move and releases the restrictions on the first connecting rope 320 and the third connecting rope 410.

[0044] The design of rubber wheel 211 allows detection wheel 210 to better contact the belt, adapting to the belt's movement and reducing detection errors caused by uneven or slightly offset belt surfaces. The toothed structure of ratchet wheel 212 helps to more accurately determine the direction of rotation, reducing the possibility of misjudgment.

[0045] The trigger head 221 is slidably connected to the trigger box 220 and engages the ratchet 212. This design allows the ratchet 212 to quickly move the trigger head 221 when the detection wheel 210 rotates in the opposite direction, thereby releasing the first and third connecting ropes 320 and 410. This rapid response mechanism ensures that the protection mechanism can be quickly activated in the event of a belt breakage, improving safety. The sliding connection between the trigger head 221 and the trigger box 220 also increases system reliability, reducing the risk of trigger failure due to mechanical jamming or wear.

[0046] Of course, the use of the ratchet 212 structure to determine the forward and reverse rotation is only one implementation in this embodiment. In other implementations, it is also possible to use sensors or other auxiliary means to make the determination.

[0047] In one embodiment, a winding roller is disposed within the trigger box 220, around which both the first connecting rope 320 and the third connecting rope 410 are wound. When the trigger head 221 is in the initial position, the trigger head 221 restricts the winding roller, preventing it from rotating. At this point, the first connecting rope 320 pulls the weight 310, causing it to suspend in mid-air. When the third connecting rope 410 pulls the detection wheel 210 in the reverse direction, the ratchet 212 drives the trigger head 221 to move, releasing the restrictions on the first and third connecting ropes 320, 410, causing them to suspend above the belt.

[0048] When the trigger head 221 moves downward, the trigger head 221 releases the restriction on the winding roller, and the winding roller can rotate freely. That is, the first connecting rope 320 loses the restraint on the weight 310, and the third connecting rope 410 loses the restriction on the damping catch head 420. At this time, the weight 310 and the damping catch head 420 can both fall freely.

[0049] The provision of a winding roller within the trigger box 220 is merely one embodiment of this embodiment. In other embodiments, a clamping groove may be provided between the trigger head 221 and the trigger box 220 to clamp both the first connecting rope 320 and the third connecting rope 410 within the clamping groove. When the trigger head 221 is in its initial position, it clamps the first connecting rope 320 and the third connecting rope 410. As the trigger head 221 moves downward, the restraints on the first connecting rope 320 and the third connecting rope 410 are released, allowing the weight 310 and the damping catch head 420 to fall freely.

[0050] In one embodiment, a second elastic member is provided on the trigger box 220, and two ends of the second elastic member are respectively connected to the trigger box 220 and the trigger head 221. The second elastic member is used to drive the trigger head 221 back to the initial position.

[0051] The elastic force of the second elastic member can prevent the trigger head 221 from accidentally moving downward. The trigger head 221 will only move downward when the ratchet wheel 212 is reversed, thereby ensuring the accuracy of detection.

[0052] In one embodiment, a support arm 130 is provided on the frame 100 , and the rubber wheel 211 and the ratchet wheel 212 are respectively located on both sides of the support arm 130 .

[0053] The support arm 130 serves as an intermediate support structure, which can effectively disperse and withstand the force and vibration generated by the rubber wheel 211 and the ratchet wheel 212 during operation, thereby improving the overall stability of the device.

[0054] In one embodiment, the support arm 130 is rotatably connected to the frame 100 , and a first elastic member is provided between the support arm 130 and the frame 100 . The first elastic member is used to drive the support arm 130 to drive the detection wheel 210 to rotate upward.

[0055] During conveyor belt operation, belt tension may fluctuate due to changes in material load, belt expansion and contraction, or ambient temperature. The pivoting connection between support arm 130 and frame 100, coupled with the driving action of the first elastic member, enables detection wheel 210 to automatically adjust its position based on changes in belt tension. When belt tension decreases, the first elastic member drives support arm 130, causing detection wheel 210 to rotate upward, maintaining appropriate contact pressure between detection wheel 210 and the belt to ensure detection accuracy.

[0056] Driven by the first elastic member, the detection wheel 210 can contact the belt with appropriate pressure, avoiding belt wear caused by excessive pressure. This adaptive contact pressure adjustment helps extend the service life of the belt and reduce replacement costs for enterprises.

