Surface defect detection equipment and surface defect detection method in steel rolling process
By designing synchronously moving detection equipment and carbon ash cleaning mechanisms, the problems of detection image offset and carbon ash adhesion during steel rolling were solved, and high-precision surface defect detection was achieved.
Patent Information
- Application Number
- CN202510970411.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2025-06-16
- Filing Date
- 2025-07-15
- Publication Date
- 2025-09-12
AI Technical Summary
In the prior art, when inspecting surface defects on rolled steel, the inspection equipment is stationary while the rolled steel moves, causing image offset, and carbon dust adhesion in a high-temperature environment affects the inspection accuracy.
A surface defect detection device is designed, which includes a supporting body, a driving motor, a transmission mechanism, a detection mechanism and a carbon ash cleaning mechanism. The detection mechanism is driven by the transmission mechanism to move synchronously, and the carbon ash cleaning mechanism is used to remove carbon ash during the movement to ensure the clarity of the detection image.
The clarity and accuracy of the detection image during the steel rolling process are achieved, carbon dust is prevented from affecting the detection results, and the detection accuracy is improved.
Smart Images

Figure CN120629200A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of surface defect detection equipment, and in particular to a surface defect detection equipment and a surface defect detection method in a steel rolling process. Background Art
[0002] A CNC machine tool is an automated machine tool that controls the machining process through digital signals. Its core lies in converting machining instructions into digital programs to achieve precise control of parameters such as machining paths, speeds, and tool movements.
[0003] Chinese patent CN11 second transmission gear (54) 9157B discloses a CNC machine tool with stable use and high precision, comprising a machine tool body, an air gun joint, a workbench and a base, wherein a workbench is provided inside the machine tool body, a base is installed at the bottom end of the machine tool body, a cooling box is installed inside the base, a water outlet pipe is installed through the bottom end of one end of the cooling box, a mounting base is welded to the top end of the partition plate, a plurality of peristaltic pumps are installed at equal distances on the top end of the mounting base plate, and a suction hose is installed at one end of the peristaltic pump.
[0004] In the above patents and prior art, visual sensors are usually used for defect detection on the surface of rolled steel. During the detection, the rolled steel is always in a moving state while the detection mechanism of the traditional detection equipment is in a stationary state, which causes the detection image results to be offset, affecting the accuracy of the detection. In addition, the temperature is high during the steel rolling production process, and black carbon ash will float on the outside. During the detection process, the carbon ash is easy to adhere to the outside of the detection head, which will seriously affect the accuracy of the detection when the working time is long. Summary of the Invention
[0005] In view of the deficiencies in the prior art, the present invention provides a surface defect detection device and a surface defect detection method during steel rolling.
[0006] A surface defect detection device comprises a support body, a drive motor is mounted on the bottom of the support body, a drive gear is mounted on the driving end of the drive motor, a motor transmission chain is mounted on the outside of the drive gear, a transmission mechanism is mounted on the inside of the support body, a detection mechanism is mounted on the outside of the transmission mechanism, a carbon ash cleaning mechanism is mounted on the inside of the support body, a plurality of rolled steel feeding rollers are mounted on the inside of the support body, and the outsides of the plurality of rolled steel feeding rollers are all connected to the rolled steel transmission gear; One end of the rolled steel feeding roller passes through the supporting body and is connected to the rolled steel transmission gear. The driving motor is connected to the external transmission of the transmission mechanism through the motor transmission chain outside the driving gear on the driving end. The external part of the transmission mechanism is connected to the external transmission of the rolled steel transmission gear. When the driving motor drives the driving gear to rotate, it can drive the transmission mechanism to rotate through the motor transmission chain. When the transmission mechanism rotates, it can drive the rolled steel feeding roller to rotate through the rolled steel transmission gear. When the rolled steel feeding roller rotates, it can drive the rolled steel to move on the rolled steel feeding roller. When the transmission mechanism rotates, it can drive the detection mechanism to move synchronously. When the detection mechanism moves, it can detect defects on the surface of the rolled steel on the rolled steel feeding roller. When the transmission mechanism drives the detection mechanism to move, the bottom of the detection mechanism contacts the carbon ash cleaning mechanism, and the carbon ash cleaning mechanism can clean the bottom of the detection mechanism.
