Foamed plastic material processing equipment
Through the combination of conveying equipment and pressing equipment, the thermal oil heated by the heating oil storage tank is used to achieve efficient and continuous processing of foam materials, which solves the problem of low processing efficiency of traditional foam materials and achieves the effect of increasing material density and reducing floor space.
Patent Information
- Application Number
- CN202510851140.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-09-12
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The processing efficiency of traditional foam materials is low, and the downward pressure equipment and high-temperature equipment need to be coordinated, which takes a long time to be determined, affecting the processing efficiency.
A combination of conveying equipment and pressing equipment is adopted. The heat-conducting oil heated by the heating oil storage tank is used to increase the temperature of the pressing shaping block and the shaping panel. The foam material is pressed down at high temperature through the pressing shaping block. Combined with the multi-stage conveying roller group and the rewinding roller, continuous processing and stretching of the material are achieved.
The processing efficiency of foam materials is improved, the material density is increased, the floor space is reduced, and the standby time is reduced.
Smart Images

Figure CN120620619A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of foam material processing, in particular to a foam material processing device. Background Art
[0002] Foam materials can be widely used in car steering wheel heating pads. The general processing method is to adopt a heat setting process, using high temperature to change the original state of the foam, and then press it through a machine, and finally cool it to become the base material of the car steering wheel heating pad. Its specific form is to convey pieces of foam material through high temperature and downward pressure, and then the thinner and denser foam material sheets are conveyed out for subsequent processing.
[0003] A patent document with publication number CN118560052B discloses a production device for conductive foam sheets, including a frame, a first conveying device, and a second conveying device. The frame is equipped with a collecting device for collecting the conductive foam sheets. The collecting device includes a fourth mounting frame, and the fourth mounting frame is equipped with a cutting assembly and a clamping assembly. The clamping assembly includes a connecting plate, and the connecting plate is equipped with an upper pressing plate and a lower pressing plate for clamping the conductive foam sheet.
[0004] In traditional technology, when processing foam materials, high temperature and downward pressure are usually applied to pieces of foam materials, which is not convenient for continuous processing of foam materials and is inefficient. In addition, in traditional technology, when the foam material is increased in density by downward pressure equipment, the downward pressure equipment needs to be coordinated with the high-temperature starting equipment, and the waiting time before processing is long, which reduces the efficiency of foam material processing.
[0005] To this end, the present invention provides a foam material processing device. Summary of the Invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problem is as follows: the foam material processing equipment described in the present invention includes a conveying device and a pressing device fixedly installed on the side of the conveying device, a conveying plate is fixedly installed on one side of the pressing device, and a feeding roller 1 and a feeding roller 2 are fixedly installed on the two ends above the conveying plate, and the feeding roller 1 and the feeding roller 2 are used to convey the foam material strips into the pressing device, and a pressing shaping block is movably installed inside the pressing device, and the pressing shaping block descends to press the foam material strips inside the pressing device, thereby increasing the density of the foam material strips; The conveying device is movably equipped with a multi-stage conveying roller group on the inner side close to the pressing device, and the multi-stage conveying roller group is composed of multiple roller bodies. The long strips of foam material after being pressed are transported outside the multiple roller bodies arranged in the multi-stage conveying roller group, and the conveying device is movably equipped with a rewinding roller on the inner side away from the pressing device. A shaping panel is fixedly installed on the inner bottom of the pressing device, and a material guide roller is also movably installed on the inner side of the pressing device. The shaping panel and the lower pressing shaping block are on the same vertical plane, and the lower pressing shaping block presses down the long strips of foam material above the shaping panel. A heating oil storage tank is fixedly installed above the lower pressing device, and the heat-conducting oil heated in the heating oil storage tank is transported to the lower pressing surface of the lower pressing shaping block and the bearing surface of the shaping panel, thereby increasing the temperature of the lower pressing surface of the lower pressing shaping block and the bearing surface of the shaping panel.
[0008] Preferably, the foam material strip is a strip-shaped molding material formed by mixing a foam base material, a tripropyl phosphate flame retardant, a polyester silicone oil hardener, and a softener.
[0009] Preferably, multiple guide bars are fixedly installed on both sides of the downward pressing device, and sliding bars are slidably installed inside the guide bars. One end of the multiple sliding bars is fixedly connected to the outer side of the downward pressing shaping block. The cooperation of the multiple guide bars and the sliding bars provides a guiding effect for the lifting and lowering of the downward pressing shaping block.