[0057] In one embodiment, two detection units 200 are provided, spaced apart in a direction perpendicular to the belt conveyor direction. Two first connecting ropes 320 and two second connecting ropes 330 are provided, each corresponding to one of the two trigger boxes 220. The ends of the two first connecting ropes 320 facing away from the trigger boxes 220 are connected to the weight 310. One end of each of the two second connecting ropes 330 is connected to the weight 310, and the other ends of the two second connecting ropes 330 are connected to the ends of the lifting and rolling mechanism, respectively.

[0058] By providing two detection units 200, spaced apart and perpendicular to the belt's direction of travel, comprehensive detection of the belt's operating status can be achieved. This redundant design ensures that even if one detection unit 200 fails or misjudges, the other detection unit 200 can still function normally, thereby improving detection reliability and accuracy.

[0059] In one embodiment, a trigger pulley 110, a lifting pulley 120, and a capture pulley 140 are provided on the frame 100. The trigger pulley 110 is located above the weight 310, the lifting pulley 120 is located above the lifting roller 340, and the capture pulley 140 is located above the damping capture head 420. The first connecting rope 320 is wound around the trigger pulley 110, the second connecting rope 330 is wound around the lifting pulley 120, and the third connecting rope 410 is wound around the capture pulley 140.

[0060] The first connecting rope 320, the second connecting rope 330 and the third connecting rope 410 can be wound along a preset path to avoid direct friction and entanglement of the ropes on the frame 100. This not only reduces rope wear and extends the service life of the ropes, but also improves the smoothness of rope movement.

[0061] See Figure 1 and Figure 4 In one embodiment, a damping catch head 420 is rotatably connected to the frame 100. The friction end of the damping catch head 420 is arc-shaped, and the distance between the first end of the friction end and the rotation axis is greater than the distance between the second end of the friction end and the rotation axis. A third connecting rope 410 is connected to the first end of the friction end.

[0062] The curved friction end can better fit the contour of the belt, increasing the contact area with the belt, thereby improving the friction during the capture. Friction is a crucial factor in the capture process, which directly determines the firmness of the capture.

[0063] The first end of the friction end is farther from the rotation axis than the second end. This asymmetric design allows the friction end to generate greater torque when the third connecting rope 410 pulls the first end of the friction end during the capture process, thereby more effectively securing the belt. This design enhances the capture force and capture effect of the capture head.

[0064] In one embodiment, the capture unit 400 further includes a fixed capture head 430. The fixed capture head 430 is located below the damping capture head 420, and the distance between the fixed capture head 430 and the rotation axis of the damping capture head 420 is smaller than the distance between the first end of the friction end and the rotation axis of the damping capture head 420.

[0065] The fixed catch head 430 is located below the damping catch head 420, forming a coordinated catch structure. If the damping catch head 420 is activated during the catch process due to an unexpected situation such as a belt breakage, the fixed catch head 430 can serve as a stable support point, helping the damping catch head 420 to better fix and catch the belt, thereby preventing the belt from slipping or falling off during the catch process and improving the stability of the catch.

[0066] In one embodiment, a plurality of detection units 200 and capture units 400 are provided along the length direction of the frame 100 , and each detection unit 200 cooperates with at least one capture unit 400 .

[0067] By providing a plurality of detection units 200 and capture units 400, the belt can be captured more quickly and accurately, thereby avoiding secondary damage to the belt.

[0068] See Figure 1 and Figure 5 In one embodiment, the guide unit 500 includes a support frame 510, two support rollers 520, and two belt guide pulleys 530. The two support rollers 520 are symmetrically arranged on either side of the support frame 510 and are arranged at an angle, forming a conveying area between the two support rollers 520. The two belt guide pulleys 530 are arranged in a one-to-one correspondence with the two support rollers 520, and are located in the direction of the support rollers 520, and are arranged at an angle to the support rollers 520.

[0069] The two support rollers 520 are symmetrically positioned at an angle, creating a specific conveying zone between them. This design guides the belt along a predetermined path, minimizing belt deviation or wobble during transport. The support rollers 520 not only provide the necessary support for the belt but also guide it through their angled arrangement. This design ensures the belt maintains its correct position and posture during transport, preventing conveyor failures caused by belt slack or deviation.

