Pressurized reverse-circulation extraction device for active ingredients of natural products and use method of pressurized reverse-circulation extraction device
By designing a pressurized reverse circulation extraction device for active ingredients of natural products with cleaning, crushing and extraction components, the problems of complicated and inefficient traditional extraction processes are solved, and an efficient and high-purity extraction effect is achieved, which is suitable for large-scale industrial production.
Patent Information
- Application Number
- CN202510665578.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-09-12
AI Technical Summary
The traditional extraction process of active ingredients from natural products is complicated, resulting in high manpower and time costs, and the materials are easily contaminated, which cannot meet the needs of large-scale industrial production. The existing equipment cannot effectively crush and the extraction efficiency is low.
The cleaning component is designed to drive the cleaning tank to shake and clean through the counterweight component, the crushing component processes the natural product through mechanical and pressurized crushing components, and the active ingredients are extracted through heating and distillation through the extraction component.
It achieves efficient and high-purity extraction of active ingredients from natural products, reduces manpower and time costs, improves extraction efficiency and purity, and is suitable for large-scale industrial production.
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Figure CN120618006A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of extraction of active ingredients of natural products, and in particular to a pressurized reverse circulation extraction device for extracting active ingredients of natural products and a use method thereof. Background Art
[0002] Natural products, such as herbal plants, contain active ingredients that are one of the important raw materials for the production of products such as medicines or spices. For example, the menthol contained in mint can be used to produce cooling oil or skin care products, and the rose essential oil contained in rose peels can be used to produce cosmetics. The traditional natural product active ingredient extraction process includes cleaning, wall breaking, extraction and purification, which are independent steps and are performed in different equipment. This not only makes the entire extraction process cumbersome and requires a lot of manpower and time costs, but also the materials are easily contaminated by the outside world when switching between steps, affecting the quality of the final extract. For example, when transferring from the cleaning equipment to the wall breaking equipment, the materials may be exposed to impurities in the air. This decentralized operation makes it difficult to achieve efficient and continuous production, and cannot meet the growing demand for natural product extracts in large-scale industrial production.
[0003] Existing extraction devices, such as a pressurized reverse circulation extraction device for active ingredients of natural products provided by publication number CN222150960U, include a crushing box, a sealing plate movably connected to the top of the crushing box, a handle fixedly connected to the upper left side of the sealing plate, and a drive assembly fixedly connected to the front and rear ends of the crushing box; the application drives the transmission rod and the reciprocating screw to rotate by a driving motor, so that the moving block drives the fixed assembly and the crushing roller to roll back and forth inside the crushing box, and rolls the plant material on the filter plate to crush it, and the plant material that is not completely crushed can be further crushed by the crushing roller through filtration of the filter plate; because the application only rolls the natural product by the crushing roller, it cannot achieve effective crushing treatment of the natural product, and the application does not make effective improvements to the subsequent pressurized reverse circulation extraction part, which leads to reduced extraction efficiency of the active ingredients in the natural product and low extraction purity. Summary of the Invention
[0004] In response to the above-mentioned problems, the present invention aims to provide a pressurized reverse circulation extraction device for active ingredients of natural products. By designing a cleaning component, the natural product is cleaned to remove pollutants attached to the surface. By designing a crushing component, the cleaned natural product is crushed by a mechanical crushing component, and the natural product that cannot be crushed by the mechanical crushing component is crushed by a pressurized crushing component to generate a material liquid. By designing an extraction component, the active ingredients in the natural product are extracted by adding an extractant and heating and distilling the material liquid. The device has the advantages of good extraction effect, high extraction purity and easy use.
[0005] The main ideas of the technical solution adopted by the present invention are: designing a cleaning component, by arranging a counterweight component at the bottom of the cleaning tank, the cleaning tank is repeatedly shaken to clean the natural product placed therein, and after resetting, the cleaned natural product is poured into the crushing component for crushing; designing a crushing component, crushing the cleaned natural product by a reciprocating crushing knife, and pressurizing and crushing the natural product sent to the pressurized crushing bin by a supercharger, and sending the material liquid obtained after the crushing process to the extraction component for extraction; designing an extraction component, heating and distilling the material liquid and the extractant in the extraction bin by a heater, so that the active ingredients are converted into steam, and are sucked into the extraction bin through an air fan for condensation extraction.
[0006] In order to achieve the above object, the technical solution adopted by the present invention is as follows: A pressurized reverse circulation extraction device for active ingredients of natural products includes a first shell and a second shell. The first shell is provided with a cleaning component for cleaning the natural product. The first shell is also provided with a crushing component for crushing the cleaned natural product. The second shell is provided with an extraction component for extracting and purifying the material liquid obtained after the crushing process.
[0007] The cleaning assembly includes a cleaning tank slidably arranged on the first shell, and a counterweight assembly for making the cleaning tank shake is provided below the cleaning tank. A soft water pipe is connected to one end of the cleaning tank close to the second shell, and the end of the water pipe away from the cleaning tank is connected to a cooling water tank on the top of the second shell. A cooling water inlet is provided on the top of the cooling water tank for injecting cooling water. A filter tank for filtering sewage discharged from the cleaning tank is also provided in the first shell; natural products are placed in the cleaning tank, and cooling water is added to the cleaning tank through the cooling water tank, so that the weight of the cleaning tank increases and slides downward along the first shell, and the cleaning tank is shaken by the counterweight assembly to clean the natural products.