[0010] Preferably, a telescopic shaft and a plurality of oil-delivering metal hoses are fixedly installed above the downward-pressing shaping block, a downward-pressing shaping plate is fixedly installed below the downward-pressing shaping block, and a plurality of oil-conducting pipes are fixedly installed on both sides of the shaping panel. The upper ends of the plurality of oil-conducting pipes are hidden inside the downward-pressing device, and the upper ends thereof are connected to the heated oil storage tank. The upper ends of the plurality of oil-delivering metal hoses are connected to the heated oil storage tank, and the lower ends thereof extend through to the interior of the downward-pressing shaping plate.
[0011] Preferably, a steel sheet mold bar group is fixedly installed below the downward pressure shaping plate, and the steel sheet mold bar group includes two mold bars one and multiple mold bars two, and the multiple mold bars two are located between the two mold bars one. A panel groove is opened inside the shaping panel, and a fixed plate is fixedly installed on the inner top of the panel groove, and one end of the multiple oil guide pipes is connected to the inside of the panel groove.
[0012] Preferably, a concave groove and a plurality of trapezoidal grooves are provided inside the second mold bar, the plurality of said trapezoidal grooves are located on both sides of the concave groove, and the plurality of said trapezoidal grooves are located at the inner top of the concave groove, the depth of the plurality of said trapezoidal grooves is lower than the depth of the concave groove, and filter plates are fixedly installed at the ends of the plurality of said trapezoidal grooves, the interior of the first mold bar is provided with a concave groove and a plurality of trapezoidal grooves, and the plurality of said trapezoidal grooves in the first mold bar are distributed on the same side of the first mold bar.
[0013] Preferably, an open groove is provided inside the conveying device, and a type wheel is movably installed on the outer side of both ends of the rewinding roller, and the type wheel is slidably installed inside the open groove. A plurality of knobs are movably installed above the conveying device, and the knobs are located directly above the corresponding open groove.
[0014] Preferably, both ends of the rewinding roller are fixedly connected with a through shaft, one end of the through shaft movably passes through the interior of the industrial wheel and extends, a rotating gear is fixedly installed on the outside of one end of the extended through shaft, and a meshing wheel 1 is movably installed inside the conveying device, and the meshing wheel 1 is meshed with the rotating gear. A fixed motor is also fixedly installed inside the conveying device, and the fixed motor is connected to a driving gear through a shaft, and the driving gear is meshed with the meshing wheel 1.
[0015] Preferably, both ends of the rewinding roller are fixedly connected with a through shaft, one end of the through shaft movably passes through the interior of the industrial wheel and extends, and a pulley 1 is fixedly installed on the extended end of the through shaft, and a fixed motor is also fixedly installed inside the conveying equipment, and the fixed motor is connected to a driving gear through a shaft, and a component plate is fixedly installed inside the conveying equipment, and a semi-arc groove is opened inside the component plate, and a meshing wheel 2 is movably installed inside the semi-arc groove, and a pulley 2 is fixedly installed on one side of the meshing wheel 2, and a conveyor belt is installed around the outer side of the pulley 1, and the pulley 2 and the pulley 1 form a transmission connection through the conveyor belt.
[0016] Preferably, a rotating motor is fixedly installed inside the conveying equipment, and the rotating motor is fixedly connected to an L-shaped bar through the output end. One end of the L-shaped bar is fixedly connected to a sliding wheel, and the sliding wheel is movably installed in a semi-arc groove. The meshing wheel 2 is movably installed on the side of the sliding wheel, and the rotating motor and the fixed motor output shaft are on the same axis.
[0017] The beneficial effects of the present invention are as follows: 1. The foam material processing equipment described in the present invention heats the heat-conducting oil inside the oil storage tank, which can flow into the pressing surface of the pressing shaping block and the bearing surface of the shaping panel after heating, thereby increasing the temperature of the pressing surface of the pressing shaping block and the bearing surface of the shaping panel. At this time, the pressing shaping block is driven by electricity to descend inside the pressing device, and the long strips of foam material are pressed down under high temperature, making the foam material thinner, increasing its density, and making it more compact.