[0007] Preferably, the transmission mechanism includes a first transmission roller, a second transmission roller, a first transfer gear set and a second transfer gear, the first transmission roller is mounted on the inner wall of the support body, the second transmission roller is mounted on the inner wall of the support body, the first transfer gear set is mounted on the outer wall of the support body, the outside of the first transmission roller is connected to the first transmission gear, the outside of the second transmission roller is connected to the second transmission gear, the outside of the first transmission roller is mounted with a detection transmission belt, and the outside of the first transfer gear set is mounted with a transfer transmission chain.
[0008] Preferably, the first transfer gear set and the second transfer gear are connected to each other via a transfer transmission chain, the outer portion of the first transfer gear set is connected to the drive motor of the driving end of the support body via a motor transmission chain, the outer portion of the transfer transmission chain is connected to the plurality of rolling transmission gears, and the outer portion of the transfer transmission chain is connected to the first transmission gear and the second transmission gear; The supporting body can drive the first transfer gear set to rotate through the driving motor and the driving gear. When the first transfer gear set rotates, it can drive the second transfer gear to rotate through the transfer transmission chain. The transfer transmission chain can rotate around the outside of the first transfer gear set and the second transfer gear. When the transfer transmission chain rotates, it can drive the steel rolling transmission gear, the first transmission gear and the second transmission gear to rotate.
[0009] Preferably, the central axis of the first transmission roller passes through the supporting body and is connected to the first transmission gear, the central axis of the second transmission roller passes through the supporting body and is connected to the second transmission gear, and the 031 and the second transmission roller are connected via a detection transmission belt; When the first transmission gear and the second transmission gear rotate, they can drive the first transmission roller and the second transmission roller to rotate. When the first transmission roller and the second transmission roller rotate, they can drive the detection transmission belt to rotate around the first transmission roller and the second transmission roller. When the detection transmission belt rotates, it can drive the detection mechanism to move synchronously to detect defects on the surface of the rolled steel.
[0010] Preferably, the detection mechanism includes a fixed mounting seat, which is installed on the outside of the detection transmission belt, the outside of the fixed mounting seat is rotatably connected to a rotating sliding groove, the inside of the rotating sliding groove is installed with a buffer spring, the inside of the rotating sliding groove is installed with a connecting slider, the outside of the connecting slider is connected to a detection mounting shaft, the outside of the detection mounting shaft is installed with a detection mounting bin, the outside of the detection mounting bin is installed with a transmission rack, the inside of the detection mounting bin is installed with a detection sensor, and the inside of the detection mounting bin is installed with a detection protective plate.
[0011] Preferably, both ends of the detection installation shaft are slidably installed in the interior of the rotating sliding groove through connecting sliders, the exterior of the connecting slider is connected to the interior of the rotating sliding groove through a buffer spring, and both ends of the detection installation shaft are rotatably connected to the fixed mounting seat through the rotating sliding groove; The detection installation shaft can move up and down inside the rotating sliding groove through the connecting slider, and when the detection transmission belt drives the fixed mounting seat to move, it can drive the detection installation bin to move synchronously through the detection installation shaft.
[0012] Preferably, the exterior of the detection installation chamber is connected to the exterior of the carbon ash cleaning mechanism via a transmission rack; When the detection installation bin moves, the detection sensor can detect defects on the surface of the rolled steel through the detection protective plate. When the detection installation bin passes above the carbon ash cleaning mechanism, the surface of the detection protective plate can contact the outside of the carbon ash cleaning mechanism, and the carbon ash cleaning mechanism can clean the surface of the detection protective plate.
[0013] Preferably, the carbon ash cleaning mechanism includes a cleaning installation chamber, the cleaning installation chamber is installed inside the supporting body, a plurality of cleaning roller brushes are installed inside the cleaning installation chamber, the outsides of the plurality of cleaning roller brushes are connected to roller brush transmission gears, and a plurality of roller brush scrapers are installed inside the cleaning installation chamber; The plurality of roller brush scrapers correspond to the plurality of cleaning roller brushes, and outer portions of the roller brush scrapers are in contact with outer portions of the cleaning roller brushes.
[0014] Preferably, the central axis of the cleaning roller brush passes through the side wall of the cleaning installation chamber and is connected to the roller brush transmission gear, and the detection installation chamber is connected to the roller brush transmission gears at both ends of the cleaning roller brush through the external transmission rack; When the detection mounting chamber passes over the top of the cleaning mounting chamber, the cleaning roller brush can clean the surface of the detection protective plate. When the detection mounting chamber moves, the cleaning roller brush can be driven to rotate through the transmission connection between the transmission rack and the roller brush transmission gear. When the cleaning roller brush rotates, the outside of the cleaning roller brush can be cleaned by contacting the roller brush scraper.
