New method for quickly installing air pipe vertical pipe

By combining a lifting vehicle and an electromagnet, the rapid installation of the air duct riser is achieved, which solves the problems of time-consuming and labor-intensive installation and safety risks in the existing technology and improves construction efficiency and safety.

CN120607207APending Publication Date: 2025-09-09SHANGHAI BAOYE GRP CORP
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Patent Information

Application Number
CN202510612023.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2025-09-09

AI Technical Summary

Technical Problem

In the existing technology, the installation of wind duct risers is time-consuming and labor-intensive, requires large equipment and poses safety risks, making it difficult to achieve efficient and safe construction management.

Method used

A lifting vehicle combined with an electromagnet and remote control is used to fix the air duct on the ground and use slides and wire ropes to achieve precise lifting of the air duct, simplifying the construction process and using a telescopic arm to accommodate air ducts of different specifications.

Benefits of technology

It improves construction efficiency, reduces the use of labor and materials, reduces damage to the galvanized layer, increases the one-time installation rate, and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a novel method for rapidly installing an air pipe vertical pipe. The method comprises the following steps that the weight of an air pipe is calculated, and the number of groups of embracing arms is selected; the lift truck slides to the vicinity of a tube well through rollers below the lift truck, the specification of the air pipe is measured, the positions of the transverse embracing arms and the longitudinal embracing arms are adjusted, and the electromagnets are opened for embracing the air pipe; adjusting the positions of the lift truck, the transverse embracing arm and the longitudinal embracing arm to enable the air duct to be horizontally positioned at a to-be-mounted position; installing an air pipe; the remote controller controls the motor to start to drive the steel wire rope, so that the slideway slowly ascends to the air pipe mounting position; when the hoisting air pipe is located right above the installed air pipe, the slide way slowly descends, flanges of the two air pipes are aligned, then the air pipes are fixed through bolts, and if the first air pipe is the first air pipe, the link of fixing the two air pipes is skipped; according to the air duct installation method, the construction technology is simplified, the construction efficiency and the one-time installation arrival rate are improved, and the safety risk is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of pipeline installation, and more particularly to a new method for quickly installing an air duct riser. Background Art

[0002] Currently, for large buildings, duct risers are often installed using scaffolding, lifts, and winches. Scaffolding installation is time-consuming and labor-intensive, while lift installation requires a large space and is limited to small ducts. Winch installation results in a cluttered site with cables and a large working environment, making it difficult to manage safe and civilized construction. This invention effectively addresses these issues, reducing labor and material use, simplifying the construction process, improving construction efficiency and first-time installation rates, and reducing safety risks. Summary of the Invention

[0003] In view of the problems existing in the prior art, the purpose of the present invention is to provide a new method for quickly installing air duct risers, simplifying the construction process, improving construction efficiency and one-time installation rate, and reducing safety risks.

[0004] The present invention adopts the following technical solutions:

[0005] A new method for quickly installing air duct risers includes the following steps:

[0006] Step S1: Calculate the weight of the required hanging duct and reasonably select the number of arm groups;

[0007] Step S2: Slide the lifting vehicle to the vicinity of the pipe shaft via the rollers below, measure the specifications of the air duct, adjust the positions of the horizontal and vertical arms, and turn on the electromagnet to hold the air duct;

[0008] Step S3: Then slide the lifting vehicle to the side of the pipe shaft, adjust the positions of the lifting vehicle, the horizontal arm and the longitudinal arm so that the air duct is horizontally positioned in the position to be installed, and fix the rollers of the lifting vehicle to prevent it from shaking left and right;

[0009] Step S4: installing the air duct;

[0010] Step S5: Using the remote control to start the motor and drive the wire rope, the slideway slowly rises to the air duct installation position;

[0011] Step S6: When the hoisted air duct is directly above the installed air duct, slowly lower the slideway to align the flanges of the two air duct sections. Use bolts or flange strips to secure the air ducts. If this is the first air duct section, skip the two air duct section securing steps.

[0012] Step S7: Finally, fix the air duct to the floor plate with a bracket, turn off the electromagnetic switch, and the installation is completed.

[0013] Furthermore, in step S4, when the air duct is installed from bottom to top, the air duct between the current floor and the upper floor is installed on the upper floor, and the two sections of the air duct are butt-jointed and fixed on the current floor; when the air duct is installed from top to bottom, the air duct between the current floor and the upper floor is installed on the lower floor, and the two sections of the air duct are butt-jointed and fixed on the upper floor.

[0014] Furthermore, in step S6, if the installation is from top to bottom, the suspended air duct is located directly below the installed air duct.

[0015] Furthermore, in step S7, the first section of the installed air duct must be fixed on the floor or roof first, and the remaining short-circuit air ducts that do not pass through the floor are not fixed first and are fixed on the wall / ring beam later.