[0008] Based on the above technical solution, further, the counterweight assembly includes a counterweight box arranged below the bottom of the cleaning tank, a first driving member is provided on the outer side of the bottom of the counterweight box, a first driving gear is fixed to the power output end of the first driving member, a driven gear meshing with the first driving gear is provided on one side of the first driving gear, a first connecting shaft is provided on the first driving gear and the driven gear, each of the first connecting shafts is transmitted through a transmission belt and a second connecting shaft arranged at the bottom of the counterweight box, and a push plate is fixed to one end of each second connecting shaft located inside the counterweight box; Two counterweight chambers are provided in the middle of the counterweight box. Both counterweight chambers are cylindrical cavity structures with a cross-sectional shape close to 3 / 4 circular surface. The two cylindrical cavity structures are distributed in opposite directions to each other, and the notches formed at the 1 / 4 circular surfaces of the two coincide with each other. The area formed in the two counterweight chambers and between the two push plates is also filled with liquid that can be pushed by the push plates; when the first driving member is periodically started in the forward and reverse directions, it can cooperate with the driven gear through the first driving gear and drive the second connecting shafts on both sides to rotate through the first connecting shaft, thereby driving the two push plates in the counterweight chamber to rotate, so as to stir the liquid in the counterweight chamber and make the cleaning tank shake to clean the natural product.
[0009] Based on the above technical solution, further, on both sides of the first shell, and at the top of the two arc-shaped slides, a second driving member is provided, the power output shaft of the second driving member passes through the arc-shaped slide and is fixed with a driving wheel, and the two ends of the cleaning tank are fixed with a driven wheel that can fit with the driving wheel by setting a central axis, and a first magnetic member fixed to the top of the arc-shaped slide is rotatably sleeved on the power output shaft of the second driving member, and a second magnetic member that can be adsorbed with the first magnetic member is rotatably provided on the driven wheel, and arc-shaped guide grooves for guiding the second magnetic member are also provided on both sides of the first shell, and arc-shaped guide grooves are provided on the two sides. A cleaning tank reset component is also connected between the first magnetic component and the second magnetic component on the side, which is used to reset the cleaning tank upward; when the cleaning tank shakes, the cooling water filled inside carries the pollutants on the surface of the natural product and is discharged from the side of the cleaning tank. Due to the reduction in weight, the cleaning tank is reset along the arc-shaped slide groove under the action of the cleaning tank reset component, and the driving wheel and the driven wheel are fitted together through the adsorption effect of the first magnetic component and the second magnetic component. By turning on the second driving component to drive the driving wheel to rotate, the cleaning tank is rotated by the friction with the driven wheel, and the cleaned natural product in the cleaning tank is dumped out for subsequent crushing by the crushing component.
[0010] Based on the above technical solution, further, the cleaning tank is provided with a cleaning tank door, and the cleaning tank door is provided with a clamping piece that can be clamped into the side wall of the cleaning tank, and the side wall of the cleaning tank is provided with a clamping piece reset piece, and the inside of the cleaning tank is provided with a trigger piece that can contact the clamping piece and disengage the clamping piece from the side wall of the cleaning tank; when the cleaning tank rotates under the action of the second driving piece, the trigger piece contacts the clamping piece, and the clamping piece is popped out from the side wall of the cleaning tank through the clamping piece reset piece to open the cleaning tank door so as to dump the cleaned natural product in the cleaning tank.
[0011] The crushing assembly includes a mechanical crushing component arranged in a first shell, the mechanical crushing component includes a mechanical crushing bin facing the bottom of the cleaning tank, a crushing knife that can be rotated by a third driving member and reciprocated along the mechanical crushing bin is provided in the mechanical crushing bin, a first filter is provided at the bottom of the mechanical crushing bin, and a first storage bin is provided below the mechanical crushing bin; the natural product poured into the mechanical crushing bin is crushed by the crushing knife rotating and reciprocating along the mechanical crushing bin, and the crushed material liquid is filtered through the first filter and then flows into the first storage bin.
[0012] Based on the above technical solution, further, the third driving member is slidably arranged on one side of the outside of the mechanical crushing chamber, and the power output end of the third driving member is fixed with the second driving gear and the crushing knife in sequence, and one side of the mechanical crushing chamber is provided with a driving rack meshing with the second driving gear; when the third driving member is started in a periodic forward and reverse direction, it can drive the crushing knife to rotate, and at the same time, through the meshing action of the second driving gear and the driving rack, the crushing knife is driven to move back and forth along the mechanical crushing chamber to mechanically crush the natural products in the mechanical crushing chamber.
[0013] The crushing assembly also includes a pressurized crushing component arranged in the first shell and close to the mechanical crushing component, the pressurized crushing component includes a pressurized crushing bin, a supercharger is provided on the top of the pressurized crushing bin, a second filter is provided at the bottom of the pressurized crushing bin, a second storage bin is provided below the pressurized crushing bin, a conveyor belt is provided at the bottom of the pressurized crushing bin and between the second filter and the mechanical crushing bin, and a partition that can be pulled open by a flexible rope is provided in the first shell and at the connection between the mechanical crushing bin and the pressurized crushing bin; the partition is opened, and the natural products that cannot be crushed by the mechanical crushing component are pushed onto the conveyor belt through the rotation and lateral movement of the crushing knife, and then moved into the pressurized crushing bin, and then the partition is closed and the supercharger is turned on to pressurize the natural products in the pressurized crushing bin and crush them, and the generated material liquid is filtered through the second filter and flows into the second storage bin.
[0014] Based on the above technical solution, further, the bottom of the first storage bin and the bottom of the second storage bin are respectively connected to one end of the extraction pump for extraction, and the end of the extraction pump for output is connected to the extraction component.
[0015] The extraction component includes an extraction chamber arranged in a second shell, the bottom of the extraction chamber is connected to one end of the extraction pump for output, the top of the extraction chamber is provided with an extractant injection port for adding an extractant, the bottom of the extraction chamber is provided with a heating element, the bottom of the extraction chamber is provided with a waste liquid discharge port, and an extraction chamber is also provided in the second shell and below the cooling water tank. An air fan capable of extracting air into the extraction chamber is provided at the connection between the extraction chamber and the extraction chamber, and an extract discharge port is provided at the bottom of the extraction chamber.
[0016] Based on the above technical solution, further, a baffle for blocking water is rotatably provided on the first shell.