[0015] A method for detecting surface defects in a steel rolling process uses the above-mentioned surface defect detection equipment.
[0016] Compared with the prior art, the present invention provides a surface defect detection device and a surface defect detection method during steel rolling, which have the following beneficial effects: 1. This type of surface defect detection equipment can drive the detection mechanism to move synchronously to detect defects on the surface of the rolled steel when the detection transmission belt rotates around the first transmission roller and the second transmission roller. The rotation of the transfer transmission chain synchronously drives the rolled steel transmission gear and the detection transmission belt to rotate, so that the rolled steel and the detection mechanism can move synchronously inside the supporting body. When the detection mechanism and the rolled steel move synchronously, the detection mechanism performs visual inspection on the surface of the rolled steel, which can prevent the detection image from being offset, thereby ensuring the clarity of the image during the detection process.
[0017] 2. For this type of surface defect detection equipment, during the visual inspection process, some of the carbon ash floating around the rolled steel will adhere to the surface of the detection protective plate, and when the detection transmission belt drives the detection installation bin to move above the carbon ash cleaning mechanism, the detection protective plate can contact the outside of the carbon ash cleaning mechanism. When the detection protective plate contacts the carbon ash cleaning mechanism, the detection installation shaft can move up and down through the inside of the rotating sliding groove. After the detection protective plate contacts the outside of the carbon ash cleaning mechanism, the carbon ash cleaning mechanism continues to move to clean the carbon ash attached to the outside of the detection protective plate, thereby preventing the detection sensor from affecting the detection results when performing subsequent visual inspections due to carbon ash on the outside of the detection protective plate.
[0018] 3. This type of surface defect detection equipment, when the detection installation chamber passes from the top of the cleaning installation chamber, the bottom of the detection protection plate contacts the outside of the cleaning roller brush, and when the detection installation chamber continues to move, the cleaning roller brush can wipe and clean the outside of the detection protection plate. When the detection installation chamber moves, the cleaning roller brush can also be driven to rotate by the transmission rack. When the cleaning roller brush rotates, the roller brush scraper can scratch and clean the carbon ash adhered to the outside of the cleaning roller brush, and the cleaned carbon ash falls into the inside of the cleaning installation chamber, thereby preventing too much carbon ash adhered to the outside of the cleaning roller brush from affecting the cleaning effect on the outside of the detection protection plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the three-dimensional structure of a surface defect detection device of the present invention Figure 1 ; Figure 2 A schematic diagram of the three-dimensional structure of a surface defect detection device of the present invention Figure 2 ; Figure 3 A schematic diagram of the three-dimensional structure of a surface defect detection device of the present invention Figure 3 ; Figure 4This is a schematic diagram of the internal structure of a surface defect detection device according to the present invention; Figure 5 This is a schematic diagram of the three-dimensional structure of a detection mechanism of a surface defect detection device according to the present invention; Figure 6 This is a schematic diagram of the internal structure of a detection mechanism of a surface defect detection device of the present invention; Figure 7 This is a schematic diagram of the three-dimensional structure of a rotary sliding slot of a surface defect detection device according to the present invention; Figure 8 This is a schematic diagram of the exploded structure of a rotary sliding slot of a surface defect detection device according to the present invention; Figure 9 A schematic diagram of the three-dimensional structure of a carbon dust cleaning mechanism of a surface defect detection device of the present invention Figure 1 ; Figure 10 For the present invention Figure 9 A schematic diagram of the structure at point A in the middle; Figure 11 Schematic diagram of the internal structure of the carbon dust cleaning mechanism of a surface defect detection device of the present invention Figure 2 ; Figure 12 This is a schematic diagram of the internal structure of a carbon dust cleaning mechanism of a surface defect detection device of the present invention.