[0018] 2. The foam material processing equipment described in the present invention wraps multiple layers of pressed foam material sheets around the outer side of the rewinding roller. At this time, the diameter of the foam material roll on the outer side of the rewinding roller is relatively thick. The rewinding roller unwinds the foam material on the outer side through the reverse rotation of the feed roller one, the feed roller two, the multi-stage conveying roller group and the rewinding roller. After the foam material on the outer side of the rewinding roller is unwound and only one end is fixed on the outer side of the rewinding roller, the pressed foam material is stretched by the reverse transportation of the feed roller one, the feed roller two and the multi-stage conveying roller group. The rewinding roller is then driven by electricity to rewind again, and the pressed foam material is rolled into a roll. The diameter of the foam material roll at this time is smaller than the diameter of the cotton material roll during the first rewinding, which can effectively reduce the floor space occupied by the roll.
[0019] 3. The foam material processing equipment described in the present invention unwinds the multi-layer foam material originally on the outside of the rewinding roller, and the conveying plate and the multi-stage conveying roller group slightly convey the foam material again to stretch the foam material at this time, and then drives the meshing wheel 2 to move toward the position of the pulley 1 inside the semi-arc groove through the sliding wheel. At the same time, the telescopic member strip extends to drive the type wheel, the rewinding roller and the pulley 1 to move, increasing the distance between the pulley 1 and the pulley 2 at this time, so that the conveyor belt is always in a taut effect. When the rewinding roller moves a distance away from the multi-stage conveying roller group, the foam material between the rewinding roller and the multi-stage conveying roller group is stretched again, which is beneficial to the subsequent rewinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below with reference to the accompanying drawings.
[0021] Figure 1 It is an overall stereogram of the present invention; Figure 2 It is a three-dimensional schematic diagram of the pressing device and the conveying plate in the present invention; Figure 3 It is a three-dimensional schematic diagram of the shaping panel and the downward shaping block in the present invention; Figure 4 It is a three-dimensional schematic diagram of the guide bar and the sliding bar in the present invention; Figure 5 It is a three-dimensional schematic diagram of the downward pressure shaping block in the present invention; Figure 6 It is a three-dimensional schematic diagram of the shaped panel in the present invention; Figure 7 This is a three-dimensional schematic diagram of the steel sheet mold bar assembly in the present invention; Figure 8 It is a three-dimensional schematic diagram of the rewinding roller in the present invention; Figure 9 It is a three-dimensional schematic diagram of the rewinding roller and the fixed motor in the present invention; Figure 10 It is a three-dimensional schematic diagram of the component plate in the present invention; Figure 11 It is a three-dimensional schematic diagram of the rotating motor in the present invention.
[0022] In the figure: 1. Conveying device; 11. Open slot; 12. Knob; 13. Engaging wheel 1; 14. Fixed motor; 141. Driving gear; 15. Component plate; 151. Semi-arc slot; 16. Engaging wheel 2; 17. Pulley 2; 18. Rotating motor; 181. L-shaped bar; 19. Sliding wheel; 2. Pressing device; 21. Guide roller; 22. Forming panel; 221. Oil guide pipe; 222. Panel slot; 223. Fixed plate; 23. Guide bar; 24. Sliding bar; 3. Pressing shaping block ; 31. Down-pressure shaping plate; 32. Telescopic shaft; 33. Oil delivery metal hose; 34. Steel sheet mold strip group; 341. Mold strip one; 342. Mold strip two; 3421. Concave groove; 3422. Trapezoidal groove; 3423. Filter plate; 4. Conveyor plate; 41. Feed roller one; 42. Feed roller two; 5. Multi-stage conveyor roller group; 6. Rewinding roller; 61. I-shaped wheel; 62. Rotating gear; 63. Through shaft; 64. Telescopic component strip; 65. Pulley one; 66. Conveyor belt; 7. Heating oil storage tank. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] Example 1: Figure 1-3 As shown, a foam material processing device according to an embodiment of the present invention includes a conveying device 1 and a pressing device 2 fixedly installed on the side of the conveying device 1. A conveying plate 4 is fixedly installed on one side of the pressing device 2. A feeding roller 1 41 and a feeding roller 2 42 are fixedly installed on both ends of the upper side of the conveying plate 4. The feeding roller 1 41 and the feeding roller 2 42 are used to convey the foam material strips into the pressing device 2. A pressing shaping block 3 is movably installed inside the pressing device 2. The pressing shaping block 3 descends to press the foam material strips inside the pressing device 2 to increase the density of the foam material strips. A multi-stage conveying roller group 5 is movably installed on the inner side of the conveying device 1 close to the pressing device 2. The multi-stage conveying roller group 5 is composed of multiple roller bodies. The long strips of foam material after being pressed are transported on the outside of the multiple roller bodies set in the multi-stage conveying roller group 5. A rewinding roller 6 is movably installed on the inner side of the conveying device 1 away from the pressing device 2. A shaping panel 22 is fixedly installed on the inner bottom of the pressing device 2. A material guide roller 21 is also movably installed on the inner side of the pressing device 2. The shaping panel 22 and the pressing shaping block 3 are on the same vertical plane. The pressing shaping block 3 presses down the long strips of foam material above the shaping panel 22. A heating oil storage tank 7 is fixedly installed above the pressing device 2. The heat-conducting oil heated in the heating oil storage tank 7 is transported to the lower pressing surface of the pressing shaping block 3 and the bearing surface of the shaping panel 22, thereby increasing the temperature of the lower pressing surface of the pressing shaping block 3 and the bearing surface of the shaping panel 22.
