Diesel generating set machine room
The combination of the exhaust mechanism and the purification mechanism solves the problem of decreased adsorption capacity of activated carbon in the diesel generator room, achieves efficient exhaust purification and heat recovery, reduces the cost of use and simplifies the activated carbon replacement process.
Patent Information
- Application Number
- CN202510877236.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-06-27
AI Technical Summary
In the existing diesel generator room, the reduced adsorption capacity of activated carbon affects the purification effect and replacement is time-consuming and labor-intensive, making it difficult to achieve efficient exhaust purification.
The exhaust mechanism is combined with the purification mechanism, including a wind component, a heat exchange component, a fin component and a cleaning component. The wind drives the impeller to rotate and the fin friction generates heat. The serpentine heat exchange tube is used to recover the exhaust heat energy. The multiple groups of guide plates in the purification hopper are used for cross-contact purification with the spherical activated carbon. The activated carbon is reduced by the acid and alkali reagents in the reagent tank to achieve the recycling of the activated carbon.
It improves the purification effect of tail gas, reduces the use cost, realizes the recovery and utilization of heat energy and kinetic energy, simplifies the replacement process of activated carbon, and improves environmental protection and operational convenience.
Smart Images

Figure CN120608765A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of diesel generator sets, in particular to a diesel generator set room. Background Art
[0002] A diesel generator set is composed of an engine, generator, and control system, hence the name "generator set." A diesel generator set uses a diesel engine as the prime mover, driving a synchronous generator to generate electricity. It features quick start-up, easy operation and maintenance, low investment, and strong environmental adaptability.
[0003] Chinese patent CN201621049433.7 discloses an environmentally friendly diesel generator room, comprising: a room housing, a diesel generator placed within the room housing, sound-absorbing cotton covering the inner wall of the room housing, an air inlet and an air outlet placed on the room housing, a condensing chamber placed next to the diesel generator, an air guide assembly connected between the condensing chamber and the diesel generator, and between the condensing chamber and the air outlet, wherein the air guide assembly comprises: an air guide fan located on the outside, a sound-absorbing air guide duct located on the inside, and a flue gas filtering air guide duct located between the air guide fan and the sound-absorbing air guide duct. This diesel generator room can effectively reduce noise and room temperature, and purifies the smoke and exhaust gas generated during the production process before discharging it from the room, thereby not only extending the service life of the generator but also making the production environment environmentally friendly and healthy.
[0004] However, this technical solution has certain shortcomings when used. For example, in traditional computer rooms, exhaust gas is purified by activated carbon materials. However, activated carbon is a porous material, and the adsorbed substances will fill its pores. When the pores are filled, the adsorption capacity of the activated carbon will decrease, thereby affecting the purification effect. In addition, replacement is time-consuming and labor-intensive, and it is inconvenient to operate. Summary of the Invention
[0005] The purpose of the present invention is to address the shortcomings of the existing technology and provide a diesel generator room, which realizes a high-efficiency purification function through an exhaust mechanism and a purification mechanism, thereby solving the problem that the reduced adsorption capacity of activated carbon affects the purification effect.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A diesel generator room includes a room shell and a generator body in the room shell. One end of the room shell is provided with a mechanism box, and an exhaust mechanism and a purification mechanism are provided in the mechanism box; the exhaust mechanism includes a tail pipe provided in the mechanism box, and the exhaust mechanism includes a wind power component, a heat exchange component, a fin component and a cleaning component provided in the mechanism box; the purification mechanism includes a U-shaped seat provided in the mechanism box, one side of the U-shaped seat is provided with a tank seat, a double funnel tank is provided on the U-shaped seat, one end of the double funnel tank is a purification hopper, and the other end of the double funnel tank is a reaction hopper, the connection between the purification hopper and the reaction hopper is a control end, and a reagent tank is provided on the tank seat.
[0008] The wind power assembly includes: a protection box, which is arranged in the exhaust pipe; a worm, which is movably connected in the protection box; a bottom shaft, which is arranged at the bottom end of the worm; an impeller, which is arranged on the bottom shaft; a transverse shaft, which is movably connected in the protection box; a worm wheel, which is arranged on the transverse shaft; an output shaft, which is arranged at one end of the transverse shaft; an output gear, which is arranged at the other end of the transverse shaft; a support plate a, which is arranged on the exhaust pipe; a power shaft, which is arranged on the support plate a; a bevel gear a, which is arranged at one end of the power shaft; a pulley a, which is arranged at the other end of the power shaft; a belt a, which is arranged on the pulley a.
[0009] The heat exchange component includes: an oil tank, which is arranged at the top of the exhaust pipe; a sensor group, which is arranged on the oil tank; a heat-conducting base plate, which is arranged at the bottom of the oil tank; a pump, which is arranged at the bottom of the oil tank; a serpentine heat exchange tube, which is arranged in the exhaust pipe; and an output pipe, which is arranged on the pump.
