High-efficiency tobacco loading and unloading device for tobacco curing barn with good tobacco loading and unloading continuity
By designing a tobacco loading and unloading device with a lifting rack and a transport rack, and utilizing a driving mechanism and a motion mechanism to achieve efficient transport of tobacco leaf clamping tools, the shortcomings of existing tools in continuity and efficiency are solved. This is suitable for multi-layer tobacco flue-curing rooms and reduces renovation costs.
Patent Information
- Application Number
- CN202510984854.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-09-16
AI Technical Summary
Existing tobacco loading and unloading tools in tobacco flue-curing rooms are insufficient in continuity and efficiency, cannot be used flexibly in different tobacco flue-curing rooms, and are relatively expensive.
A tobacco loading and unloading device consisting of a lifting frame and a transport frame is designed. The transport frame is driven by a driving mechanism to move along a rectangular motion trajectory. Combined with the linear and lifting motion mechanisms, efficient transportation of tobacco leaf clipping tools is achieved. The device is suitable for three-layer and four-layer tobacco hanging racks.
It achieves the continuity and efficiency improvement of tobacco loading and unloading, can be used flexibly in different tobacco curing rooms, and reduces the cost of transformation.
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Figure CN120642950A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to flue-cured tobacco baking auxiliary equipment, and in particular to a tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency in loading and unloading tobacco. Background Art
[0002] Loading and unloading tobacco in the flue-curing room is a crucial step in tobacco curing. Loading involves hanging tobacco rods or tobacco clips (collectively, these tools) from the tobacco racks in the flue-curing room. Unloading involves removing the tobacco clips from the racks after the leaves have dried and regained moisture. Tobacco racks in flue-curing rooms come in three-tier or four-tier styles. The second and third beams of three-tier racks are taller, while the third and fourth beams of four-tier racks are taller. Loading and unloading tobacco requires tools. There are two existing tobacco loading and unloading tools. One is directly fixed in the tobacco flue-curing room, with good tobacco loading continuity, but the environment in the tobacco flue-curing room is humid and hot, and the service life is short. In addition, it is large in size and cannot be flexibly used in other tobacco flue-curing rooms. The cost of supporting tobacco flue-curing room renovation and machine investment is high; the other is movable and can be flexibly used in various tobacco flue-curing rooms with low cost, but the tobacco loading and unloading continuity is poor and the loading and unloading efficiency is low. Summary of the Invention
[0003] In view of this, the purpose of the present invention is to provide a tobacco loading and unloading device for a tobacco flue-curing room with good continuity and high efficiency. The device has good continuity and high efficiency, can be flexibly used in various tobacco flue-curing rooms, has low cost and low modification cost.
[0004] The purpose of the present invention is achieved through the following technical solutions: The present invention relates to a tobacco loading and unloading device for a tobacco flue-curing room with good continuity and high efficiency in loading and unloading tobacco, comprising a lifting frame, wherein the lifting frame comprises two stepped lifting rods arranged in a mirror image, and the lifting horizontal rods opposite to each other of the two lifting rods respectively lift the two ends of a tobacco leaf clamping tool with tobacco leaves clamped therein, and a transport frame is movably provided in the lifting frame, wherein the transport frame comprises two stepped transport rods arranged in a mirror image, and the transport horizontal rods and vertical rods of the two transport rods are opposite to the lifting horizontal rods and vertical rods of the two lifting rods one by one, and the relative positions of the two transport rods are the same. The pair of transporting horizontal rods can respectively lift the two ends of the tobacco leaf clamping tool with tobacco leaves clamped therein, and it also includes a driving mechanism, which drives the transport frame to move along a rectangular motion trajectory. Every time the transport frame moves along the rectangular motion trajectory, each transporting horizontal rod transports the tobacco leaf clamping tool with tobacco leaves clamped therein on each lifting horizontal rod to the adjacent next lifting horizontal rod and / or tobacco beam, or transports the tobacco leaf clamping tool with tobacco leaves clamped therein on each lifting horizontal rod and / or tobacco beam to the adjacent next lifting horizontal rod.
[0005] Furthermore, the driving mechanism includes a linear motion mechanism and a lifting motion mechanism. The linear motion mechanism is parallel to the horizontal lifting rod. One end of the linear motion mechanism is connected to the lifting frame and the other end is connected to the lifting motion mechanism. The lifting motion mechanism is parallel to the vertical rod of the lifting rod. The end of the lifting motion mechanism is connected to the transport frame.
[0006] Furthermore, the linear motion mechanism and the lifting motion mechanism are connected to a controller.
[0007] Furthermore, a sliding structure is connected between the linear motion mechanism and the lifting motion mechanism, and the sliding structure is slidably arranged on the lifting frame.
[0008] Furthermore, it also includes a base, and a lifting device is connected between the base and the bottom of the lifting frame.
[0009] Furthermore, a movable roller is provided under the base.