[0020] In the figure: 1. Support body; 2. Driving motor; 3. Driving gear; 4. Motor transmission chain; 5. Transmission mechanism; 51. First transmission roller; 52. Second transmission roller; 53. First transmission gear; 54. Second transmission gear; 55. Detection transmission belt; 56. First transfer gear set; 57. Second transfer gear; 58. Transfer transmission chain; 6. Detection mechanism; 61. Fixed mounting seat; 62. Rotating sliding groove; 63. Buffer spring; 64. Connecting slider; 65. Detection mounting shaft; 66. Detection mounting bin; 67. Transmission rack; 68. Detection sensor; 69. Detection protection plate; 7. Carbon ash cleaning mechanism; 71. Cleaning mounting bin; 72. Cleaning roller brush; 73. Roller brush transmission gear; 74. Roller brush scraper; 8. Steel rolling feed roller; 9. Steel rolling transmission gear. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] As introduced in the background technology, there are deficiencies in the existing technology. In order to solve the above technical problems, this application proposes a surface defect detection equipment and a surface defect detection method during steel rolling.
[0023] Example 1: See also Figure 1 - Figure 12 A surface defect detection device includes a support body 1, a drive motor 2 is installed at the bottom of the support body 1, a drive gear 3 is installed at the driving end of the drive motor 2, a motor transmission chain 4 is installed on the outside of the drive gear 3, a transmission mechanism 5 is installed inside the support body 1, a detection mechanism 6 is installed outside the transmission mechanism 5, a carbon ash cleaning mechanism 7 is installed inside the support body 1, a plurality of rolled steel feeding rollers 8 are installed inside the support body 1, and the outsides of the plurality of rolled steel feeding rollers 8 are all connected to a rolled steel transmission gear 9; One end of the rolled steel feeding roller 8 passes through the supporting body 1 and is connected to the rolled steel transmission gear 9. The driving motor 2 is connected to the external transmission of the transmission mechanism 5 through the motor transmission chain 4 outside the driving gear 3 on the driving end. The external part of the transmission mechanism 5 is connected to the external transmission of the rolled steel transmission gear 9. When the driving motor 2 drives the driving gear 3 to rotate, it can drive the transmission mechanism 5 to rotate through the motor transmission chain 4. When the transmission mechanism 5 rotates, it can drive the rolled steel feeding roller 8 to rotate through the rolled steel transmission gear 9. When the rolled steel feeding roller 8 rotates, it can drive the rolled steel to move on the rolled steel feeding roller 8. When the transmission mechanism 5 rotates, it can drive the detection mechanism 6 to move synchronously. When the detection mechanism 6 moves, it can detect defects on the surface of the rolled steel on the rolled steel feeding roller 8. When the transmission mechanism 5 drives the detection mechanism 6 to move, the bottom of the detection mechanism 6 contacts the carbon ash cleaning mechanism 7, and the carbon ash cleaning mechanism 7 can clean the bottom of the detection mechanism 6.
[0024] During operation, the driving motor 2 drives the driving gear 3 to rotate, which can drive the transmission mechanism 5 to rotate through the motor transmission chain 4. When the transmission mechanism 5 rotates, it can drive the rolled steel feeding roller 8 to rotate through the rolled steel transmission gear 9. When the rolled steel feeding roller 8 rotates, it can drive the rolled steel to move along the surface of the rolled steel feeding roller 8. When the transmission mechanism 5 rotates, it can also drive the detection mechanism 6 to move synchronously, so that the detection mechanism 6 and the rolled steel on the surface of the rolled steel feeding roller 8 move synchronously. When the detection mechanism 6 moves, the defects of the rolled steel surface on the rolled steel feeding roller 8 can be detected. When the transmission mechanism 5 drives the detection mechanism 6 to move from above the carbon ash cleaning mechanism 7, the bottom of the detection mechanism 6 can contact the carbon ash cleaning mechanism 7. At this time, the carbon ash cleaning mechanism 7 can clean the bottom of the detection mechanism 6, and the rolled steel on the rolled steel feeding roller 8 and the detection mechanism 6 are driven to move synchronously through the transmission mechanism 5. When the detection mechanism 6 and the rolled steel on the rolled steel feeding roller 8 move synchronously, the detection mechanism 6 can perform visual identification detection on the surface of the rolled steel feeding roller 8, thereby ensuring the clarity of the image during the detection process.
[0025] Example 2: The difference from the above embodiment is that, please refer to Figure 1 - Figure 12 The transmission mechanism 5 includes a first transmission roller 51, a second transmission roller 52, a first transfer gear set 56 and a second transfer gear 57. The first transmission roller 51 is mounted on the inner wall of the support body 1, the second transmission roller 52 is mounted on the inner wall of the support body 1, the first transfer gear set 56 is mounted on the outer wall of the support body 1, the outside of the first transmission roller 51 is connected to the first transmission gear 53, the outside of the second transmission roller 52 is connected to the second transmission gear 54, the outside of the first transmission roller 51 is mounted with a detection transmission belt 55, and the outside of the first transfer gear set 56 is mounted with a transfer transmission chain 58.