[0010] The fin assembly includes: a concave end, which is arranged on the serpentine heat exchange tube; a fin body, which is arranged in the concave end; a heat-conducting ring, which is arranged on the inner wall of the fin body; a slot, with multiple groups of the slots opened on the inner wall of the heat-conducting ring; a friction block, with multiple groups of the friction blocks installed in multiple groups of the slots; and a spring, with multiple groups of the springs arranged on the heat-conducting ring.
[0011] The cleaning assembly includes: an outlet pipe, which is connected to the tail pipe; a baffle, which is arranged at one end of the outlet pipe; a limiting outer ring, two groups of which are arranged in the outlet pipe; a limiting inner ring, which is arranged in the limiting outer ring; a gear ring, which is arranged on the inner wall of the limiting outer ring; a cleaning roller, which is arranged between the two groups of limiting outer rings; a wear-resistant sleeve, which is arranged on the cleaning roller; a gear body a, which is arranged at both ends of the cleaning roller; a support rod, which is arranged on the two groups of limiting outer rings; a pulley b, which is respectively arranged on the support rod shaft and the cleaning roller; and a belt b, which is arranged on the two groups of pulleys b.
[0012] The purification mechanism also includes an injection pipe connected to the bottom end of the reagent tank, a return pipe connected to the top end of the reagent tank, and a drying tube connected to the outside of the reaction bucket. The purification mechanism includes a purification component, a valve component, a reaction component and a trigger component arranged on the U-shaped seat.
[0013] The purification component includes: an inner rod, which is arranged in the purification bucket; a guide plate, multiple groups of the guide plates are arranged on the inner rod; a baffle, which is arranged on the inner rod; an upper air hole, which is opened on the guide plate; a lower air hole, which is opened on the guide plate; an exhaust pipe, which is connected to the purification bucket; and a leakage groove, which is arranged between multiple groups of the guide plates.
[0014] The valve assembly includes: a valve seat, which is arranged in the control end; a bottom fan blade group, which is arranged in the valve seat; a lowering groove, with multiple groups of lowering grooves opened on the bottom fan blade group; a top fan blade group, which is movably connected to the bottom fan blade group; a blocking edge, with multiple groups of blocking edges arranged on the bottom fan blade group; and a bevel gear b, which is arranged on the top fan blade group.
[0015] The reaction component includes: a heat exchange inner bucket, which is arranged on the inner wall of the reaction bucket; an oil chamber, which is opened in the heat exchange inner bucket; an oil pipe, which is connected to the top of the heat exchange inner bucket; an air motor, which is arranged at the bottom of the reaction bucket; a pneumatic shaft, which is arranged on the air motor; stirring rods, which are multiple groups of stirring rods arranged on the pneumatic shaft; an inner valve, which is arranged on the pneumatic shaft; and an air outlet end, which is arranged at one end of the inner valve.
[0016] The trigger assembly includes: a flip shaft, which is arranged on the U-shaped seat; a pulley c, which is arranged at one end of the flip shaft; a block, which is arranged at the other end of the flip shaft; a center column, which is arranged on the control end; a telescopic rod, which is arranged at one end of the center column; a base, which is arranged at one end of the telescopic rod; a gear sleeve, which is arranged on the flip shaft; a trigger shaft, which is arranged on the telescopic rod; a connecting rod, which is arranged on the trigger shaft; a gear body b, which is arranged at one end of the trigger shaft; a bevel gear c, which is arranged at the other end of the trigger shaft; and a double-gear shaft, which is connected to the U-shaped seat.
[0017] The beneficial effects of the present invention are:
[0018] (1) The present invention can transport the oil in the oil tank to the serpentine heat exchange tube through a pump, and re-inject it into the oil tank after circulating through the serpentine heat exchange tube. In the serpentine heat exchange tube, the oil can fully exchange heat with the heat energy in the exhaust gas through the heat conductive material of the tube body and the extended process setting of the serpentine structure, and further recover and subsequently utilize the heat energy in the exhaust gas; and through the heat conductive material of the fin body, the contact area with the exhaust gas and the heat exchange effect are further increased, thereby improving the heat energy recovery efficiency. When the exhaust gas flows, the fin body can be driven to move upward and reset by the rebound force of the spring. Due to the difference in the exhaust gas exhaust wind speed, the fin body can be driven to slide back and forth along the inner concave end, so that the fin body itself rubs against the air, and drives the friction block to rub against the outer wall of the serpentine heat exchange tube. The double friction generates heat and the heat conduction of the heat conductive ring further improves the heat energy collection effect, so as to realize the recovery and utilization of the heat energy in the generator exhaust gas in the machine room.
