Glass fiber reinforced plastic product production recycling apparatus and method thereof
By combining centrifugal dehydration in a rotary drum with reverse spiral hot air drying in a hollow rod, the problems of low drying and screening efficiency in the recycling of glass fiber reinforced plastic products are solved, achieving efficient drying and automated screening, and reducing energy consumption and labor costs.
Patent Information
- Application Number
- CN202510924269.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-07-04
AI Technical Summary
In the current recycling process of glass fiber reinforced plastic products, the drying efficiency is low and uneven, the screening efficiency is low and the degree of automation is low, which leads to increased production efficiency and costs.
The system combines centrifugal dehydration with hollow rod reverse spiral hot air drying, and incorporates the rotation of the rotating frame with lateral vibration. The design also features a nested heat exchange cylinder structure for the gaseous material outlet pipe, achieving efficient drying and sieving, as well as automatic circulating pulverization.
It enables efficient drying and screening of glass fiber reinforced plastic products, reduces energy consumption, improves production efficiency and automation, and reduces manual intervention.
Smart Images

Figure CN120619013B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glass fiber reinforced plastic recycling, and particularly relates to a glass fiber reinforced plastic product production recycling device and method thereof. BACKGROUND
[0002] Glass fiber reinforced plastic (GFRP) as a kind of excellent performance composite material, has been widely used in aerospace, automobile manufacturing, building materials and many other fields. With the increasing application amount, the waste of GFRP products after reaching the service life is also increasing. If these wastes are not properly treated, not only the resources will be wasted, but also the environment will be seriously polluted. Therefore, it is of great practical significance to efficiently recycle the glass fiber reinforced plastic products.
[0003] In the existing glass fiber reinforced plastic product recycling process, drying and screening are two key links. In the drying link, the traditional drying equipment usually adopts a single heating method, such as electric heating or hot air direct blowing. However, these methods have many shortcomings. The electric heating method has high energy consumption, which increases the recycling cost; and the hot air direct blowing method is difficult to achieve uniform and efficient drying for the fibrous materials, especially the recycled materials of glass fiber reinforced plastic products. The materials are prone to clumping during the drying process, which makes it difficult to completely remove the moisture, affecting the efficiency and product quality of subsequent processing.
[0004] In the screening link, the fiber fragments in the glass fiber reinforced plastic recycled materials are prone to block the screen mesh. The traditional screening equipment has low screening efficiency when processing such materials, and needs to be frequently stopped for cleaning the screen, which not only reduces the production efficiency, but also increases the labor cost. Moreover, for the coarse materials that have not been screened, the traditional equipment lacks effective automatic recycling crushing mechanism, and often needs to manually take out and re-feed the coarse materials into the crushing equipment, which is tedious and has low automation degree. Therefore, it is necessary to design a glass fiber reinforced plastic product production recycling device and method thereof. SUMMARY
[0005] The present application relates to the technical field of glass fiber reinforced plastic recycling, and particularly relates to a glass fiber reinforced plastic product production recycling device and method thereof.
[0006] To achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0007] The utility model provides a kind of glass fiber reinforced plastic product production recycling equipment, including bottom plate, the upper side of the bottom plate is equipped with crushing box, one side of the crushing box is fixed with box cover, the inside of the crushing box is equipped with crushing mechanism, the top of the crushing box is fixed with top plate, the upper end of the top plate is equipped with drying mechanism connected with crushing mechanism, the upper end of the bottom plate is equipped with pyrolysis reaction furnace in the side below crushing box, the upper portion of the lateral wall of the pyrolysis reaction furnace is equipped with gaseous material outlet pipe, the gaseous material outlet pipe is equipped with heat recovery mechanism connected with drying mechanism, the lower portion of the lateral wall of the pyrolysis reaction furnace is equipped with discharge pipe, the top of the pyrolysis reaction furnace is equipped with inlet pipe.
[0008] As a further improvement of the utility model, the crushing mechanism includes a rotating frame arranged inside the crushing box, a plurality of screen plates are fixedly embedded on the lateral wall of the rotating frame, and the plurality of screen plates are equidistantly arranged along the circumference of the rotating frame; a plurality of partitions are fixed on the inner wall of the rotating frame, and the partitions are located between adjacent screen plates; a grinding box is arranged inside the rotating frame; arc-shaped plates are fixed on the opposite two side walls of the grinding box, and the arc-shaped plates are attached to the inner wall of the rotating frame; a grinding rotor is arranged inside the grinding box; a driving mechanism is arranged on the outer lateral wall of the crushing box and connected with the rotating frame and the grinding rotor; and the grinding box is fixed on the lateral wall of the box cover.