[0017] A method for using a pressurized reverse circulation extraction device for extracting active ingredients from natural products comprises the following steps: S1. Place the natural product into a cleaning tank and add cooling water to the cleaning tank through a cooling water tank, so that the cleaning tank increases in weight and slides downward along the arc-shaped slide groove of the first shell; S2. Start the first driving member, which rotates synchronously in opposite directions through the two push plates, and pushes the liquid in the counterweight chamber to shake the cleaning tank to clean the natural product; S3: The cooling water in the cleaning tank overflows due to the shaking action, and the weight of the cleaning tank is reduced and reset upwards. The second driving member is activated to tilt the cleaning tank and pour the cleaned natural product into the mechanical crushing chamber. The third driving member is activated to mechanically crush the natural product with the crushing blade. Then, the partition is opened and the natural product that cannot be crushed by the crushing blade is sent to the pressurized crushing chamber for pressurized crushing; S4. Turn on the extraction pump to pump the material liquid generated after the two crushings collected in the first storage bin and the second storage bin into the extraction bin for heating extraction, and then pump it to the extraction bin through the air fan for extraction.
[0018] The beneficial effects of the present invention are: 1. By designing a cleaning component, the cleaning tank is driven to shake through the counterweight component, and the natural product placed in the cleaning tank is shaken and cleaned to clean the pollutants attached to the surface of the natural product. By designing a crushing component, the cleaned natural product is mechanically crushed by a mechanical crushing component, and the natural product that cannot be mechanically crushed is pressurized and crushed by a pressurized crushing component to fully obtain the material liquid of the natural product, so that the present application has the advantage of good extraction effect.
[0019] 2. By designing an extraction component, the material liquid generated after the crushing process of the crushing component is pumped into the extraction chamber, the material liquid is heated and evaporated by a heating element, and the extract vapor generated by evaporation is pumped into the extraction chamber by an air fan, and the steam is liquefied into an extract liquid through the low temperature effect of the bottom of the cooling water tank to extract the active ingredients of the natural product, so that the present application has the advantage of high extraction purity.
[0020] 3. In the present application, by activating each driving part separately, the preliminary cleaning, crushing and final distillation purification of the natural product can be completed. While improving the extraction efficiency and purity of the active ingredients of the natural product, it can also reduce the labor cost and time cost required to perform each step separately, making the present application easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a front view of the present invention; Figure 3 A top view of the present invention; Figure 4 is a side view of the present invention; Figure 5 Schematic diagram of the three-dimensional structure of the cleaning tank; Figure 6 for Figure 5 A local detail view at point A; Figure 7 Schematic diagram of the three-dimensional structure inside the counterweight box; Figure 8 It is a schematic diagram of the three-dimensional structure of the reset part of the cleaning tank; Figure 9 for Figure 1 A local detail view at point B; Figure 10 for Figure 1 A local detail view at point C; Figure 11 is a cross-sectional view of the interior of the first shell in the initial state; Figure 12 is a cross-sectional view of the interior of the first shell of the cleaning tank in the cleaning state; Figure 13 is a cross-sectional view of the interior of the first shell of the cleaning tank in a tilted state; Figure 14 A cross-sectional view of the interior of the first shell in a state where the crushing cutter is feeding the natural product into the pressurized crushing chamber; Figure 15 for Figure 14 Local detail at D; Figure 16 for Figure 14 A local detail view at E; Figure 17 is a schematic diagram of the three-dimensional structure inside the second shell; Figure 18 for Figure 17 A detailed view of the area at F.
[0022] Wherein: 1. First housing; 101. Arc-shaped slide; 102. Arc-shaped guide groove; 103. Baffle; 2. Second housing; 201. Cooling water tank; 202. Cooling water inlet; 3. Cleaning assembly; 301. Cleaning tank; 3011. Cleaning tank door; 3012. Snap-fit member; 3013. Snap-fit reset member; 3014. Trigger member; 302. Counterweight assembly; 3021. Counterweight box; 3022. First drive member ; 3023, first driving gear; 3024, driven gear; 3025, first connecting shaft; 3026, transmission belt; 3027, second connecting shaft; 3028, push plate; 3029, counterweight chamber; 303, water pipe; 304, filter bin; 305, second driving member; 306, driving wheel; 307, driven wheel; 308, first magnetic member; 309, second magnetic member; 310, cleaning tank reset member; 4 , crushing assembly; 401, mechanical crushing component; 4011, mechanical crushing chamber; 4012, third driving member; 4013, crushing knife; 4014, first filter; 4015, first storage bin; 4016, second driving gear; 4017, driving rack; 4018, crushing knife chute; 4019, third driving member guide groove; 402, pressurized crushing component; 4021, pressurized crushing chamber; 4022, supercharger; 4 023. Second filter screen; 4024. Second storage bin; 4025. Conveyor belt; 4026. Partition; 4027. Pressure relief valve; 403. Extraction pump; 404. Delivery pipe; 405. Flexible rope; 406. Filter; 5. Extraction assembly; 501. Extraction bin; 502. Extractant injection port; 503. Heating element; 504. Waste liquid outlet; 505. Extraction bin; 506. Air fan; 507. Extraction outlet. DETAILED DESCRIPTION
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0024] The inventors have found that the traditional extraction process of active ingredients from natural products requires a lot of manpower and time costs, and when the natural product materials are cleaned and crushed, they may come into contact with impurities in the air, resulting in a decrease in the extraction purity of the natural products; in addition, some existing extraction devices have the problem of being unable to completely crush the natural products, which reduces the extraction efficiency and extraction purity.
