Whole-plant saturated light hydrocarbon comprehensive recovery method and device

By optimizing the component separation sequence and setting up H2/C1 coarse separation facilities, the problem of incomplete recovery of saturated light hydrocarbons in the refinery was solved, efficient recovery of light hydrocarbons in the entire plant and reduced energy consumption were achieved, and the separation process was simplified.

CN120607907AActive Publication Date: 2025-09-09SINOPEC ENGINEERING INCORPORATION +1
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Patent Information

Application Number
CN202410267669.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-09-09
Estimated Expiration
2044-03-08

AI Technical Summary

Technical Problem

In the existing technology, saturated light hydrocarbons in refineries cannot be completely recovered, the component separation order is unreasonable, the separation process is complicated, the investment and energy consumption are high, and the recovery of carbon two components is difficult.

Method used

Optimize the component separation order, set up H2/C1 coarse separation facilities, separate hydrogen in advance, reduce the hydrogen partial pressure in the raw gas, reduce the amount of circulating absorbent, adopt gas phase pressurization and desulfurization and demercaptan technology, use the raw material's own components as absorbents, and simplify the separation process.

Benefits of technology

It achieves efficient recovery of saturated light hydrocarbons throughout the plant, reduces energy consumption and investment, reduces the number of equipment, improves the recovery efficiency of carbon two components, and simplifies the separation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of oil refining and chemical engineering, and particularly relates to a method and a device for comprehensively recovering saturated light hydrocarbon in a whole plant. Compared with the prior art, the method has the following advantages: the naphtha-containing liquid phase after the atmospheric and vacuum distillation unit, each hydrofining unit and the sulfur-containing gas phase are pressurized and cooled is concentrated and stabilized, the content of heavy components in the sulfur-containing rich gas is reduced, and the foaming risk of the gas phase desulfurization tower is reduced; the recovery range is widened, and the loss of C2 and above components is reduced; an atmospheric and vacuum distillation unit and a hydrocracking unit are not required to be independently provided with an absorption stabilizing system, so that the secondary separation problem of key components is reduced; an H2 / C1 coarse separation facility is arranged in front of the absorption tower, so that the circulation volume, the absorption pressure or the absorption temperature of a C4 absorbent can be reduced, and meanwhile, the size of the absorption tower is reduced; c3-C5 components contained in the raw materials are used as the absorbent, so that the amount of circulating C4 is reduced, and the energy consumption is reduced.
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Description

Technical Field

[0001] The present invention belongs to the field of oil refining and chemical industry, and specifically relates to a comprehensive recovery method and device for saturated light hydrocarbons in the entire plant. More specifically, it relates to a device and method for recovering saturated light hydrocarbons in the entire plant of atmospheric and vacuum distillation, hydrocracking, hydrorefining, aromatics reforming and other devices rich in saturated light hydrocarbons in a refinery. Background Art

[0002] Saturated light hydrocarbons in refineries primarily come from atmospheric and vacuum unit overhead gas and mixed naphtha, overhead gas and crude hydrocarbons from the hydrogen sulfide stripping towers of various hydrocracking units, fuel gas from various hydrotreating units, disproportionated isomerization tail gas and pre-hydrogenated fuel gas from aromatics reformers, hydrogenation low-fraction PSA tail gas, reformer PSA tail gas, and hydrocracking membrane separation tail gas. Light hydrocarbon recovery from these streams primarily involves atmospheric and vacuum light hydrocarbon recovery and various hydrocracking absorption and stabilization systems to recover liquefied gas components such as C3 and C4. C2 is used in dry gas as fuel. With the development of integrated refining and chemical integration, further recovery of C2 from dry gas to provide lightweight ethylene feed for ethylene plants has gained importance. Chemical refineries with ethylene plants typically install new C2 recovery units to recover C2 from dry gas and feed the ethane-rich gas to the ethylene unit cracking furnaces as cracking feed, reducing external ethylene feed purchases and further improving the refinery's economic efficiency.

[0003] The conventional process setup involves recovering liquefied gas through absorption stabilization, and then recovering the C2 component through a C2 recovery unit that uses shallow cold oil absorption technology. Since the C2 recovery unit uses C4 as an absorbent to absorb the C2 component in the absorption tower, the C4 component and the C2 component are separated in advance in the upstream absorption and stabilization system. The C2 recovery unit needs to supplement with C4 as an absorbent to recover C2, which results in a secondary separation of the C2 / C4 components. Meanwhile, for the hydrocracking unit, the C4 component and the naphtha component are separated in the debutanizer / hydrogen sulfide stripper. To achieve the separation of the C2 and C3 components in the absorption and stabilization system, naphtha is used as an absorbent and mixed again in the absorption tower. To obtain the liquefied gas product, they need to be separated again in the stabilization tower, which is the secondary separation of the C4 component and the naphtha component. The secondary separation of key components increases separation energy consumption and the number of equipment. Since C2, C3 and C4 components can all be used as ethylene cracking materials, and C4 is also needed as an absorbent to recover C2 components, the necessity of setting up an absorption stabilization system is greatly reduced for chemical refineries that do not have C3 and C4 deep processing and comprehensive utilization equipment.

[0004] C4 absorbs C2 and above components in the absorbed carbon. The higher the partial pressure of the target component in the gaseous feedstock, the more conducive it is to reducing the absorption pressure, which can reduce the pressure at the outlet of the feed gas compressor and reduce the amount of circulating absorbent, and vice versa. In the currently implemented C2 recovery process design, the feed gas directly enters the absorption tower and comes into countercurrent contact with the C4 absorbent. The installation of H2 separation facilities before the absorption tower to reduce the H2 content is not considered. This greatly increases the difficulty of recovering C2 for materials with high H2 content, including hydrogenation low-fraction gas PSA tail gas, membrane separation tail gas, and reforming PSA tail gas.

[0005] In the existing technology, there are still problems such as the inability to completely recover saturated light hydrocarbons, unreasonable component separation sequence, complex separation process, high investment and energy consumption. Summary of the Invention

[0006] In order to realize the full recovery of saturated light hydrocarbons in all units of the plant, provide lightweight ethylene materials for the ethylene unit, optimize the component separation sequence, simplify the separation process, and reduce investment and energy consumption, the present invention provides a comprehensive recovery method and device for saturated light hydrocarbons in the whole plant. The method has a reasonable component separation sequence, reduced energy consumption, and more optimized equipment quantity. It can realize the comprehensive recovery of saturated light hydrocarbons in the atmospheric and vacuum units, various hydrocracking units, various hydrogen refining units and aromatics reforming units. At the same time, H2 / C1 coarse separation facilities are set to separate hydrogen in advance, increase the partial pressure of key components in the raw gas, optimize the operating conditions of the absorption tower, and reduce energy consumption.