[0009] As a further improvement of the utility model, the drying mechanism includes a drying cylinder arranged on the upper end of the top plate, a cylinder cover is fixed on the upper end of the drying cylinder, a feeding hopper is connected to the upper end of the cylinder cover, a rotating drum is arranged inside the drying cylinder, water-permeable holes are uniformly distributed on the lateral wall of the rotating drum, a material guide pipe is connected to the lower end of the rotating drum and penetrates through the drying cylinder and the top plate, the end of the material guide pipe away from the drying cylinder penetrates through the box cover and the grinding box, a support bearing is mounted between the lateral wall of the rotating drum and the inner wall of the drying cylinder, a first motor is arranged on the upper end of the cylinder cover, the output shaft of the first motor penetrates through the cylinder cover and is fixedly connected with a third gear, a gear ring meshing with the third gear is fixedly sleeved on the lateral wall of the rotating drum, a rotating pipe rotatably connected with the cylinder cover is arranged on the upper end of the cylinder cover, a stirring structure is arranged on the lower end of the rotating pipe and located inside the rotating drum, a hot air blower is arranged on the upper end of the cylinder cover, a connecting pipe is connected to the output end of the hot air blower, the end of the connecting pipe away from the hot air blower is connected to the upper end of the rotating pipe through a rotating air joint, and a rotating structure connected with the rotating pipe is arranged on the upper end of the cylinder cover.
[0010] As a further improvement of the utility model, the heat recovery mechanism includes a heat exchange cylinder sleeved on the outer lateral wall of the gaseous material outlet pipe, an air inlet pipe is connected to one end of the lower lateral wall of the heat exchange cylinder, a gas outlet pipe is connected to the other end of the upper lateral wall of the heat exchange cylinder, the end of the gas outlet pipe away from the heat exchange cylinder is connected to the input end of the hot air blower, a plurality of heat exchange fins are fixed on the outer lateral wall of the gaseous material outlet pipe, and the plurality of heat exchange fins are equidistantly arranged along the circumference of the gaseous material outlet pipe.
[0011] As a further improvement of the application, the stirring structure comprises a hollow rod fixedly connected to the lower end of the rotating tube, a spiral blade is fixedly sleeved on the side wall of the hollow rod, and a ventilation hole is arranged on the side wall of the hollow rod.
[0012] As a further improvement of the application, the rotating structure comprises a second motor fixedly connected to the upper end of the barrel cover, a first gear is fixedly connected to the output shaft of the second motor, and a second gear is fixedly sleeved on the side wall of the hollow rod, and the second gear is engaged with the first gear.
[0013] As a further improvement of the application, the driving mechanism comprises a fixed frame fixedly connected to the outer side wall of the crushing box, the inside of the grinding box is provided with a device cavity located below the grinding rotor, a rotating sleeve rotatingly connected to the crushing box is arranged through the side wall of the crushing box, a guide sleeve is fixedly connected to the outside of the rotating sleeve, a tension spring is arranged on the inside of the guide sleeve, one end of the tension spring is connected to the rotating sleeve, the other end of the tension spring is connected to the side wall of the rotating frame, two protrusions are fixedly arranged on the side wall of the guide sleeve, six grooves matched with the protrusions are arranged on the inner wall of the crushing box, the six grooves are equidistantly distributed along the circumference of the rotating sleeve, a third motor is arranged on the side wall of the fixed frame, a second rotating shaft is fixedly connected to the output shaft of the third motor and penetrates through the fixed frame, one end of the second rotating shaft away from the third motor penetrates through the rotating sleeve, the rotating frame, the grinding box and extends into the inside of the device cavity, a fifth gear is fixedly connected to one end of the second rotating shaft located in the device cavity, a first rotating shaft is rotatingly connected to the inner bottom wall of the device cavity, the upper end of the first rotating shaft penetrates through the inner top wall of the device cavity and is fixedly connected to the lower end of the grinding rotor, a fourth gear is fixedly sleeved on the side wall of the first rotating shaft, the fourth gear is engaged with the fifth gear, a seventh gear is rotatingly connected to the inner top wall of the fixed frame, a sixth gear is fixedly sleeved on the side wall of the rotating sleeve, an eighth gear is fixedly sleeved on the side wall of the second rotating shaft, and the sixth gear and the eighth gear are respectively engaged on the two sides of the seventh gear.