[0025] Based on the above findings, the present application proposes a pressurized reverse circulation extraction device for active ingredients of natural products. By designing a cleaning component and arranging a counterweight component at the bottom of the cleaning tank, the cleaning tank filled with cooling water is repeatedly shaken to clean the natural product placed therein, and after resetting, the cleaned natural product is poured into the crushing component for crushing treatment; the crushing component is designed to crush the cleaned natural product by a reciprocating crushing knife, and the natural product sent into the pressurized crushing bin is pressurized and crushed by a supercharger, and the material liquid obtained after the crushing treatment is sent to the extraction component for extraction; the extraction component is designed to heat and distill the material liquid and the extractant in the extraction bin by a heater, so that the active ingredient is converted into steam, and is sucked into the extraction bin through an air fan for condensation extraction; it has the advantages of good extraction effect, high extraction purity and easy use. Example 1:
[0026] See Figures 1-4 The present application discloses a pressurized reverse circulation extraction device for active ingredients of natural products, comprising a first shell 1 and a second shell 2. The entire materials of the first shell 1 and the second shell 2 are metal materials with high strength and strong corrosion resistance. The interior of the first shell 1 can be roughly divided into three cavities, while the interior of the second shell 2 can be roughly divided into two cavities. Among them, a cleaning component 3 for cleaning the natural product is provided in the cavity on one side of the first shell 1, and a crushing component 4 for crushing the cleaned natural product is provided in the cavities of the other two adjacent parts. The two cavities in the second shell 2 are combined with an extraction component 5 for extracting and purifying the material liquid produced by the crushing process.
[0027] See Figure 5 The cleaning assembly 3 includes a cleaning groove 301. In this embodiment, two identical arc-shaped chutes 101 are provided on both sides of the first shell 1. The higher end of the arc-shaped chutes 101 is located near the middle of the first shell 1, and the lower end of the arc-shaped chutes 101 is located near one side of the first shell 1. The cleaning tank 301 is a box structure with a cleaning tank door 3011 on the top. Drain holes are evenly distributed on both sides of the cleaning tank 301 and the cleaning tank door 3011 to facilitate the discharge of cooling water. Sliding shafts that fit into the arc-shaped slide 101 are fixed at the two ends of the cleaning tank 301 without drainage holes. A through hole is provided on the sliding shaft at one end of the cleaning tank 301 close to the second shell 2, and a water pipe 303 is connected to the through hole. A cooling water tank 201 is provided on the top of one side of the second shell 2, and the end of the water pipe 303 away from the cleaning tank 301 is connected to the cooling water tank 201. A cooling water inlet 202 is also provided on the top of the cooling water tank 201 for adding cooling water. In some embodiments, a water pump can be optionally provided in the cooling water tank 201 to input the cooling water in the cooling water tank into the cleaning tank 301 through the water pipe 303; When natural products such as herbs are placed in the cleaning tank 301, cooling water is added to the cleaning tank 301 through the cooling water tank 201. Figure 11 as well as Figure 12 When the weight of the cleaning tank 301 increases, it can slide along the arc-shaped slide 101 on the first shell 1 from the higher end to the lower end, and the cleaning tank 301 can be shaken by the counterweight assembly 302 to clean the natural product. A filter bin 304 is also provided below the lower end of the arc-shaped slide 101. When the cleaning tank 301 shakes, the pollutants attached to the surface of the natural product can be shaken and cleaned by cooling water. The sewage generated by cleaning is discharged through the drainage holes on both sides of the cleaning tank 301 and collected and filtered through the filter bin 304. Example 2:
[0028] See Figure 6 The counterweight assembly 302 includes a counterweight box 3021 provided at the bottom of the cleaning tank 301. A first driving member 3022 is provided on the outer side of the bottom of the counterweight box 3021 by a threaded connection. The first driving member 3022 is a micro rotary motor or motor product, such as the "6mm brush motor reducer" product produced by Dongguan Kehua Precision Industrial Technology Co., Ltd., which can drive the power shaft to rotate in the forward or reverse direction. The first driving member 3022 can be combined with the gear transmission belt structure to drive the push plate 3028 to stir the liquid in the counterweight box 3021, so that the counterweight box 3021 drives the cleaning tank 301 to shake, or the cleaning tank 301 is placed in a horizontal state. The gear transmission belt structure is specifically as follows: a first driving gear 3023 is fixed on the power shaft of the first driving member 3022, and a driven gear 3024 is rotatably provided on one side of the first driving gear 3023 and meshed with it. A first connecting shaft 3025 is fixed to the middle part of the gear surface of the first driving gear 3023 and the driven gear 3024 and away from the counterweight box 3021 by welding or the like. A transmission belt 3026 is respectively sleeved on the two first connecting shafts 3025, and one end of the two transmission belts 3026 extends away from the first connecting shaft 3025 to the two ends of the cleaning tank 301, and is sleeved on the second connecting shaft 3027 rotatably provided near the two ends of the cleaning tank 301. The two second connecting shafts 3027 pass through the counterweight box 3021 and maintain close contact with the connection at the bottom of the counterweight box 3021. One end of the two second connecting shafts 3027 located inside the counterweight box 3021 is fixedly connected to the push plate 3028. See Figure 7 The counterweight box 3021 is internally provided with two counterweight chambers 3029. Each counterweight chamber 3029 is roughly shaped like a cylindrical cavity structure with a cross-section of 3 / 4 circle. The two 3 / 4 cylindrical cavity structures are centrally symmetrically distributed and horizontally arranged in the counterweight box 3021. That is, the two vertical straight plate members at the notches of the two 3 / 4 cylindrical cavity structures are arranged parallel to each other to achieve communication between the two cylindrical cavity structures. The two push plates 3028 are both hingedly arranged at one end of the vertical straight plate of the two cylindrical cavities near the center line, and the movable end of each push plate 3028 is in close contact with the cylindrical inner curved surface of the counterweight chamber 3029, and each push plate 3028 can be rotated to fit with the two vertical straight plate members of the counterweight chamber 3029. When the two push plates 3028 rotate, they can always separate the two counterweight chambers 3029 into three parts. The central part of the three parts of the two counterweight chambers 3029, that is, the cavity formed between the two push plates 