[0007] In order to achieve the above object, the present invention provides a comprehensive recovery method for saturated light hydrocarbons in the whole plant, which comprises:

[0008] (1) Gas phase pressurization I: The hydrotreated sulfur-rich gas is compressed and pressurized by the first feed gas compressor, cooled by the cooler I, and separated by the liquid separator I. The sulfur-rich and heavy component-rich gas is obtained at the top of the tank, and the sulfur-rich and heavy component crude hydrocarbons are obtained at the bottom of the tank;

[0009] (2) Naphtha stabilization in the whole plant: mixed naphtha, sulfur-containing and heavy component rich gas and sulfur-containing and heavy component crude hydrocarbon are sent to the stabilization tower for stabilization treatment. Stabilized naphtha is obtained at the bottom of the tower and divided into two parts. One part is used as the mixed naphtha product, and the top gas phase of the stabilization tower is obtained at the top of the tower. After condensation in the condenser, it is sent to the stabilization tower reflux tank to obtain the top rich gas of the stabilization tower reflux tank and the bottom liquid phase of the stabilization tower reflux tank;

[0010] (3) Gas phase pressure boosting II: The rich gas at the top of the stabilization tower reflux tank is sent to the second raw gas compressor for compression and pressure boosting, cooled in cooler II, and separated in separator II to obtain the rich gas at the top of separator II and the liquid phase at the bottom of separator II;

[0011] (4) Rich gas desulfurization: The rich gas at the top of the separator tank II passes through the superheater and is sent to the gas phase desulfurization tower, where it comes into contact with the lean amine liquid in reverse flow to remove hydrogen sulfide and obtain the rich gas from the gas phase desulfurization tower;

[0012] (5) Crude hydrocarbon desulfurization: The liquid phase at the bottom of the stabilization tower reflux tank is pressurized by the stabilization tower reflux pump and then divided into two parts. One part enters the desulfurization and demercaptan tower, and the liquid phase at the bottom of the separator tank II is pumped out by the crude hydrocarbon pump II and sent to the desulfurization and demercaptan tower. After removing hydrogen sulfide and mercaptan, crude hydrocarbon is obtained from the desulfurization and demercaptan tower.

[0013] (6) Gas phase pressurization III: The PSA tail gas is pressurized by the third raw gas compressor, cooled by cooler III, and separated by separator III to obtain a gas phase at the top of separator III and a liquid phase at the bottom of separator III;

[0014] (7) H2 / C1 coarse separation: The rich gas from the gas phase desulfurization tower, the gas phase from the top of the separator III tank, and the tail gas separated by the hydrocracking membrane are mixed to obtain sulfur-free rich gas, which is then subjected to H1 / C1 coarse separation to obtain a H2-rich gas phase after coarse separation and a rich gas after H2 / C1 coarse separation;

[0015] (8) Gas-liquid equilibrium: After the H2 / C1 coarse separation, the rich gas is cooled by the shallow cooler I and then enters the separator IV for separation, obtaining the gas phase at the top of the separator IV and the liquid phase at the bottom of the separator IV;

[0016] (9) C1 / C2 separation: The gas phase at the top of the separator IV enters the absorption tower for C1 / C2 separation, wherein the liquid phase at the bottom of the separator III is extracted by the crude hydrocarbon pump III and mixed with the crude hydrocarbon of the desulfurization and demercaptan unit to obtain sulfur-free crude hydrocarbon, which is then cooled by the shallow cooler II and sent to the middle section of the absorption tower as the absorbent in the middle of the absorption tower. At least one of a mixture of C4, normal C4, isomeric C4 and liquefied gas is used as the absorbent at the top of the absorption tower to obtain the gas phase at the top of the absorption tower and the liquid phase at the bottom of the absorption tower. The liquid phase at the bottom of the absorption tower is returned to be mixed with the rich gas after the H2 / C1 coarse separation to perform gas-liquid equilibrium;

[0017] (10) C3 / C4 separation: The liquid phase at the bottom of separator IV is further separated by a demethanizer and a depropanizer to obtain an ethane-rich gas product and a mixed C4 product;

[0018] (11) Reabsorption: The gas phase at the top of the absorption tower is sent to the reabsorption tower to recover C3 and components above C3. The gas phase at the top of the reabsorption tower is produced as dry gas, and the liquid phase at the bottom of the reabsorption tower is returned to the stabilization tower.

[0019] In the present invention, the mixed naphtha comes from various hydrogen refining units, atmospheric and vacuum units, and the gas and liquid phases of various hydrogen-refined sulfur-containing fuel gases after passing through the first raw gas compressor and cooling and liquid separation, thereby reducing the carbon five and above components in the sulfur-containing fuel gas and reducing the risk of foaming in the gas phase desulfurization tower.

[0020] According to the present invention, gas phase desulfurization adopts medium and high pressure desulfurization to reduce the amount of lean amine liquid and the diameter of the desulfurization tower, and a sulfur-rich gas superheater is set in front of the gas phase desulfurization tower.

[0021] According to the present invention, the crude hydrocarbons in the reflux tank of the stabilization tower are pressurized by a reflux pump, and are sent to the desulfurization and demercaptan after the degree of supercooling is increased. After the gas phase in the reflux tank of the stabilization tower is pressurized by the first raw gas compressor, cooled by the cooler, and separated by the liquid separator, a part of the C3 / C4 components in the gas phase will be condensed into the liquid phase, thereby reducing the content of the heavy components in the gas phase and reducing the risk of foaming in the gas phase desulfurization tower. The liquid phase is pressurized by a pump, and is sent to the desulfurization and demercaptan after the degree of supercooling is increased.

[0022] According to the present invention, the hydrogenated low-fraction gas PSA tail gas and the reformed hydrogen PSA tail gas are pressurized by the third raw gas compressor, cooled by the cooler, and separated by the liquid separator, and the gas phase and the gas phase desulfurized rich gas are sent to the H2 / CH4 coarse fraction part together, H2 is preliminarily separated, the partial pressure of H2 is reduced, and the liquid phase is pressurized by a pump and sent, and together with the crude hydrocarbons after desulfurization and demercaptanization, they are cooled to 15°C in a shallow cooler and sent to the middle section of the absorption tower.

[0023] According to the present invention, the crude hydrocarbon-rich tail gas from the H2 / C1 fraction and the crude hydrocarbons at the bottom of the absorption tower are passed through a shallow cooler together and cooled to 15°C. During the mixed cooling process, the crude hydrocarbons at the bottom of the absorption tower will further absorb C2 and above components in the raw materials, reducing the load of the absorption tower. After mixed cooling, the crude hydrocarbons pass through a liquid separator, and the gas phase enters the absorption tower again, and the liquid phase is sent to the demethanizer.

[0024] According to the present invention, the top of the absorption tower uses poor C4 as the absorbent, and the middle of the tower uses raw crude hydrocarbon as the absorbent, which jointly absorb C2 and above components in the raw gas to achieve C1 / C2 separation.

[0025] According to the present invention, the intermediate reboiler and the bottom reboiler of the demethanizer use the depleted carbon four at the bottom of the depropanizer as the heat source, do not need to consume steam, and no cooling reflux is set at the top of the tower, and directly return to the inlet of the third raw gas compressor.