[0014] As a further improvement of the application, a discharge pipe is fixedly connected to the lower end of the crushing box, and a screw conveying pump is connected between the discharge pipe and the feeding pipe.
[0015] As a further improvement of the application, two first supporting rods are fixedly connected to the lower end of the top plate, the lower end of the first supporting rod is fixedly connected to the upper end of the bottom plate, two second supporting rods are fixedly connected to the lower end of the crushing box, the lower end of the second supporting rod is fixedly connected to the upper end of the bottom plate, and a drain pipe is arranged on the lower part of the side wall of the drying barrel.
[0016] A glass fiber reinforced plastic product production recycling method using the glass fiber reinforced plastic product production recycling device, the method comprising the following steps:
[0017] First, the washed glass fiber reinforced plastic products (materials) are introduced into the drying mechanism for drying;
[0018] Second, the dried materials are introduced into the crushing mechanism for crushing;
[0019] Third, the crushed materials are introduced into the pyrolysis reaction furnace for pyrolysis reaction, generating pyrolysis gas and residual fibers, the pyrolysis gas is discharged through the gaseous material outlet pipe, and the residual fibers are discharged through the discharge pipe.
[0020] The beneficial effects of the present application are:
[0021] 1. The high efficiency drying of the materials is realized by the drum centrifugal dewatering (high speed rotation to remove surface water), hollow rod reverse spiral hot air drying (spiral blade and stirring rod stirring material + hot air blowing through air hole).
[0022] 2. The rotation of the rotating frame is superimposed with lateral vibration to form a compound motion, preventing the fiber fragments from blocking the mesh, and the screening efficiency is significantly improved. The unscreened coarse materials are brought back to the top of the grinding box by the partition plate for repeated crushing, realizing automatic circulating crushing powder without manual intervention.
[0023] 3. The gaseous material outlet pipe nested heat exchange cylinder structure is innovatively designed to realize efficient heat exchange, which can recover heat to directly supply the air heater through the gas conveying pipe, replace the electric heating function, and significantly realize energy saving.
[0024] 4. The reverse rotation of the first motor driven drum rotation and the second motor driven hollow rod forms a reverse rotation flow: centrifugal drying stage: spiral blade rotates upward to loosen the materials, avoiding fiber clumping; hot air drying stage: stirring rod cuts material lumps, air hole realizes hot gas penetration type flow, and drying efficiency is significantly improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a structural diagram of the present application;
[0026] Figure 2 is Figure 1 is an enlarged view of A in the middle;
[0027] Figure 3 is a structural diagram of the drum, support bearing, gear ring, third gear, first motor and material guide pipe of the present application;
[0028] Figure 4 is a structural diagram of the rotating tube and stirring structure of the present application;
[0029] Figure 5 is a structural diagram of the crushing box, rotating frame, arc plate, grinding box, feeding pipe and screw conveying pump of the present application;
[0030] Figure 6It is the partial section structure schematic diagram of the inside of the crushing box of the application;
[0031] Figure 7 It is Figure 6 The enlarged view at B;
[0032] Figure 8 It is the structure schematic diagram of the rotating frame, screening mesh plate, partition plate of the application;
[0033] Figure 9 It is the structure schematic diagram of the grinding box, material guide pipe, arc plate of the application;
[0034] Figure 10 It is the structure schematic diagram of the gaseous material outlet pipe, heat exchange fin of the application.
[0035] In the figure: 1 bottom plate, 2 first support rod, 3 drain pipe, 4 drying cylinder, 5 cylinder cover, 6 feeding hopper, 7 top plate, 8 crushing box, 9 box cover, 10 material guide pipe, 11 second support rod, 12 screw conveying pump, 13 gas conveying pipe, 14 heat exchange cylinder, 15 gaseous material outlet pipe, 16 gas inlet pipe, 17 material inlet pipe, 18 pyrolysis reaction furnace, 19 discharge pipe, 20 first motor, 21 hot air machine, 22 connecting pipe, 23 second motor, 24 rotating pipe, 25 first gear, 26 second gear, 27 rotating breather joint, 28 rotating cylinder, 29 support bearing, 30 gear ring, 31 third gear, 32 hollow rod, 33 spiral blade, 34 stirring rod, 35 breather hole, 36 grinding box, 37 arc plate, 38 rotating frame, 39 discharging pipe, 40 heat exchange fin, 41 grinding rotor, 42 device cavity, 43 first rotating shaft, 44 fourth gear, 45 fifth gear, 46 second rotating shaft, 47 rotating sleeve, 48 sixth gear, 49 seventh gear, 50 fixing frame, 51 third motor, 52 eighth gear, 53 guide sleeve, 54 protruding block, 55 tension spring, 56 partition plate, 57 screening mesh plate. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application.
