Lifting device capable of achieving automatic discharging

By designing a lifting device for automatic unloading, and using a worm gear to drive the lifting rod and inclined plate to realize automatic unloading of workpieces, the problem of traditional unloading relying on manual operation is solved, efficiency and flexibility are improved, and labor costs and error risks are reduced.

CN120622360AInactive Publication Date: 2025-09-12TIANJIN AOTEWEDE WELDING TECH CO LTD
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Patent Information

Application Number
CN202510588060.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-09-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In traditional industrial production, the unloading process relies on manual operation, resulting in high labor costs, low efficiency and prone to errors, affecting production continuity and product quality.

Method used

An automatic unloading device is designed, which includes a lifting structure, a cylinder, a connecting plate and a support plate. The worm gear drives the lifting rod and the inclined plate to realize automatic unloading of the workpiece. The support plate is equipped with a rotating ball to allow the workpiece to rotate.

Benefits of technology

It realizes automatic unloading of workpieces, improves unloading efficiency, reduces labor costs, reduces the risk of errors, and improves the flexibility and production efficiency of workpieces in multi-angle operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The lifting device comprises a lifting structure, an air cylinder, a connecting plate and a supporting plate, the lifting structure comprises a worm and gear, a power connecting rod and a lifting rod are arranged on the worm and gear, and the power connecting rod rotates and is changed by the worm and gear to drive the lifting rod to move up and down; the air cylinder is used for independently adjusting the height of the supporting plate, the connecting plate and the supporting plate are driven by the lifting rod to move, and the supporting plate is used for supporting a workpiece. The connecting plate comprises an inclined plate, and the inclined plate is used for automatically discharging workpieces. According to the lifting device capable of achieving automatic discharging, the automatic discharging function is achieved. By means of the inclined plate on the connecting plate, the workpiece can automatically slide down along the inclined plate after being machined or subjected to specific operation, manual carrying is not needed, the discharging efficiency is greatly improved, the labor cost is reduced, and meanwhile the error risk possibly caused by manual operation is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of lifting devices, in particular to a lifting device capable of automatically unloading materials. Background Art

[0002] In traditional industrial production processes, material unloading often relies heavily on manual labor. After a workpiece has been processed or a specific operation has been completed, workers must manually move it from the processing area to the next process location. This not only consumes a significant amount of manpower, but also increases labor costs as production scale expands. Furthermore, manual handling efficiency is limited, making it difficult to meet the growing demand for efficient production. Furthermore, manual operations are affected by factors such as fatigue and inattention, leading to frequent material unloading errors, such as dropped workpieces and incorrect handling directions. These errors severely impact production continuity and product quality, becoming a key bottleneck restricting companies' capacity expansion and cost control. Summary of the Invention

[0003] The object of the present invention is to provide a lifting device capable of automatic unloading to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a lifting device capable of automatically unloading materials, comprising:

[0005] Lifting structure, cylinder, connecting plate and supporting plate;

[0006] The lifting structure includes a worm gear, and the worm gear is provided with a power connecting rod and a lifting rod. The rotation of the power connecting rod is changed by the worm gear to drive the lifting rod to move up and down;

[0007] The cylinder is used to adjust the height of the support plate individually;

[0008] The connecting plate and the supporting plate are driven to move by the lifting rod;

[0009] The support plate is used to support the workpiece; the connecting plate includes an inclined plate, and the inclined plate automatically unloads the workpiece.

[0010] Preferably, the support plate is further provided with a support structure for supporting the workpiece, and the support structure is further provided with a rotating ball, and the rotating ball is used to ensure that the workpiece can rotate when supporting the workpiece.

[0011] Preferably, the bottoms of the support plate and the connecting plate are both arranged on a separation structure, and the separation structure includes a lifting plate and a first fixed plate. The lifting plate is provided with a limit seat, and a pneumatic rod is inserted in the limit seat.

[0012] Preferably, a cylinder is provided at the bottom of the separation structure, a valve is provided on the cylinder, the cylinder is provided on a mounting seat, and the mounting seat is provided at the bottom of the first fixing plate.

[0013] Preferably, the lifting structure also includes a lifting port provided at the top of the worm gear, the worm gear is used to limit the lifting rod, and a bearing seat is provided at the bottom of the worm gear, and the bearing seat is used to stabilize the worm gear.

[0014] Preferably, a connecting structure is provided at the bottom of the bearing seat, and the connecting structure includes a second fixed plate for connecting the lifting structure, a connecting seat is provided on the sliding rod, a support rod is fixed on the connecting seat, and the top of the support rod is provided with the separation structure, and a limiting sleeve is provided at the bottom of the first fixed plate, and the limiting sleeve is connected to the sliding rod, and the sliding rod is provided on the sliding opening of the second fixed plate, and the sliding opening is used to allow the sliding rod to pass through the second fixed plate.