[0070] In one embodiment, a plurality of guide units 500 are provided, and each guide unit 500 is arranged at intervals along the connecting line between the detection unit 200 and the capture unit 400, and the interval distance between two adjacent guide units 500 is equal.

[0071] By providing multiple guide units 500 and distributing them at intervals along the connecting line between the detection unit 200 and the capture unit 400, the belt can be stably supported and guided throughout the entire conveying path. This design reduces the belt's deviation, shaking, or twisting during conveyance.

[0072] There are various arrangements of the guide unit 500, the detection unit 200, and the capture unit 400. For example, the detection unit 200 and the capture unit 400 may be disposed between two adjacent guide units 500, or one or more guide units 500 may be disposed between the detection unit 200 and the capture unit 400.

[0073] The conveyor belt breakage detection device disclosed in this application works as follows:

[0074] Initially, the weight 310 and the damping catch head 420 are both located above the belt, and the detection wheel 210 and the lifting roller 340 are both located below the belt.

[0075] The belt enters the conveying area under the guidance of the guide unit 500. The two support rollers 520 in the guide unit 500 are symmetrical and angled to form a stable conveying path, ensuring that the belt maintains the correct position and posture during the conveying process.

[0076] When the belt is operating normally, the detection wheel 210 maintains appropriate contact pressure with the belt through the action of the support arm 130 and the first elastic member, ensuring detection accuracy. When the belt is operating normally, the detection wheel 210 moves in the positive direction, and the ratchet 212 causes the trigger head 221 to move upward. At this time, the ratchet 212 can rotate normally, and the trigger head 221 can remain fixed, thereby clamping the first connecting rope 320 and the third connecting rope 410.

[0077] If the belt breaks or experiences an abnormality, it begins to reverse direction, driving the rubber wheel 211 and ratchet 212 in the opposite direction. The ratchet 212 then drives the trigger head 221 downward. As the trigger head 221 moves downward, it releases its grip on the first and third connecting cords 320 and 410.

[0078] After the first connecting rope 320 is loosened, the weight 310 loses its upward pulling force and moves downward under its own weight, and drives the lifting roller 340 to move upward through the second connecting rope 330. The lifting roller 340 lifts the belt to prevent the belt from sliding downward.

[0079] After the third connecting rope 410 is loosened, the friction end of the damping catch head 420 loses its tension and rotates downward under its own gravity. During rotation, the distance between the friction end and the fixed catch head 430 gradually decreases and clamps the belt, thereby preventing the belt from sliding further.

[0080] Through the above-described embodiments, the present application has the following beneficial effects or advantages: The conveyor belt breakage detection device disclosed in the present application adopts a damping capture method, utilizing the weight of the belt and material to reduce the downward force, thereby reducing the impact force on the belt and effectively avoiding secondary damage. Through the mechanical detection and capture device, automatic detection and capture of belt breakage is achieved, reducing the workload and labor intensity of manual maintenance, greatly improving the safety of conveyor equipment, and reducing the risk of accidents caused by belt breakage.

[0081] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention are clearly and completely described above in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0082] Therefore, the above detailed description of the embodiments of the present invention disclosed in the accompanying drawings is not intended to limit the scope of the invention as claimed, but merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort shall fall within the scope of protection of the present invention.

[0083] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0084] In the description of the present invention, it should be understood that the terms indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0085] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0086] In the present invention, unless otherwise expressly specified or limited, a first feature being above or below a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being above, above, and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being below, below, and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0087] Although the preferred embodiments of the present application have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present application.

[0088] Obviously, those skilled in the art may make various changes and modifications to this application without departing from the spirit and scope of this application. Thus, if these modifications and variations of this application fall within the scope of the claims of this application and their equivalents, this application is intended to include these modifications and variations.

