Self-cleaning suspension insulator
Through the design of self-cleaning suspension insulators, the fan-driven cleaning device and the water barrel spraying system are used to solve the problem of dust accumulation on the insulator surface, achieve an automated cleaning effect, and improve insulation performance and safety.
Patent Information
- Application Number
- CN202511099178.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-08-06
AI Technical Summary
Dust easily accumulates on the surface of existing insulators, resulting in a decrease in insulation performance. Flushing with a high-pressure water gun is time-consuming and labor-intensive, and the effect is not ideal.
A self-cleaning suspension insulator is designed, which combines a fan-driven cleaning device and a water cylinder spraying system. Rainwater, dew and reflective coating are used to heat the capillary spraying water to achieve automatic cleaning.
Automatically cleans the insulator surface under different climatic conditions, improving insulation performance and reducing manual maintenance frequency and labor intensity.
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Figure CN120636979A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of insulators, in particular to a self-cleaning suspension insulator. Background Art
[0002] Insulators are devices installed between conductors at different potentials, or between a conductor and a grounded structure, capable of withstanding voltage and mechanical stress. They come in a wide variety of types and shapes. While their structures and appearances vary significantly, they all consist of two main components: an insulating member and connecting hardware. Insulators are specialized insulating components that play a vital role in overhead transmission lines. In the early days, insulators were primarily used on utility poles. This evolved into a system where multiple disc-shaped insulators, typically made of glass or ceramic, are hung on one end of a high-voltage power tower to increase creepage distance.
[0003] Although insulators are mostly installed at higher positions, dust is still easily attached to their surfaces. Dust attached to the insulator surface is easily mixed with rainwater and forms a path, which greatly reduces the insulation performance of the insulator. It also causes pollution flashover and rain flashover, posing a safety hazard. Therefore, the insulating disk of the insulator needs to be cleaned regularly. The current method is mostly high-pressure water gun washing, which is time-consuming and labor-intensive. The insulator surface will become dirty again within a period of time after washing, and the cleaning effect is not ideal. There is room for improvement in the cleaning method of insulators. Summary of the Invention
[0004] The object of the present invention is to provide a self-cleaning suspension insulator to solve the problems in the above background art that flushing with a high-pressure water gun is time-consuming and labor-intensive and the insulator becomes dirty again after flushing for a period of time.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A self-cleaning suspension insulator comprises an insulator disk and an insulator column, the insulator column comprising an upper column and a lower column, the upper column and the lower column being respectively arranged on the upper and lower sides of the insulator disk, a condensation hood, a water cylinder and a water collection hood being arranged in sequence from top to bottom between the lower column and the insulator disk, a mounting cylinder being arranged between the upper column and the insulator disk, fan blades and a cleaning device being respectively sleeved on the upper and lower ends of the mounting cylinder, a first transmission structure being provided on a side of the mounting cylinder corresponding to the fan blades, a second transmission structure being provided on a side of the mounting cylinder corresponding to the cleaning device, a plurality of transmission shafts being arranged between the first transmission structure and the second transmission structure, and the fan blades drive the cleaning device through the cooperation of the first transmission structure and the second transmission structure.
[0007] As a further solution of the present invention: the first transmission structure includes a first connecting ring, a first inner gear ring is fixed on the inner side of the first connecting ring, a plurality of first inner gears are meshed and connected inside the first inner gear ring, the plurality of first inner gears are all rotatably connected to the inside of the mounting tube, a transmission gear is rotatably connected to the middle position of the side of the plurality of first inner gears inside the mounting tube, the transmission gear is meshed and connected to the plurality of first inner gears one by one, and a linkage shaft is fixed on the transmission gear.
[0008] As a further solution of the present invention: the second transmission structure includes a second connecting ring, a second inner ring gear is fixed on the inner side of the second connecting ring, and a plurality of second inner gears are meshed and connected inside the second inner ring gear. The plurality of second inner gears are all rotatably connected to the inside of the mounting tube, and the plurality of second inner gears are arranged in a one-to-one correspondence with the plurality of first inner gears, and the corresponding second inner gears and the first inner gears are connected through the transmission shaft.
[0009] As a further solution of the present invention: an annular groove is provided on the inner wall of the mounting cylinder corresponding to the first inner gear ring and the second inner gear ring, and the first inner gear ring and the second inner gear ring are respectively rotatably connected in the groove on the corresponding side, and an annular through groove is formed on the inner wall of the mounting cylinder corresponding to the first connecting ring and the second connecting ring, and the through groove passes through the side wall of the mounting cylinder, and the first connecting ring and the second connecting ring are respectively rotatably connected in the through groove on the corresponding side, and the outer side walls of the first connecting ring and the second connecting ring extend to the outer edge of the through groove, and mounting rings are provided on the upper and lower sides of the two through grooves, and the mounting ring is a ring structure with a T-shaped cross section.