[0015] Preferably, the lifting structure is used to support the lifting plate and adjust the height of the lifting plate.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] This automatic unloading lifting device realizes the automatic unloading function. The inclined plate on the connecting plate allows the workpiece to automatically slide along the inclined plate after processing or specific operations are completed, eliminating the need for manual handling. This greatly improves unloading efficiency, reduces labor costs, and also reduces the risk of errors caused by manual operation.

[0018] This automatic unloading lifting device features a support structure equipped with rotating beads on the support plate, allowing the workpiece to rotate freely while supported. In practical applications, whether multi-angle operation during machining or assembly, this rotatable feature greatly facilitates work flexibility and versatility, helping to improve overall production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the front structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0021] Figure 3 It is a side structural schematic diagram of the present invention.

[0022] In the figure: 1. Support plate; 11. Support structure; 111. Rotating ball; 2. Connecting plate; 21. Inclined plate; 3. Separating structure; 31. Lifting plate; 32. First fixed plate; 33. Pneumatic rod; 34. Limiting seat; 4. Cylinder; 41. Mounting seat; 42. Valve; 5. Lifting structure; 51. Lifting port; 52. Worm gear; 53. Power connecting rod; 54. Bearing seat; 55. Lifting rod; 6. Connecting structure; 61. Sliding rod; 611. Limiting sleeve; 62. Second fixed plate; 63. Support rod; 64. Connecting seat; 65. Sliding port. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-3 The present invention provides a technical solution: a lifting device capable of automatic unloading, comprising: a lifting structure 5, a cylinder 4, a connecting plate 2 and a support plate 1, wherein the support plate 1 is used to support and fix the support structure 11, and the support plate 1 is in a Y shape, and the support structure 11 is supported on the support plate 1, and the lifting structure 5 comprises a worm gear 52, which is used to change the lateral rotation force into the up and down movement force of the lifting rod 55, thereby being used to adjust the position of the connecting plate 2, and a power connecting rod 53 and a lifting rod 55 are provided on the worm gear 52, and a turbine is provided in the worm gear 52, which drives the thread to rotate through the power connecting rod 53, thereby driving the lifting rod 55 to move up and down, and the power connecting rod 53 rotates The lifting rod 55 is driven up and down by the worm gear 52, and the connecting plate 2 and the support plate 1 are driven to move by the lifting rod 55. The overall height of the adjustment device is convenient for use by workers of various body shapes. The cylinder 4 is used to adjust the height of the support plate 1 separately, so that the height of the connecting plate 2 exceeds the height of the support plate 1, so that the workpiece supported by the support plate 1 can be supported by the connecting plate 2 and separated from the support plate 1. When using the inclined plate 21 of the connecting plate 2, the workpiece rolls and falls to one side along the inclined plate 21, thereby completing the automatic unloading of the workpiece. The support plate 1 is used to support the workpiece and is used to process the workpiece when the support plate 1 supports it. The connecting plate 2 includes an inclined plate 21, and the inclined plate 21 automatically unloads the workpiece.

[0025] The worm gear 52 of the lifting mechanism 5 rotates via the power connecting rod 53, driving the internal turbine to rotate the threads, which in turn transforms the lateral rotational force into the up-and-down force of the lifting rod 55. This in turn drives the connecting plate 2 and the support plate 1 to move, adjusting the overall height of the device to accommodate workers of different sizes. When unloading is required, the cylinder 4 operates independently, adjusting the height of the support plate 1 so that the connecting plate 2 exceeds the height of the support plate 1. At this time, the workpiece is transferred from the support plate 1 to the connecting plate 2. Because the connecting plate 2 is equipped with an inclined plate 21, the workpiece rolls and falls to one side along the inclined plate 21, completing the automatic unloading process. While the workpiece is supported by the support plate 1, the corresponding processing operations can be performed on the workpiece.

[0026] The support plate 1 is also provided with a support structure 11 for supporting the workpiece. The support structure 11 is Y-shaped and is provided with a number of rotating beads 111. The rotating beads 111 are used to reduce friction on the workpiece. The support structure 11 is also provided with rotating beads 111. The rotating beads 111 are used to ensure that the workpiece can rotate when supporting the workpiece.

[0027] The support structure 11 is Y-shaped and arranged on the support plate 1 to support the workpiece. The several rotating balls 111 arranged thereon play a key role during operation. When the workpiece is placed on the support structure 11, the rotating balls 111 come into contact with the workpiece. Since the rotating balls 111 can roll freely, when the workpiece needs to be moved or adjusted in position, the rotating balls 111 greatly reduce the friction between the workpiece and the support structure 11. When the workpiece needs to be rotated, the external force applied to the workpiece can be used with the help of the rolling characteristics of the rotating balls 111, allowing the workpiece to rotate easily around the support structure 11, thereby achieving flexible adjustment of the workpiece position and angle, meeting the requirements of different processes for the workpiece posture.