[0010] Furthermore, the lower ends of the two lifting rods are detachably connected to extended lifting rods, which are stepped. The lower ends of the two carrying rods are detachably connected to extended carrying rods, which are stepped. The carrying horizontal rods and vertical rods of the extended carrying rods are opposite to the carrying horizontal rods and vertical rods of the extended lifting rods.
[0011] Furthermore, a first detector is provided at the high end of the transport rack for detecting tobacco leaves on the tobacco beam near the position, and the first detector is connected to a controller.
[0012] Furthermore, a second detector is provided at the lower end of the transport rack for detecting the tobacco leaf clamping tool on the lowest lifting horizontal rod, and the second detector is connected to the controller.
[0013] Furthermore, a track is provided on the tobacco beam, and rollers capable of rolling on the track are provided at both ends of the tobacco leaf clamping tool.
[0014] The beneficial effects of the present invention are: The tobacco loading and unloading device for a flue-curing room proposed by the present invention has good continuity and high efficiency in tobacco loading and unloading. A driving mechanism drives the transport frame to move along a rectangular motion trajectory. Each time the transport frame moves along the rectangular motion trajectory, each transport horizontal rod transports the tobacco leaf clamping tools with tobacco leaves on each lifting horizontal rod to the next adjacent lifting horizontal rod and / or tobacco beam, or transports the tobacco leaf clamping tools with tobacco leaves on each lifting horizontal rod and / or tobacco beam to the next adjacent lifting horizontal rod, thereby realizing the loading and unloading of tobacco to the high-rise tobacco beams in the flue-curing room, and having good continuity and high efficiency in tobacco loading and unloading, and can be flexibly used in various tobacco flue-curing rooms.
[0015] The linear motion mechanism and the lifting motion mechanism cooperate to realize the movement of the transport frame along a rectangular motion trajectory.
[0016] When loading and unloading tobacco on the second-layer tobacco beam of the three-layer tobacco hanging rack, the lifting device is lowered to the lowest point, and the distance between the lower-end lifting horizontal rods of the two lifting rods and the ground is suitable for tobacco leaf clamping tools with tobacco leaves. When loading and unloading tobacco on the third-layer tobacco beam of the three-layer tobacco hanging rack, the lifting device is raised to a certain height and suitable for people standing on the ground to place the tobacco leaf clamping tools with tobacco leaves onto the lower-end lifting horizontal rod.
[0017] A movable roller is arranged under the base to facilitate the movement of the cigarette loading and unloading device.
[0018] By adding an extended lifting rod and an extended carrying rod, the cigarette loading and unloading device is suitable for loading and unloading cigarettes on the top layer of a four-layer cigarette hanging rack. At this time, the lifting device rises to a certain height and is suitable for a person standing on the ground to place the tobacco leaf clamping tool containing tobacco leaves onto the lifting horizontal rod at the lower end of the extended lifting rod.
[0019] When loading tobacco, the controller of the cigarette loading and unloading device stops the driving mechanism when the first detector detects tobacco leaves for more than a certain time. When unloading tobacco, the controller stops the driving mechanism when the second detector detects tobacco leaf clamping tools for more than a certain time, thereby preventing the tobacco leaf clamping tools from clumping together.
[0020] Other advantages, objects, and features of the present invention will be described in part in the following description and, in part, will be apparent to those skilled in the art upon examination of the following description or may be learned from practice of the present invention. The objects and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings, in which: Figure 1 This is a three-dimensional diagram of an embodiment of the present invention.
[0022] Figure 2 This is a three-dimensional diagram from another perspective of an embodiment of the present invention.
[0023] Figure 3 for Figure 2 Enlarged schematic diagram of part A in the middle.
[0024] Figure 4 This is a three-dimensional diagram of embodiment 2 of the present invention.
[0025] Figure 5 This is a state diagram used in embodiment 4 of the present invention.
[0026] Figure 6 for Figure 5Enlarged schematic diagram of part B in the middle.
[0027] Figure 7-10 This is the movement trajectory of the transport rack when loading cigarettes.
[0028] Figure 11-15 This is the movement trajectory of the transport rack when unloading cigarettes in the present invention.
[0029] In the figure: lifting frame 1, lifting rod 2, transport frame 3, transport rod 4, linear motion mechanism 5, lifting motion mechanism 6, sliding structure 7, slider 8, slide 9, base 10, lifting device 11, moving roller 12, extended lifting rod 13, extended transport rod 14, first detector 15, tobacco beam 16, track 17, roller 18, tobacco leaf clamping tool 19, baffle 20. DETAILED DESCRIPTION
[0030] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the preferred embodiments are only for illustrating the present invention, and are not intended to limit the scope of protection of the present invention.