[0010] As a further solution of the present invention: the side of the mounting ring facing the first connecting ring or the second connecting ring is T-shaped and is provided as a T-shaped connecting portion, and the inner walls of the first connecting ring and the second connecting ring are provided with T-shaped slots on one side corresponding to the T-shaped connecting portion of the mounting ring, and the T-shaped connecting portion is slidably inserted into the T-shaped slot, and the side of the mounting ring away from the first connecting ring or the second connecting ring is fixed on the inner wall of one side of the through groove.
[0011] As a further solution of the present invention: a plurality of water inlet holes are evenly opened on the inner wall of the bottom end of the water cylinder, and a one-way valve is installed in each of the water inlet holes. The water accumulated in the water collecting cover flows into the water cylinder for storage in a unidirectional manner through the water inlet holes. A suction pipe is fixed at the middle position inside the water cylinder. The bottom end of the suction pipe is open and its top end is closed. The bottom opening of the suction pipe is higher than the bottom plane of the water cylinder. An impeller is rotatably connected to the bottom opening of the suction pipe. One end of the linkage shaft rotates through the top inner wall of the insulator disk, the top inner wall of the condensation cover and the top inner wall of the suction pipe and then extends to the interior of the suction pipe, and the bottom end of the linkage shaft is fixedly connected to the rotating shaft of the impeller.
[0012] As a further solution of the present invention: a plurality of capillaries are evenly arranged around the interior of the water cylinder, the plurality of capillaries are connected to the suction tube through a connecting tube, the capillaries and the suction tube are connected to each other through the connecting tube, a one-way valve is installed on the plurality of connecting tubes, the bottom ends of the plurality of capillaries are flush with the bottom end of the suction tube, the top ends of the plurality of capillaries pass through the inner wall of the top of the condensation hood, the inner wall of the top of the insulator disk and the side wall of the mounting cylinder and extend to one side of the inclined surface of the top of the insulator disk.
[0013] As a further solution of the present invention: the water collecting cover and the condensation cover are both bowl-shaped structures, and the two are arranged opposite to each other up and down. The water collecting cover and the condensation cover are both made of insulating material. A layer of reflective paint is coated on the inner curved surface of the water collecting cover to form a reflective coating, and a heat dissipation foil is fixed on the inner curved surface of the condensation cover.
[0014] As a further solution of the present invention: the cleaning device includes an inner ring and an outer ring, the inner ring is rotatably sleeved on the mounting cylinder, the outer ring is sleeved and fixed on the outside of the inner ring, a plurality of hinged seats are fixed on the outer edge of the outer ring, a plurality of hinged seats are hingedly connected to brackets, a brush plate is provided under the plurality of brackets, and bristles are provided on the bottom of the plurality of brush plates.
[0015] As a further solution of the present invention: a plurality of telescopic rods are fixed between the brush plate and the corresponding bracket, and a spring is sleeved on the outside of the plurality of telescopic rods, and the two ends of the spring are respectively fixed to the brush plate and the bracket.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] In the present invention, fan blades and a cleaning device are arranged between the upper column and the insulator disk. When the fan blades rotate, they can drive the cleaning device, so that the brush plate and bristles in the cleaning device can rotate around the insulator disk surface to clean the dust attached to the disk surface. Furthermore, a water cylinder is arranged between the lower column and the insulator disk. Rainwater and dew can be stored in the water cylinder. When the fan blades rotate, the water in the water cylinder can be pumped out and sprayed on the insulator disk surface to flush the disk surface. Furthermore, a water collecting cover is provided at the bottom of the water cylinder, and a reflective coating is provided on the inner side of the water collecting cover. The reflective coating refracts sunlight to heat the water cylinder, so that the water in the water cylinder can overflow from the capillary and spray on the insulator disk surface. Multiple cleaning methods are used in combination to adapt to the self-cleaning work of suspension insulators in different climatic environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a structural schematic diagram of the present invention.
[0020] Figure 2 This is a structural separation diagram of the present invention.
[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the water collecting cover in the present invention.
[0022] Figure 4 This is a first perspective view of the internal structure of the water cylinder in the present invention.
[0023] Figure 5 This is a second viewing angle diagram of the internal structure of the water cylinder in the present invention.
[0024] Figure 6 for Figure 5 Enlarged view of point A in the middle.