3028, is filled with liquid that can just completely fill the central part of the counterweight chamber 3029. When the first driving member 3022 drives the first driving gear 3020 in a periodic forward or reverse direction, the first driving member 3022 can rotate to fit the two vertical straight plate members of the counterweight chamber 3029. When the driven gear 3024 rotates, the first connecting shaft 3025 cooperates with the transmission belt 3026 to drive the two second connecting shafts 3027 to rotate synchronously in opposite directions, thereby driving the two push plates 3028 to rotate synchronously and in opposite directions, so as to push the liquid to flow along the counterweight chamber 3029. When the liquid flows into one of the two counterweight chambers 3029, it can drive the cleaning tank 301 as a whole to tilt toward the side where the counterweight chamber 3029 is located. When the liquid is reciprocated along the two counterweight chambers 3029 under the periodic rotation of the two push plates 3028, the center of gravity of the cleaning tank 301 can be adjusted, causing the cleaning tank 301 to shake, thereby cleaning the natural products placed in the cleaning tank 301. It should be noted that when the two push plates 3028 are controlled to rotate synchronously to Figure 7 The angle shown in the figure, that is, when the two push plates 3028 are both located at the midline of the 3 / 4 circular surface of the counterweight chamber 3029, the two push plates 3028 are parallel to each other, which can keep the liquid filled in the counterweight chamber 3029 balanced on both sides. At this time, the cleaning tank 301 can be kept horizontal as a whole through the balanced state in the counterweight chamber 3029, and can be kept as horizontal as possible when the cleaning tank 301 slides along the arc-shaped slide groove 101. Example 3:
[0029] See Figure 8 as well as Figure 9 , on both sides of the first shell 1, and at the top of the arc-shaped slide 101, a fixed plate is provided, and a second driving member 305 is fixed on the fixed plate by a threaded connection or the like. The model of the second driving member 305 can refer to the first driving member 3022. The power output shaft of the second driving member 305 penetrates the top of the arc-shaped slide 101, and the end of the power output shaft is fixed with a driving wheel 306 located inside the first shell 1. A driven wheel 307 that can fit with the driving wheel 306 is also fixed on the sliding shaft at both ends of the cleaning tank 301. The driving wheel 306 and the driven wheel 307 can both be made of a material with a relatively rough surface and a certain degree of elasticity. When the second driving member 305 is started, the cleaning tank 301 can be rotated by the friction generated by the fit between the driving wheel 306 and the driven wheel 307, thereby dumping the cleaned natural product; The first magnetic member 308 is sleeved on the power output shaft of the second driving member 305, and the first magnetic member 308 is fixed to the outside of the first shell 1 and is located at the top of the arc-shaped slide 101. In addition, the second magnetic member 309 that can be attracted to the first magnetic member 308 is also rotatably provided on the outside of the first shell 1. The first magnetic member 308 and the second magnetic member 309 are attracted by the magnetic surfaces formed by the protrusions and depressions respectively arranged in the middle, that is, the first magnetic member 308 and the second magnetic member 309 are in a horizontal state when attracted, and are located on the arc-shaped slide. An arc-shaped guide groove 102 is provided directly below the groove 101. The second magnetic member 309 is also provided with a shaft structure slidably connected to the arc-shaped guide groove 102. The arc-shaped guide groove 102 has the same curvature as the arc-shaped slide groove 101. The difference is that the arc-shaped guide groove 102 is only provided on the outer wall of the first shell 1, while the arc-shaped slide groove 101 runs through the side wall of the first shell 1. When the second magnetic member 309 moves with the cleaning tank 301, it can always maintain a horizontal state, so that when the cleaning tank 301 is reset upward, it can ensure the magnetic adsorption of the first magnetic member 308 and the second magnetic member 309. In addition, a cleaning tank reset member 310 is fixed to the power output shaft of the second driving member 305 and the sliding shaft of the cleaning tank 301 by means of bolt connection or the like. In this embodiment, the cleaning tank reset member 310 is an elastic band structure of a special polymer material, which has strong elastic force and strong deformation and stretching properties. The initial length of the cleaning tank reset member 310 is relatively short. When the cleaning tank 301 slides downward along the arc-shaped slide groove 101, the cleaning tank reset member 310 can be stretched. When the weight of the cleaning tank 301 is reduced, the cleaning tank 301 can be reset by the cleaning tank reset member 310, and then the driving wheel 306 and the driven wheel 307 are fitted together through the adsorption effect of the first magnetic member 308 and the second magnetic member 309.
[0030] See Figure 13 as well as Figure 16 The cleaning tank 301 is also provided with a clamping component that can only open the cleaning tank door 3011 when the cleaning tank 310 is driven to rotate by the driving wheel 306. The clamping structure includes a clamping member 3012 arranged on the cleaning tank door 3011 away from the rotation connection with the cleaning tank 301. The clamping member 3012 is arranged perpendicular to the cleaning tank door 3011. At the same time, a clamping groove is provided in the side wall of the cleaning tank 301, in which the clamping member 3012 can be clamped. A snap-fit reset member 3013 is provided in the connection slot. When the cleaning tank door 3011 is closed, the snap-fit member 3012 is engaged with the connection slot and presses the snap-fit reset member 3013. A protrusion is provided on the side of the snap-fit member 3012 away from the cleaning tank door 3011. When the snap-fit member 3012 is engaged with the connection slot, the protrusion protrudes along the inner wall of the cleaning tank 301 and secures the cleaning tank door 3011 relative to the cleaning tank 301 via the snap-fit member 3012. A trigger 3014 is provided on the cleaning tank door 3011. In this embodiment, the trigger 3014 is a metal ball connected by a flexible rope 405. When the cleaning tank 310 rotates under the action of the driving wheel 306, the trigger 3014 remains in a vertical downward state. When the cleaning tank 310 continues to rotate until the metal ball on the trigger 3014 contacts the raised structure of the clamping member 3012, the clamping member 3012 can be squeezed away from the cleaning tank 310 until the raised structure of the clamping member 3012 no longer contacts the bottom of the clamping tank. When the cleaning tank 310 is rotated to a certain angle, the trigger 3014 contacts the clamping member 3012, that is, when the cleaning tank 310 is shaken for cleaning under the drive of the counterweight assembly 302, the possibility of the trigger 3014 contacting the clamping member 3012 is extremely small, which can prevent the cleaning tank door 3011 from opening during cleaning and maintain the stability of the device operation.