[0019] (2) The present invention drives the impeller to rotate through wind power, drives the two ends of the horizontal axis to rotate through the engagement of the worm and the worm wheel, drives the power shaft to rotate through the engagement of the bevel gear a and the output gear, and drives the flip axis to rotate through the connection between the belt a on the pulley a and the pulley c, and drives the rotation of the corresponding axis of the pulley b through the connection between the other end of the horizontal axis and the pulley b on the support rod, so as to realize the recycling of the wind kinetic energy of the exhaust gas, reduce the use cost and be more environmentally friendly.
[0020] (3) The present invention allows the exhaust gas to enter the purification bucket through the exhaust pipe and the exhaust pipe. The inner cavity of the purification bucket is separated by multiple groups of guide plates, and the upper and lower air holes are arranged in a staggered manner, so that the exhaust gas can be staggered and fully contacted with the spherical activated carbon in the purification bucket for purification when entering. The purified gas is discharged through the exhaust pipe to achieve full purification of the exhaust gas; and the cleaning roller is driven to rotate by wind power and the corresponding shaft of the pulley b on the support rod through the belt b. The gear body a on the roller body is engaged with the gear ring. When rotating, it drives the wear-resistant sleeve on the cleaning roller to move along the limiting outer ring, the limiting inner ring and the inner wall of the exhaust pipe to achieve cleaning of the exhaust guide pipe, avoid excessive accumulation of impurities affecting the emission of exhaust gas, and thus improve the purification effect of the exhaust gas in the machine room.
[0021] (4) The present invention drives the bevel gear c to contact and mesh with the gear on the double gear shaft by retracting the telescopic rod, and the other end of the trigger shaft meshes with the gear sleeve through the gear body b to realize the triggering drive of the double gear shaft, and the top fan blade group is rotated by the meshing of the gear at the other end of the double gear shaft with the bevel gear b. The top fan blade group rotates on the bottom fan blade group, so that it is staggered from the lower groove, allowing the lower groove to be unobstructed. The spherical activated carbon is discharged into the reaction bucket by its own gravity and the conical guide structure of the double funnel tank, thereby realizing the controlled discharge of the activated carbon; and the telescopic rod is extended to drive the card seat to move and contact and engage with the card block on the flip shaft, further realizing the transmission of power, and the double funnel tank is flipped by triggering the rotation of the flip shaft, and then the spherical activated carbon can be circulated and transported back and forth by flipping, which is convenient for the staff to operate.
[0022] (5) The present invention uses a circulating pump in a reagent tank to inject inorganic acid and alkali reagents into the reaction bucket through an injection pipe, and removes impurities adsorbed on the activated carbon by changing the pH value of the solution to achieve the reduction of the spherical activated carbon; during the reduction process, the oil body after heat exchange is injected into the oil cavity by a pump, and then the reagent is heated in the reaction bucket to improve the reduction efficiency of the spherical activated carbon; the pneumatic motor converts the pressure energy of the compressed air into rotational mechanical energy output to drive the multiple groups of stirring rods on the pneumatic shaft to rotate, fully stirring the spherical activated carbon and the reagent, further improving the reduction efficiency; when the reduction is completed, the internal valve on the pneumatic shaft is opened to control the motor air pressure discharge, and the air is discharged through the air outlet, and then the spherical activated carbon is fully dried by blowing, thereby improving the use efficiency, thereby achieving the reduction of the activated carbon and reducing resource loss and use cost.
[0023] In summary, the present invention has the advantages of high efficiency, energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the internal structure of the computer room of the present invention;
[0026] Figure 3 This is a schematic diagram of the overall structure of the box body of the present invention;
[0027] Figure 4 This is a schematic diagram of the internal structure of the box of the present invention;
[0028] Figure 5 Schematic diagram of the overall structure of the exhaust purification mechanism of the present invention;
[0029] Figure 6 Schematic diagram of the overall structure of the exhaust mechanism of the present invention;
[0030] Figure 7 Schematic diagram of the internal structure of the exhaust mechanism of the present invention;
[0031] Figure 8 This is a schematic diagram of the disassembled structure of the exhaust mechanism of the present invention;
[0032] Figure 9 This is a schematic diagram of the wind power assembly structure of the present invention;
[0033] Figure 10 This is a schematic structural diagram of the heat exchange component of the present invention;
[0034] Figure 11 Schematic diagram of the overall structure of the fin assembly of the present invention;
[0035] Figure 12 This is a schematic diagram of the disassembled structure of the fin assembly of the present invention;
[0036] Figure 13 This is a schematic diagram of the overall structure of the cleaning component of the present invention;
[0037] Figure 14 This is a schematic diagram of the partial structure of the cleaning component of the present invention;
[0038] Figure 15 Schematic diagram of the overall structure of the purification mechanism of the present invention;
[0039] Figure 16 Schematic diagram of the internal structure of the purification mechanism of the present invention;
[0040] Figure 17 This is a schematic structural diagram of the purification component of the present invention;
[0041] Figure 18 This is a schematic diagram of the valve assembly structure of the present invention;
[0042] Figure 19 Schematic diagram of the reaction assembly structure of the present invention;
[0043] Figure 20 This is a schematic diagram of the trigger component structure of the present invention.