[0025] The heat conducting oil in the heating oil storage tank 7 in this device can quickly heat up the temperature of the downward pressing shaping block 3 required for downward pressing work, thereby reducing the standby time and improving the performance of the heat conducting oil in the heating oil storage tank 7. The spool of foam material is rolled up on the outside of the roll 6 and the roll of the multi-stage conveying roller 5 is rotated to move the spool of foam material to the outside of the roll 6.
[0026] like Figure 4As shown, the foam material strip is a strip-shaped molding material made by mixing a foam base material, a tripropyl phosphate flame retardant, a polyester silicone oil hardener, and a softener.
[0027] Multiple guide bars 23 are fixedly installed on both sides of the downward pressing device 2, and sliding bars 24 are slidably installed inside the guide bars 23. One end of the multiple sliding bars 24 is fixedly connected to the outer side of the downward pressing shaping block 3. The cooperation of the multiple guide bars 23 and the sliding bars 24 provides a guiding function for the lifting and lowering of the downward pressing shaping block 3.
[0028] Specifically, the foam itself is flammable, soft, and has low density, which makes it ineffective as a heating pad. Flame retardants, hardeners, and softeners are mixed into the foam material base material, so that the mixed foam material achieves flame retardancy and strong tensile strength. When the downward pressure shaping block 3 is raised and lowered, one end of the sliding bar 24 is simultaneously raised and lowered inside the guide bar 23, providing guidance for the raising and lowering of the downward pressure shaping block 3, thereby avoiding the raising and lowering of the downward pressure shaping block 3 and the tilting of the downward pressure shaping block 3, thereby affecting the downward pressure on the foam material.
[0029] like Figure 5-7 As shown, a telescopic shaft 32 and a plurality of oil-transmitting metal hoses 33 are fixedly installed above the downward-pressing shaping block 3, a downward-pressing shaping plate 31 is fixedly installed below the downward-pressing shaping block 3, and a plurality of oil-transmitting metal hoses 221 are fixedly installed on both sides of the shaping panel 22. The upper ends of the plurality of oil-transmitting metal hoses 221 are hidden inside the downward-pressing device 2, and the upper ends thereof are connected to the heated oil storage tank 7. The upper ends of the plurality of oil-transmitting metal hoses 33 are connected to the heated oil storage tank 7, and the lower ends thereof extend through and into the interior of the downward-pressing shaping plate 31.
[0030] A steel sheet mold group 34 is fixedly installed below the downward pressure shaping plate 31. The steel sheet mold group 34 includes two mold strips 341 and multiple mold strips 342. The multiple mold strips 342 are located between the two mold strips 341. A panel groove 222 is opened inside the shaping panel 22. A fixing plate 223 is fixedly installed on the inner top of the panel groove 222. One end of multiple oil guide pipes 221 is connected to the inside of the panel groove 222.
[0031] A concave groove 3421 and a plurality of trapezoidal grooves 3422 are provided inside the second mold strip 342. The plurality of trapezoidal grooves 3422 are located on both sides of the concave groove 3421, and the plurality of trapezoidal grooves 3422 are located at the inner top of the concave groove 3421. The depth of the plurality of trapezoidal grooves 3422 is lower than the depth of the concave groove 3421. Filter plates 3423 are fixedly installed at the ends of the plurality of trapezoidal grooves 3422. A concave groove 3421 and a plurality of trapezoidal grooves 3422 are provided inside the first mold strip 341. The plurality of trapezoidal grooves 3422 in the first mold strip 341 are distributed on the same side of the first mold strip 341.
