Display support part sorting mechanism

Abstract

The invention provides a displayer support part sorting mechanism, and belongs to the technical field of product classification. Shaft products and shaftless products are fed into a disc guiding mechanism through a first plate chain conveying line, and the shaft products are fed into a second plate chain conveying line through the disc guiding mechanism; the shaftless products are separated from the disc guide mechanism and fall into the storage box under the action of centrifugal force and thrust of the shaftless products, different products have different guide effects, and control by an expensive sensor is not needed, so that a servo motor is not needed for driving, and only a common asynchronous motor is adopted, so that the manufacturing cost is reduced, and the production efficiency is improved. The disc guiding mechanism conveys products to the second plate chain conveying line from the first plate chain conveying line, the classified products with shafts are conveyed to the next procedure through the second plate chain conveying line, manual carrying is not needed, and therefore the production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of product classification, and in particular to a display bracket parts sorting mechanism. Background Art

[0002] With the rapid development of the monitor arm industry, companies are pursuing efficient and automated production methods. One important means is to use automated equipment to replace manual operations, improve production efficiency, and reduce labor costs. Based on the above advantages of automated equipment, they are currently also widely used in the field of product classification.

[0003] A product sorting mechanism is a device used in automated processing to separate and convey products according to predetermined requirements. The Chinese patent application, Publication No. CN202222519888, entitled "A Product Sorting Mechanism and Product Sorting System," discloses a product sorting mechanism and system. The mechanism and system place the product sorting mechanism on a discharging device. A servo motor drives a rotating block to rotate via a first synchronous wheel, a second synchronous wheel, and a synchronous belt. After the third flow channel aligns with the flow channel on the partition block, the servo motor stops, and the discharging device discharges the product. The product can fall directly from the inlet by its own gravity. A photoelectric sensor is provided at the inlet to ensure that the product falls stably into the inlet and that no foreign matter enters the inlet. The product passes through the third flow channel and the flow channel on the partition block in turn and enters a preset material box in the hopper. The servo motor then restarts to rotate the rotating block to the next flow channel on the partition block for product sorting. This process is repeated continuously. After all products have been sorted, the staff can directly pull out the material box by handle to complete the sorting. Summary of the Invention

[0004] The main purpose of the present invention is to provide a display stand parts sorting mechanism that can effectively solve the problems in the background technology.

[0005] A display stand parts sorting mechanism includes shafted products; shaftless products; a disc guide mechanism; a first plate chain conveyor line; a second plate chain conveyor line; and a storage box. The disc guide mechanism is provided on the right side of the first plate chain conveyor line, and the first plate chain conveyor line is provided on the right side of the disc guide mechanism. The storage box is provided on the left side of the second plate chain conveyor line. The first plate chain conveyor line transports both shafted and shaftless products.

[0006] The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket. The lower sprocket. The lower sprocket. The lower sprocket. The gear train is constructed together and are assembled, when the motor is to move forward, and the two gears are connected multiple times by a screw bolt.

[0007] A disc shaft is arranged in the middle of the disc shaft mechanism, a flange is integrated with the disc shaft, the disc shaft is sleeved into an upper pressure plate, the upper pressure plate is connected and fixed with the flange by screws, the upper end of the flange is sleeved into a shaft sleeve and a bearing, the bearing is arranged in the middle of the shaft sleeve, a lower pressure plate is arranged on the top of the flange, and the lower pressure plate fixes the shaft sleeve and the bearing on the flange by screws.

[0008] Furthermore, the shafted product includes a shaft, a sleeve and a base, and the shaft, sleeve and base are inserted into the shafted product. Compared with the shaftless product, the shafted product has a shaft in the middle. The absence of the shaft makes the shafted product heavier than the shaftless product and will not be thrown out by the centrifugal force of the disc guide mechanism. The shaftless product is thrown out of the second plate chain conveyor line by the disc guide mechanism due to the centrifugal force and is pushed into the storage box by the subsequently conveyed shafted product.

[0009] Furthermore, a storage box is provided on the upper end of the bottom plate.

[0010] Furthermore, a passage for shaft products and shaftless products is provided between the upper track plate 1 and the upper track plate 2, the lower track plate 1 restricts the shaft products and shaftless products from flying out, and the upper end surface of the disc drives the shaft products and shaftless products to rotate and transport.

[0011] Furthermore, the first plate chain conveyor line and the second plate chain conveyor line are arranged at a ninety-degree angle.