[0044] The accompanying drawings of the present application are as follows: 1. machine room housing; 2. generator body; 3. mechanism box; 4. exhaust mechanism; 401. tail pipe; 41. wind power component; 411. protection box; 412. worm; 413. bottom shaft; 414. impeller; 415. horizontal shaft; 416. worm gear; 417. output shaft; 418. output gear; 419. support plate a; 4191. power shaft; 4192. bevel gear a; 4193. pulley a; 4194. belt a; 42. heat exchange component; 421. oil tank; 422. sensor group; 423. heat-conducting bottom plate ; 424, pump; 425, serpentine heat exchange tube; 426, output pipe; 43, fin assembly; 431, concave end; 432, fin body; 433, heat conduction ring; 434, slot; 435, friction block; 436, spring; 44, cleaning assembly; 441, outlet pipe; 4411, baffle; 442, outer limiting ring; 443, inner limiting ring; 444, gear ring; 445, cleaning roller; 446, wear-resistant sleeve; 447, gear body a; 448, support rod; 4481, pulley b; 4482, belt b; 5, purification mechanism; 501, U-shaped seat; 502, tank seat; 503, double funnel tank; 5031, purification hopper; 5032, reaction hopper; 5033, control end; 504, reagent tank; 5041, injection pipe; 5042, return pipe; 5043, drying tube; 51, purification assembly; 511, inner rod; 512, guide plate; 513, baffle; 514, upper air hole; 515, lower air hole; 516, exhaust pipe; 517, leakage trough; 52, valve assembly; 521, valve seat; 522, bottom fan blade assembly; 523, lower trough; 524, top fan blade assembly; 525, Resistance edge; 526, bevel gear b; 53, reaction component; 531, heat exchange inner bucket; 5311, oil chamber; 5312, oil pipe; 532, pneumatic motor; 533, pneumatic shaft; 534, stirring rod; 535, internal valve; 536, air outlet; 54, trigger component; 541, flip shaft; 542, pulley c; 543, block; 544, center column; 545, telescopic rod; 546, holder; 547, gear sleeve; 548, trigger shaft; 5481, connecting rod; 5482, gear body b; 5483, bevel gear c; 549, double gear shaft. DETAILED DESCRIPTION
[0045] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0046] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0047] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0048] Example: Figures 1-20 As shown, this embodiment provides a diesel generator room, including a room shell 1, and also includes a generator body 2 in the room shell 1. One end of the room shell 1 is provided with a mechanism box 3, and the mechanism box 3 is provided with an exhaust mechanism 4 and a purification mechanism 5; the exhaust mechanism 4 includes a tail pipe 401 provided in the mechanism box 3, and the exhaust mechanism 4 includes a wind power component 41, a heat exchange component 42, a fin component 43 and a cleaning component 44 provided in the mechanism box 3; the purification mechanism 5 includes a U-shaped seat 501 provided in the mechanism box 3, and a tank seat 502 is provided on one side of the U-shaped seat 501. A double funnel tank 503 is provided on the U-shaped seat 501, one end of the double funnel tank 503 is a purification bucket 5031, and the other end of the double funnel tank 503 is a reaction bucket 5032. The connection between the purification bucket 5031 and the reaction bucket 5032 is a control end 5033, and a reagent tank 504 is provided on the tank seat 502.
[0049] In this embodiment, the structural setting of the double funnel tank 503 can use its own conical structure to quickly guide the material when it is turned over, so that the spherical activated carbon can be quickly guided and moved in the purification bucket 5031 and the reaction bucket 5032, and the discharge is controlled by the control end 5033, so that the spherical activated carbon can switch its position and be restored in time when the adsorption capacity decreases. During recovery, the inorganic acid and alkali reagent in the reagent tank 504 changes the pH value of the solution to remove impurities adsorbed on the activated carbon.
[0050] The wind power assembly 41 includes: a protection box 411, which is arranged in the exhaust pipe 401; a worm 412, which is movably connected to the protection box 411; a bottom shaft 413, which is arranged at the bottom end of the worm 412; an impeller 414, which is arranged on the bottom shaft 413; a horizontal shaft 415, which is movably connected to the protection box 411; a worm gear 416, which is arranged on the horizontal shaft 415; an output shaft 417, which is arranged on the horizontal shaft 41 5 at one end; output gear 418, output gear 418 is provided at the other end of horizontal shaft 415; support plate a419, support plate a419 is provided on exhaust pipe 401; power shaft 4191, power shaft 4191 is provided on support plate a419; bevel gear a4192, bevel gear a4192 is provided at one end of power shaft 4191; pulley a4193, pulley a4193 is provided at the other end of power shaft 4191; belt a4194, belt a4194 is provided on pulley a4193.