[0025] Figure 7 It is a schematic diagram of the cross-sectional structure of the condensation hood in the present invention.
[0026] Figure 8 This is a structural separation diagram of the fan blades and the cleaning device in the present invention.
[0027] Figure 9 This is a structural separation diagram of the first transmission structure and the second transmission structure in the present invention.
[0028] Figure 10 It is a schematic diagram of the connection between the mounting cylinder and the transmission structure in the present invention.
[0029] Figure 11 It is a schematic diagram of the cross-sectional structure of the installation cylinder in the present invention.
[0030] Figure 12 It is a schematic diagram of the connection between the mounting cylinder and the connecting ring in the present invention.
[0031] Figure 13 It is a structural schematic diagram of the cleaning device in the present invention.
[0032] Figure 14 for Figure 13 Enlarged view of point B in the middle.
[0033] Reference numerals: 1-insulator disk, 2-insulator column, 21-upper column, 22-lower column, 3-water collecting cover, 31-reflective coating, 4-cleaning device, 41-inner ring, 42-outer ring, 43-hinge seat, 44-bracket, 45-brush plate, 46-bristles, 47-telescopic rod, 48-spring, 5-fan blade, 6-water cylinder, 61-capillary tube, 62-suction tube, 63-connecting pipe, 64-water inlet hole, 65-impeller, 7-condensation cover, 71-heat dissipation foil, 8-first transmission structure, 81-first connecting ring, 82-first inner ring gear, 83-first inner gear, 84-transmission gear, 9-second transmission structure, 91-second connecting ring, 92-second inner ring gear, 93-second inner gear, 10-transmission shaft, 11-mounting cylinder, 111-slot, 112-through slot, 12-mounting ring, 13-linkage shaft. DETAILED DESCRIPTION
[0034] The following embodiments will be described in detail with reference to the accompanying drawings. Similar or identical parts are denoted by the same reference numerals in the drawings or description. In actual applications, the shape, thickness, or height of each component may be enlarged or reduced. The various embodiments listed in the present invention are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.
[0035] See also Figures 1-2In an embodiment of the present invention, a self-cleaning suspension insulator includes an insulator disk 1 and an insulator column 2, one insulator is connected to another insulator through the insulator column 2, the insulator column 2 includes an upper column 21 and a lower column 22, the upper column 21 and the lower column 22 are respectively arranged on the upper and lower sides of the insulator disk 1, a condensation cover 7, a water cylinder 6 and a water collecting cover 3 are sequentially provided between the lower column 22 and the insulator disk 1 from top to bottom, the condensation cover 7 is fixed to the bottom of the insulator disk 1, the water collecting cover 3 is fixed to the top of the lower column 22, the water cylinder 6 is fixed between the condensation cover 7 and the water collecting cover 3, the insulator disk 1, the condensation cover 7 and the water collecting cover 3 are arranged opposite to each other, and the centers of the three are located in the same straight line, the diameter of the insulator disk 1 is larger than the diameter of the water collecting cover 3, and the diameter of the water collecting cover 3 is larger than the diameter of the condensation cover 7, a fan blade 5 and a cleaning device 4 are provided between the upper column 21 and the insulator disk 1, and the cleaning device 4 is located on the lower side of the fan blade 5;
[0036] In this embodiment, fan blades 5 and a cleaning device 4 are provided on the upper side of the insulator disk 1. The fan blades 5 can drive the cleaning device 4, and the cleaning device 4 can clean the dust on the upper surface of the insulator disk 1. A condensation hood 7 is provided on the lower side of the insulator disk 1, and a water collecting hood 3 is provided on the lower side of the condensation hood 7. The condensation hood 7 can condense dew in the air, and the dew drips into the water collecting hood 3. A through hole is provided at the bottom of the water cylinder 6, and the dew in the water collecting hood 3 can flow into the water cylinder 6 for storage. A pipe is also provided in the water cylinder 6, which can extract the dew in the cylinder and flow out from the top of the insulator disk 1, and the disk surface is cleaned by water flow. The two cleaning methods are used in combination to adapt to the self-cleaning work of the insulator in different seasons and different climatic environments.
[0037] See also Figures 4-6 The water cylinder 6 is a cylindrical structure with openings at both ends. The water cylinder 6 is made of heat-conducting material. A plurality of water inlet holes 64 are evenly opened on the inner wall of the bottom end of the water cylinder 6. A one-way valve is installed in each of the plurality of water inlet holes 64. The water accumulated in the water collecting cover 3 flows into the water cylinder 6 for storage in one direction through the water inlet holes 64. A suction pipe 62 is fixed at the middle position inside the water cylinder 6. The bottom end of the suction pipe 62 is an open design and its top end is closed. The bottom end opening of the suction pipe 62 is higher than the bottom plane of the water cylinder 6. The bottom end opening of the suction pipe 62 is rotatably connected to an impeller 65.