[0037] Referring to Figures 1-10 A glass fiber reinforced plastic product production recycling equipment, comprising a bottom plate 1, a crushing box 8 is arranged above the bottom plate 1, a box cover 9 is fixed on one side of the crushing box 8, a crushing mechanism is arranged in the crushing box 8, a top plate 7 is fixed on the top of the crushing box 8, two first support rods 2 are fixed on the lower end of the top plate 7, the lower end of the first support rod 2 is fixed on the upper end of the bottom plate 1, two second support rods 11 are fixed on the lower end of the crushing box 8, the lower end of the second support rod 11 is fixed on the upper end of the bottom plate 1, a drain pipe 3 is arranged on the lower part of the side wall of the drying cylinder 4, and water in the inside of the drying cylinder 4 can be discharged through the drain pipe 3.
[0038] The upper end of the top plate 7 is provided with a drying mechanism connected with the crushing mechanism, the upper end of the bottom plate 1 is provided with a pyrolysis reaction furnace 18 located at one side below the crushing box 8, the pyrolysis reaction furnace 18 is a mature technology, the upper part of the side wall of the pyrolysis reaction furnace 18 is provided with a gaseous material outlet pipe 15, the gaseous material outlet pipe 15 is provided with a heat recovery mechanism connected with the drying mechanism, the lower part of the side wall of the pyrolysis reaction furnace 18 is provided with a discharge pipe 19, the top of the pyrolysis reaction furnace 18 is provided with a feeding pipe 17, the lower end of the crushing box 8 is fixed with a discharging pipe 39, the discharging pipe 39 and the feeding pipe 17 are connected with a screw conveying pump 12, the glass fiber reinforced plastic products crushed from the crushing box 8 can be introduced into the screw conveying pump 12 through the discharging pipe 39, and then the crushed glass fiber reinforced plastic products are introduced into the pyrolysis reaction furnace 18 through the feeding pipe 17 for pyrolysis reaction, and the crushed glass fiber reinforced plastic products can effectively improve the efficiency and effect of subsequent pyrolysis reaction.
[0039] In the present application, the crushing mechanism comprises a rotating frame 38 arranged in the inside of the crushing box 8, a plurality of screening mesh plates 57 are fixedly embedded on the side wall of the rotating frame 38, the plurality of screening mesh plates 57 are arranged at equal intervals along the circumference of the rotating frame 38, a plurality of partition plates 56 are fixed on the inner wall of the rotating frame 38, the partition plates 56 are located between adjacent screening mesh plates 57, a grinding box 36 is arranged on the inside of the rotating frame 38, arc-shaped plates 37 are fixed on the opposite two side walls of the grinding box 36, the arc-shaped plates 37 are attached to the inner wall of the rotating frame 38, a grinding rotor 41 is arranged in the inside of the grinding box 36, a driving mechanism connected with the rotating frame 38 and the grinding rotor 41 is arranged on the outer side wall of the crushing box 8, and the grinding box 36 is fixed on the side wall of the box cover 9.
[0040] The drying mechanism comprises a drying cylinder 4 arranged at the upper end of the top plate 7, the upper end of the drying cylinder 4 is fixed with a cylinder cover 5, the upper end of the cylinder cover 5 is connected with a feeding hopper 6, the inside of the drying cylinder 4 is provided with a rotating drum 28, the side wall of the rotating drum 28 is uniformly provided with water-permeable holes, the lower end of the rotating drum 28 penetrates the drying cylinder 4 and the top plate 7 and is connected with a guide pipe 10, a valve is installed on the side wall of the lower end of the rotating drum 28, the end of the guide pipe 10 away from the drying cylinder 4 penetrates the box cover 9 and the grinding box 36, a support bearing 29 is installed between the side wall of the rotating drum 28 and the inner wall of the drying cylinder 4, the upper end of the cylinder cover 5 is provided with a first motor 20, the output shaft of the first motor 20 penetrates the cylinder cover 5 and is fixedly connected with a third gear 31, a gear ring 30 meshing with the third gear 31 is fixedly sleeved on the side wall of the rotating drum 28, by starting the first motor 20, the rotating drum 28 can be driven to rotate by the transmission action of the third gear 31 and the gear ring 30, when the rotating drum 28 rotates, the glass fiber reinforced plastic products in the rotating drum 28 can be spun-dried by the action of centrifugal force, so that the water on the cleaned glass fiber reinforced plastic products can be more efficiently separated, the efficiency of drying the glass fiber reinforced plastic products is improved, the upper end of the cylinder cover 5 is provided with a rotating pipe 24 rotatably connected with the cylinder cover 5, the lower end of the rotating pipe 24 is provided with a stirring structure located inside the rotating drum 28, the upper end of the cylinder cover 5 is provided with a hot air machine 21, the output end of the hot air machine 21 is connected with a connecting pipe 22, the end of the connecting pipe 22 away from the hot air machine 21 is connected with the upper end of the rotating pipe 24 through a rotary air joint 27, the upper end of the cylinder cover 5 is provided with a rotating structure connected with the rotating pipe 24.