[0016] Furthermore, the slide includes a horizontal plate and two vertical plates, the vertical plates are respectively installed on both sides of the two horizontal plates, a reinforcing rod is installed between the two vertical plates, the two vertical plates pass through the limit blocks, and the two limit blocks are installed on the lifting vehicle.

[0017] Furthermore, slide grooves are provided on both sides of the vertical plate, sliders are installed on the slide grooves, multiple mounting holes are provided on the vertical plate, the sliders are connected to the vertical plate through fasteners, one end of the transverse arm is installed on the slider, the longitudinal arm is connected to the transverse arm, the electromagnet is installed on the longitudinal arm, and the air duct is located between the longitudinal arms on the two vertical plates.

[0018] Furthermore, two sets of vertically distributed longitudinal arms and transverse arms are installed on each slider.

[0019] Furthermore, both the longitudinal arm and the transverse arm are telescopic structures.

[0020] Furthermore, one end of the wire rope is installed in the middle of the cross plate, a fixed roller is installed in the middle of the top of the lifting vehicle, a motor is installed at the lower end of the lifting vehicle, and the other end of the wire rope is installed at the output end of the motor.

[0021] Furthermore, rollers are installed on the bottom of the lifting vehicle.

[0022] Beneficial effects

[0023] This invention provides a new method for installing air ducts, applicable to galvanized air ducts of various specifications. The arm assembly is simple and convenient to install. The duct can be secured on the ground and then hoisted from the ground using a remote control. The hoisting is precise and achieves a high first-time installation rate. The use of electromagnets reduces damage to the galvanized coating during installation, preserving the finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of hoisting air ducts during construction of an embodiment of the present invention.

[0025] Figure 2The figure is a schematic diagram of the structure of construction equipment for hoisting air ducts according to an embodiment of the present invention.

[0026] Figure 3 for Figure 2 Partial schematic diagram. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0028] As shown in the figure, the present invention discloses a new method for quickly installing an air duct riser, comprising the following steps:

[0029] Step S1: Calculate the weight of the required hanging air duct 1 and reasonably select the number of arm groups;

[0030] Step S2: Slide the lifting vehicle 2 to the vicinity of the pipe shaft via the roller 3 below, measure the specifications of the air duct, adjust the positions of the horizontal arm 4 and the longitudinal arm 5, and turn on the electromagnet 6 to hold the air duct 1;

[0031] Step S3: Then slide the lifting vehicle 2 to the side of the pipe well, adjust the positions of the lifting vehicle 2, the horizontal arm 4 and the longitudinal arm 5 so that the air duct 1 is horizontally positioned in the position to be installed, and fix the roller 3 of the lifting vehicle to prevent it from shaking left and right;

[0032] Step S4: Install the air duct 1;

[0033] Step S5: The motor 7 is started by the remote controller to drive the wire rope 8, so that the slide 9 slowly rises to the installation position of the air duct 1;

[0034] Step S6: When the hoisted air duct 1 is directly above the installed air duct, slowly lower the slideway to align the flanges of the two air duct sections, and use bolts or flange strips to fix the air ducts together. If it is the first air duct section, skip the two air duct section fixing step;

[0035] Step S7: Finally, secure the duct to the floor using a bracket and turn off the electromagnetic switch. Installation is complete. This method allows the duct to be installed on the ground first, reducing construction difficulty. Electromagnets are used to hold the duct in place, minimizing damage to the galvanized coating and protecting the finished duct.

[0036] In step S4, when the air duct 1 is installed from bottom to top, the air duct between the current floor and the upper floor is installed on the upper floor, and the two sections of the air duct 1 are butt-jointed and fixed on the current floor; when the air duct is installed from top to bottom, the air duct between the current floor and the upper floor is installed on the lower floor, and the two sections of the air duct are butt-jointed and fixed on the upper floor.

[0037] In step S6, if the installation is from top to bottom, the suspended air duct is located directly below the installed air duct.

[0038] In step S7, the first section of the installed air duct must be fixed on the floor or roof first, and the remaining short-circuit air ducts that do not pass through the floor are not fixed first and are fixed to the wall / ring beam later.

[0039] The slideway 9 comprises a horizontal plate 91 and two vertical plates 92, each mounted on either side of the two horizontal plates 91. A reinforcing rod 93 is mounted between the two vertical plates. The two vertical plates pass through a limit block 10, which is mounted on the lifting vehicle 2. The slideway is actually a support frame used to mount and drive the longitudinal and transverse arms to move up and down.

[0040] There are slide grooves 921 on both sides of the vertical plate 92, and sliders 11 are installed at the slide grooves 921. There are multiple mounting holes on the vertical plate 92. The slider 11 is connected to the vertical plate 92 through fasteners. One end of the horizontal arm 4 is installed on the slider 11, and the longitudinal arm 5 is connected to the horizontal arm 4. The electromagnet 6 is installed at the longitudinal arm 5, and the air duct 1 is located between the longitudinal arms 5 on the two vertical plates.