[0026] The first transfer gear set 56 and the second transfer gear 57 are connected to each other through a transfer transmission chain 58. The outside of the first transfer gear set 56 is connected to the drive motor 2 at the drive end of the support body 1 through the motor transmission chain 4. The outside of the transfer transmission chain 58 is connected to multiple rolling transmission gears 9. The outside of the transfer transmission chain 58 is connected to the first transmission gear 53 and the second transmission gear 54. The supporting body 1 can drive the first transfer gear set 56 to rotate through the driving motor 2 and the driving gear 3. When the first transfer gear set 56 rotates, it can drive the second transfer gear 57 to rotate through the transfer transmission chain 58. The transfer transmission chain 58 can rotate around the outside of the first transfer gear set 56 and the second transfer gear 57. When the transfer transmission chain 58 rotates, it can drive the steel rolling transmission gear 9, the first transmission gear 53 and the second transmission gear 54 to rotate.
[0027] The central axis of the first transmission roller 51 passes through the support body 1 and is connected to the first transmission gear 53. The central axis of the second transmission roller 52 passes through the support body 1 and is connected to the second transmission gear 54. The second transmission rollers 51 and 52 are connected through a detection transmission belt 55. When the first transmission gear 53 and the second transmission gear 54 rotate, they can drive the first transmission roller 51 and the second transmission roller 52 to rotate. When the first transmission roller 51 and the second transmission roller 52 rotate, they can drive the detection transmission belt 55 to rotate around the first transmission roller 51 and the second transmission roller 52. When the detection transmission belt 55 rotates, it can drive the detection mechanism 6 to move synchronously to detect defects on the surface of the rolled steel.
[0028] During operation, the support body 1 can drive the first transfer gear set 56 to rotate through the drive motor 2 and the drive gear 3. When the first transfer gear set 56 rotates, the second transfer gear 57 can be driven to rotate through the transfer transmission chain 58, so that the transfer transmission chain 58 can rotate around the outside of the first transfer gear set 56 and the second transfer gear 57. When the transfer transmission chain 58 rotates, it can drive the steel rolling transmission gear 9, the first transmission gear 53 and the second transmission gear 54 to rotate. When the steel rolling transmission gear 9 rotates, it can drive the steel rolling feeding roller 8 to rotate to move the steel rolling. When the first transmission gear 53 and the second transmission gear 54 rotate, it can drive the first transmission roller 51 and the second transmission roller 52 to rotate. The first transmission roller 51 and the second transmission roller 52 rotate, and the rotation of the first transmission roller 51 and the second transmission roller 52 can drive the detection transmission belt 55 to rotate around the first transmission roller 51 and the second transmission roller 52. When the detection transmission belt 55 rotates around the first transmission roller 51 and the second transmission roller 52, it can drive the detection mechanism 6 to move synchronously to detect defects on the surface of the rolled steel. The rotation of the transit transmission chain 58 synchronously drives the rolled steel transmission gear 9 and the detection transmission belt 55 to rotate, so that the rolled steel and the detection mechanism 6 can move synchronously inside the support body 1. When the detection mechanism 6 and the rolled steel move synchronously, the detection mechanism 6 performs visual inspection on the surface of the rolled steel, which can prevent the detection image from being offset, thereby ensuring the clarity of the image during the detection process.
[0029] Example 3: The difference from the above embodiment is that, please refer to Figure 1 - Figure 12The detection mechanism 6 includes a fixed mounting seat 61, which is installed on the outside of the detection transmission belt 55. The outside of the fixed mounting seat 61 is rotatably connected with a rotating sliding groove 62, and the inside of the rotating sliding groove 62 is installed with a buffer spring 63. The inside of the rotating sliding groove 62 is installed with a connecting slider 64, and the outside of the connecting slider 64 is connected to a detection mounting shaft 65. The outside of the detection mounting shaft 65 is installed with a detection mounting bin 66, and the outside of the detection mounting bin 66 is installed with a transmission rack 67. The inside of the detection mounting bin 66 is installed with a detection sensor 68, and the inside of the detection mounting bin 66 is installed with a detection protective plate 69.