[0038] A plurality of capillaries 61 are evenly arranged around the interior of the water cylinder 6. The plurality of capillaries 61 are connected to the extraction tube 62 through a connecting tube 63. The capillaries 61 and the extraction tube 62 are connected to each other through the connecting tube 63. A one-way valve is installed on each of the plurality of connecting tubes 63. The water in the extraction tube 62 can only flow into the capillary tube 61 in one direction. The bottom ends of the plurality of capillaries 61 are flush with the bottom ends of the extraction tube 62. The top ends of the plurality of capillaries 61 pass through the inner wall of the top of the condensation cover 7, the inner wall of the top of the insulator disk 1, and the side wall of the mounting cylinder 11 and extend to one side of the top inclined surface of the insulator disk 1.
[0039] In this embodiment, a water source is collected and stored by a water barrel 6, and the water source can be dew or rainwater. A capillary tube 61 is provided in the water barrel 6. The capillary tube can realize automatic climbing and precise transportation of liquid by virtue of surface tension and capillary effect. At the same time, a suction pipe 62 is provided in the water barrel 6, and an impeller 65 is provided in the suction pipe 62. By rotating the impeller 65, water in the water barrel 6 is drawn into the suction pipe 62 and transported to the capillary tube 61 through the connecting pipe 63. The top of the capillary tube 61 extends to the top inclined surface of the insulator disk 1. The water in the capillary tube 61 flows outward through the opening at the top thereof to the upper surface of the insulator disk 1. The capillaries 61 are evenly distributed, so that the water in the capillary tube 61 can also flow evenly to the upper surface of the insulator disk 1, thereby washing away dust on the upper surface of the insulator disk 1.
[0040] See also Figure 3 and Figure 7 , the water collecting cover 3 and the condensation cover 7 are both bowl-shaped structures, and the two are arranged opposite to each other up and down. The water collecting cover 3 and the condensation cover 7 are both made of insulating material. A layer of reflective paint is coated on the inner curved surface of the water collecting cover 3 to form a reflective coating 31. The reflective coating 31 can reflect sunlight onto the water cylinder 6. The water cylinder 6 is made of heat-conducting material. When sunlight shines on the water cylinder 6, the water cylinder 6 will be heated, and the water inside it will also be heated. When the water is heated, it will expand to a certain extent. At this time, the tension between the water and the capillary 61 will also become greater, and the water will flow more easily in the capillary 61 and eventually flow out. When the impeller 65 rotates at a low speed or does not rotate, as long as there is sufficient light, the water in the water cylinder 6 can also flow out through the capillary 61 and use it to wash away the dust on the surface of the insulator disk 1;
[0041] A heat dissipation foil 71 is fixed on the inner curved surface of the condensation cover 7. The heat dissipation foil 71 is made of a material with good heat dissipation performance. In seasons or environments with high air humidity, the temperature is low in the early morning. The water vapor in the air condenses into dew after contacting the heat dissipation foil 71. The dew drips downward along the inner curved surface of the condensation cover 7 into the water collecting cover 3. The water in the water collecting cover 3 flows into the water cylinder 6 for storage. When the sun rises and the temperature rises, when the sunlight shines on the water cylinder 6, the water in the water cylinder 6 will flow out through the capillary 61 and be used to clean the insulator disk 1.
[0042] See also Figures 8-12 A mounting tube 11 is further provided between the upper column 21 and the insulator disk 1. The mounting tube 11 is a cylindrical structure with openings at both ends. The bottom end of the upper column 21 is fixed to the top end of the mounting tube 11, and the bottom end of the mounting tube 11 is fixed to the top end of the insulator disk 1. The fan blades 5 and the cleaning device 4 are respectively sleeved on the upper and lower ends of the outside of the mounting tube 11. A first transmission structure 8 is provided on the side of the mounting tube 11 corresponding to the fan blades 5, and a second transmission structure 9 is provided on the side of the mounting tube 11 corresponding to the cleaning device 4. A plurality of transmission shafts 10 are provided between the first transmission structure 8 and the second transmission structure 9;
[0043] The first transmission structure 8 includes a first connecting ring 81, a first inner gear ring 82 is fixed to the inner side of the first connecting ring 81, and a plurality of first inner gears 83 are meshedly connected to the interior of the first inner gear ring 82. The plurality of first inner gears 83 are all rotatably connected to the interior of the mounting cylinder 11. A transmission gear 84 is rotatably connected to the middle position of the mounting cylinder 11 corresponding to one side of the plurality of first inner gears 83. The transmission gear 84 is meshed with the plurality of first inner gears 83 one by one. The first inner gear ring 82, the plurality of first inner gears 83, and the transmission gear 84 cooperate with each other to form a planetary gear structure, which can increase the rotation speed of the transmission gear 84.