[0041] The heat recovery mechanism comprises a heat exchange cylinder 14 sleeved on the outer side wall of the gaseous material outlet pipe 15, the lower side wall of the heat exchange cylinder 14 is connected with an air inlet pipe 16 at one end, the upper side wall of the heat exchange cylinder 14 is connected with a gas outlet pipe 13 at the other end, the end of the gas outlet pipe 13 away from the heat exchange cylinder 14 is connected with the input end of the hot air machine 21, a plurality of heat exchange fins 40 are fixed on the outer side wall of the gaseous material outlet pipe 15, the plurality of heat exchange fins 40 are arranged at equal intervals along the circumference of the gaseous material outlet pipe 15, the pyrolysis gas generated in the pyrolysis reaction furnace 18 is discharged through the gaseous material outlet pipe 15, the heat contained in the pyrolysis gas can be exchanged to the gas in the inside of the heat exchange cylinder 14 through the heat exchange fins 40, and then the hot gas is supplied to the hot air machine 21 through the gas outlet pipe 13, so that the hot air machine 21 can only ventilate without heating, and the recovered hot gas can be provided to the inside of the drying cylinder 4, which can effectively save energy.
[0042] The stirring structure comprises a hollow rod 32 fixedly connected to the lower end of the rotating tube 24, a spiral blade 33 and a stirring rod 34 are fixedly sleeved on the side wall of the hollow rod 32, and a ventilation hole 35 is arranged on the side wall of the hollow rod 32. When the glass fiber reinforced plastic product is spun dry by rotating the rotating drum 28, the spiral blade 33 is in a downward rotation state relative to the glass fiber reinforced plastic product in the rotating drum 28, and the glass fiber reinforced plastic product is continuously pushed and extruded downward by the spiral blade 33, so that the water in the glass fiber reinforced plastic product is extruded, and the dehydration efficiency of the glass fiber reinforced plastic product is improved. When the hollow rod 32 rotates, that is, the spiral blade 33 is in an upward rotation state relative to the glass fiber reinforced plastic product in the rotating drum 28, the glass fiber reinforced plastic product in the rotating drum 28 is continuously turned upward by the rotation of the spiral blade 33, and the glass fiber reinforced plastic product is stirred by the stirring rod 34. Hot air is introduced into the glass fiber reinforced plastic product in the rotating drum 28 through the ventilation hole 35 on the hollow rod 32, the glass fiber reinforced plastic product is quickly dried by the hot air, and the drying efficiency is improved.
[0043] The rotating structure comprises a second motor 23 fixedly connected to the upper end of the cylinder cover 5, a first gear 25 fixedly connected to the output shaft of the second motor 23, and a second gear 26 fixedly sleeved on the side wall of the hollow rod 32, the second gear 26 being engaged with the first gear 25.