[0051] In this embodiment, when exhaust gas is discharged, the impeller 414 can be driven to rotate by wind force, and the two ends of the horizontal axis 415 are driven to rotate through the engagement of the worm 412 and the worm wheel 416, and the power shaft 4191 is driven to rotate through the engagement of the bevel gear a4192 and the output gear 418. The rotation is connected to the belt a4194 on the pulley a4193 and the pulley c542 to drive the rotation of the flip shaft 541, and the rotation of the corresponding axis of the pulley b4481 is driven by the connection between the other end of the horizontal axis 415 and the pulley b4481 on the support rod 448, thereby further realizing the recycling of the kinetic energy of the exhaust gas emission, reducing the use cost and being more environmentally friendly.
[0052] The heat exchange component 42 includes: an oil tank 421, which is located at the top of the exhaust pipe 401; a sensor group 422, which is located on the oil tank 421; a heat-conducting base plate 423, which is located at the bottom of the oil tank 421; a pump 424, which is located at the bottom of the oil tank 421; a serpentine heat exchange tube 425, which is located in the exhaust pipe 401; and an output pipe 426, which is located on the pump 424.
[0053] In this embodiment, oil is stored in the oil tank 421, and the boiling point of the oil is much higher than that of water, so the heat energy storage is better. The oil can be transported to the serpentine heat exchange tube 425 and the heat exchange inner bucket 531 through the pump 424. In the serpentine heat exchange tube 425, the heat conductive material of the tube body and the extended process setting of the serpentine structure allow the oil to fully exchange heat with the heat energy in the exhaust gas, and the heat energy in the exhaust gas can be further recovered and subsequently utilized.
[0054] The fin assembly 43 includes: a concave end 431, which is arranged on the serpentine heat exchange tube 425; a fin body 432, which is arranged in the concave end 431; a heat-conducting ring 433, which is arranged on the inner wall of the fin body 432; a slot 434, which is a plurality of groups of slots 434 opened on the inner wall of the heat-conducting ring 433; a friction block 435, which is a plurality of groups of friction blocks 435 installed in the plurality of groups of slots 434; and a spring 436, which is a plurality of groups of springs 436 arranged on the heat-conducting ring 433.
[0055] In this embodiment, the fin body 432 is made of a heat-conducting material, which further increases the contact area with the exhaust gas and the heat exchange effect, thereby improving the heat recovery efficiency. When the exhaust gas flows, the fin body 432 can be driven to move upward and reset by the rebound force of the spring 436. Due to the difference in the exhaust gas emission wind speed, the fin body 432 can be driven to slide back and forth along the concave end 431, so that the fin body 432 itself rubs against the air, and drives the friction block 435 to rub against the outer wall of the serpentine heat exchange tube 425. The double friction generates heat and the heat conduction of the heat-conducting ring 433 to further improve the heat collection effect and improve the heat utilization rate.
[0056] The cleaning assembly 44 includes: an outlet pipe 441, the outlet pipe 441 is connected to the tail pipe 401; a baffle 4411, the baffle 4411 is arranged at one end of the outlet pipe 441; a limiting outer ring 442, two sets of limiting outer rings 442 are arranged in the outlet pipe 441; a limiting inner ring 443, the limiting inner ring 443 is arranged in the limiting outer ring 442; a gear ring 444, the gear ring 444 is arranged on the inner wall of the limiting outer ring 442; a cleaning roller 445, the cleaning roller 445 is arranged Between the two sets of limiting outer rings 442; wear-resistant sleeve 446, wear-resistant sleeve 446 is arranged on the cleaning roller 445; gear body a447, gear body a447 is arranged at both ends of the cleaning roller 445; support rod 448, support rod 448 is arranged on the two sets of limiting outer rings 442; pulley b4481, two sets of pulleys b4481 are respectively arranged on the support rod 448 shaft and the cleaning roller 445; belt b4482, belt b4482 is arranged on the two sets of pulleys b4481.
[0057] In this embodiment, the pulley b4481 on the support rod 448 corresponds to the shaft and drives the cleaning roller 445 to rotate via the belt b4482. The gear body a447 on the roller body engages with the gear ring 444. When rotating, it drives the wear-resistant sleeve 446 on the cleaning roller 445 to move along the limiting outer ring 442, the limiting inner ring 443 and the inner wall of the exhaust pipe 441 to achieve the cleaning of the exhaust diversion pipe and avoid excessive accumulation of impurities affecting the emission of exhaust gas.
[0058] The purification mechanism 5 also includes an injection pipe 5041 that is connected to the bottom end of the reagent tank 504, a return pipe 5042 is connected to the top end of the reagent tank 504, and a drying pipe 5043 is connected to the outside of the reaction bucket 5032. The purification mechanism 5 includes a purification component 51, a valve component 52, a reaction component 53 and a trigger component 54 that are arranged on the U-shaped seat 501.