[0031] In one embodiment, a baffle 103 is rotatably provided on the top of the first shell 1. The baffle 103 is initially arranged horizontally, and its movable end is overlapped on the side of the first shell 1 close to the filter bin 304. When the cleaning tank 301 slides downward, the baffle 103 can be manually flipped so that it is vertically downward to block between the crushing assembly 4 and the cleaning tank 301 to prevent the sewage generated during cleaning from splashing into the crushing assembly 4. When the amount of water in the cleaning tank 301 decreases, the baffle 103 can first generate a certain resistance to the reset of the cleaning tank 301. When the amount of water in the cleaning tank 301 continues to decrease and resets upward, the baffle 103 rotates and resets upward under the action of the cleaning tank 301 until the baffle 103 is close to a flat state to block the top of the cleaning tank 301. Example 4:
[0032] See Figure 10 The crushing assembly 4 can be divided into a mechanical crushing component 401 and a pressurized crushing component 402, wherein the mechanical crushing component 401 includes a mechanical crushing chamber 4011 located in the middle of the first shell 1, that is, directly below the highest point of the arc-shaped chute 101. When the cleaning tank 310 is tilted under the action of the second driving member 305, the cleaned natural product can be poured into the mechanical crushing chamber 4011. A first filter 4014 is provided at the bottom of the mechanical crushing chamber 4011. A crushing knife 4013 is provided near the first filter 4014 at the bottom of the mechanical crushing chamber 4011. The crushing knife 4013 can be rotated by a third driving member 4012 and reciprocated along the mechanical crushing chamber 4011. The model of the third driving member 4012 can refer to the model of the first driving member 4022. The crushing knife 4013 includes a shaft body and a plurality of blades evenly distributed on the shaft body. The shaft body is slidably arranged in a group of horizontally symmetrical crushing knife slots 4018 opened on both sides of the first shell 1. A driving rack 4017 is provided at the bottom of the crushing knife slot 4018 on one side. A second driving gear 4016 is meshed with the driving rack 4017. The power output shaft of the third driving member 4012 is fixed to the second driving gear 4016 and the shaft body of the crushing knife 4013 in sequence. A third driving member guide groove 4019 is also provided above or below the crushing knife slot 4018 and is horizontally arranged and does not pass through the first shell 1. A slider structure is provided which is slidably connected to the guide groove 4019 of the third driving member. When the third driving member 4012 is started in the forward or reverse direction, its power output shaft first drives the crushing knife 4013 to rotate forward or reverse synchronously. At the same time, the second driving gear 4016 is driven by the third driving member 4012 and drives the crushing knife 4013 to move back and forth laterally through the meshing action with the driving rack 4017. Then, the blades on the crushing knife 4013 mechanically crush the natural product. A first storage bin 4015 is provided directly below the first filter screen 4014. After the natural product is crushed and filtered, the generated material liquid flows into the first storage bin 4015. The pressurized crushing component 402 includes a pressurized crushing chamber 4021 adjacent to the mechanical crushing chamber 4011. A supercharger 4022 for pressurizing the interior of the chamber is provided on the top of the pressurized crushing chamber 4021. A second filter screen 4023 is provided at the bottom of the pressurized crushing chamber 4021 and on a side away from the mechanical crushing chamber 4011. A second storage chamber 4024 is provided below the second filter screen 4023. There is also a conveyor belt 4025 between them. The conveyor belt 4025 is a one-way conveyor belt product. A partition 4026 that can be opened by manually pulling the flexible rope 405 is provided adjacent to the bottom of the mechanical crushing chamber 4011 and the pressurized crushing chamber 4021. The partition 4026 is a rectangular structure, and its shortest side is longer than the farthest length of the two sides of the blade on the axis of the crushing knife 4013. When there are natural products in the mechanical crushing chamber 4011 that cannot be crushed by the crushing knife 4013, refer to Figure 14And 15, by manually pulling up the flexible rope 405 to open the partition 4026, the crushing knife 4013 can move along the mechanical crushing chamber 4011, and can drive the natural product to the conveyor belt 4025, and transport it to the pressurized crushing chamber 4021 through the conveyor belt 4025. At this time, the partition 4026 is closed, and the supercharger 4022 is started. The natural product in the pressurized crushing chamber 4021 is crushed by the pressurized action, and the material liquid produced by the crushing flows into the second storage chamber 4024. A pressure relief valve 4027 is provided at the top of the pressurized crushing chamber 4021. After the crushing is completed, the pressure relief valve 4027 can be opened to restore the pressure in the pressurized crushing chamber 4021 to its initial state.