[0044] A linkage shaft 13 is fixed to the transmission gear 84. One end of the linkage shaft 13 rotates through the top inner wall of the insulator disk 1, the top inner wall of the condensation cover 7, and the top inner wall of the extraction tube 62, and then extends into the interior of the extraction tube 62. The bottom end of the linkage shaft 13 is fixedly connected to the rotating shaft of the impeller 65. When the linkage shaft 13 rotates, it drives the impeller 65 to rotate, and when the impeller 65 rotates, it can extract water from the water cylinder 6.
[0045] The second transmission structure 9 includes a second connecting ring 91, a second inner gear ring 92 is fixed to the inner side of the second connecting ring 91, and a plurality of second inner gears 93 are meshedly connected to the interior of the second inner gear ring 92. The plurality of second inner gears 93 are rotatably connected to the interior of the mounting cylinder 11. The plurality of second inner gears 93 are arranged in a one-to-one correspondence with the plurality of first inner gears 83, and the corresponding second inner gears 93 and the first inner gears 83 are connected via a transmission shaft 10;
[0046] An annular clamping groove 111 is provided on one side of the inner wall of the mounting cylinder 11 corresponding to the first inner gear ring 82 and the second inner gear ring 92. The first inner gear ring 82 and the second inner gear ring 92 are rotatably connected to the clamping groove 111 on the corresponding side. An annular through groove 112 is provided on one side of the inner wall of the mounting cylinder 11 corresponding to the first connecting ring 81 and the second connecting ring 91. The through groove 112 passes through the side wall of the mounting cylinder 11. The first connecting ring 81 and the second connecting ring 91 are rotatably connected to the through groove 112 on the corresponding side, and the outer side walls of the first connecting ring 81 and the second connecting ring 91 extend to the outer edge of the through groove 112. Mounting rings 12 are provided on the upper and lower sides of the two through grooves 112. The mounting ring 12 is a ring-shaped structure with a T-shaped cross section.
[0047] The side of the mounting ring 12 facing the first connecting ring 81 or the second connecting ring 91 is T-shaped and is provided with a T-shaped connecting portion. A T-shaped slot is provided on the inner wall of the first connecting ring 81 and the second connecting ring 91 on the side corresponding to the T-shaped connecting portion of the mounting ring 12. The T-shaped connecting portion slides into the T-shaped slot. The side of the mounting ring 12 away from the first connecting ring 81 or the second connecting ring 91 is fixed to the inner wall of one side of the through groove 112. In order to ensure that the gear ring and the connecting ring can rotate smoothly between the inner wall of the mounting cylinder 11, ball bearings can be provided between the gear ring and the slot 111 and between the connecting ring and the mounting ring 12.
[0048] The connection structure between the first connecting ring 81 and the second connecting ring 91 and the mounting tube 11 is as follows Figure 12 As shown, the connecting ring and the inner wall of the mounting tube 11 are connected by two upper and lower mounting rings 12 to form a snap-fit connection. The connecting ring will not fall off the inner wall of the mounting tube 11, thereby ensuring the stability of the connection.
[0049] The fan blade 5 includes a rotating drum located in the middle and a plurality of blades evenly fixed on the outside of the rotating drum. The rotating drum of the fan blade 5 is rotatably sleeved on the side of the outside of the mounting cylinder 11 corresponding to the first connecting ring 81, and the inner wall of the rotating drum of the fan blade 5 is fixedly connected to the outer wall of the first connecting ring 81. The cleaning device 4 is rotatably sleeved on the side of the outside of the mounting cylinder 11 corresponding to the second connecting ring 91, and the inner wall of the cleaning device 4 is fixedly connected to the outer wall of the second connecting ring 91.