[0026] According to the present invention, the bottom of the depropanizer is poor in carbon four, part of which is sent to the top of the absorption tower as a circulating absorbent after passing through the intermediate reboiler of the demethanizer and the bottom reboiler, and part of it is sent out of the device. The top of the tower is a mixture of carbon two, carbon three and carbon four components, and carbon three and carbon four are no longer strictly separated. The top gas is sent to the ethylene unit for cracking.

[0027] According to the present invention, the dry gas from the top of the absorption tower is sent to the reabsorption tower, and the stabilized naphtha at the bottom of the stabilization tower is used as the reabsorbent to recover the entrained C4 absorbent and reduce the absorbent loss. The mixed naphtha at the bottom of the tower is then returned to the stabilization tower.

[0028] According to the present invention, preferably, the H2 / C1 coarse separation includes one of the following two methods:

[0029] Method 1:

[0030] Membrane separation: The sulfur-free rich gas is purified into hydrogen through a membrane separation unit to obtain purified hydrogen and rich gas after H2 / C1 coarse separation. The rich gas after H2 / C1 coarse separation is sent to a gas-liquid equilibrium; the pressure loss of the membrane separation tail gas is 0.2-0.5 MPag;

[0031] Method 2:

[0032] Pressure swing adsorption: The sulfur-free rich gas passes through the pressure swing adsorption unit to obtain hydrogen and H2 / C1 coarse separation rich gas. The H2 / C1 coarse separation rich gas is pressurized by the pressure swing adsorption tail gas compressor and sent to the gas-liquid balance; the H2 / C1 coarse separation rich gas is pressurized to 2.5~4.5MPag by the pressure swing adsorption tail gas compressor.

[0033] In the present invention, the H2 recovery rate is 60% to 85%. The purified hydrogen is sent to the downstream device through a hydrogen compressor for further hydrogen recovery, and the hydrogen obtained by the pressure swing adsorption unit is sent to the hydrogen pipeline network.

[0034] According to the present invention, preferably, the operating temperature of the top of the stabilization tower is 40-60°C, and the operating pressure is 0.8-1.2 MPaG; the operating temperature of the gas phase desulfurization tower is 40-45°C, and the operating pressure is 2.5-4.5 MPaG; the operating temperature of the desulfurization and demercaptan tower is 35-45°C, and the operating pressure is 3.0-5.0 MPaG.

[0035] According to the present invention, preferably, the outlet pressure of the first raw gas compressor is 2.5-4.5 MPaG, the crude hydrocarbon containing sulfur and heavy components is sent to the middle part of the stabilization tower, and the rich gas containing sulfur and heavy components is sent to the upper part of the stabilization tower.

[0036] According to the present invention, preferably, the outlet pressure of the second raw gas compressor is 2.5-4.5 MPaG.

[0037] According to the present invention, preferably, another part of the liquid phase at the bottom of the stabilization tower reflux tank is sent to the upper part of the stabilization tower.

[0038] According to the present invention, preferably, another portion of the stabilized naphtha is used as a reabsorbent.

[0039] In the present invention, the liquid phase at the bottom of the separator tank I is sent to the middle of the stabilization tower, and the gas phase at the top is sent to the upper part of the stabilization tower for stabilization, thereby separating the C5 and above components in the raw materials, reducing the impact on the desulfurization of the rich gas, and reducing the risk of foaming.

[0040] According to the present invention, preferably, the temperature of the shallow cooler I is 15-20° C., and the pressure is 2.0-4.0 MPag.

[0041] According to the present invention, preferably, the pressure of the absorption tower is 2.0-4.0 MPag.

[0042] In this invention, the absorbent in the absorption tower consists of the top self-circulating absorbent and the C3-C4 components contained in the middle feedstock, eliminating the need for additional absorbent from outside the system. The liquid hydrocarbons at the bottom of the absorption tower are sent to the gas phase booster III, where they are cooled along with the feedstock gas while absorbing C2 and higher components in the gas phase before entering the separator.

[0043] According to the present invention, preferably, the liquid phase at the bottom of the liquid tank IV enters the demethanizer, the gas phase obtained at the top of the demethanizer is returned and mixed with the PSA tail gas, and the gas phase is pressurized III, and the liquid phase at the bottom of the demethanizer is sent to the depropanizer, and an ethane-rich gas product is obtained at the top of the tower, and a mixed C4 product is obtained at the bottom of the tower.

[0044] According to the present invention, preferably, part of the mixed C4 product is used as the C4-depleted absorbent circulated at the top of the absorption tower.

[0045] According to the present invention, preferably, the top pressure of the demethanizer is 1.0-1.5 MPag.

[0046] According to the present invention, preferably, the top pressure of the depropanizer is 1.4-2.0 MPag.

[0047] A second aspect of the present invention provides a comprehensive recovery device for saturated light hydrocarbons in the entire plant, comprising: a mixed naphtha feed line, a hydrorefining sulfur-rich gas feed line, a PSA tail gas feed line, a hydrocracking membrane separation tail gas feed line, a stabilization tower, a first raw gas compressor, a cooler I, a separator I, a second raw gas compressor, a cooler II, a separator II, a crude hydrocarbon pump II, a superheater, a gas phase desulfurization tower, a desulfurization and sweetening unit, a third raw gas compressor, a cooler III, a separator III, a crude hydrocarbon pump III, an H2 / C1 coarse separation unit, a shallow cooler I, a shallow cooler II, a separator IV, an absorption tower, a demethanizer, a depropanizer, and a reabsorption tower;

[0048] Among them, the hydrofining sulfur-rich gas feed pipeline is connected to the first raw gas compressor, the cooler 1 and the separator 1 in sequence, and the separator 1 is provided with a separator 1 tank top discharge pipeline and a separator 1 tank bottom discharge pipeline;

[0049] The mixed naphtha feed pipeline, the separator tank 1 top discharge pipeline and the separator tank 1 bottom discharge pipeline are connected to the stabilization tower, the stabilization tower is provided with a stabilization tower top discharge pipeline and a stabilization tower bottom discharge pipeline, the stabilization tower bottom discharge pipeline is divided into two branches, one of which is used as a mixed petroleum naphtha product discharge pipeline, the upper part of the stabilization tower is also provided with a condenser and a stabilization tower reflux tank, the stabilization tower top discharge pipeline is sequentially connected to the condenser and the stabilization tower reflux tank, the stabilization tower reflux tank is provided with a stabilization tower reflux tank top discharge pipeline and a stabilization tower reflux tank bottom discharge pipeline;

[0050] The top discharge pipeline of the stabilization tower reflux tank is connected to the second raw gas compressor, cooler II and separator II in sequence, and the separator II is provided with a top discharge pipeline of the separator II tank and a bottom discharge pipeline of the separator II tank;

[0051] The discharge pipeline from the top of the separator tank II is connected to the superheater and the gas phase desulfurization tower in sequence, and the gas phase desulfurization tower is provided with a gas phase desulfurization tower discharge pipeline;

[0052] The discharging pipeline at the bottom of the stabilization tower reflux tank is connected to the stabilization tower reflux pump and is divided into two branches, one of which is connected to the desulfurization and sweetening tower. The discharging pipeline at the bottom of the separator tank II is connected to the crude hydrocarbon pump II and the desulfurization and sweetening tower in sequence. The desulfurization and sweetening tower is provided with a desulfurization and sweetening tower discharging pipeline.