[0041] Two groups of vertically distributed longitudinal arms 5 and transverse arms 4 are installed on each slider 11. The specific number of groups is determined according to the size of the air duct.

[0042] The longitudinal arm 5 and the transverse arm 4 are both telescopic structures. That is, the length of the longitudinal arm and the transverse arm can be adjusted. Use air ducts of different specifications, specifically, air ducts of different diameters.

[0043] One end of the steel wire rope 8 is mounted in the middle of the horizontal plate 91, a fixed roller 12 is mounted in the middle of the top of the lifting vehicle 2, a motor 7 is mounted at the lower end of the lifting vehicle 2, and the other end of the steel wire rope 8 is mounted on the output end of the motor 7. When the motor 7 is working, the steel wire rope 8 is wound, driving the slide 9 to move vertically.

[0044] In one embodiment of the present invention, rollers are installed on the bottom of the lifting vehicle.

[0045] When the weight of the duct to be installed exceeds the magnetic force required by the electromagnet, an additional set of arms can be added to increase the magnetic attraction and improve the safety of the duct installation. Due to the high-frequency electromagnet, only one set of arms is normally required.

[0046] The construction equipment and method provided by the present invention improve construction efficiency and safety.

[0047] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed by the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A new method for quickly installing air duct risers, characterized by: The following steps are involved: Step S1: Calculate the weight of the required hanging duct and reasonably select the number of arm groups; Step S2: Slide the lifting vehicle to the vicinity of the pipe shaft via the rollers below, measure the specifications of the air duct, adjust the positions of the horizontal and vertical arms, and turn on the electromagnet to hold the air duct; Step S3: Then slide the lifting vehicle to the side of the pipe shaft, adjust the positions of the lifting vehicle, the horizontal arm and the longitudinal arm so that the air duct is horizontally positioned in the position to be installed, and fix the rollers of the lifting vehicle to prevent it from shaking left and right; Step S4: installing the air duct; Step S5: Using the remote control to start the motor and drive the wire rope, the slideway slowly rises to the air duct installation position; Step S6: When the hoisted air duct is directly above the installed air duct, slowly lower the slideway to align the flanges of the two air duct sections. Use bolts or flange strips to secure the air ducts. If this is the first air duct section, skip the two air duct section securing steps. Step S7: Finally, fix the air duct to the floor plate with a bracket, turn off the electromagnetic switch, and the installation is completed.

2. A new method for rapid installation of air duct risers according to claim 1, characterized in that: In step S4, when the air duct is installed from bottom to top, the air duct between the current floor and the upper floor is installed on the upper floor, and the two sections of the air duct are butt-jointed and fixed on the current floor; when the air duct is installed from top to bottom, the air duct between the current floor and the upper floor is installed on the lower floor, and the two sections of the air duct are butt-jointed and fixed on the upper floor.

3. A new method for rapid installation of air duct risers according to claim 1, characterized in that: In step S6, if the installation is from top to bottom, the suspended air duct is located directly below the installed air duct.

4. A new method for rapid installation of air duct risers according to claim 1, characterized in that: In step S7, the first section of the installed air duct must be fixed on the floor or roof first, and the remaining short-circuit air ducts that do not pass through the floor are not fixed first and are fixed to the wall / ring beam later.

5. A new method for rapid installation of air duct risers according to claim 1, characterized in that: The slide includes a horizontal plate and two vertical plates. The vertical plates are respectively installed on both sides of the two horizontal plates. A reinforcing rod is installed between the two vertical plates. The two vertical plates pass through the limit blocks, and the two limit blocks are installed on the lifting vehicle.

6. A new method for rapid installation of air duct risers according to claim 5, characterized in that: There are slide grooves on both sides of the vertical plate, and sliders are installed on the slide grooves. There are multiple mounting holes on the vertical plate. The slider is connected to the vertical plate through fasteners. One end of the horizontal arm is installed on the slider, and the longitudinal arm is connected to the horizontal arm. The electromagnet is installed on the longitudinal arm, and the air duct is located between the longitudinal arms on the two vertical plates.

7. A new method for rapid installation of air duct risers according to claim 6, characterized in that: Two sets of vertically distributed longitudinal arms and transverse arms are installed on each slider.

8. A new method for rapid installation of air duct risers according to claim 6, characterized in that: Both the longitudinal and transverse arms are telescopic structures.

9. A new method for rapid installation of air duct risers according to claim 6, characterized in that: One end of the wire rope is installed in the middle of the cross plate, a fixed roller is installed in the middle of the top of the lifting vehicle, a motor is installed at the lower end of the lifting vehicle, and the other end of the wire rope is installed at the output end of the motor.

10. A new method for rapid installation of air duct risers according to claim 6, characterized in that: Rollers are installed on the bottom of the lifting vehicle.

Citation Information

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