[0033] The bottom of the first storage bin 4015 and the bottom of the second storage bin 4024 are connected to the extraction end of the extraction pump 403 through the delivery pipe 404, and the output end of the extraction pump 403 is connected to the extraction component 5 arranged in the second shell 2 through the delivery pipe 404, so as to pump the material liquid collected in the first storage bin 4015 and the second storage bin 4024 into the extraction component 5 for extraction and purification; in addition, a filter 406 can also be set on the delivery pipe 404 to filter out impurities in the material liquid. Embodiment 5:
[0034] See Figure 17 The extraction component 5 includes an extraction chamber 501 arranged in the second shell 2 and away from the cooling water tank 201. The output end of the extraction pump 403 for delivery is connected to one side of the extraction chamber 501 through the delivery pipe 404. An extractant injection port 502 is provided at the top of the extraction chamber 501. An extractant that improves the purification effect can be added through the extractant injection port 502. The specific type of extractant can be selected according to the type of natural active product and will not be described here. A heating element 503 is provided at the bottom of the extraction chamber 501. The heating element 503 is a heating plate product, such as the "epoxy heating plate" product produced by Shenzhen Fulianda Electric Heating Appliance Co., Ltd. When the material liquid is extracted, it can be heated by the heating element 503, while improving the extraction efficiency, so that the extracted natural active ingredients are converted into steam and diffused upward; See Figure 18, is located in the second shell 2, and is provided with an extraction chamber 505 directly below the cooling water tank 201. At the same time, an air fan 506 is provided near the top of the extraction chamber 501 and is connected to the extraction chamber 505. The air fan 506 is a unidirectionally driven air fan structure driven by a motor. When the steam containing natural active ingredients in the extraction chamber 501 diffuses upward, the steam can be pumped into the extraction chamber 505 by the air fan 506. At this time, the steam contacts the bottom of the cooling water tank 201 and is converted into a liquid containing natural active ingredients and drips into the extraction chamber 505. An extract discharge port 507 is provided at the bottom of the extraction chamber 505. By opening the extract discharge port 507, the natural active ingredient liquid purified by distillation can be collected. A waste liquid discharge port 504 is also provided at the bottom of the extraction chamber 501 to discharge the waste liquid generated after the material liquid is purified.
[0035] A method for using a pressurized reverse circulation extraction device for extracting active ingredients from natural products comprises the following steps: S1. Place the natural product into the cleaning tank 301 and add cooling water to the cleaning tank 301 through the cooling water tank 201, so that the cleaning tank 301 increases in weight and slides downward along the arc-shaped slide groove 101 on the first housing 1; S2. Start the first driving member 3022, and use the two push plates 3028 to periodically reciprocate, pushing the liquid in the counterweight chamber 3029 to repeatedly move to both sides, causing the center of gravity to change, so that the cleaning tank 301 shakes to clean the natural product; S3: The cooling water in the cleaning tank 301 overflows due to the shaking action. After the weight of the cleaning tank 301 is reduced, it is reset upward along the arc-shaped slide 101 under the action of the cleaning tank reset member 310 until the first magnetic member 308 and the second magnetic member 309 are attracted. At this time, the second driving member 305 is activated, and the driven rotating wheel 307 is driven to rotate by the driving wheel 306, so that the cleaning tank 301 is tilted and the cleaned natural product is poured into the mechanical crushing chamber 4011; S4. Start the third driving member 4012 to mechanically crush the natural product with the crushing blade 4013. Then, open the partition 4026 to send the natural product that cannot be crushed by the crushing blade 4013 into the pressurized crushing chamber 4021 for pressurized crushing. S5. Turn on the extraction pump 403 to pump the material liquid collected in the first storage bin 4015 and the second storage bin 4024 into the extraction bin 501 for heating and extraction, and then pump it to the extraction bin 505 for extraction through the air fan 506.
[0036] Practical application cases Open the cooling water inlet 202 to add cooling water to the cooling water tank 201, open the cleaning tank door 3011, place the natural product for extracting the active ingredient into the cleaning tank 301, and close the cleaning tank door 3011. Then, add cooling water for cleaning to the cleaning tank 301 through the cooling water tank 201. In this case, mint leaves are used as the natural product raw material for extracting the active ingredient. After the weight of the cleaning tank 301 increases, it slides down along the arc-shaped slide 101. When the cleaning tank 301 slides down to contact the bottom of the arc-shaped slide 101, the baffle 103 is manually flipped, and then the first driving member 3022 is turned on to make the cleaning tank 301 shake to clean the mint leaves. The washed sewage in the washing tank 301 is discharged from the drain hole under the action of shaking. As the weight of the washing tank 301 decreases, it gradually returns to its original position under the elastic force of the washing tank reset member 310 until the driven runner 307 fits into the driving runner 306. At this time, the second driving member 305 is turned on, and the friction between the driving runner 306 and the driven runner 307 causes the washing tank 301 to rotate until the washing tank door 3011 opens, and the washed mint leaves are dumped into the mechanical crushing chamber 4011. The third driving member 4012 is turned on to drive the crushing blade 4013 to rotate. At the same time, the crushing blade 4013 is driven to move laterally through the meshing action of the gear rack to mechanically crush the mint leaves. For the mint leaves that cannot be mechanically crushed by the crushing blade 4013, the conveyor belt 4025 is turned on and the partition 4026 is opened, so that the crushing blade 4013 can send the mint leaves into the pressurized crushing chamber 4021 for pressurized crushing. The extraction pump 403 is turned on to pump the material liquid collected in the first storage bin 4015 and the second storage bin 4024 into the extraction bin 501. The heating element 503 is turned on and an extractant is added. In this case, the extractant used is ethanol or ether. Such solvents have a strong affinity for menthol and the solution itself is easily volatile. Therefore, they can be used to extract the active ingredient containing menthol from the material liquid. After heating, the active ingredient and the extractant in the material liquid diffuse upward in a vapor state and are sent to the extraction bin 505 by the air fan 506 for condensation extraction to obtain the final active ingredient extract.
[0037] It should be noted that, in addition to being applicable to mint leaves as described above, the present application can also be applied to: extracting rose essential oil from rose petals, extracting lavender oil from lavender, extracting clove oil from clove buds, extracting limonene from citrus peels, extracting cinnamaldehyde from cinnamon, and other natural products for active ingredient extraction. The device provided by the technical solution of the present invention can be applied to the extraction of active ingredients from various natural products mentioned above. The difference is that in the extraction step, an appropriate extractant should be added according to the type of natural product.