[0050] In this embodiment, when the fan blades 5 rotate, they drive the first connecting ring 81 to rotate. When the first connecting ring 81 rotates, it drives the first inner ring 82 to rotate. When the first inner ring 82 rotates, it drives the multiple first inner gears 83 inside it to rotate synchronously. The multiple first inner gears 83 drive the multiple second inner gears 93 to rotate through the transmission shaft 10. The second inner gears 93 are engaged with the second inner ring 92. When the second inner gears 93 rotate, they drive the second inner ring 92 and the second connecting ring 91 to rotate synchronously. The cleaning device 4 is connected to the second connecting ring 91. When the second connecting ring 91 rotates, it drives the cleaning device 4 to rotate on the upper surface of the insulator disk 1, thereby cleaning the dust on the upper surface of the insulator disk 1.
[0051] At the same time, multiple first internal gears 83 are engaged with the transmission gear 84. When the first internal gear 83 rotates, it also drives the transmission gear 84 to rotate. Moreover, the transmission gear 84 is driven by the cooperation of the multiple first internal gears 83 to rotate faster and have a stronger driving force, thereby effectively rotating the impeller 65. The impeller 65 has sufficient power to extract water from the water cylinder 6, and the water in the water cylinder 6 is extracted and sprayed on the upper surface of the insulator disk 1 to wash away the dust on the surface of the disk body. Then, the impeller 65 cooperates with the cleaning device 4 to effectively remove the dust on the surface of the insulator disk 1.
[0052] See also Figures 13-14The cleaning device 4 includes an inner ring 41 and an outer ring 42. The inner ring 41 is rotatably sleeved on the side of the outer side of the mounting tube 11 corresponding to the second connecting ring 91, and the inner side wall of the inner ring 41 is connected and fixed to the outer side wall of the second connecting ring 91. The outer ring 42 is sleeved and fixed on the outer side of the inner ring 41. A plurality of hinge seats 43 are fixed on the outer edge of the outer ring 42. A bracket 44 is hingedly connected to each of the plurality of hinge seats 43. One end of the bracket 44 can rotate around the hinge seat 43, and a locking structure is provided between the two. The locking structure can be a bolt locking structure, which can be used with existing technology.
[0053] A brush plate 45 is provided under the multiple brackets 44, and bristles 46 are provided at the bottom of the multiple brush plates 45. The bristles are soft and can be made of rubber or other materials. A plurality of telescopic rods 47 are fixed between the brush plates 45 and the corresponding brackets 44. The two ends of the telescopic rods 47 are fixedly connected to the brush plates 45 and the brackets 44 respectively. The telescopic rods 47 can use existing telescopic rods. The outside of the multiple telescopic rods 47 is provided with a spring 48, and the two ends of the spring 48 are fixed to the brush plate 45 and the bracket 44 respectively. Before use, the angle of the bracket 44 is pre-adjusted so that the brush plate 45 and the bristles 46 at its bottom are close to the upper surface of the insulator disk 1. The provided spring 48 can exert downward pressure on the brush plate 45 so that the bristles 46 at its bottom can always fit on the disk surface to ensure the cleaning effect.
[0054] Working principle:
[0055] During use, multiple insulator discs 1 are connected in series through insulator columns 2 to form a complete suspension insulator. The upper column 21 at the top is connected to the utility pole through a parallel hanging plate, and the lower column 22 at the bottom is connected to the cable through a wedge-shaped wire clamp. During daily use, the cleaning work on the surface of the insulator disc 1 can be roughly divided into three situations:
[0056] The first situation: in rainy weather, rainwater falls directly on the insulator disk 1, washing away the dust on the surface of the disk. At the same time, under windy conditions, the fan blades 5 will rotate. When the fan blades 5 rotate, they will drive the first connecting ring 81, the first inner gear 82 and the multiple first inner gears 83 to rotate synchronously. When the first inner gear 83 rotates, it drives the second inner gear 93 to rotate through the transmission shaft 10. The second inner gear 93 is meshed and connected with the second inner gear 92. When the second inner gear 93 rotates, it drives the second inner gear 92 and the second connecting ring 91 to rotate synchronously. The inner ring 41 of the cleaning device 4 is fixedly connected to the second connecting ring 91. When the second connecting ring 91 rotates, it drives the entire cleaning device 4 to rotate through the inner ring 41. The brush plate 45 and the bristles 46 in the cleaning device 4 will make a circular motion on the upper surface of the insulator disk 1 to clean the dust attached to the disk surface. Combined with the rainwater flushing, the surface of the insulator disk 1 is cleaned.