Claims

1. A conveyor belt breakage detection device, characterized in that: include: frame: a detection unit, the detection unit comprising a detection wheel and a trigger box, the detection wheel being rotatably connected to the frame, the detection wheel being driven to rotate when the belt moves, and the trigger box being used to monitor the rotation direction of the detection wheel; a lifting unit comprising a weight, a first connecting rope, a second connecting rope, and a lifting roller, wherein the weight and the lifting roller are both slidably engaged with the frame, the two ends of the first connecting rope being respectively connected to the trigger box and the weight, and the two ends of the second connecting rope being respectively connected to the weight and the lifting roller; A capture unit, comprising a third connecting rope and a damping capture head, wherein the damping capture head is located above the belt, and two ends of the third connecting rope are respectively connected to the damping capture head and the trigger box; as well as A guide unit, the guide unit being located on a connecting line between the detection unit and the capture unit, and the guide unit being used to drive the belt to move along a direction of the connecting line between the detection unit and the capture unit; When the belt moves in a direction opposite to the forward direction, the detection wheel rotates in the opposite direction, the trigger box releases the restriction on the first connecting rope and the third connecting rope, the heavy hammer falls and drives the lifting roller to move upward to make the belt rise, and the damping capture head squeezes the belt.

2. The conveyor belt breakage detection device according to claim 1, characterized in that: The detection wheel includes a rubber wheel and a ratchet wheel, wherein the ratchet wheel is coaxially arranged with the rubber wheel, and the diameter of the ratchet wheel is smaller than the diameter of the rubber wheel; The trigger box is provided with a trigger head, the trigger head is slidably connected to the trigger box, and the trigger head cooperates with the ratchet, and the first connecting rope and the third connecting rope are clamped between the trigger head and the trigger box; When the detection wheel rotates in the reverse direction, the ratchet drives the trigger head to move and releases the restrictions on the first connecting rope and the third connecting rope.

3. The conveyor belt breakage detection device according to claim 2, characterized in that: A support arm is provided on the frame, and the rubber wheel and the ratchet are respectively located on both sides of the support arm.

4. The conveyor belt breakage detection device according to claim 3, characterized in that: The support arm is rotatably connected to the frame, and an elastic member is provided between the support arm and the frame. The elastic member is used to drive the support arm to drive the detection wheel to rotate upward.

5. The conveyor belt breakage detection device according to claim 1, characterized in that: There are two detection units, and the two detection units are spaced apart in a direction perpendicular to the belt transmission direction. There are two first connecting ropes and two second connecting ropes. The two first connecting ropes are arranged in a one-to-one correspondence with the two trigger boxes. The ends of the two first connecting ropes facing away from the trigger boxes are connected to the weights, one ends of the two second connecting ropes are connected to the weights, and the other ends of the two second connecting ropes are respectively connected to the two ends of the lifting and rolling.

6. The conveyor belt breakage detection device according to claim 1, characterized in that: The frame is provided with a trigger pulley, a lifting pulley and a capture pulley, the trigger pulley is located above the heavy hammer, the lifting pulley is located above the lifting roller, the capture pulley is located above the damping capture head, the first connecting rope is wound around the trigger pulley, the second connecting rope is wound around the lifting pulley, and the third connecting rope is wound around the capture pulley.

7. The conveyor belt breakage detection device according to any one of claims 1 to 6, characterized in that: The damping catch head is rotatably connected to the frame, the friction end of the damping catch head is arc-shaped, and the distance between the first end of the friction end and its rotation axis is greater than the distance between the second end of the friction end and the rotation axis, and the third connecting rope is connected to the first end of the friction end.

8. The conveyor belt breakage detection device according to claim 7, characterized in that: The capture unit further includes a fixed capture head, which is located below the damping capture head, and the distance between the fixed capture head and the rotation axis of the damping capture head is smaller than the distance between the first end of the friction end and the rotation axis of the damping capture head.

9. The conveyor belt breakage detection device according to any one of claims 1 to 6, characterized in that: The guide unit includes a support frame, two support rollers and two belt guide pulleys. The two support rollers are symmetrically arranged on both sides of the support frame, and the two support rollers are arranged at an angle to form a transmission area between the two support rollers. The two belt guide pulleys are arranged in a one-to-one correspondence with the two support rollers. The belt guide pulley is located in the direction of the support rollers, and the belt guide pulley is arranged at an angle to the support rollers.

10. The conveyor belt breakage detection device according to claim 9, characterized in that: The number of the guide units is plural, and the guide units are spaced apart along a connecting line between the detection unit and the capture unit, and the spacing between two adjacent guide units is equal.