[0053] The PSA tail gas feed pipeline is connected to the third raw gas compressor, cooler III and separator III in sequence, and the separator III is provided with a separator III tank top discharge pipeline and a separator III tank bottom discharge pipeline;

[0054] The discharge line from the top of the liquid separator III is merged with the feed line for the tail gas separated by the hydrocracking membrane, and then merged with the discharge line of the gas phase desulfurization tower, and then connected to the H2 / C1 coarse separation unit. The H2 / C1 coarse separation unit is provided with a hydrogen discharge line and a discharge line for the rich gas after the H2 / C1 coarse separation. The discharge line for the rich gas after the H2 / C1 coarse separation is sequentially connected to the shallow cooler I and the liquid separator IV. The liquid separator IV is provided with a discharge line from the top of the liquid separator IV and a discharge line from the bottom of the liquid separator IV.

[0055] The top discharge pipeline of the separator IV is connected to the absorption tower, the bottom discharge pipeline of the separator III is connected to the crude hydrocarbon pump III, and then merges with the discharge pipeline of the desulfurization and demercaptan tower, and then sequentially connected to the shallow cooler II and the middle part of the absorption tower. The absorption tower is provided with an absorption tower top discharge pipeline and an absorption tower bottom discharge pipeline, and the absorption tower bottom discharge pipeline merges with the rich gas discharge pipeline after the H2 / C1 coarse separation;

[0056] The bottom discharge pipeline of the separator IV tank is connected to the demethanizer and the depropanizer in sequence, and the depropanizer is provided with a depropanizer top discharge pipeline and a depropanizer bottom discharge pipeline;

[0057] The top discharge pipeline of the absorption tower is connected to the reabsorption tower. The reabsorption tower is provided with a top discharge pipeline of the reabsorption tower and a bottom discharge pipeline of the reabsorption tower. The bottom discharge pipeline of the reabsorption tower is connected to the middle of the stabilization tower.

[0058] According to the present invention, preferably, the H2 / C1 coarse separation unit includes the following two connection modes:

[0059] Method 1:

[0060] The discharge pipeline from the top of the liquid separation tank III is merged with the hydrocracking membrane separation tail gas feed pipeline, and then merged with the gas phase desulfurization tower discharge pipeline, and then connected in sequence to the membrane separation unit. The membrane separation unit is provided with a membrane separation unit hydrogen discharge pipeline and a membrane separation unit H2 / C1 coarse separation rich gas discharge pipeline. The membrane separation unit H2 / C1 coarse separation rich gas discharge pipeline is connected to the shallow cooler I;

[0061] Method 2:

[0062] The discharge pipeline from the top of the liquid separator III is merged with the hydrocracking membrane separation tail gas feed pipeline, and then merged with the gas phase desulfurization tower discharge pipeline, and then connected in sequence to the pressure swing adsorption unit. The pressure swing adsorption unit is provided with a pressure swing adsorption unit hydrogen discharge pipeline and a pressure swing adsorption unit H2 / C1 coarse separation rich gas discharge pipeline. The pressure swing adsorption unit H2 / C1 coarse separation rich gas discharge pipeline is connected in sequence to the pressure swing adsorption tail gas compressor and the shallow cooler I.

[0063] According to the present invention, preferably, the discharge line from the top of the liquid separator tank 1 is connected to the upper part of the stabilization tower, and the discharge line from the bottom of the liquid separator tank 1 is connected to the middle part of the stabilization tower; another discharge line from the bottom of the stabilization tower is connected to the reabsorption tower.

[0064] According to the present invention, preferably, the demethanizer is provided with a demethanizer top discharge pipeline and a demethanizer bottom discharge pipeline, the demethanizer top discharge pipeline merges with the PSA tail gas feed pipeline, the demethanizer bottom discharge pipeline is connected to the depropanizer, and the depropanizer bottom discharge pipeline is divided into two branches, one as a mixed C4 product discharge pipeline, and the other connected to the upper part of the absorption tower.

[0065] According to the present invention, preferably, another stabilization tower reflux tank bottom discharge pipeline is connected to the upper part of the stabilization tower.

[0066] Compared with the prior art, the present invention has the following advantages:

[0067] (1) In the present invention, the naphtha-containing liquid phase after the atmospheric and vacuum unit, each hydrorefining unit and the sulfur-containing gas phase are pressurized and cooled is centralized and stabilized, thereby reducing the content of heavy components in the sulfur-containing rich gas and reducing the foaming risk of the gas phase desulfurization tower.

[0068] (2) In the present invention, each hydrotreated sulfur-containing fuel gas, hydrotreated low-fraction gas PSA tail gas, reformed hydrogen PSA tail gas, disproportionated and post-hydrogenated fuel gas, and hydrocracking membrane separation tail gas are uniformly included in the recovery range for centralized recovery, thereby increasing the recovery range and reducing the loss of carbon dioxide and above components.

[0069] (3) The present invention no longer requires the atmospheric and vacuum unit and the hydrocracking unit to be equipped with a separate absorption stabilization system, thereby reducing the problem of secondary separation of key components.

[0070] (4) In the present invention, a H2 / C1 coarse separation facility is set in front of the absorption tower, which reduces the H2 partial pressure in the raw gas, is beneficial to reducing the C4 absorbent circulation amount, absorption pressure or absorption temperature, and at the same time reduces the size of the absorption tower.

[0071] (5) In the present invention, the crude hydrocarbons after desulfurization and demercaptanization and the crude hydrocarbons condensed by the cooler at the outlet of the third raw gas compressor are sent to the middle section of the absorption tower. The C3 to C5 components contained in the raw materials themselves are used as absorbents, which reduces the amount of circulating C4 and helps reduce energy consumption.

[0072] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0073] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings, wherein like reference numerals generally represent like components throughout the exemplary embodiments of the present invention.

[0074] Figure 1 The process flow chart of comprehensive recovery of saturated light hydrocarbons in the whole plant in Example 1 of the present invention is shown.

[0075] Figure 2 The process flow chart of comprehensive recovery of saturated light hydrocarbons in the whole plant in Example 2 of the present invention is shown.