[0057] The second situation: when there is dew but no rain, the air humidity is high, and the water vapor in the air condenses into dewdrops after encountering the heat dissipation foil 71. The dewdrops drip downward into the water collecting cover 3 and eventually flow into the water cylinder 6 for storage. The water cylinder 6 can also store rainwater when it rains. When it rains, part of the rainwater will fall into the water collecting cover 3 under the action of wind. After a certain amount of water is stored in the water cylinder 6, it can be used to wash the insulator disk. Specifically, the water in the water cylinder 6 is absorbed by the provided capillary tube 61. The capillary tube 61 can realize the automatic climbing and precise transportation of the liquid by virtue of surface tension and capillary effect. When the power of the capillary tube 61 to transport the liquid upward is insufficient, the water cylinder 6 is heated by the water collecting cover 3 and the reflective coating 31. After the water in the water cylinder 6 is heated, the tension between the water and the capillary tube 61 will increase accordingly, making it easier for the water to flow in the capillary tube 61 and eventually flow out.
[0058] At the same time, drainage can also be assisted by rotating the impeller 65. Specifically, when the fan blades 5 rotate, the linkage shaft 13 is rotated through the cooperation of the first inner gear ring 82, the first inner gear 83 and the transmission gear 84. When the linkage shaft 13 rotates, the impeller 65 at the bottom end thereof will also rotate synchronously. The fan blades 5 may rotate clockwise or counterclockwise, and correspondingly, the impeller 65 will also rotate clockwise or counterclockwise. When the impeller 65 rotates clockwise, the water in the water cylinder 6 is sucked into the suction pipe 62 and flows into the capillary tube 61 through the connecting pipe 63, and finally flows out from the top opening of the capillary tube 61. When the impeller 65 rotates counterclockwise, the water in the water cylinder 6 no longer flows into the suction pipe 62, and the impeller 65 will also apply pressure to the liquid surface in the cylinder, pushing the water into the capillary tube 61, and finally the water also flows out from the top opening of the capillary tube 61, and the stored water is used to rinse the insulator disk surface. At the same time, the cleaning device 4 cleans the disk surface to clean the surface of the insulator disk 1.
[0059] The third situation: there is no rain and no dew. In this case, as long as there is wind, the fan blades 5 will rotate, and then the cleaning device 4 will be driven to rotate through the cooperation of the first transmission structure 8 and the second transmission structure 9, so that the brush plate 45 and the bristles 46 rotate around the insulator disk to clean the dust.
[0060] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0061] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A self-cleaning suspension insulator, comprising an insulator disc (1) and an insulator column (2), characterized in that: The insulator column (2) comprises an upper column (21) and a lower column (22), the upper column (21) and the lower column (22) being respectively arranged on the upper and lower sides of the insulator disk (1), a condensation cover (7), a water cylinder (6) and a water collection cover (3) being sequentially arranged between the lower column (22) and the insulator disk (1) from top to bottom, a mounting cylinder (11) being arranged between the upper column (21) and the insulator disk (1), and a fan blade (5) and a cleaning cylinder (5) being respectively sleeved on the upper and lower ends of the mounting cylinder (11). The cleaning device (4) is provided with a first transmission structure (8) on a side of the installation cylinder (11) corresponding to the fan blade (5), and a second transmission structure (9) is provided on a side of the installation cylinder (11) corresponding to the cleaning device (4). A plurality of transmission shafts (10) are provided between the first transmission structure (8) and the second transmission structure (9), and the fan blade (5) drives the cleaning device (4) through the coordinated use of the first transmission structure (8) and the second transmission structure (9).
2. The self-cleaning suspension insulator according to claim 1, characterized in that: The first transmission structure (8) includes a first connecting ring (81), a first inner gear ring (82) is fixed on the inner side of the first connecting ring (81), a plurality of first inner gears (83) are meshed and connected inside the first inner gear ring (82), and the plurality of first inner gears (83) are all rotatably connected inside the mounting tube (11). A transmission gear (84) is rotatably connected at a middle position on one side of the plurality of first inner gears (83) inside the mounting tube (11), and the transmission gear (84) is meshed and connected one by one with the plurality of first inner gears (83). A linkage shaft (13) is fixed on the transmission gear (84).
3. The self-cleaning suspension insulator according to claim 2, characterized in that: The second transmission structure (9) includes a second connecting ring (91), a second inner gear ring (92) is fixed on the inner side of the second connecting ring (91), and a plurality of second inner gears (93) are meshedly connected to the inside of the second inner gear ring (92), and the plurality of second inner gears (93) are all rotatably connected to the inside of the mounting cylinder (11). The plurality of second inner gears (93) are arranged in a one-to-one correspondence with the plurality of first inner gears (83), and the corresponding second inner gears (93) and the first inner gears (83) are all connected through the transmission shaft (10).