[0059] The purification component 51 includes: an inner rod 511, which is arranged in the purification bucket 5031; a guide plate 512, which is a plurality of groups of guide plates 512 arranged on the inner rod 511; a baffle 513, which is arranged on the inner rod 511; an upper air hole 514, which is opened on the guide plate 512; a lower air hole 515, which is opened on the guide plate 512; an exhaust pipe 516, which is connected to the purification bucket 5031; and a drain groove 517, which is arranged between the plurality of groups of guide plates 512.
[0060] In this embodiment, multiple groups of guide plates 512 separate the inner cavity of the purification bucket 5031, and the upper air holes 514 and lower air holes 515 are arranged in an alternating manner so that the exhaust gas can be staggered and fully contacted with the spherical activated carbon in the purification bucket 5031 for purification when entering. The use of the baffle 513 cuts off the flow of the exhaust gas to ensure smooth flow of the exhaust gas.
[0061] The valve assembly 52 includes: a valve seat 521, which is arranged in the control end 5033; a bottom fan blade group 522, which is arranged in the valve seat 521; a lowering groove 523, with multiple groups of lowering grooves 523 opened on the bottom fan blade group 522; a top fan blade group 524, which is movably connected to the bottom fan blade group 522; a blocking edge 525, with multiple groups of blocking edges 525 arranged on the bottom fan blade group 522; and a bevel gear B526, which is arranged on the top fan blade group 524.
[0062] In this embodiment, the top fan blade group 524 is movably connected to the bottom fan blade group 522 and is driven by the bevel gear b526. The top fan blade group 524 can block the lower groove 523 between the bottom fan blade group 522, and stagger it during rotation to allow the lower groove 523 to be unobstructed, thereby realizing the discharge and circulation of activated carbon, and the blocking edge 525 can limit the deflection.
[0063] The reaction component 53 includes: a heat exchange inner bucket 531, which is arranged on the inner wall of the reaction bucket 5032; an oil chamber 5311, which is opened in the heat exchange inner bucket 531; an oil pipe 5312, which is connected to the top of the heat exchange inner bucket 531; an air motor 532, which is arranged at the bottom of the reaction bucket 5032; a pneumatic shaft 533, which is arranged on the air motor 532; a stirring rod 534, which has multiple groups of stirring rods 534 arranged on the pneumatic shaft 533; an inner valve 535, which is arranged on the pneumatic shaft 533; and an air outlet 536, which is arranged at one end of the inner valve 535.
[0064] In this embodiment, the heat exchange inner bucket 531 injects the heat-exchanged oil into the oil chamber 5311 through the oil pipe 5312 and the pump 424, and then heats the reagent in the reaction bucket 5032 to improve the reduction efficiency of the spherical activated carbon; the pneumatic motor 532 converts the pressure energy of the compressed air into rotational mechanical energy output to drive the multiple groups of stirring rods 534 on the pneumatic shaft 533 to rotate, fully stirring the spherical activated carbon and the reagent, further improving the reduction efficiency, and the inner valve 535 on the pneumatic shaft 533 controls the motor air pressure discharge and discharges it through the air outlet 536, and then when the reduction is completed, the spherical activated carbon can be fully dried by blowing, thereby improving the use efficiency.
[0065] The trigger assembly 54 includes: a flip shaft 541, which is arranged on the U-shaped base 501; a pulley c542, which is arranged at one end of the flip shaft 541; a clamping block 543, which is arranged at the other end of the flip shaft 541; a center column 544, which is arranged on the control end 5033; a telescopic rod 545, which is arranged at one end of the center column 544; a clamping seat 546, which is arranged at one end of the telescopic rod 545; a gear Sleeve 547, the gear sleeve 547 is arranged on the flip shaft 541; the trigger shaft 548, the trigger shaft 548 is arranged on the telescopic rod 545; the connecting rod 5481, the connecting rod 5481 is arranged on the trigger shaft 548; the gear body B5482, the gear body B5482 is arranged at one end of the trigger shaft 548; the bevel gear C5483, the bevel gear C5483 is arranged at the other end of the trigger shaft 548; the double gear shaft 549, the double gear shaft 549 is connected to the U-shaped seat 501.
[0066] In this embodiment, the telescopic rod 545 can drive the clamping seat 546 to move and contact and engage with the clamping block 543 on the flip shaft 541, further realizing the transmission of power, and driving the double funnel tank 503 to flip by triggering the rotation of the flip shaft 541, and then the flow transportation of spherical activated carbon in the two groups of buckets can be realized by flipping gravity; and when the telescopic rod 545 is retracted, it can drive the bevel gear C5483 to contact and engage with the gear on the double gear shaft 549, and the other end of the trigger shaft 548 engages with the gear sleeve 547 through the gear body B5482 to realize the triggering drive of the double gear shaft 549, and the gear at the other end of the double gear shaft 549 engages with the bevel gear B526 to realize the rotation of the top fan blade group 524 and the discharge of spherical activated carbon.