[0030] The two ends of the detection installation shaft 65 are slidably installed in the rotating sliding groove 62 through the connecting slider 64. The outer portion of the connecting slider 64 is connected to the inner portion of the rotating sliding groove 62 through the buffer spring 63. The two ends of the detection installation shaft 65 are rotatably connected to the fixed mounting seat 61 through the rotating sliding groove 62. The detection installation shaft 65 can move up and down inside the rotating sliding groove 62 through the connecting slider 64. When the detection transmission belt 55 drives the fixed installation seat 61 to move, the detection installation chamber 66 can be driven to move synchronously through the detection installation shaft 65.
[0031] The outside of the detection installation bin 66 is connected to the outside of the carbon ash cleaning mechanism 7 through a transmission rack 67; When the detection installation bin 66 moves, the detection sensor 68 can detect defects on the surface of the rolled steel through the detection protective plate 69. When the detection installation bin 66 passes above the carbon ash cleaning mechanism 7, the surface of the detection protective plate 69 can contact the outside of the carbon ash cleaning mechanism 7, and the carbon ash cleaning mechanism 7 can clean the surface of the detection protective plate 69.
[0032] During operation, the rotation of the detection transmission belt 55 can drive the fixed mounting seat 61 to move synchronously, and when the fixed mounting seat 61 moves, it can drive the detection mounting shaft 65 to move synchronously. When the detection mounting shaft 65 moves, it can drive the detection sensor 68 to move synchronously through the detection mounting bin 66. When the detection sensor 68 moves, it can perform visual inspection on the surface of the rolled steel through the detection protection plate 69. During the visual inspection process, some of the carbon ash floating around the rolled steel will adhere to the surface of the detection protection plate 69. When the detection transmission belt 55 drives the detection mounting bin 66 to move above the carbon ash cleaning mechanism 7, the detection protection plate 69 can contact the outside of the carbon ash cleaning mechanism 7. When the detection protection plate 69 contacts the carbon ash cleaning mechanism 7, the detection mounting shaft 65 can move up and down through the inside of the rotating sliding groove 62. After the detection protection plate 69 contacts the outside of the carbon ash cleaning mechanism 7, the carbon ash cleaning mechanism 7 continues to move to clean the carbon ash attached to the outside of the detection protection plate 69, thereby preventing the detection sensor 68 from affecting the detection result when the carbon ash on the outside of the detection protection plate 69 is subsequently visually inspected.
[0033] Example 4: The difference from the above embodiment is that, please refer to Figure 1 - Figure 12 The carbon ash cleaning mechanism 7 includes a cleaning installation chamber 71, which is installed inside the supporting body 1. A plurality of cleaning roller brushes 72 are installed inside the cleaning installation chamber 71. The outsides of the plurality of cleaning roller brushes 72 are all connected to roller brush transmission gears 73. A plurality of roller brush scrapers 74 are installed inside the cleaning installation chamber 71. The plurality of roller brush scrapers 74 correspond to the plurality of cleaning roller brushes 72 , and the outer portions of the roller brush scrapers 74 are in contact with the outer portions of the cleaning roller brushes 72 .
[0034] The central axis of the cleaning roller brush 72 passes through the side wall of the cleaning installation chamber 71 and is connected to the roller brush transmission gear 73. The detection installation chamber 66 is connected to the roller brush transmission gears 73 at both ends of the cleaning roller brush 72 through the external transmission rack 67. When the detection mounting chamber 66 passes through the top of the cleaning mounting chamber 71, the cleaning roller brush 72 can clean the surface of the detection protective plate 69. When the detection mounting chamber 66 moves, the cleaning roller brush 72 can be driven to rotate through the transmission connection between the transmission rack 67 and the roller brush transmission gear 73. When the cleaning roller brush 72 rotates, the outside of the cleaning roller brush 72 can be cleaned by contacting the roller brush scraper 74.
[0035] When the detection mounting chamber 66 passes from the top of the cleaning mounting chamber 71, the bottom of the detection protective plate 69 contacts the outside of the cleaning roller brush 72. When the detection mounting chamber 66 continues to move, the cleaning roller brush 72 can wipe and clean the outside of the detection protective plate 69. When the detection mounting chamber 66 moves, the cleaning roller brush 72 can also be driven to rotate through the transmission connection between the transmission rack 67 and the roller brush transmission gear 73. When the cleaning roller brush 72 rotates, the roller brush scraper 74 can scratch and clean the carbon ash adhered to the outside of the cleaning roller brush 72, and the cleaned carbon ash falls into the inside of the cleaning mounting chamber 71, thereby preventing too much carbon ash adhered to the outside of the cleaning roller brush 72 from affecting the cleaning effect on the outside of the detection protective plate 69.