[0028] The bottom of the support plate 1 and the connecting plate 2 are both arranged on the separation structure 3. This arrangement can ensure that the separation structure 3 can move the support plate 1 and the connecting plate 2 up and down as a whole, thereby adjusting the overall height of the device. The separation structure 3 includes a lifting plate 31 and a first fixed plate 32. The lifting plate 31 is provided with a support plate 1, and the support plate 1 can move up and down. The lifting plate 31 is provided with a limit seat 34, and the limit seat 34 is used to limit the pneumatic rod 33, and the pneumatic rod 33 is used to push the support bottom plate 12 up and down, thereby adjusting the height of the support plate 1. The pneumatic rod 33 is inserted in the limit seat 34. When the pneumatic rod 33 is pushed upward by the cylinder 4, the height of the support plate 1 can exceed the connecting plate 2. When the pneumatic rod 33 is pulled downward by the cylinder 4, the height of the support plate 1 can be lower than the connecting plate 2, allowing the connecting plate 2 to lift the workpiece on the support plate 1, allowing the workpiece to roll down along the inclined plate 21 to complete the unloading operation.

[0029] The bottoms of the support plate 1 and the connecting plate 2 are both arranged on the separation structure 3, so that the separation structure 3 can move the two up and down as a whole, thereby adjusting the overall height of the device. The separation structure 3 includes a lifting plate 31 and a first fixed plate 32. The lifting plate 31 carries the support plate 1 and can drive it to move up and down. The limit seat 34 on the lifting plate 31 limits the pneumatic rod 33. The pneumatic rod 33 is responsible for pushing the support bottom plate 12 up and down, thereby adjusting the height of the support plate 1. When the cylinder 4 pushes the pneumatic rod 33 upward, the height of the support plate 1 exceeds the connecting plate 2; when the cylinder 4 pulls the pneumatic rod 33 downward, the height of the support plate 1 is lower than the connecting plate 2. At this time, the connecting plate 2 receives the workpiece on the support plate 1, and the workpiece rolls downward with the help of the inclined plate 21 of the connecting plate 2, thereby completing the unloading operation.

[0030] A cylinder 4 is provided at the bottom of the separation structure 3, and a valve 42 is provided on the cylinder 4. The cylinder 4 is used to intake air into the cylinder 4, so that the cylinder 4 can push the pneumatic rod 33 to move upward. The cylinder 4 is provided on a mounting seat 41, and the mounting seat 41 is used to fix the cylinder 4 in the first fixed plate 32. The mounting seat 41 is provided at the bottom of the first fixed plate 32.

[0031] The lifting structure 5 also includes a lifting port 51 provided at the top of the worm gear 52. The lifting port 51 is used to limit the power connecting rod 53 to ensure that the power connecting rod 53 can move in a straight line. The worm gear 52 is used to limit the lifting rod 55. A bearing seat 54 is provided at the bottom of the worm gear 52. The bearing seat 54 is used to stabilize the worm gear 52. The worm gear 52 is used to transfer the rotational force of the power connecting rod 53 so that the lifting rod 55 can move up and down.

[0032] In the lifting structure 5, the rotational force of the power connecting rod 53 is the starting power source for the entire lifting action. When the power connecting rod 53 is running, the worm gear 52 plays a key role. It converts the rotational force of the power connecting rod 53, and then drives the lifting rod 55 to move up and down. In this process, the lifting port 51 provided at the top of the worm gear 52 limits the power connecting rod 53, ensuring that the power connecting rod 53 always moves in a straight line, and provides stable power input for the worm gear 52. At the same time, the internal structure of the worm gear 52 limits the lifting rod 55, ensuring that the lifting rod 55 can only move along the predetermined up and down direction to achieve precise lifting action. The supporting seat 54 at the bottom of the worm gear 52 provides stable support for the entire worm gear 52, ensuring that it will not be displaced or shaken due to factors such as uneven force during operation, ensuring that the entire lifting structure 5 operates stably and reliably, and realizing efficient lifting function.