[0032] The hot oil in the hot oil tank 7 is heated and cooled, and the ... The bottom temperature of the steel sheet mold strip group 34 is first affected, and then the heat transfer oil enters the next group of mold strip 1 341 or mold strip 2 342 through the trapezoidal groove 3422 which is wide at first and narrow at last to achieve a heating effect. A filter plate 3423 is fixedly installed between the two corresponding trapezoidal grooves 3422. The filter plate 3423 can filter impurities in the heat transfer oil to extend the service life of the heat transfer oil. The heat transfer oil in the heated oil storage tank 7 can also enter the panel groove 222 through multiple oil guide pipes 221, and heat the fixed plate 223. After the heated heat transfer oil enters the panel groove 222, the unheated oil in the panel groove 222 is transported to the interior of the heated oil storage tank 7 through the corresponding oil guide pipe 221. Through the circulation heating function, the lower pressing surface of the lower pressing forming plate 31 and the bearing surface of the fixed plate 223 can achieve the high temperature environment required for downward pressing. The fine steel panel groove 222 and the high-precision steel sheet mold strip group 34 can make the foam material thinner and more precise.
[0033] like Figure 8-9 As shown, an open groove 11 is provided inside the conveying device 1, and a type wheel 61 is movably installed on the outer side of both ends of the rewinding roller 6. The type wheel 61 is slidably installed inside the open groove 11, and a plurality of knobs 12 are movably installed above the conveying device 1, and the knobs 12 are located directly above the corresponding open groove 11.
[0034] Both ends of the rewinding roller 6 are fixedly connected with a through shaft 63, one end of the through shaft 63 movably passes through the interior of the industrial wheel 61 and extends, and a rotating gear 62 is fixedly installed on the outside of the extended end of the through shaft 63. A meshing wheel 13 is movably installed inside the conveying equipment 1, and the meshing wheel 13 is engaged with the rotating gear 62. A fixed motor 14 is also fixedly installed inside the conveying equipment 1, and the fixed motor 14 is connected to a driving gear 141 through a shaft, and the driving gear 141 is engaged with the meshing wheel 13.
[0035] Specifically, the type wheel 61 can slide inside the opening groove 11. When the type wheel 61 fits the inner walls of the three sides of the opening groove 11, the knob 12 is rotated so that its lower end is against the type wheel 61, that is, the position of the rewinding roller 6 is fixed. At this time, the position of the rewinding roller 6 makes the rotating gear 62 engage with the meshing wheel 13, and the meshing wheel 13 engages with the driving gear 141. The fixed motor 14 can be driven by electricity to rotate the driving gear 141. The rotation of the driving gear 141 drives the meshing wheel 13, the rotating gear 62 and the through shaft 63 to continue to rotate. The rotation of the through shaft 63 drives the rewinding roller 6 to rotate, and then the foam material after being pressed down is rolled up, thereby realizing the coiling of the foam material.
[0036] Example 2: Figure 10-11 As shown, comparative example 1, wherein another embodiment of the present invention is: both ends of the rewinding roller 6 are fixedly connected with a through shaft 63, one end of the through shaft 63 movably passes through the interior of the industrial wheel 61 and extends, and one end of the through shaft 63 is fixedly installed with a pulley 1 65, and the interior of the conveying equipment 1 is also fixedly installed with a fixed motor 14, and the fixed motor 14 is connected to a driving gear 141 through a shaft, and the interior of the conveying equipment 1 is fixedly installed with a component plate 15, and a semi-arc groove 151 is opened through the interior of the component plate 15, and a meshing wheel 2 16 is movably installed inside the semi-arc groove 151, and a pulley 2 17 is fixedly installed on one side of the meshing wheel 2 16, and a conveyor belt 66 is installed around the outer side of the pulley 1 65, and the pulley 2 17 and the pulley 1 65 form a transmission connection through the conveyor belt 66.
[0037] A rotating motor 18 is fixedly installed inside the conveying equipment 1. The rotating motor 18 is fixedly connected to an L-shaped bar 181 through the output end. One end of the L-shaped bar 181 is fixedly connected to a sliding wheel 19. The sliding wheel 19 is movably installed in the semi-arc groove 151. The meshing wheel 2 16 is movably installed on the side of the sliding wheel 19. The output shaft of the rotating motor 18 and the fixed motor 14 are on the same axis.