[0076] Description of reference numerals:

[0077] 1. Stabilization tower; 2. Stabilization tower reflux tank; 3. Stabilization tower reflux pump; 4. Second feed gas compressor; 5. Cooler II; 6. Separator II; 7. Crude hydrocarbon pump II; 8. Superheater; 9. Gas phase desulfurization tower; 10. First feed gas compressor; 11. Cooler I; 12. Separator I; 13. Third feed gas compressor; 14. Cooler III; 15. Separator III; 16. Crude hydrocarbon pump III; 17. Shallow cooler I; 18. Shallow cooler II; 19. Desulfurization and sweetening tower; 20. Membrane separation unit; 21. Pressure swing adsorption unit; 22. Pressure swing adsorption tail gas compressor; 23. Separator IV; 24. Absorption tower; 25. Demethanizer; 26. Depropanizer; 27. Reabsorption tower;

[0078] S-1, mixed naphtha; S-2, sulfur-containing and heavy component rich gas; S-3, sulfur-containing and heavy component crude hydrocarbons; S-4, hydrorefined sulfur-containing rich gas; S-5, PSA tail gas; S-6, sulfur-free rich gas; S-7, sulfur-free crude hydrocarbons; S-8, rich gas after H2 / C1 crude separation; S-9, circulating C4-poor absorbent; S-10, mixed C4 product; S-11, ethane-rich gas product; S-12, dry gas; S-13, mixed naphtha absorbent; S-14, mixed naphtha product; S-15, hydrocracking membrane separation tail gas. DETAILED DESCRIPTION

[0079] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein.

[0080] Example 1

[0081] The plant's comprehensive saturated light hydrocarbon recovery unit includes: a mixed naphtha feed line, a hydrotreating sulfur-rich gas feed line, a PSA tail gas feed line, a hydrocracking membrane separation tail gas feed line, a stabilization tower 1, a first feed gas compressor 10, a cooler I11, a separator I12, a second feed gas compressor 4, a cooler II 5, a separator II 6, a crude hydrocarbon pump II 7, a superheater 8, a gas phase desulfurization tower 9, a desulfurization and sweetening unit 19, a third feed gas compressor 13, a cooler III 14, a separator III 15, a crude hydrocarbon pump III 16, an H2 / C1 crude separation unit, a shallow cooler I17, a shallow cooler II 18, a separator IV 23, an absorption tower 24, a demethanizer 25, a depropanizer 26, and a reabsorption tower 27.

[0082] Among them, the hydrofining sulfur-rich gas feed pipeline is connected to the first raw gas compressor 10, the cooler I11 and the separator I12 in sequence, and the separator I12 is provided with a separator I tank top discharge pipeline and a separator I tank bottom discharge pipeline;

[0083] The mixed naphtha feed pipeline is connected to the stabilization tower, the separator 1 tank top discharge pipeline is connected to the upper part of the stabilization tower 1, the separator 1 tank bottom discharge pipeline is connected to the middle part of the stabilization tower, the stabilization tower is provided with a stabilization tower top discharge pipeline and a stabilization tower bottom discharge pipeline, the stabilization tower bottom discharge pipeline is divided into two branches, one of which is used as a mixed petroleum naphtha product discharge pipeline, and the other is connected to the reabsorption tower. The upper part of the stabilization tower is also provided with a condenser and a stabilization tower reflux tank, the stabilization tower top discharge pipeline is connected to the condenser and the stabilization tower reflux tank in sequence, and the stabilization tower reflux tank is provided with a stabilization tower reflux tank tank top discharge pipeline and a stabilization tower reflux tank tank bottom discharge pipeline;

[0084] The top discharge pipeline of the stabilization tower reflux tank is connected to the second raw gas compressor 4, the cooler II 5 and the separator II 6 in sequence. The separator II 6 is provided with a top discharge pipeline of the separator II tank and a bottom discharge pipeline of the separator II tank;

[0085] The discharge pipeline from the top of the separator tank II is connected to the superheater 8 and the gas phase desulfurization tower 9 in sequence, and the gas phase desulfurization tower is provided with a gas phase desulfurization tower discharge pipeline;

[0086] After the stabilization tower reflux tank bottom discharge pipeline is connected to the stabilization tower reflux pump 3, it is divided into two branches, one of which is connected to the desulfurization and demercaptan tower 19, and the separator tank II tank bottom discharge pipeline is sequentially connected to the crude hydrocarbon pump II and the desulfurization and demercaptan tower 19, and the desulfurization and demercaptan tower 19 is provided with a desulfurization and demercaptan tower discharge pipeline;

[0087] The PSA tail gas feed pipeline is connected to the third raw gas compressor 13, the cooler III 14 and the liquid separator III 15 in sequence. The liquid separator III 15 is provided with a discharge pipeline from the top of the liquid separator III and a discharge pipeline from the bottom of the liquid separator III.

[0088] The discharge pipeline from the top of the liquid separation tank III is merged with the hydrocracking membrane separation tail gas feed pipeline, and then merged with the discharge pipeline of the gas phase desulfurization tower, and then sequentially connected to the membrane separation unit 20, the membrane separation unit 20 is provided with a hydrogen discharge pipeline of the membrane separation unit and a rich gas discharge pipeline after the H2 / C1 coarse separation of the membrane separation unit, the rich gas discharge pipeline after the H2 / C1 coarse separation of the membrane separation unit is sequentially connected to the shallow cooler I17 and the liquid separation tank IV 23, the liquid separation tank IV 23 is provided with a discharge pipeline from the top of the liquid separation tank IV and a discharge pipeline from the bottom of the liquid separation tank IV;

[0089] The top discharge pipeline of the separator IV is connected to the absorption tower 24, and the bottom discharge pipeline of the separator III is connected to the crude hydrocarbon pump III, and then merged with the discharge pipeline of the desulfurization and demercaptan tower, and then connected in sequence to the shallow cooler II 18 and the middle part of the absorption tower. The absorption tower is provided with an absorption tower top discharge pipeline and an absorption tower bottom discharge pipeline, and the absorption tower bottom discharge pipeline merges with the rich gas discharge pipeline after the H2 / C1 coarse separation;

[0090] The bottom discharge pipeline of the separator tank IV is connected to the demethanizer 25, and the demethanizer 25 is provided with a demethanizer top discharge pipeline and a demethanizer bottom discharge pipeline. The demethanizer top discharge pipeline is merged with the PSA tail gas feed pipeline, and the demethanizer bottom discharge pipeline is connected to the depropanizer 26. The propane bottom discharge pipeline is divided into two branches, one as a mixed C4 product discharge pipeline, and the other is connected to the upper part of the absorption tower;

[0091] The top discharge pipeline of the absorption tower is connected to the reabsorption tower 27. The reabsorption tower 27 is provided with a top discharge pipeline of the reabsorption tower and a bottom discharge pipeline of the reabsorption tower. The bottom discharge pipeline of the reabsorption tower is connected to the middle of the stabilization tower.

[0092] The above device is used to carry out comprehensive recovery of saturated light hydrocarbons in the whole plant. The process flow chart is as follows: Figure 1 As shown:

[0093] (1) Gas phase pressurization I: The hydrotreated sulfur-rich gas is compressed and pressurized by the first raw gas compressor, cooled by cooler I, and separated by liquid separator I. The sulfur-rich and heavy component-rich gas is obtained at the top of the tank, and the sulfur-rich and heavy component crude hydrocarbons are obtained at the bottom of the tank; the outlet pressure of the first raw gas compressor is 3.0 MPag.