[0044] The driving mechanism comprises a fixed frame 50 fixed on the outer side wall of the crushing box 8, the interior of the grinding box 36 is provided with a device cavity 42 located below the grinding rotor 41, the side wall of the crushing box 8 is provided with a rotating sleeve 47 penetratingly arranged and rotationally connected with the crushing box 8, the side wall of the rotating frame 38 is fixedly provided with a guide sleeve 53 sleeved outside the rotating sleeve 47, the inner side of the guide sleeve 53 is provided with a tension spring 55, one end of the tension spring 55 is connected with the rotating sleeve 47, the other end of the tension spring 55 is connected with the side wall of the rotating frame 38, the side wall of the guide sleeve 53 is fixedly provided with two protrusions 54, the inner wall of the crushing box 8 is provided with six grooves matched with the protrusions 54, the six grooves are equidistantly distributed along the circumference of the rotating sleeve 47, the side wall of the fixed frame 50 is installed with a third motor 51, the output shaft of the third motor 51 penetrates through the fixed frame 50 and is fixedly connected with a second rotating shaft 46, the end of the second rotating shaft 46 away from the third motor 51 penetrates through the rotating sleeve 47, the rotating frame 38, the grinding box 36 and extends to the interior of the device cavity 42, the second rotating shaft 46 is rotationally connected with the grinding box 36 through a bearing, the end of the second rotating shaft 46 located in the device cavity 42 is fixedly provided with a fifth gear 45, the inner bottom wall of the device cavity 42 is rotationally connected with a first rotating shaft 43, the upper end of the first rotating shaft 43 penetrates through the inner top wall of the device cavity 42 and is fixedly connected with the lower end of the grinding rotor 41, the side wall of the first rotating shaft 43 is fixedly provided with a fourth gear 44, the fourth gear 44 is engaged with the fifth gear 45, the inner top wall of the fixed frame 50 is rotationally connected with a seventh gear 49, the side wall of the rotating sleeve 47 is fixedly provided with a sixth gear 48, the side wall of the second rotating shaft 46 is fixedly provided with an eighth gear 52, the sixth gear 48 and the eighth gear 52 are respectively engaged on the two sides of the seventh gear 49, starting the third motor 51 can drive the second rotating shaft 46 to rotate, the fourth gear 44 and the fifth gear 45 can drive the grinding rotor 41 to rotate, when the grinding rotor 41 rotates, the dry glass fiber reinforced plastic products can be ground and crushed, the sixth gear 48, the eighth gear 52 and the seventh gear 49 can drive the rotating sleeve 47 to rotate, the rotating sleeve 47 can drive the rotating frame 38 to rotate, when the rotating frame 38 rotates, the glass fiber reinforced plastic products trapped on the screening mesh plate 57 can be brought to the upper side of the grinding box 36, realizing the automatic circulation crushing of the glass fiber reinforced plastic products, greatly improving the crushing efficiency of the glass fiber reinforced plastic products, and effectively ensuring that the crushed glass fiber reinforced plastic products can meet the required fineness, further, when the rotating frame 38 rotates, the protrusions 54 will intermittently enter the grooves, the guide sleeve 53 will be intermittently extruded and moved, the guide sleeve 53 will be pulled back to the original position by the tension spring 55, the guide sleeve 53 can drive the rotating frame 38 to reciprocate transversely, the screening mesh plate 57 can be vibrated, realizing dynamic screening and improving the screening efficiency.
[0045] The glass fiber reinforced plastic product production recycling equipment of the application uses, first, the cleaned glass fiber reinforced plastic product is put into the rotating drum 28 inside the drying cylinder 4 from the feeding hopper 6, the first motor 20 is started to drive the third gear 31 to drive the gear ring 30 to make the rotating drum 28 rotate at high speed, and the centrifugal force is used to spin dry and remove the surface moisture of the material.
[0046] Then the second motor 23 is started to drive the first gear 25 to rotate, the second gear 26 is driven to make the rotating pipe 24 and the hollow rod 32 rotate in opposite directions, at this time, the spiral blade 33 is in the upward rotation state relative to the rotating drum 28, the material is continuously stirred up, the stirring rod 34 assists in breaking the agglomerates, the air flow is introduced into the hollow rod 32 through the connecting pipe 22 and the rotating air joint 27, and the hot air is sprayed into the inside of the rotating drum 28 through the air hole 35 to implement hot air drying, the centrifugal water is discharged through the water permeable hole and is discharged by the drain pipe 3.
[0047] After the glass fiber reinforced plastic product is dried, the dried material is introduced into the grinding box 36 through the guide pipe 10, the third motor 51 is started to drive the second rotating shaft 46 to rotate, the first rotating shaft 43 is driven to rotate the grinding rotor 41 through the meshing of the fifth gear 45 and the fourth gear 44, the crushed material falls onto the screening mesh plate 57 to be screened, and the material meeting the fineness requirement is discharged through the discharge pipe 39.
[0048] At the same time, the second rotating shaft 46 drives the eighth gear 52 and the seventh gear 49 to mesh to drive the sixth gear 48 to make the rotating sleeve 47 rotate, thereby driving the rotating frame 38 to rotate, the baffle 56 and the screening mesh plate 57 lift the coarse particles to above the grinding box 36 to be crushed again, the convex block 54 and the recess are periodically matched to make the guide sleeve 53 vibrate transversely under the action of the tension spring 55, and the screening efficiency of the screening mesh plate 57 is enhanced.