[0067] Working steps
[0068] Step 1: Heat recovery process: The oil in the oil tank 421 is transported to the serpentine heat exchange tube 425 by the pump 424. After circulating through the serpentine heat exchange tube 425, it is re-injected into the oil tank 421. In the serpentine heat exchange tube 425, the oil is fully exchanged with the heat energy in the exhaust gas due to the heat conductive material of the tube body and the extended process of the serpentine structure, and the heat energy in the exhaust gas can be further recovered and subsequently utilized.
[0069] The heat-conducting material of the fin body 432 further increases the contact area with the exhaust gas and the heat exchange effect, thereby improving the heat recovery efficiency. When the exhaust gas flows, the fin body 432 can be driven to move upward and reset by the rebound force of the spring 436. Due to the difference in the exhaust gas exhaust wind speed, the fin body 432 can be driven to slide back and forth along the concave end 431, so that the fin body 432 itself rubs against the air, and drives the friction block 435 to rub against the outer wall of the serpentine heat exchange tube 425. The double friction generates heat and the heat conduction of the heat-conducting ring 433 further improves the heat collection effect and the heat recovery rate.
[0070] Step 2, kinetic energy recovery process: The wind drives the impeller 414 to rotate, and the worm 412 and the worm wheel 416 are engaged to drive the two ends of the horizontal shaft 415 to rotate, and the bevel gear a4192 is engaged with the output gear 418 to drive the power shaft 4191 to rotate. The rotation is connected to the belt a4194 on the pulley a4193 and the pulley c542 to drive the rotation of the flip shaft 541. The other end of the horizontal shaft 415 is connected to the pulley b4481 on the support rod 448 to drive the rotation of the corresponding axis of the pulley b4481, further realizing the recovery and utilization of the exhaust emission kinetic energy, reducing the use cost and being more environmentally friendly.
[0071] Step 3, exhaust gas purification process: exhaust gas enters the purification bucket 5031 through the exhaust pipe 401 and the outlet pipe 441. The purification bucket 5031 is divided into an inner cavity by multiple sets of guide plates 512. The upper air holes 514 and lower air holes 515 are arranged in a staggered manner so that the exhaust gas can fully contact and purify the spherical activated carbon in the purification bucket 5031 when entering. The purified gas is discharged through the exhaust pipe 516.
[0072] Step 4, cleaning process: driven by wind and the corresponding shaft of the pulley b4481 on the support rod 448 via the belt b4482, the cleaning roller 445 is driven to rotate, and the gear body a447 on the roller body is engaged with the gear ring 444. When rotating, the wear-resistant sleeve 446 on the cleaning roller 445 is driven to move along the limiting outer ring 442 and the limiting inner ring 443 and the inner wall of the exhaust pipe 441, so as to clean the exhaust gas diversion duct and prevent excessive accumulation of impurities that affect the exhaust gas discharge;
[0073] Step 5, spherical activated carbon discharge process: The telescopic rod 545 is retracted to drive the bevel gear c5483 to contact and mesh with the gear on the double gear shaft 549, and the other end of the trigger shaft 548 is engaged with the gear sleeve 547 through the gear body b5482 to trigger the double gear shaft 549. The gear at the other end of the double gear shaft 549 is engaged with the bevel gear b526 to realize the rotation of the top fan blade group 524. The top fan blade group 524 rotates on the bottom fan blade group 522 to stagger the lower trough 523, allowing the lower trough 523 to be unobstructed. The spherical activated carbon is discharged into the reaction bucket 5032 by its own gravity and the conical diversion structure of the double funnel tank 503;
[0074] Step 6, Spherical Activated Carbon Reduction Process: The circulating pump in the reagent tank 504 injects the inorganic acid and alkali reagent into the reaction bucket 5032 through the injection pipe 5041. By changing the pH value of the solution, impurities adsorbed on the activated carbon are removed to achieve the reduction of the spherical activated carbon.
[0075] During the reduction process, the heat-exchanged oil is injected into the oil chamber 5311 by the pump 424, thereby heating the reagent in the reaction hopper 5032 to improve the reduction efficiency of the spherical activated carbon.
[0076] The pneumatic motor 532 converts the pressure energy of the compressed air into rotational mechanical energy output to drive the multiple groups of stirring rods 534 on the pneumatic shaft 533 to rotate, fully stirring the spherical activated carbon and the reagent, further improving the reduction efficiency;
[0077] When the reduction is completed, the inner valve 535 on the pneumatic shaft 533 is opened to control the motor air pressure to be discharged and discharged through the air outlet 536, thereby fully drying the spherical activated carbon by blowing air to improve the use efficiency;
[0078] Step 7, spherical activated carbon flipping and reflow process: The telescopic rod 545 is extended to drive the clamping seat 546 to move and engage with the clamping block 543 on the flip shaft 541, thereby further realizing power transmission. By triggering the rotation of the flip shaft 541, the double funnel tank 503 is flipped, and the spherical activated carbon can be re-injected into the purification bucket 5031 through flipping to perform exhaust gas purification operations.