[0094] (2) Naphtha stabilization in the whole plant: mixed naphtha, sulfur-containing and heavy component rich gas and sulfur-containing and heavy component crude hydrocarbons are sent to the stabilization tower for stabilization treatment. Stabilized naphtha is obtained at the bottom of the tower and divided into two parts. One part is used as the mixed naphtha product, and the top gas phase of the stabilization tower is obtained at the top of the tower. After condensation in the condenser, it is sent to the stabilization tower reflux tank to obtain the rich gas at the top of the stabilization tower reflux tank and the liquid phase at the bottom of the stabilization tower reflux tank; the operating pressure of the stabilization tower is 1.0 MPag, the top temperature is 45°C, and the outlet pressure of the stabilization tower reflux pump is 3.5 MPag.

[0095] (3) Gas phase pressure boosting II: The rich gas at the top of the reflux tank of the stabilization tower is sent to the second raw gas compressor for compression and pressure boosting, cooled in the cooler II and separated in the liquid separator II to obtain the rich gas at the top of the liquid separator II and the liquid phase at the bottom of the liquid separator II; the outlet pressure of the second raw gas compressor is 3.0 MPag.

[0096] (4) Rich gas desulfurization: The rich gas from the top of separator II passes through the superheater and is sent to the gas phase desulfurization tower, where it comes into contact with the lean amine liquid in reverse to remove hydrogen sulfide and obtain the rich gas from the gas phase desulfurization tower; the superheater outlet temperature is 43°C, and the overheating is 3°C.

[0097] (5) Crude hydrocarbon desulfurization: The liquid phase at the bottom of the stabilization tower reflux tank is pressurized by the stabilization tower reflux pump and then divided into two parts. One part enters the desulfurization and demercaptan tower, and the liquid phase at the bottom of the separator tank II is pumped out by the crude hydrocarbon pump II and sent to the desulfurization and demercaptan tower. After removing hydrogen sulfide and mercaptan, crude hydrocarbon is obtained from the desulfurization and demercaptan tower.

[0098] (6) Gas phase pressurization III: The PSA tail gas is pressurized by the third raw gas compressor, cooled by cooler III, and separated by separator III to obtain a gas phase at the top of separator III and a liquid phase at the bottom of separator III;

[0099] (7) H2 / C1 coarse separation: The rich gas from the gas phase desulfurization tower, the gas from the top of the separator III tank and the tail gas separated by the hydrocracking membrane are mixed to obtain sulfur-free rich gas. The sulfur-free rich gas is purified into hydrogen by the membrane separation unit to obtain purified hydrogen and rich gas after H2 / C1 coarse separation. The rich gas after H2 / C1 coarse separation is sent to the gas-liquid balance; the hydrogen recovery rate of the membrane separation unit is 80%.

[0100] (8) Gas-liquid balance: After the H2 / C1 coarse separation, the rich gas is cooled by the shallow cooler I and then enters the separator tank IV for separation, obtaining the gas phase at the top of the separator tank IV and the liquid phase at the bottom of the liquid tank IV; the outlet temperature of the shallow cooler is 15°C.

[0101] (9) C1 / C2 separation: The gas phase at the top of the separator IV enters the absorption tower for C1 / C2 separation, wherein the liquid phase at the bottom of the separator III is extracted by the crude hydrocarbon pump III and mixed with the crude hydrocarbon of the desulfurization and demercaptan unit to obtain sulfur-free crude hydrocarbon, which is then cooled by the shallow cooler II and sent to the middle section of the absorption tower as the absorbent in the middle of the absorption tower. At least one of a mixture of C4, normal C4, isomeric C4 and liquefied gas is used as the absorbent at the top of the absorption tower to obtain the gas phase at the top of the absorption tower and the liquid phase at the bottom of the absorption tower. The liquid phase at the bottom of the absorption tower is returned to be mixed with the rich gas after the H2 / C1 coarse separation to perform gas-liquid equilibrium;

[0102] (10) C3 / C4 separation: The liquid phase at the bottom of the liquid tank IV enters the demethanizer, and the gas phase obtained at the top of the demethanizer is returned to mix with the PSA tail gas, and the gas phase is pressurized III. The liquid phase at the bottom of the demethanizer is sent to the depropanizer, and an ethane-rich gas product is obtained at the top of the tower, and a mixed C4 product is obtained at the bottom of the tower, a part of which is used as a C4-poor absorbent for circulation at the top of the absorption tower; the top pressure of the demethanizer is 1.0-1.5Mpag; the top pressure of the depropanizer is 1.4~2.0Mpag.

[0103] (11) Reabsorption: The gas phase at the top of the absorption tower is sent to the reabsorption tower to recover C3 and components above C3. Another part of the stabilized naphtha is used as the reabsorbent. The gas phase at the top of the reabsorption tower is produced as dry gas, and the liquid phase at the bottom of the reabsorption tower is returned to the stabilization tower.

[0104] The composition and properties of the products of dry gas, ethane-rich gas and mixed C4 separated from light hydrocarbons by the above method are shown in Tables 1 to 3.

[0105] Table 1 Dry gas properties

[0106]

[0107]

[0108] Table 2 Properties of ethane-rich gas

[0109] Temperature, °C 43 Pressure, MPag 1.45 composition v% <![CDATA[CO2]]> 0.0123 <![CDATA[CH4]]> 2.2780 <![CDATA[C2H6]]> 36.6541 <![CDATA[C2H4]]> 0.0035 <![CDATA[C3H6]]> 0.0025 <![CDATA[C3H8]]> 43.4510 <![CDATA[IC4H 10 ]]> 13.1892 <![CDATA[NC4H 10 ]]> 4.3300 <![CDATA[IC4H8]]> 0.0003 <![CDATA[TC4H8]]> 0.0114 <![CDATA[H2S]]> 0.0034 <![CDATA[H2O]]> 0.0643

[0110] Table 3 Properties of mixed C4

[0111]

[0112]

[0113] Example 2

[0114] The only difference between the device of this embodiment and that of Example 1 is that: the discharge pipeline from the top of the liquid separator III is merged with the hydrocracking membrane separation tail gas feed pipeline, and then merged with the gas phase desulfurization tower discharge pipeline, and then connected in sequence to the pressure swing adsorption unit 21. The pressure swing adsorption unit is provided with a pressure swing adsorption unit hydrogen discharge pipeline and a pressure swing adsorption unit H2 / C1 coarse separation rich gas discharge pipeline. The pressure swing adsorption unit H2 / C1 coarse separation rich gas discharge pipeline is connected in sequence to the pressure swing adsorption tail gas compressor 22 and the shallow cooler I 17.

[0115] Use Figure 2 The process flow chart shown is for oil and gas desulfurization and light hydrocarbon recovery:

[0116] The only difference between this embodiment and embodiment 1 is that:

[0117] (7) H2 / C1 coarse fraction:

[0118] Pressure swing adsorption: The sulfur-free rich gas passes through the pressure swing adsorption unit to obtain hydrogen and rich gas after H2 / C1 coarse separation. The rich gas after H2 / C1 coarse separation is pressurized by the pressure swing adsorption tail gas compressor and sent to the gas-liquid balance; the rich gas after H2 / C1 coarse separation is pressurized to 2.5~4.5MPag by the pressure swing adsorption tail gas compressor.