[0049] The crushed material meeting the fineness falls into the bottom of the crushing box 8 and is discharged through the discharge pipe 39, the screw conveying pump 12 sends the crushed material into the pyrolysis reaction furnace 18 through the inlet pipe 17 for pyrolysis, when the pyrolysis gas carrying residual heat is discharged through the gaseous material outlet pipe 15, the heat transfer fins 40 transfer heat to the inner cavity of the heat exchange cylinder 14, the external air enters the inlet pipe 16, is preheated, and is then sent to the air conveying pipe 13 to be circulated and utilized by the air heater 21, and the residual fiber is discharged from the discharge pipe 19.
[0050] A glass fiber reinforced plastic product production recycling method uses a glass fiber reinforced plastic product production recycling equipment, and the method comprises the following steps:
[0051] Firstly, the cleaned glass fiber reinforced plastic product (material) is introduced into the inside of a drying mechanism for drying;
[0052] Secondly, the dried material is introduced into a crushing mechanism for crushing;
[0053] In the third step, the crushed material is introduced into the pyrolysis reactor 18 to perform pyrolysis reaction, generating pyrolysis gas and residual fiber. The pyrolysis gas is discharged through the gaseous material outlet pipe 15, and the residual fiber is discharged through the discharge pipe 19.
[0054] The above merely illustrates the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes within the technical scope disclosed by the present application and according to the technical solutions and the inventive concept of the present application, which should be covered within the protection scope of the present application.
Claims
1. A glass fiber reinforced plastic product manufacturing and recycling equipment, comprising a base plate (1), characterized in that, A crushing box (8) is provided above the base plate (1). A box cover (9) is fixed on one side of the crushing box (8). A crushing mechanism is provided inside the crushing box (8). A top plate (7) is fixed on the top of the crushing box (8). A drying mechanism connected to the crushing mechanism is provided at the upper end of the top plate (7). A pyrolysis reactor (18) is provided at the upper end of the base plate (1) on one side below the crushing box (8). A gaseous outlet pipe (15) is provided on the upper part of the side wall of the pyrolysis reactor (18). A heat recovery mechanism connected to the drying mechanism is provided on the gaseous outlet pipe (15). A drain is provided on the lower part of the side wall of the pyrolysis reactor (18). The feed pipe (19) is provided at the top of the pyrolysis reactor (18); the crushing mechanism includes a rotating frame (38) set inside the crushing box (8), and multiple screening screens (57) are fixedly embedded on the side wall of the rotating frame (38). The multiple screening screens (57) are evenly spaced along the circumference of the rotating frame (38). Multiple partitions (56) are fixed on the inner wall of the rotating frame (38). The partitions (56) are located between adjacent screening screens (57). A grinding box (36) is provided inside the rotating frame (38). Arc plates (37) are fixed on the opposite side walls of the grinding box (36). The arc plate (37) fits against the inner wall of the rotating frame (38). The grinding box (36) is equipped with a grinding rotor (41). The outer wall of the crushing box (8) is equipped with a drive mechanism connected to the rotating frame (38) and the grinding rotor (41). The grinding box (36) is fixed on the side wall of the box cover (9). The drive mechanism includes a fixing frame (50). The grinding box (36) is equipped with a device cavity (42). The side wall of the crushing box (8) is provided with a rotating sleeve (47). The side wall of the rotating frame (38) is fixed with a guide sleeve (53) sleeved on the outside of the rotating sleeve (47). One end of the tension spring (55) is connected to On the rotating sleeve (47), the other end of the tension spring (55) is connected to the side wall of the rotating frame (38). Two protrusions (54) are fixed on the side wall of the guide sleeve (53). The inner wall of the crushing box (8) is provided with a groove that cooperates with the protrusions (54). A third motor (51) is installed on the side wall of the fixing frame (50). The output shaft of the third motor (51) passes through the fixing frame (50) and is fixedly connected to a second rotating shaft (46). The end of the second rotating shaft (46) away from the third motor (51) passes through the rotating sleeve (47), the rotating frame (38), the grinding box (36) and extends into the interior of the device cavity (42).