[0036] Embodiment 5: A method for detecting surface defects in a steel rolling process, using a surface defect detection device according to the first to fourth embodiments, comprises the following steps: During operation, the drive motor 2 is first started, and the transmission mechanism 5 is driven to rotate by the drive motor 2; When the transmission mechanism 5 rotates, it can drive the steel rolling feeding roller 8 to rotate through the steel rolling transmission gear 9, and when the steel rolling feeding roller 8 rotates, it can drive the rolled steel to move; When the transmission mechanism 5 rotates, it can also drive the detection mechanism 6 to move synchronously with the steel rolling; When the detection mechanism 6 moves synchronously with the rolled steel on the rolled steel feeding roller 8, the detection mechanism 6 can perform visual inspection of the surface defects of the rolled steel; When the transmission mechanism 5 drives the detection mechanism 6 to pass above the carbon ash cleaning mechanism 7 , the carbon ash cleaning mechanism 7 can clean the carbon ash on the detection mechanism 6 .
[0037] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A surface defect detection device, comprising a supporting body, characterized in that: A driving motor is installed at the bottom of the support body, a driving gear is installed at the driving end of the driving motor, a motor transmission chain is installed on the outside of the driving gear, a transmission mechanism is installed inside the support body, a detection mechanism is installed on the outside of the transmission mechanism, a carbon ash cleaning mechanism is installed inside the support body, a plurality of rolled steel feeding rollers are installed inside the support body, and the outsides of the plurality of rolled steel feeding rollers are all connected to the rolled steel transmission gear; One end of the rolled steel feeding roller passes through the supporting body and is connected to the rolled steel transmission gear. The driving motor is connected to the external transmission of the transmission mechanism through the motor transmission chain outside the driving gear on the driving end. The external part of the transmission mechanism is connected to the external transmission of the rolled steel transmission gear. When the driving motor drives the driving gear to rotate, it can drive the transmission mechanism to rotate through the motor transmission chain. When the transmission mechanism rotates, it can drive the rolled steel feeding roller to rotate through the rolled steel transmission gear. When the rolled steel feeding roller rotates, it can drive the rolled steel to move on the rolled steel feeding roller. When the transmission mechanism rotates, it can drive the detection mechanism to move synchronously. When the detection mechanism moves, it can detect defects on the surface of the rolled steel on the rolled steel feeding roller. When the transmission mechanism drives the detection mechanism to move, the bottom of the detection mechanism contacts the carbon ash cleaning mechanism, and the carbon ash cleaning mechanism can clean the bottom of the detection mechanism.
2. The surface defect detection device according to claim 1, characterized in that: The transmission mechanism includes a first transmission roller, a second transmission roller, a first transfer gear set and a second transfer gear. The first transmission roller is installed on the inner wall of the support body, the second transmission roller is installed on the inner wall of the support body, the first transfer gear set is installed on the outer wall of the support body, the outside of the first transmission roller is connected to the first transmission gear, the outside of the second transmission roller is connected to the second transmission gear, the outside of the first transmission roller is installed with a detection transmission belt, and the outside of the first transfer gear set is installed with a transfer transmission chain.
3. The surface defect detection device according to claim 2, characterized in that: The first transfer gear set and the second transfer gear are connected to each other through a transfer transmission chain. The outer portion of the first transfer gear set is connected to the drive motor at the driving end of the support body through a motor transmission chain. The outer portion of the transfer transmission chain is connected to the plurality of rolling transmission gears. The outer portion of the transfer transmission chain is connected to the first transmission gear and the second transmission gear. The supporting body can drive the first transfer gear set to rotate through the driving motor and the driving gear. When the first transfer gear set rotates, it can drive the second transfer gear to rotate through the transfer transmission chain. The transfer transmission chain can rotate around the outside of the first transfer gear set and the second transfer gear. When the transfer transmission chain rotates, it can drive the steel rolling transmission gear, the first transmission gear and the second transmission gear to rotate.