[0119] The product properties are consistent with those in Tables 1 to 3 of Example 1.

[0120] While various embodiments of the present invention have been described above, the above description is intended to be illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A comprehensive recovery method for saturated light hydrocarbons in the whole plant, characterized in that: The recycling method includes: (1) Gas phase pressurization I: The hydrotreated sulfur-rich gas is compressed and pressurized by the first feed gas compressor, cooled by the cooler I, and separated by the liquid separator I. The sulfur-rich and heavy component-rich gas is obtained at the top of the tank, and the sulfur-rich and heavy component crude hydrocarbons are obtained at the bottom of the tank; (2) Naphtha stabilization in the whole plant: mixed naphtha, sulfur-containing and heavy component rich gas and sulfur-containing and heavy component crude hydrocarbon are sent to the stabilization tower for stabilization treatment. Stabilized naphtha is obtained at the bottom of the tower and divided into two parts. One part is used as the mixed naphtha product, and the top gas phase of the stabilization tower is obtained at the top of the tower. After condensation in the condenser, it is sent to the stabilization tower reflux tank to obtain the top rich gas of the stabilization tower reflux tank and the bottom liquid phase of the stabilization tower reflux tank; (3) Gas phase pressure boosting II: The rich gas at the top of the stabilization tower reflux tank is sent to the second raw gas compressor for compression and pressure boosting, cooled in cooler II, and separated in separator II to obtain the rich gas at the top of separator II and the liquid phase at the bottom of separator II; (4) Rich gas desulfurization: The rich gas at the top of the separator tank II passes through the superheater and is sent to the gas phase desulfurization tower, where it comes into contact with the lean amine liquid in reverse flow to remove hydrogen sulfide and obtain the rich gas from the gas phase desulfurization tower; (5) Crude hydrocarbon desulfurization: The liquid phase at the bottom of the stabilization tower reflux tank is pressurized by the stabilization tower reflux pump and then divided into two parts. One part enters the desulfurization and demercaptan tower, and the liquid phase at the bottom of the separator tank II is pumped out by the crude hydrocarbon pump II and sent to the desulfurization and demercaptan tower. After removing hydrogen sulfide and mercaptan, crude hydrocarbon is obtained from the desulfurization and demercaptan tower. (6) Gas phase pressurization III: The PSA tail gas is pressurized by the third raw gas compressor, cooled by cooler III, and separated by separator III to obtain a gas phase at the top of separator III and a liquid phase at the bottom of separator III; (7) H2 / C1 coarse separation: The rich gas from the gas phase desulfurization tower, the gas phase from the top of the separator III tank, and the tail gas separated by the hydrocracking membrane are mixed to obtain sulfur-free rich gas, which is then subjected to H1 / C1 coarse separation to obtain a H2-rich gas phase after coarse separation and a rich gas after H2 / C1 coarse separation; (8) Gas-liquid equilibrium: After the H2 / C1 coarse separation, the rich gas is cooled by the shallow cooler I and then enters the separator IV for separation, obtaining the gas phase at the top of the separator IV and the liquid phase at the bottom of the separator IV; (9) C1 / C2 separation: The gas phase at the top of the separator IV enters the absorption tower for C1 / C2 separation, wherein the liquid phase at the bottom of the separator III is extracted by the crude hydrocarbon pump III and mixed with the crude hydrocarbon of the desulfurization and demercaptan unit to obtain sulfur-free crude hydrocarbon, which is then cooled by the shallow cooler II and sent to the middle section of the absorption tower as the absorbent in the middle of the absorption tower. At least one of a mixture of C4, normal C4, isomeric C4 and liquefied gas is used as the absorbent at the top of the absorption tower to obtain the gas phase at the top of the absorption tower and the liquid phase at the bottom of the absorption tower. The liquid phase at the bottom of the absorption tower is returned to be mixed with the rich gas after the H2 / C1 coarse separation to perform gas-liquid equilibrium; (10) C3 / C4 separation: The liquid phase at the bottom of separator IV is further separated by a demethanizer and a depropanizer to obtain an ethane-rich gas product and a mixed C4 product; (11) Reabsorption: The gas phase at the top of the absorption tower is sent to the reabsorption tower to recover C3 and components above C3. The gas phase at the top of the reabsorption tower is produced as dry gas, and the liquid phase at the bottom of the reabsorption tower is returned to the stabilization tower.

2. The comprehensive recovery method of saturated light hydrocarbons in the whole plant according to claim 1, wherein: The H2 / C1 coarse separation includes one of the following two methods: Method 1: Membrane separation: The sulfur-free rich gas is purified into hydrogen through a membrane separation unit to obtain purified hydrogen and rich gas after H2 / C1 coarse separation. The rich gas after H2 / C1 coarse separation is sent to a gas-liquid equilibrium; the pressure loss of the membrane separation tail gas is 0.2-0.5 MPag; Method 2: Pressure swing adsorption: The sulfur-free rich gas passes through the pressure swing adsorption unit to obtain hydrogen and rich gas after H2 / C1 coarse separation. The rich gas after H2 / C1 coarse separation is pressurized by the pressure swing adsorption tail gas compressor and sent to the gas-liquid balance; the rich gas after H2 / C1 coarse separation is pressurized to 2.5~4.5MPag by the pressure swing adsorption tail gas compressor.

3. The comprehensive recovery method of saturated light hydrocarbons in the whole plant according to claim 1, wherein: The operating temperature of the top of the stabilization tower is 40-60°C, and the operating pressure is 0.8-1.2 MPaG; The operating temperature of the gas phase desulfurization tower is 40-45°C and the operating pressure is 2.5-4.5MPaG; The operating temperature of the desulfurization and demercaptan tower is 35-45° C., and the operating pressure is 3.0-5.0 MPaG.

4. The comprehensive recovery method of saturated light hydrocarbons in the whole plant according to claim 1, wherein: The outlet pressure of the first raw gas compressor is 2.5-4.5 MPaG, the crude hydrocarbon containing sulfur and heavy components is sent to the middle part of the stabilization tower, and the rich gas containing sulfur and heavy components is sent to the upper part of the stabilization tower; The outlet pressure of the second raw gas compressor is 2.5-4.5 MPaG; Another part of the liquid phase at the bottom of the stabilization tower reflux tank is sent to the upper part of the stabilization tower; Another portion of the stabilized naphtha is used as a reabsorbent.

5. The comprehensive recovery method of saturated light hydrocarbons in the whole plant according to claim 1, wherein: The temperature of the shallow cooler I is 15-20°C and the pressure is 2.0-4.0 MPag; The pressure of the absorption tower is 2.0-4.0 MPag.

6. The comprehensive recovery method of saturated light hydrocarbons in the whole plant according to claim 1, wherein: The liquid phase at the bottom of the liquid tank IV enters the demethanizer, and the gas phase at the top of the demethanizer is returned to mix with the PSA tail gas, and the gas phase is pressurized III. The liquid phase at the bottom of the demethanizer is sent to the depropanizer, and an ethane-rich gas product is obtained at the top of the tower, and a mixed C4 product is obtained at the bottom of the tower; The mixed C4 product is partially used as a C4-depleted absorbent circulating at the top of the absorption tower; The top pressure of the demethanizer is 1.0-1.5 MPag; The top pressure of the depropanizer is 1.4-2.0 MPag.