[0038] Specifically, the front end of the telescopic member strip 64 is installed with the type wheel 61 by insertion or interlocking, and then the telescopic member strip 64 can drive the type wheel 61 to move inside the opening groove 11. The rotation of the rewinding roller 6 is achieved by the electric drive fixed motor 14. At this time, the driving gear 141 drives the meshing wheel 2 16, the pulley 2 17, the pulley 1 65 and the through shaft 63 to rotate, thereby driving the rewinding roller 6 to rewind. The conveyor belt 66 is always in a taut state. When the rewinding roller 6 rewinds the foam material after the downward pressure for the first time, the multi-layered material surrounding the outside of the rewinding roller 6 The diameter of the foam material is relatively large. At this time, the telescopic member strip 64 is in a fully contracted state, that is, the distance between the rewinding roller 6 and the multi-stage conveying roller group 5 is relatively close. When the rewinding roller 6 needs to be rewound, the multi-layer foam material on its outside is first unwound by reversing the rewinding roller 6. With the cooperation of the conveying plate 4 and the multi-stage conveying roller group 5, the multi-layer foam material originally on the outside of the rewinding roller 6 is unwound. At this time, one end of the foam material is fixed on the outside of the rewinding roller 6, and the conveying plate 4 and the multi-stage conveying roller group 5 slightly convey the foam material again to stretch the foam material at this time, and then pass through The driving of the rotating motor 18 causes the L-shaped bar 181 to drive the sliding wheel 19 to slide in an arc shape inside the semi-arc groove 151. At this time, the driving gear 141 rotates, that is, the sliding wheel 19 drives the meshing wheel 2 16 to move inside the semi-arc groove 151 toward the position of the pulley 1 65. At the same time, the telescopic member strip 64 extends to drive the type wheel 61 and the rewinding roller 6 and the pulley 1 65 to move, increasing the distance between the pulley 1 65 and the pulley 2 17 at this time, so that the conveyor belt 66 is always in a taut effect. When the rewinding roller 6 moves a distance away from the multi-stage conveying roller group 5, the rewinding roller 6 is rewound. And the foam material between the multi-stage conveying roller group 5 is stretched again. When the driving gear 141 drives the meshing wheel 2 16, the pulley 1 65 and the rewinding roller 6 to rotate for rewinding, the foam material on the outside of the rewinding roller 6 is stretched to form a multi-layer foam material roll with a smaller diameter and a smaller footprint. Through the arc movement of the meshing wheel 2 16, the meshing wheel 2 16 is always on the outside of the driving gear 141 and is always in meshing connection. At this time, the position of the fixed motor 14 is always fixed, avoiding frequent displacement of the fixed motor 14 and reducing the working accuracy and service life of the fixed motor 14.
[0039] The heat conducting oil in the heating oil storage tank 7 in this device can quickly heat up the temperature of the down-pressing shaping block 3 required for the down-pressing work, thereby reducing the standby time and improving the performance of the device. The spool of foam material is rolled up on the outside of the roll 6 and the roll of the multi-stage conveying roller 5 is rotated to move the spool of foam material to the outside of the roll 6.