[0012] Furthermore, the disc is connected to the disc shaft of a screw and disc shaft mechanism.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This equipment uses shafted products and shaftless products to be sent into the disc guide mechanism through the first plate chain conveyor line. Shafted products are sent into the second plate chain conveyor line through the disc guide mechanism. Shaftless products are separated from the disc guide mechanism and fall into the storage box due to the centrifugal force and the thrust of shafted products. Different products have different guiding functions. There is no need to use expensive sensors for control, so there is no need to use servo motors for driving. Only ordinary asynchronous motors can be used, thereby reducing manufacturing costs.

[0015] This equipment uses a disc guide mechanism to transport products from the first plate chain conveyor line to the second plate chain conveyor line. After classification, the axial products are sent to the next process by the second plate chain conveyor line, eliminating the need for workers to carry them, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Schematic diagram of the complete transport structure of the present invention Figure 1 ;

[0017] Figure 2 It is a structural schematic diagram of the disc guide mechanism of the present invention;

[0018] Figure 3 Schematic diagram of the complete transport structure of the present invention Figure 2 ;

[0019] Figure 4 This is a schematic diagram of the shaftless product structure of the present invention;

[0020] Figure 5 This is a schematic structural diagram of a shaft product according to the present invention;

[0021] Figure 6 It is a schematic diagram of the disc-shaft mechanism structure of the present invention.

[0022] In the figure: 1. Product with shaft; 2. Product without shaft; 3. Disc guiding mechanism; 4. First plate chain conveyor line; 5. Second plate chain conveyor line; 6. Storage box; 11. Shaft; 12. Bushing; 13. Base; 31. Column; 32. Bottom plate; 33. Disc shaft connecting plate; 34. Connecting column one; 35. Lower track plate one; 36. Upper track plate one; 37. Upper track plate two; 38. Lower track plate two; 39. Disc; 310. Disc shaft mechanism; 311. Vertical plate one; 312. Vertical plate two; 313. Connecting column two; 314. Coupling; 315. Motor connecting plate; 316. Column three; 317. Motor; 3101. Disc shaft; 3102. Upper pressure plate; 3103. Flange; 3104. Bushing; 3105. Bearing; 3106. Lower pressure plate. DETAILED DESCRIPTION

[0023] The subject matter described herein will now be discussed with reference to example embodiments. It should be understood that the discussion of these embodiments is intended only to enable those skilled in the art to better understand and implement the subject matter described herein, and is not intended to limit the scope of protection, applicability, or examples set forth in the claims. The functions and arrangements of the elements discussed may be changed without departing from the scope of protection of the present specification. Various examples may omit, replace, or add various processes or components as needed. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. In addition, features described relative to some examples may also be combined in other examples.

[0024] As used herein, the term "including" and its variations are open terms meaning "including but not limited to". The term "based on" means "based at least in part on". The terms "one embodiment" and "an embodiment" mean "at least one embodiment". The term "another embodiment" means "at least one other embodiment". The terms "first", "second", etc. may refer to different or the same objects. Other definitions may be included below, whether explicit or implicit. Unless the context clearly indicates otherwise, the definition of a term is consistent throughout the specification.

[0025] Example 1, please refer to Figure 1-6 A display stand parts sorting mechanism includes a shaft product 1; a shaftless product 2; a disc guide mechanism 3; a first plate chain conveyor line 4; a second plate chain conveyor line 5; and a storage box 6. The disc guide mechanism 3 is provided on the right side of the first plate chain conveyor line 4, the first plate chain conveyor line 4 is provided on the right side of the disc guide mechanism 3, and the storage box 6 is provided on the left side of the second plate chain conveyor line 5. The shaft product 1 and the shaftless product 2 are transported on the first plate chain conveyor line 4.