4. The surface defect detection device according to claim 3, characterized in that: The central axis of the first transmission roller passes through the supporting body and is connected to the first transmission gear, the central axis of the second transmission roller passes through the supporting body and is connected to the second transmission gear, and the 031 and the second transmission roller are connected through a detection transmission belt; When the first transmission gear and the second transmission gear rotate, they can drive the first transmission roller and the second transmission roller to rotate. When the first transmission roller and the second transmission roller rotate, they can drive the detection transmission belt to rotate around the first transmission roller and the second transmission roller. When the detection transmission belt rotates, it can drive the detection mechanism to move synchronously to detect defects on the surface of the rolled steel.
5. The surface defect detection device according to claim 4, characterized in that: The detection mechanism includes a fixed mounting seat, which is installed on the outside of the detection transmission belt, the outside of the fixed mounting seat is rotatably connected to a rotating sliding groove, the inside of the rotating sliding groove is installed with a buffer spring, the inside of the rotating sliding groove is installed with a connecting slider, the outside of the connecting slider is connected to a detection mounting shaft, the outside of the detection mounting shaft is installed with a detection mounting bin, the outside of the detection mounting bin is installed with a transmission rack, the inside of the detection mounting bin is installed with a detection sensor, and the inside of the detection mounting bin is installed with a detection protective plate.
6. The surface defect detection device according to claim 5, characterized in that: The two ends of the detection installation shaft are slidably installed in the interior of the rotating sliding groove through the connecting slider, the outer portion of the connecting slider is connected to the inner portion of the rotating sliding groove through the buffer spring, and the two ends of the detection installation shaft are rotatably connected to the fixed mounting seat through the rotating sliding groove; The detection installation shaft can move up and down inside the rotating sliding groove through the connecting slider, and when the detection transmission belt drives the fixed mounting seat to move, it can drive the detection installation bin to move synchronously through the detection installation shaft.
7. The surface defect detection device according to claim 6, characterized in that: The exterior of the detection installation chamber is connected to the exterior of the carbon ash cleaning mechanism via a transmission rack; When the detection installation bin moves, the detection sensor can detect defects on the surface of the rolled steel through the detection protective plate. When the detection installation bin passes above the carbon ash cleaning mechanism, the surface of the detection protective plate can contact the outside of the carbon ash cleaning mechanism, and the carbon ash cleaning mechanism can clean the surface of the detection protective plate.
8. The surface defect detection device according to claim 7, characterized in that: The carbon ash cleaning mechanism includes a cleaning installation chamber, the cleaning installation chamber is installed inside the support body, a plurality of cleaning roller brushes are installed inside the cleaning installation chamber, the outsides of the plurality of cleaning roller brushes are connected to roller brush transmission gears, and a plurality of roller brush scrapers are installed inside the cleaning installation chamber; The plurality of roller brush scrapers correspond to the plurality of cleaning roller brushes, and outer portions of the roller brush scrapers are in contact with outer portions of the cleaning roller brushes.
9. The surface defect detection device according to claim 8, characterized in that: The central axis of the cleaning roller brush passes through the side wall of the cleaning installation chamber and is connected to the roller brush transmission gear, and the detection installation chamber is connected to the roller brush transmission gears at both ends of the cleaning roller brush through the external transmission rack; When the detection mounting chamber passes over the top of the cleaning mounting chamber, the cleaning roller brush can clean the surface of the detection protective plate. When the detection mounting chamber moves, the cleaning roller brush can be driven to rotate through the transmission connection between the transmission rack and the roller brush transmission gear. When the cleaning roller brush rotates, the outside of the cleaning roller brush can be cleaned by contacting the roller brush scraper.
10. A method for detecting surface defects during steel rolling, characterized in that: Using a surface defect detection device according to any one of claims 1 to 9, comprising the following steps: When working, the drive motor is started first, and the transmission mechanism is driven to rotate by the drive motor; When the transmission mechanism rotates, it can drive the steel rolling feeding roller to rotate through the steel rolling transmission gear, and when the steel rolling feeding roller rotates, it can drive the rolled steel to move; When the transmission mechanism rotates, it can also drive the detection mechanism to move synchronously with the steel rolling; The detection mechanism can perform visual inspection of surface defects of the rolled steel when the detection mechanism moves synchronously with the rolled steel on the rolled steel feeding roller; When the transmission mechanism drives the detection mechanism to pass over the carbon ash cleaning mechanism, the carbon ash cleaning mechanism can clean the carbon ash on the detection mechanism.
Citation Information
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