[0033] The bottom of the supporting seat 54 is provided with a connecting structure 6, including a second fixing plate 62 for connecting the lifting structure 5, and the second fixing plate 62 is used to support the first fixing plate 32 and the second fixing plate 62, thereby stabilizing the overall connection of the device and ensuring that it will not tilt when in use. A connecting seat 64 is provided on the sliding rod 61, and the connecting seat 64 is used to connect the support rod 63. The support rod 63 is fixed on the connecting seat 64, and the support rod 63 is used to connect the first fixing plate 32 and the second fixing plate 62. A separation structure 3 is provided on the top of the support rod 63, and a limiting sleeve 611 is provided at the bottom of the first fixing plate 32. The limiting sleeve 611 is used to limit the sliding rod 61, and the limiting sleeve 611 is sleeved with the sliding rod 61, and the sliding rod 61 can be adjusted along with the lifting and lowering of the worm gear 52. The sliding rod 61 is provided on the sliding opening 65 of the second fixing plate 62, and the sliding opening 65 is used to clamp the sliding rod 61, and the sliding opening 65 is used to allow the sliding rod 61 to pass through the second fixing plate 62.

[0034] The lifting structure 5 is used to support the lifting plate 31 and adjust the height of the lifting plate 31 .

[0035] When the lifting device capable of automatically unloading is in use, the connecting structure 6 at the bottom of the support seat 54 plays a key role in connecting and stabilizing the device. The second fixed plate 62 is responsible for connecting the lifting structure 5 and supporting the first fixed plate 32 and itself, thereby stabilizing the overall connection of the device and preventing tilting during use. The connecting seat 64 on the sliding rod 61 securely connects the support rod 63, which in turn connects the first fixed plate 32 to the second fixed plate 62. A separation structure 3 is also provided on the top. The limiting sleeve 611 at the bottom of the first fixed plate 32 is sleeved onto the sliding rod 61, limiting its position and ensuring that the sliding rod 61 can only move in a specific direction. When the worm gear 52 is raised or lowered, it drives the sliding rod 61 to adjust its position accordingly. The sliding opening 65 on the second fixed plate 62 clamps the sliding rod 61, allowing it to pass through the second fixed plate 62 while limiting its range of motion to a certain extent. This allows the entire connecting structure 6 to flexibly adapt to the lifting and lowering movement of the worm gear 52 while ensuring the stable connection of the various parts of the device, maintaining the stable operation of the device.

[0036] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A lifting device capable of automatic unloading, characterized in that: include: A lifting structure (5), a cylinder (4), a connecting plate (2) and a supporting plate (1); The lifting structure (5) includes a worm gear (52), and a power connecting rod (53) and a lifting rod (55) are provided on the worm gear (52). The rotation of the power connecting rod (53) is changed by the worm gear (52) to drive the lifting rod (55) to move up and down; The cylinder (4) is used to independently adjust the height of the support plate (1); The connecting plate (2) and the supporting plate (1) are driven to move by the lifting rod (55); The support plate (1) is used to support the workpiece; the connecting plate (2) includes an inclined plate (21), and the inclined plate (21) automatically unloads the workpiece.

2. The lifting device capable of automatic unloading according to claim 1, characterized in that: The support plate (1) is further provided with a support structure (11) for supporting a workpiece, and the support structure (11) is further provided with a rotating ball (111), and the rotating ball (111) is used to ensure that the workpiece can rotate when supporting the workpiece.

3. The lifting device capable of automatic unloading according to claim 1 or 2, characterized in that: The bottoms of the support plate (1) and the connecting plate (2) are both arranged on a separation structure (3). The separation structure (3) comprises a lifting plate (31) and a first fixed plate (32). A limiting seat (34) is provided on the lifting plate (31), and a pneumatic rod (33) is inserted into the limiting seat (34).

4. The lifting device capable of automatic unloading according to claim 3, characterized in that: The cylinder (4) is provided at the bottom of the separation structure (3), a valve (42) is provided on the cylinder (4), the cylinder (4) is provided on a mounting seat (41), and the mounting seat (41) is provided at the bottom of the first fixing plate (32).

5. The lifting device capable of automatic unloading according to claim 3, characterized in that: The lifting structure (5) further includes a lifting port (51) provided at the top of the worm gear (52), the worm gear (52) being used to limit the lifting rod (55), and a bearing seat (54) being provided at the bottom of the worm gear (52), the bearing seat (54) being used to stabilize the worm gear (52).

6. The lifting device capable of automatic unloading according to claim 5, characterized in that: The bottom of the bearing seat (54) is provided with a connecting structure (6), and the connecting structure (6) includes a second fixed plate (62) for connecting the lifting structure (5). The sliding rod (61) is provided with a connecting seat (64), and a support rod (63) is fixed on the connecting seat (64). The top of the support rod (63) is provided with the separation structure (3). The bottom of the first fixed plate (32) is provided with a limiting sleeve (611), and the limiting sleeve (611) is sleeved with the sliding rod (61). The sliding rod (61) is provided on the sliding opening (65) of the second fixed plate (62), and the sliding opening (65) is used to allow the sliding rod (61) to pass through the second fixed plate (62).

7. The lifting device capable of automatic unloading according to claim 3, characterized in that: The lifting structure (5) is used to support the lifting plate (31) and adjust the height of the lifting plate (31).