[0026] The top of the disc guide mechanism 3 is provided with an upper track plate 2 37 and an upper track plate 1 36, the lower ends of the four corners of the upper track plate 2 37 and the upper track plate 1 36 are connected to the connecting column 1 34 by screws, the lower end of the connecting column 1 34 is connected to the disc shaft connecting plate 33, a lower track plate 2 38 is provided between the upper track plate 2 37 and the connecting column 1 34, a lower track plate 1 35 is provided between the upper track plate 1 36 and the connecting column 1 34, a vertical plate 1 311 is provided at the lower end of the right side of the disc shaft connecting plate 33, the other end of the vertical plate 1 311 is connected to the bottom plate 32, the lower end of the bottom plate 32 is provided with a column 31 to support the whole, and the lower end of the left side of the disc shaft connecting plate 33 is provided with a vertical plate 1 311, and the other end of the vertical plate 1 311 is connected to the bottom plate 32. The second connecting column 313 is connected by screws. The lower end of the second connecting column 313 is connected to the motor connecting plate 315 by screws. The right side of the motor connecting plate 315 is connected to the third column 316 by screws. The upper end of the third column 316 is connected to the bottom plate 32 by screws. The lower end of the motor connecting plate 315 is fixed to the motor 317 by screws. The motor shaft of the motor 317 passes through the reserved hole on the motor connecting plate 315 and is connected to the coupling 314. The upper end of the coupling 314 is connected to the disc shaft mechanism 310 by screws. The upper end of the disc shaft mechanism 310 is connected to the disc 39 by screws. A second vertical plate 312 is set between the rear end of the motor connecting plate 315 and the disc shaft connecting plate 33.

[0027] A disc shaft 3101 is arranged in the middle of the disc shaft mechanism 310, and a flange 3103 is integrated with the disc shaft 3101. The disc shaft 3101 is inserted into the upper pressure plate 3102, and the upper pressure plate 3102 is connected and fixed with the flange 3103 by screws. The upper end of the flange 3103 is inserted into the shaft sleeve 3104 and the bearing 3105, and the bearing 3105 is arranged in the middle of the shaft sleeve 3104. A lower pressure plate 3106 is arranged on the top of the flange 3103, and the lower pressure plate 3106 fixes the shaft sleeve 3104 and the bearing 3105 on the flange 3103 by screws.

[0028] Furthermore, the shafted product 1 includes a shaft 11, a sleeve 12 and a base 13. The shaft 11, sleeve 12 and base 13 are inserted into the shafted product 1. Compared with the shaftless product 2, the shafted product 1 has a shaft 11 in the middle. The absence of the shaft 11 makes the shafted product 1 heavier than the shaftless product 2 and will not be thrown out by the centrifugal force of the disc guide mechanism 3. The shaftless product 2 is thrown out of the second plate chain conveyor line 5 by the disc guide mechanism 3 due to the centrifugal force and is pushed into the storage box 6 by the subsequently conveyed shafted product 1.

[0029] Furthermore, a storage box 6 is provided on the upper end of the bottom plate 32 .

[0030] Furthermore, a passage for the shaft product 1 and the shaftless product 2 is provided between the upper track plate 1 36 and the upper track plate 2 37, the lower track plate 1 35 restricts the shaft product 1 and the shaftless product 2 from flying out, and the upper end surface of the disc 39 drives the shaft product 1 and the shaftless product 2 to rotate and transport.

[0031] Furthermore, the first plate chain conveyor line 4 and the second plate chain conveyor line 5 are arranged at a right angle.

[0032] Furthermore, the disc 39 is connected to the disc shaft 3101 of the disc shaft mechanism 310 through a screw.

[0033] This invention provides a sorting device for display stand parts, designed to automatically sort and transport both shafted and non-shafted products through an efficient and simple mechanical structure. The device utilizes a series of coordinated modules, with a rational design and structural layout, to achieve a more stable and accurate sorting process and significantly reduce manufacturing costs.

[0034] The structure and function of the device: Conveying and sorting system: The core of the device is two plate chain conveyor lines: the first plate chain conveyor line and the second plate chain conveyor line. The first plate chain conveyor line receives shafted and non-shafted products from the production line. After sorting through the disc guide mechanism, the shafted products are sent to the second plate chain conveyor line for further processing.

[0035] The first plate chain conveyor line is responsible for transporting products. It transports both shafted and shaftless products to the disc guide mechanism. Precise track design and power drive ensure that both products can enter the sorting area smoothly and stably.

[0036] The second chain conveyor line receives the sorted shafted products and conveys them to the next process. It is arranged at a 90-degree angle to the first chain conveyor line, ensuring efficient connection between the two conveyor lines.

[0037] Disc Guide: A key component of the machine, the disc guide utilizes centrifugal force to separate shafted products from non-shafted products. The disc guide's structural design ensures efficient sorting, eliminating the need for expensive sensors or servo motors and significantly reducing equipment costs.