[0079] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A diesel generator room, comprising a room housing (1), a generator body (2) and a mechanism box (3), characterized in that: Also includes: The exhaust mechanism (4) is provided on the generator body (2) and is used to collect and utilize energy in the exhaust gas of the diesel generator; The purification mechanism (5) is arranged in the mechanism box (3) and is used to purify the tail gas and restore the absorption performance of the activated carbon; The exhaust mechanism (4) includes an exhaust pipe (401) arranged in the mechanism box (3), and the exhaust mechanism (4) includes a wind power component (41), a heat exchange component (42), a fin component (43), and a cleaning component (44) arranged in the mechanism box (3); The purification mechanism (5) comprises a U-shaped seat (501) arranged in the mechanism box (3) and used for purifying tail gas and recovering spherical activated carbon, a tank body seat (502), a double funnel tank (503), a purification hopper (5031), a reaction hopper (5032), a control end (5033) and a reagent tank (504).
2. A diesel generator room according to claim 1, characterized in that: The wind power assembly (41) comprises a protection box (411) arranged in the tail gas pipe (401) and used for recovering wind kinetic energy during tail gas discharge, a worm (412), a bottom shaft (413), an impeller (414), a transverse shaft (415), a worm wheel (416), an output shaft (417), an output gear (418), a support plate a (419), a power shaft (4191), a bevel gear a (4192), a pulley a (4193) and a belt a (4194).
3. A diesel generator room according to claim 2, characterized in that: The heat exchange assembly (42) comprises an oil tank (421) provided on the tail gas pipe (401) and used for recovering heat energy in the tail gas, a sensor group (422), a heat-conducting base plate (423), a pump (424), a serpentine heat exchange pipe (425), and an output pipe (426).
4. A diesel generator room according to claim 3, characterized in that: The fin assembly (43) comprises an inner concave end (431) provided on the serpentine heat exchange tube (425) and used to further improve the exhaust gas heat energy recovery effect, a fin body (432), a heat conducting ring (433), a slot (434), a friction block (435) and a spring (436).
5. A diesel generator room according to claim 2, characterized in that: The cleaning assembly (44) comprises an outlet pipe (441) provided on the tail gas pipe (401) and used for cleaning the tail gas guide pipe, a baffle (4411), a limiting outer ring (442), a limiting inner ring (443), a gear ring (444), a cleaning roller (445), a wear-resistant sleeve (446), a gear body a (447), a support rod (448), a pulley b (4481) and a belt b (4482).
6. A diesel generator room according to claim 1, characterized in that: The purification mechanism (5) further comprises an injection pipe (5041), a return pipe (5042) and a drying pipe (5043) which are connected through the bottom end of the reagent tank (504) and used for injecting a reflux recovery reagent. The purification mechanism (5) comprises a purification component (51), a valve component (52), a reaction component (53) and a trigger component (54) which are arranged on the U-shaped seat (501).
7. A diesel generator room according to claim 6, characterized in that: The purification assembly (51) comprises an inner rod (511) arranged in the purification bucket (5031) and used for performing an upper and lower staggered circulation purification on the tail gas, a guide plate (512), a baffle (513), an upper air hole (514), a lower air hole (515), an exhaust pipe (516) and a drain groove (517).
8. A diesel generator room according to claim 6, characterized in that: The valve assembly (52) includes a valve seat (521) provided in the control end (5033) and used for controlling the flow and discharge of the spherical activated carbon, a bottom fan blade group (522), a lowering trough (523), a top fan blade group (524), a blocking edge (525) and a bevel gear b (526).
9. A diesel generator room according to claim 6, characterized in that: The reaction assembly (53) comprises a heat exchange inner bucket (531) arranged in the reaction bucket (5032) and used to utilize recovered heat energy to improve the performance of restored spherical activated carbon, an oil chamber (5311), an oil pipe (5312), a pneumatic motor (532), a pneumatic shaft (533), a stirring rod (534), an inner valve (535) and an air outlet (536).
10. A diesel generator room according to claim 6, characterized in that: The trigger assembly (54) comprises a flip shaft (541) provided on the U-shaped seat (501) and used for flipping and diverting the spherical activated carbon in the two buckets, a pulley c (542), a clamping block (543), a central column (544), a telescopic rod (545), a clamping seat (546), a gear sleeve (547), a trigger shaft (548), a connecting rod (5481), a gear body b (5482), a bevel gear c (5483) and a double gear shaft (549).
Citation Information
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