7. A comprehensive recovery device for saturated light hydrocarbons in the whole plant, characterized in that: The device comprises: a mixed naphtha feed pipeline, a hydrorefining sulfur-rich gas feed pipeline, a PSA tail gas feed pipeline, a hydrocracking membrane separation tail gas feed pipeline, a stabilizing tower, a first raw gas compressor, a cooler I, a separator I, a second raw gas compressor, a cooler II, a separator II, a crude hydrocarbon pump II, a superheater, a gas phase desulfurization tower, a desulfurization and sweetening unit, a third raw gas compressor, a cooler III, a separator III, a crude hydrocarbon pump III, an H2 / C1 coarse separation unit, a shallow cooler I, a shallow cooler II, a separator IV, an absorption tower, a demethanizer, a depropanizer, and a reabsorption tower; Among them, the hydrofining sulfur-rich gas feed pipeline is connected to the first raw gas compressor, the cooler 1 and the separator 1 in sequence, and the separator 1 is provided with a separator 1 tank top discharge pipeline and a separator 1 tank bottom discharge pipeline; The mixed naphtha feed pipeline, the separator tank 1 top discharge pipeline and the separator tank 1 bottom discharge pipeline are connected to the stabilization tower, the stabilization tower is provided with a stabilization tower top discharge pipeline and a stabilization tower bottom discharge pipeline, the stabilization tower bottom discharge pipeline is divided into two branches, one of which is used as a mixed petroleum naphtha product discharge pipeline, the upper part of the stabilization tower is also provided with a condenser and a stabilization tower reflux tank, the stabilization tower top discharge pipeline is sequentially connected to the condenser and the stabilization tower reflux tank, the stabilization tower reflux tank is provided with a stabilization tower reflux tank top discharge pipeline and a stabilization tower reflux tank bottom discharge pipeline; The top discharge pipeline of the stabilization tower reflux tank is connected to the second raw gas compressor, cooler II and separator II in sequence, and the separator II is provided with a top discharge pipeline of the separator II tank and a bottom discharge pipeline of the separator II tank; The discharge pipeline from the top of the separator tank II is connected to the superheater and the gas phase desulfurization tower in sequence, and the gas phase desulfurization tower is provided with a gas phase desulfurization tower discharge pipeline; The discharging pipeline at the bottom of the stabilization tower reflux tank is connected to the stabilization tower reflux pump and is divided into two branches, one of which is connected to the desulfurization and sweetening tower. The discharging pipeline at the bottom of the separator tank II is connected to the crude hydrocarbon pump II and the desulfurization and sweetening tower in sequence. The desulfurization and sweetening tower is provided with a desulfurization and sweetening tower discharging pipeline. The PSA tail gas feed pipeline is connected to the third raw gas compressor, cooler III and separator III in sequence, and the separator III is provided with a separator III tank top discharge pipeline and a separator III tank bottom discharge pipeline; The discharge line from the top of the liquid separator III is merged with the feed line for the tail gas separated by the hydrocracking membrane, and then merged with the discharge line of the gas phase desulfurization tower, and then connected to the H2 / C1 coarse separation unit. The H2 / C1 coarse separation unit is provided with a hydrogen discharge line and a discharge line for the rich gas after the H2 / C1 coarse separation. The discharge line for the rich gas after the H2 / C1 coarse separation is sequentially connected to the shallow cooler I and the liquid separator IV. The liquid separator IV is provided with a discharge line from the top of the liquid separator IV and a discharge line from the bottom of the liquid separator IV. The top discharge pipeline of the separator IV is connected to the absorption tower, the bottom discharge pipeline of the separator III is connected to the crude hydrocarbon pump III, and then merges with the discharge pipeline of the desulfurization and demercaptan tower, and then sequentially connected to the shallow cooler II and the middle part of the absorption tower. The absorption tower is provided with an absorption tower top discharge pipeline and an absorption tower bottom discharge pipeline, and the absorption tower bottom discharge pipeline merges with the rich gas discharge pipeline after the H2 / C1 coarse separation; The bottom discharge pipeline of the separator IV tank is connected to the demethanizer and the depropanizer in sequence, and the depropanizer is provided with a depropanizer top discharge pipeline and a depropanizer bottom discharge pipeline; The top discharge pipeline of the absorption tower is connected to the reabsorption tower. The reabsorption tower is provided with a top discharge pipeline of the reabsorption tower and a bottom discharge pipeline of the reabsorption tower. The bottom discharge pipeline of the reabsorption tower is connected to the middle of the stabilization tower.

8. The plant-wide saturated light hydrocarbon comprehensive recovery device according to claim 7, wherein: The H2 / C1 coarse separation unit includes the following two connection methods: Method 1: The discharge pipeline from the top of the liquid separation tank III is merged with the hydrocracking membrane separation tail gas feed pipeline, and then merged with the gas phase desulfurization tower discharge pipeline, and then connected in sequence to the membrane separation unit. The membrane separation unit is provided with a membrane separation unit hydrogen discharge pipeline and a membrane separation unit H2 / C1 coarse separation rich gas discharge pipeline. The membrane separation unit H2 / C1 coarse separation rich gas discharge pipeline is connected to the shallow cooler I; Method 2: The discharge pipeline from the top of the liquid separator III is merged with the hydrocracking membrane separation tail gas feed pipeline, and then merged with the gas phase desulfurization tower discharge pipeline, and then connected in sequence to the pressure swing adsorption unit. The pressure swing adsorption unit is provided with a pressure swing adsorption unit hydrogen discharge pipeline and a pressure swing adsorption unit H2 / C1 coarse separation rich gas discharge pipeline. The pressure swing adsorption unit H2 / C1 coarse separation rich gas discharge pipeline is connected in sequence to the pressure swing adsorption tail gas compressor and the shallow cooler I.

9. The plant-wide saturated light hydrocarbon comprehensive recovery device according to claim 7, wherein: The discharge line from the top of the liquid separator tank 1 is connected to the upper part of the stabilization tower, and the discharge line from the bottom of the liquid separator tank 1 is connected to the middle part of the stabilization tower; another discharge line from the bottom of the stabilization tower is connected to the reabsorption tower.

10. The plant-wide comprehensive recovery device for saturated light hydrocarbons according to claim 7, wherein: The demethanizer is provided with a demethanizer top discharge pipeline and a demethanizer bottom discharge pipeline, the demethanizer top discharge pipeline is merged with the PSA tail gas feed pipeline, the demethanizer bottom discharge pipeline is connected to the depropanizer, and the propane bottom discharge pipeline is divided into two branches, one as a mixed C4 product discharge pipeline, and the other connected to the upper part of the absorption tower; Another discharge pipeline from the bottom of the stabilization tower reflux tank is connected to the upper part of the stabilization tower.

Citation Information

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