[0038] Working Principle: When products pass through the disc guide mechanism, shafted products, due to their greater weight, are subject to less centrifugal force and can continue to be transported steadily along the track. In contrast, shaftless products, due to the greater centrifugal force, will be thrown out of the disc guide mechanism, enter the second plate chain conveyor line, and eventually fall into the storage box for storage.

[0039] Structural Design: The disc guide mechanism includes an upper track plate and a lower track plate, which together form a guide path for the product, preventing the product from flying out or misplaced during the sorting process. The precise design between the upper and lower track plates ensures a smooth transition of the product.

[0040] The disc shaft and drive system: The disc shaft is a key component in the disc guide mechanism, responsible for providing the disc's rotational power. Driven by a motor, the disc rotates stably, enabling the separation of shafted and non-shafted products.

[0041] Motor Drive: The motor is connected to the disc shaft via a coupling. The motor shaft passes through a pre-set hole in the motor connection plate, transmitting power to the disc shaft. A standard asynchronous motor is used, significantly reducing production costs compared to servo motors. The motor drive system provides stable power, ensuring the disc operates efficiently and without malfunctions.

[0042] Disc shaft structure: The disc shaft is supported by a sleeve and bearings to ensure the stability of the disc during rotation. The design of the sleeve and bearings ensures the smooth rotation of the disc and avoids the problems of friction and heat accumulation.

[0043] Product Sorting and Storage: Shafted Products: Shafted products are conveyed via a disc guide mechanism to the second plate chain conveyor line and ultimately to the next process. Because shafted products are heavier and experience less centrifugal force, they can be transported stably along the track.

[0044] Shaftless products: Shaftless products lack a shaft and are lighter, subject to greater centrifugal force. As a result, they are thrown out by the disc guide mechanism and fall into the storage box. The storage box collects these shaftless products for subsequent processing or storage.

[0045] Baseplate and Support Structure: The baseplate of the device is supported by support columns, ensuring stability even during high-speed operation. A storage box is located above the baseplate to collect sorted shaftless products, ensuring smooth storage of parts after sorting and avoiding confusion.

[0046] Component coordination and optimization logic:

[0047] The plate chain conveyor works in conjunction with a disc guide mechanism: The first plate chain conveyor transports both shafted and shaftless products to the disc guide mechanism, ensuring each product enters the sorting area precisely. The disc guide mechanism uses centrifugal force to separate shafted and shaftless products. Shafted products continue along the track, while shaftless products are ejected and dropped into storage boxes.

[0048] The motor drive system works with the disc shaft: The motor drive system uses a conventional asynchronous motor to provide power to the disc shaft. Through a coupling, the motor's rotational power is transmitted to the disc shaft mechanism, driving the disc to rotate, effectively guiding the products during the sorting process.

[0049] Function of the storage box: The storage box is designed to collect shaftless products. It is located at the end of the second plate chain conveyor line to ensure that the thrown shaftless products can be stored in a timely and neat manner for subsequent processing.

[0050] Overall advantages:

[0051] Cost-effectiveness: This device adopts ordinary asynchronous motor and mechanical drive system, abandons high-cost sensors and servo motors, and significantly reduces manufacturing costs.

[0052] Improved production efficiency: The automated sorting and conveying system reduces manual intervention and improves production efficiency. At the same time, the stability and reliability of the equipment are optimized to ensure the continuous operation of the production line.

[0053] Simple and efficient: The equipment has a simple structural design but powerful functions. Through reasonable mechanical coordination and power system, it realizes efficient parts sorting and transportation, greatly improving the degree of production automation.

[0054] The specific embodiments set forth above describe exemplary embodiments, but do not represent all embodiments that can be implemented or fall within the scope of protection of the claims. The term "exemplary" used throughout this specification means "used as an example, instance, or illustration" and does not mean "preferred" or "having advantages" over other embodiments. For the purpose of providing an understanding of the described technology, the specific embodiments include specific details. However, these technologies can be implemented without these specific details. In some instances, in order to avoid obscuring the concepts of the described embodiments, well-known structures and devices are shown in block diagram form.

[0055] The foregoing description of the present disclosure is provided to enable any person skilled in the art to implement or use the present disclosure. Various modifications to the present disclosure will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other variations without departing from the scope of the present disclosure. Therefore, the present disclosure is not limited to the examples and designs described herein, but is intended to be consistent with the widest range of principles and novel features disclosed herein.