[0038] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A pressurized reverse circulation extraction device for active ingredients of natural products, comprising a first shell (1) and a second shell (2), wherein a cooling water tank (201) is provided on the top of the second shell (2), characterized in that: A cleaning component (3) and a crushing component (4) are sequentially arranged in the first shell (1) from top to bottom; The cleaning assembly (3) includes a cleaning tank (301) which is slidably arranged on the first housing (1) and is used to receive cooling water from the cooling water tank (201). A counterweight assembly (302) is provided below the cleaning tank (301) to enable the cleaning tank (301) to shake. An extraction component (5) is provided in the second shell (2), and the natural product processed by the cleaning component (3) and the crushing component (4) is transported to the extraction component (5) for extraction and purification.
2. The pressurized reverse circulation extraction device for active ingredients of natural products according to claim 1, characterized in that: The counterweight assembly (302) includes: A counterweight box (3021) is disposed below the cleaning tank (301); Two counterweight chambers (3029) are provided. Both counterweight chambers (3029) are cylindrical cavity structures with a 3 / 4 circular surface. The two cylindrical cavity structures are distributed in opposite directions at the center of the cleaning tank (301) to achieve overlap of the notches on the two cylindrical cavity structures. Two push plates (3028) are provided, and the two push plates (3028) are hinged to one side of the notch on the two columnar cavity structures respectively; The first driving member (3022) is arranged below the counterweight box (3021) to realize the reverse rotation of the two push plates (3028).
3. The pressurized reverse circulation extraction device for active ingredients of natural products according to claim 2, characterized in that: The area formed by the two push plates (3028) and one of the counterweight chambers (3029) is filled with liquid; The first driving member (3022) drives the two push plates (3028) to rotate in opposite directions, thereby guiding the liquid in the area formed by the two push plates (3028) and one of the counterweight chambers (3029) into the area formed by the two push plates (3028) and the two counterweight chambers (3029), thereby achieving the shaking of the cleaning tank (301).
4. The pressurized reverse circulation extraction device for active ingredients of natural products according to claim 2, characterized in that: A filter chamber (304) is also provided inside the first shell (1) and is used to recover sewage spilled by the cleaning tank (301) when the cleaning tank (301) moves above the filter chamber.
5. The pressurized reverse circulation extraction device for active ingredients of natural products according to claim 2, characterized in that: The cleaning component (3) further comprises: Two second driving members (305) are provided, and the two second driving members (305) are symmetrically distributed on both sides of the first shell (1) and are connected to the driving wheel (306) located inside the first shell (1) to realize the rotation of the driving wheel (306); Two driven wheels (307) are provided, and the two driven wheels (307) are symmetrically connected to both sides of the cleaning tank (301) through a central axis. When the driven wheels (307) are in contact with the driving wheels (306), the cleaning tank (301) is rotated by friction, and the cleaned natural products are poured out.
6. The pressurized reverse circulation extraction device for active ingredients of natural products according to claim 5, characterized in that: A second magnetic member (309) is provided at the end of the central axis of the driven rotating wheel (307), and a matching first magnetic member (308) is provided on the second driving member (305). When the first magnetic member (308) and the second magnetic member (309) are attracted to each other, the driven rotating wheel (307) and the driving rotating wheel (306) are fitted together.
7. The pressurized reverse circulation extraction device for active ingredients of natural products according to claim 6, characterized in that: Arc-shaped slide grooves (101) are provided on both symmetrical side walls of the first shell (1), the central axis can move in the arc-shaped slide grooves (101), and the first magnetic member (308) and the second magnetic member (309) are connected via a cleaning tank reset member (310).
8. The pressurized reverse circulation extraction device for active ingredients of natural products according to claim 5, characterized in that: The cleaning component (3) further comprises: A cleaning tank door (3011) is rotatably mounted on the cleaning tank (301) and is used to close or open the cleaning tank (301); A clamping member (3012) is provided on the cleaning tank door (3011) and is used to be clamped into the side wall of the cleaning tank (301) to lock the cleaning tank door (3011) with the cleaning tank (301); The trigger member (3014) is arranged on the cleaning tank door (3011). When the driving wheel (306) drives the driven wheel (307) to rotate, the trigger member (3014) is activated and the cleaning tank door (3011) is opened.
9. A method for using a pressurized reverse circulation extraction device for extracting active ingredients from natural products according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, placing the natural product into the cleaning tank (301), adding cooling water to the cleaning tank (301) through the cooling water tank (201), so that the cleaning tank (301) increases in weight and slides downward along the arc-shaped slide groove (101) of the first shell (1); S2, starting the first driving member (3022), stirring the liquid in the counterweight chamber (3029) through the push plate (3028), causing the cleaning tank (301) to shake, thereby cleaning the natural product; S3, the cooling water in the cleaning tank (301) overflows under shaking, the cleaning tank (301) is reduced in weight and resets upward, the second driving member (305) is started, the cleaning tank (301) is tilted, and the cleaned natural product is poured into the mechanical crushing chamber (4011) for secondary crushing; S4. The material liquid produced after the two crushing processes flows into the extraction component (5) for extraction of active ingredients.
10. A method for using the pressurized reverse circulation extraction device for extracting active ingredients from natural products according to claim 9, characterized in that: The specific operations of cleaning the natural product in step S2 include: The first driving member (3022) is activated to drive the two push plates (3028) in the counterweight box (3021) to rotate synchronously in opposite directions, so as to push the liquid in the counterweight chamber (3029) to move toward one side of the counterweight chamber (3029), thereby tilting the cleaning tank (301) to one side; When the two push plates (3028) rotate synchronously in the other direction, the liquid in the counterweight chamber (3029) is pushed to move to the other side of the counterweight chamber (3029), so that the cleaning tank (301) is tilted to the other side. The two push plates (3028) repeat the above-mentioned pushing action to achieve the shaking of the cleaning tank (301) and clean the natural products.
Citation Information
Patent Citations
Pressurized reverse circulation extraction device for active ingredients of natural products
CN222150960U