[0040] The front end of the telescopic member strip 64 is installed with the type wheel 61 by insertion or interlocking, and then the telescopic member strip 64 can drive the type wheel 61 to move inside the opening groove 11. The rotation of the rewinding roller 6 is achieved by the electric drive fixed motor 14. At this time, the driving gear 141 drives the meshing wheel 2 16, the pulley 2 17, the pulley 1 65 and the through shaft 63 to rotate, thereby driving the rewinding roller 6 to rewind. The conveyor belt 66 is always in a taut state. When the rewinding roller 6 rewinds the foam material after the downward pressure for the first time, the multi-layer foam material surrounding the outside of the rewinding roller 6 The diameter of the material is large, and the telescopic member strip 64 is in a fully retracted state at this time, that is, the distance between the rewinding roller 6 and the multi-stage conveying roller group 5 is close. When the rewinding roller 6 is needed to rewind, the multi-layer foam material on its outside is unwound by reversing the rewinding roller 6. With the cooperation of the conveying plate 4 and the multi-stage conveying roller group 5, the multi-layer foam material originally on the outside of the rewinding roller 6 is unwound. At this time, one end of the foam material is fixed on the outside of the rewinding roller 6, and the conveying plate 4 and the multi-stage conveying roller group 5 slightly convey the foam material again to stretch the foam material at this time, and then the foam material is rewound by rotating. The drive of the rotating motor 18 causes the L-shaped bar 181 to drive the sliding wheel 19 to slide in an arc shape inside the semi-arc groove 151. At this time, the driving gear 141 rotates, that is, the sliding wheel 19 drives the meshing wheel 2 16 to move inside the semi-arc groove 151 toward the position of the pulley 1 65. At the same time, the telescopic member strip 64 extends to drive the type wheel 61 and the rewinding roller 6 and the pulley 1 65 to move, increasing the distance between the pulley 1 65 and the pulley 2 17 at this time, so that the conveyor belt 66 is always in a taut effect. When the rewinding roller 6 moves a distance away from the multi-stage conveying roller group 5, the rewinding roller 6 is rewound. The foam material between the meshing wheel 2 16 and the multi-stage conveying roller group 5 is stretched again. When the driving gear 141 drives the meshing wheel 2 16, the pulley 1 65 and the rewinding roller 6 to rotate for rewinding, the foam material on the outside of the rewinding roller 6 is stretched to form a multi-layer foam material roll with a smaller diameter and a smaller footprint. Through the arc movement of the meshing wheel 2 16, the meshing wheel 2 16 is always on the outside of the driving gear 141 and is always in meshing connection. At this time, the position of the fixed motor 14 is always fixed, avoiding frequent displacement of the fixed motor 14 and reducing the working accuracy and service life of the fixed motor 14.
[0041] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A foam material processing device, comprising a conveying device (1) and a pressing device (2) fixedly mounted on the side of the conveying device (1), wherein a conveying plate (4) is fixedly mounted on one side of the pressing device (2), characterized in that: Feeding roller 1 (41) and feeding roller 2 (42) are fixedly installed at the upper two ends of the conveying plate (4), and the feeding roller 1 (41) and feeding roller 2 (42) are used to convey the foam material strips to the inside of the pressing device (2). A pressing shaping block (3) is movably installed inside the pressing device (2), and the pressing shaping block (3) descends to press down the foam material strips inside the pressing device (2), thereby increasing the density of the foam material strips; The conveying device (1) is provided with a multi-stage conveying roller group (5) movably mounted on the inner side close to the pressing device (2). The multi-stage conveying roller group (5) is composed of a plurality of roller bodies. The foam material strips after pressing are transported outside the plurality of roller bodies provided in the multi-stage conveying roller group (5). The conveying device (1) is provided with a rewinding roller (6) movably mounted on the inner side away from the pressing device (2). A shaping panel (22) is fixedly mounted on the inner bottom of the pressing device (2). A guide roller (22) is also movably mounted on the inner side of the pressing device (2). The material roller (21) is provided, and the shaping panel (22) and the downward shaping block (3) are on the same vertical plane. The downward shaping block (3) presses down the foam material strip above the shaping panel (22). A heating oil storage tank (7) is fixedly installed above the downward pressing device (2). The heat transfer oil heated inside the heating oil storage tank (7) is transported to the downward pressing surface of the downward shaping block (3) and the bearing surface of the shaping panel (22), thereby increasing the temperature of the downward pressing surface of the downward shaping block (3) and the bearing surface of the shaping panel (22).
2. The foam material processing equipment according to claim 1, characterized in that: The foam material strip is a strip-shaped molding material formed by mixing a foam base material, a tripropyl phosphate flame retardant, a polyester silicone oil hardener, and a softener.
3. The foam material processing equipment according to claim 1, characterized in that: A plurality of guide bars (23) are fixedly installed on both sides of the pressing device (2), and a sliding bar (24) is slidably installed inside the guide bar (23). One end of the plurality of sliding bars (24) is fixedly connected to the outer side of the pressing shaping block (3). The cooperation of the plurality of guide bars (23) and the sliding bar (24) provides a guiding function for the lifting and lowering of the pressing shaping block (3).