Claims

1. A display stand parts sorting mechanism, comprising a shafted product (1); a shaftless product (2); a disc guide mechanism (3); a first plate chain conveyor line (4); a second plate chain conveyor line (5); and a storage box (6), characterized in that: A disc guide mechanism (3) is provided on the right side of the first plate chain conveyor line (4), the first plate chain conveyor line (4) is provided on the right side of the disc guide mechanism (3), a storage box (6) is provided on the left side of the second plate chain conveyor line (5), and the first plate chain conveyor line (4) transports shafted products (1) and shaftless products (2); The top of the disc guide mechanism (3) is provided with an upper track plate 2 (37) and an upper track plate 1 (36), the lower ends of the four corners of the upper track plate 2 (37) and the upper track plate 1 (36) are connected to a connecting column 1 (34) by screws, the lower end of the connecting column 1 (34) is connected to the disc shaft connecting plate (33), a lower track plate 2 (38) is provided between the upper track plate 2 (37) and the connecting column 1 (34), a lower track plate 1 (35) is provided between the upper track plate 1 (36) and the connecting column 1 (34), a vertical plate 1 (311) is provided at the lower end of the right side of the disc shaft connecting plate (33), the other end of the vertical plate 1 (311) is connected to the bottom plate (32), a column (31) is provided at the lower end of the bottom plate (32) to support the whole, and the lower end of the left side of the disc shaft connecting plate (33) is provided. The second connecting column (313) is connected by screws, the lower end of the second connecting column (313) is connected to the motor connecting plate (315) by screws, the right side of the motor connecting plate (315) is connected to the third column (316) by screws, the upper end of the third column (316) is connected to the bottom plate (32) by screws, the lower end of the motor connecting plate (315) is fixed to the motor (317) by screws, the motor shaft of the motor (317) passes through the reserved hole on the motor connecting plate (315) and is connected to the coupling (314), the upper end of the coupling (314) is connected to the disc shaft mechanism (310) by screws, the upper end of the disc shaft mechanism (310) is connected to the disc (39) by screws, and the second vertical plate (312) is set between the rear end of the motor connecting plate (315) and the disc shaft connecting plate (33); A disc shaft (3101) is provided in the middle of the disc shaft mechanism (310), and a flange (3103) is integrally provided on the disc shaft (3101). The disc shaft (3101) is inserted into an upper pressure plate (3102), and the upper pressure plate (3102) is connected and fixed to the flange (3103) by screws. The upper end of the flange (3103) is inserted into a shaft sleeve (3104) and a bearing (3105), and the bearing (3105) is provided in the middle of the shaft sleeve (3104). A lower pressure plate (3106) is provided at the top end of the flange (3103), and the lower pressure plate (3106) fixes the shaft sleeve (3104) and the bearing (3105) to the flange (3103) by screws.

2. A display stand parts sorting mechanism according to claim 1, characterized in that: The shafted product (1) comprises a shaft (11), a shaft sleeve (12) and a base (13); the shaft (11), the shaft sleeve (12) and the base (13) are inserted to form the shafted product (1); the shafted product (1) has a shaft (11) in the middle compared to the shaftless product (2); the absence of the shaft (11) makes the shafted product (1) heavier than the shaftless product (2) and will not be thrown out by the centrifugal force of the disc guide mechanism (3); the shaftless product (2) is thrown out of the second plate chain conveyor line (5) by the disc guide mechanism (3) due to the centrifugal force and is pushed into the storage box (6) by the shafted product (1) conveyed subsequently.

3. The display stand parts sorting mechanism according to claim 1, characterized in that: A storage box (6) is provided at the upper end of the bottom plate (32).

4. The display stand parts sorting mechanism according to claim 1, characterized in that: A passage for the shafted product (1) and the shaftless product (2) is provided between the upper track plate 1 (36) and the upper track plate 2 (37), the lower track plate 1 (35) restricts the shafted product (1) and the shaftless product (2) from flying out, and the upper end surface of the disc (39) drives the shafted product (1) and the shaftless product (2) to rotate and transport.

5. The display stand parts sorting mechanism according to claim 1, characterized in that: The first plate chain conveyor line (4) and the second plate chain conveyor line (5) are arranged at a ninety-degree angle.

6. The display stand parts sorting mechanism according to claim 1, characterized in that: The disc (39) is connected to the disc shaft (3101) of the screw and disc shaft mechanism (310).

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