4. The self-cleaning suspension insulator according to claim 3, characterized in that: An annular clamping groove (111) is provided on one side of the inner wall of the mounting cylinder (11) corresponding to the first inner gear ring (82) and the second inner gear ring (92), and the first inner gear ring (82) and the second inner gear ring (92) are respectively rotatably connected in the clamping groove (111) on the corresponding side. An annular through groove (112) is provided on one side of the inner wall of the mounting cylinder (11) corresponding to the first connecting ring (81) and the second connecting ring (91), and the through groove (112) passes through the side wall of the mounting cylinder (11), and the first connecting ring (81) and the second connecting ring (91) are respectively rotatably connected in the through groove (112) on the corresponding side, and the outer side walls of the first connecting ring (81) and the second connecting ring (91) extend to the outer edge of the through groove (112). Mounting rings (12) are provided on the upper and lower sides of the two through grooves (112), and the mounting ring (12) is a ring structure with a T-shaped cross section.
5. The self-cleaning suspension insulator according to claim 4, characterized in that: The side of the mounting ring (12) facing the first connecting ring (81) or the second connecting ring (91) is T-shaped and is set as a T-shaped connecting portion. The inner walls of the first connecting ring (81) and the second connecting ring (91) are both provided with T-shaped slots on one side corresponding to the T-shaped connecting portion of the mounting ring (12). The T-shaped connecting portion slides into the T-shaped slots, and the side of the mounting ring (12) away from the first connecting ring (81) or the second connecting ring (91) is fixed on the inner wall of one side of the through groove (112).
6. The self-cleaning suspension insulator according to claim 2, characterized in that: A plurality of water inlet holes (64) are evenly provided on the inner wall of the bottom end of the water cylinder (6), and a one-way valve is installed in each of the plurality of water inlet holes (64). The water accumulated in the water collecting cover (3) flows into the water cylinder (6) in a one-way manner through the water inlet holes (64) and is stored. A suction pipe (62) is fixed at the middle position inside the water cylinder (6), and the bottom end of the suction pipe (62) is open and its top end is closed. The bottom end opening of the suction pipe (62) is higher than the bottom plane of the water cylinder (6). The bottom end opening of the suction pipe (62) is rotatably connected to an impeller (65). One end of the linkage shaft (13) rotates through the top inner wall of the insulator disk (1), the top inner wall of the condensation cover (7) and the top inner wall of the suction pipe (62) and then extends to the inside of the suction pipe (62), and the bottom end of the linkage shaft (13) is fixedly connected to the rotating shaft of the impeller (65).
7. The self-cleaning suspension insulator according to claim 6, characterized in that: A plurality of capillaries (61) are evenly arranged around the interior of the water cylinder (6), and the plurality of capillaries (61) are connected to the extraction tube (62) through a connecting tube (63). The capillaries (61) and the extraction tube (62) are connected to each other through the connecting tube (63). A one-way valve is installed on each of the connecting tubes (63). The bottom ends of the plurality of capillaries (61) are flush with the bottom end of the extraction tube (62), and the top ends of the plurality of capillaries (61) pass through the top inner wall of the condensation cover (7), the top inner wall of the insulator disk (1) and the side wall of the installation cylinder (11) and extend to one side of the top inclined surface of the insulator disk (1).
8. The self-cleaning suspension insulator according to claim 1, characterized in that: The water collecting cover (3) and the condensing cover (7) are both bowl-shaped structures and are arranged opposite to each other in an upper and lower position. The water collecting cover (3) and the condensing cover (7) are both made of insulating materials. A reflective coating (31) is formed by coating an inner curved surface of the water collecting cover (3). A heat dissipation foil (71) is fixed on the inner curved surface of the condensing cover (7).
9. The self-cleaning suspension insulator according to claim 1, characterized in that: The cleaning device (4) comprises an inner ring (41) and an outer ring (42), wherein the inner ring (41) is rotatably sleeved on the mounting tube (11), and the outer ring (42) is sleeved and fixed on the outer side of the inner ring (41), and a plurality of hinged seats (43) are fixed on the outer edge of the outer ring (42), and a plurality of hinged seats (43) are hingedly connected to a bracket (44), and a brush plate (45) is provided below the plurality of brackets (44), and bristles (46) are provided at the bottom of the plurality of brush plates (45).
10. The self-cleaning suspension insulator according to claim 9, characterized in that: A plurality of telescopic rods (47) are fixed between the brush plate (45) and the corresponding bracket (44), and a spring (48) is sleeved on the outside of each of the telescopic rods (47). The two ends of the spring (48) are respectively fixed on the brush plate (45) and the bracket (44).
Citation Information
Patent Citations
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