4. The foam material processing equipment according to claim 1, characterized in that: A telescopic shaft (32) and a plurality of oil delivery metal hoses (33) are fixedly installed above the downward pressure shaping block (3); a downward pressure shaping plate (31) is fixedly installed below the downward pressure shaping block (3); and a plurality of oil guide pipes (221) are fixedly installed on both sides of the shaping panel (22). The upper ends of the plurality of oil guide pipes (221) are hidden inside the downward pressure device (2), and the upper ends thereof are connected to the heated oil storage tank (7); the upper ends of the plurality of oil delivery metal hoses (33) are connected to the heated oil storage tank (7), and the lower ends thereof extend through the interior of the downward pressure shaping plate (31).
5. The foam material processing equipment according to claim 4, characterized in that: A steel sheet mold bar group (34) is fixedly installed below the downward pressure shaping plate (31), and the steel sheet mold bar group (34) includes two mold bars (341) and multiple mold bars (342). The multiple mold bars (342) are located between the two mold bars (341). A panel groove (222) is opened inside the shaping panel (22), and a fixing plate (223) is fixedly installed on the inner top of the panel groove (222). One end of the multiple oil guide pipes (221) is connected to the inside of the panel groove (222).
6. The foam material processing equipment according to claim 5, characterized in that: The interior of the second mold strip (342) is provided with a concave groove (3421) and a plurality of trapezoidal grooves (3422), the plurality of trapezoidal grooves (3422) are located on both sides of the concave groove (3421), and the plurality of trapezoidal grooves (3422) are located at the inner top of the concave groove (3421), the depth of the plurality of trapezoidal grooves (3422) is lower than the depth of the concave groove (3421), and filter plates (3423) are fixedly installed at the ends of the plurality of trapezoidal grooves (3422), the interior of the first mold strip (341) is provided with a concave groove (3421) and a plurality of trapezoidal grooves (3422), and the plurality of trapezoidal grooves (3422) in the first mold strip (341) are distributed on the same side of the first mold strip (341).
7. The foam material processing equipment according to claim 1, characterized in that: An open slot (11) is provided inside the conveying device (1), and a type wheel (61) is movably mounted on the outer sides of both ends of the rewinding roller (6), and the type wheel (61) is slidably mounted inside the open slot (11). A plurality of knobs (12) are movably mounted above the conveying device (1), and the knobs (12) are located directly above the corresponding open slots (11).
8. The foam material processing equipment according to claim 7, characterized in that: The two ends of the rewinding roller (6) are fixedly connected with a through shaft (63), one end of the through shaft (63) movably passes through the interior of the work-type wheel (61) and extends, and a rotating gear (62) is fixedly installed on the outer side of the extended end of the through shaft (63). A meshing wheel (13) is movably installed inside the conveying device (1), and the meshing wheel (13) is meshed with the rotating gear (62). A fixed motor (14) is also fixedly installed inside the conveying device (1), and the fixed motor (14) is connected to a driving gear (141) through a shaft, and the driving gear (141) is meshed with the meshing wheel (13).
9. The foam material processing equipment according to claim 7, characterized in that: The two ends of the rewinding roller (6) are fixedly connected with a through shaft (63), one end of the through shaft (63) movably passes through the interior of the industrial wheel (61) and extends, and a pulley 1 (65) is fixedly installed at the extended end of the through shaft (63). A fixed motor (14) is also fixedly installed inside the conveying device (1), and the fixed motor (14) is connected to a driving gear (141) through a shaft. A component plate (15) is fixedly installed inside the conveying device (1), and a semi-arc groove (151) is opened through the interior of the component plate (15). A meshing wheel 2 (16) is movably installed inside the semi-arc groove (151), and a pulley 2 (17) is fixedly installed on one side of the meshing wheel 2 (16). A conveyor belt (66) is installed around the outer side of the pulley 1 (65), and the pulley 2 (17) and the pulley 1 (65) are connected to each other through the conveyor belt (66).
10. The foam material processing equipment according to claim 9, characterized in that: A rotating motor (18) is fixedly installed inside the conveying device (1), and the rotating motor (18) is fixedly connected to an L-shaped bar (181) through an output end. One end of the L-shaped bar (181) is fixedly connected to a sliding wheel (19), and the sliding wheel (19) is movably installed in the semi-arc groove (151). The second meshing wheel (16) is movably installed on the side of the sliding wheel (19). The output shafts of the rotating motor (18) and the fixed motor (14) are on the same axis.
Citation Information
Patent Citations
A production equipment for conductive foam sheet
CN118560052B