2. The glass fiber reinforced plastic product production and recycling equipment according to claim 1, characterized in that, The drying mechanism includes a drying cylinder (4) located on the top of the top plate (7). A cylinder cover (5) is fixed to the upper end of the drying cylinder (4). A feed hopper (6) is connected to the upper end of the cylinder cover (5). A rotating cylinder (28) is provided inside the drying cylinder (4). Water permeable holes are evenly distributed on the side wall of the rotating cylinder (28). The lower end of the rotating cylinder (28) passes through the drying cylinder (4) and the top plate (7) and is connected to a guide pipe (10). The end of the guide pipe (10) away from the drying cylinder (4) passes through the box cover (9) and the grinding box (36). A support bearing (29) is installed between the side wall of the rotating cylinder (28) and the inner wall of the drying cylinder (4). A first motor (20) is provided at the upper end of the cylinder cover (5). The output shaft of 20) passes through the cylinder cover (5) and is fixedly connected to the third gear (31). The side wall of the rotating cylinder (28) is fixedly fitted with a gear ring (30) that meshes with the third gear (31). The upper end of the cylinder cover (5) is provided with a rotating tube (24) that is rotatably connected to the cylinder cover (5). The lower end of the rotating tube (24) is provided with a stirring structure located inside the rotating cylinder (28). The upper end of the cylinder cover (5) is provided with a hot air blower (21). The output end of the hot air blower (21) is connected to a connecting pipe (22). The end of the connecting pipe (22) away from the hot air blower (21) is connected to the upper end of the rotating tube (24) through a rotating vent joint (27). The upper end of the cylinder cover (5) is provided with a rotating structure connected to the rotating tube (24).
3. The glass fiber reinforced plastic product production and recycling equipment according to claim 2, characterized in that, The heat recovery mechanism includes a heat exchange cylinder (14) fitted on the outer wall of the gas outlet pipe (15). One end of the lower side wall of the heat exchange cylinder (14) is connected to an air inlet pipe (16), and the other end of the upper side wall of the heat exchange cylinder (14) is connected to an air delivery pipe (13). The end of the air delivery pipe (13) away from the heat exchange cylinder (14) is connected to the input end of a hot air blower (21). Multiple heat exchange fins (40) are fixed on the outer wall of the gas outlet pipe (15), and the multiple heat exchange fins (40) are arranged at equal intervals along the circumference of the gas outlet pipe (15).
4. The glass fiber reinforced plastic product production and recycling equipment according to claim 2, characterized in that, The stirring structure includes a hollow rod (32) fixedly connected to the lower end of the rotating tube (24). A spiral blade (33) and a stirring rod (34) are fixedly sleeved on the side wall of the hollow rod (32). A vent hole (35) is provided on the side wall of the hollow rod (32).
5. The glass fiber reinforced plastic product production and recycling equipment according to claim 4, characterized in that, The rotating structure includes a second motor (23) fixed on the upper end of the cylinder cover (5), the output shaft of the second motor (23) is fixedly connected to a first gear (25), and a second gear (26) is fixedly sleeved on the side wall of the hollow rod (32), the second gear (26) meshing with the first gear (25).
6. The glass fiber reinforced plastic product production and recycling equipment according to claim 1, characterized in that, The lower end of the crushing box (8) is fixed with a feeding pipe (39), and a screw conveyor pump (12) is connected between the feeding pipe (39) and the feed pipe (17).
7. The glass fiber reinforced plastic product production and recycling equipment according to claim 2, characterized in that, The lower end of the top plate (7) is fixed with two first support rods (2), the lower end of the first support rods (2) is fixed to the upper end of the bottom plate (1), the lower end of the crushing box (8) is fixed with two second support rods (11), the lower end of the second support rods (11) is fixed to the upper end of the bottom plate (1), and the lower part of the side wall of the drying cylinder (4) is provided with a drain pipe (3).
8. A method for producing and recycling glass fiber reinforced plastic products, characterized in that, The method of producing recycling equipment for glass fiber reinforced plastic articles as described in any one of claims 1-7 includes the following steps: The first step is to introduce the cleaned glass fiber reinforced plastic product material into the drying unit for drying; The second step is to feed the dried material into the crushing mechanism for crushing; The third step is to introduce the crushed material into the pyrolysis reactor (18) for pyrolysis reaction to generate pyrolysis gas and residual fiber. The pyrolysis gas is discharged through the gas outlet pipe (15), and the residual fiber is discharged through the discharge pipe (19).
Citation Information
Patent Citations
Industrial solid waste recycling cyclic utilization device
CN111482447A
Waste plastic pyrolysis device
CN118385250A