[0031] Example 1 like Figure 1-3The tobacco loading and unloading device shown in the figure has good continuity and high efficiency in tobacco curing room loading and unloading, which includes a lifting frame 1, which includes two stepped lifting rods 2 set in a mirror image, that is, the lifting rod 2 is composed of multiple lifting horizontal rods and multiple vertical rods alternately connected, the lower end of the lifting rod 2 is the rear end, and the high end is the front end, and the relative lifting horizontal rods of the two lifting rods 2 respectively lift the two ends of the tobacco leaf clamping tool 19 with tobacco leaves clamped therein, and a transport frame 3 is movably provided in the lifting frame 1, and the transport frame 3 includes two stepped transport rods 4 set in a mirror image, that is, the transport rod 4 is composed of multiple transport horizontal rods and multiple vertical rods alternately connected, the transport horizontal rods and vertical rods of the two transport rods 4 are opposite to the lifting horizontal rods and vertical rods of the two lifting rods 2 one by one, and the relative transport horizontal rods of the two transport rods 4 can respectively lift the two ends of the tobacco leaf clamping tool 19 with tobacco leaves clamped therein. It also includes a driving mechanism that drives the transport frame 3 to move along a rectangular motion trajectory. The driving mechanism that enables the transport frame 3 to move along a rectangular motion trajectory includes: the driving mechanism includes a linear motion mechanism 5 and a lifting motion mechanism 6. The linear motion mechanism 5 is parallel to the horizontal lifting rod. One end of the linear motion mechanism 5 is fixedly connected to the front end of the lifting frame 1, and the other end is fixedly connected to a sliding structure 7. The sliding structure 7 is slidably arranged on the lifting frame 1. There are many structural forms of the sliding structure 7 and many ways to achieve the sliding arrangement of the sliding structure 7 on the lifting frame 1. For example, the sliding structure 7 is a flat frame with sliders 8 on the left and right sides of the flat frame, and the two sides of the lifting frame 1 are respectively provided with slide grooves 9 that match the sliders 8. The lifting motion mechanism 6 is provided on the sliding structure 7. The lifting motion mechanism 6 is parallel to the vertical rod of the lifting rod 2, and the end of the lifting motion mechanism 6 is connected to the bottom of the transport frame 3. There are many linear motion mechanisms 5, such as telescopic rods, and there are many lifting motion mechanisms 6, such as telescopic rods, gear racks, etc. The linear motion mechanism 5 and the lifting motion mechanism 6 are connected to a controller. Each time the transport frame 3 moves along a rectangular motion trajectory, each transport horizontal rod transports the tobacco leaf clamping tool 19 with tobacco leaves clamped on each lifting horizontal rod to the next adjacent lifting horizontal rod and / or tobacco beam 16, or transports the tobacco leaf clamping tool 19 with tobacco leaves clamped on each lifting horizontal rod and / or tobacco beam 16 to the next adjacent lifting horizontal rod. There should be a certain amount of space between the left and right sides of the lifting frame 1. This space is convenient for accommodating the transport frame 3 and the tobacco leaf clamping tool 19 with tobacco leaves clamped, and for facilitating the movement of the transport frame 3 under the driving action of the drive mechanism or the movement of the tobacco leaf clamping tool 19. There are various specific structural forms of the lifting frame 1, which are not detailed here. There should be a certain amount of space between the left and right sides of the transport frame 3. This space is convenient for accommodating the tobacco leaf clamping tool 19 with tobacco leaves clamped, and for facilitating the movement of the transport frame 3 under the driving action of the drive mechanism or the movement of the tobacco leaf clamping tool 19. There are various specific structural forms of the transport frame 3, which are not detailed here.A base 10 is provided under the lifting frame 1, and a lifting device 11 is provided between the bottom of the lifting frame 1 and the base 10. The lifting device 11 has various structural forms, such as four telescopic rods respectively arranged at the four corners of the base 10, and a movable roller 12 is provided under the base 10, so that the cigarette loading and unloading device is easy to move.
[0032] When this embodiment is used in a three-layer tobacco hanging rack flue-curing room, the device is moved to the door of the tobacco flue-curing room by moving the roller 12, and the front end of the tobacco loading and unloading device is facing the door of the tobacco flue-curing room. When loading tobacco for the second layer of tobacco beam 16, the height of the lifting frame 1 is adjusted by the lifting device 11 so that its top end is close to the second layer of tobacco beam 16 from the lower side, and the driving mechanism is started to make the transport frame 3 press Figure 7-10 The rectangular motion trajectory is used to place tobacco leaf clamping tools 19 with tobacco leaves on the two lifting horizontal bars at the lower end of the lifting frame 1. Each time the transport frame 3 moves according to the rectangular motion trajectory, each transport horizontal bar transports the tobacco leaf clamping tools 19 with tobacco leaves on each lifting horizontal bar to the next adjacent lifting horizontal bar and / or tobacco beam 16, and the tobacco leaf clamping tools 19 with tobacco leaves on the tobacco beam 16 are picked up to the designated position by the lifting rod to load the tobacco. When unloading the tobacco from the second-layer tobacco beam 16, the height of the lifting frame 1 is adjusted by the lifting device 11 so that its top end is close to the second-layer tobacco beam 16 from the lower side of the second-layer tobacco beam 16, and the driving mechanism is started to make the transport frame 3 press Figure 11-15 The rectangular motion trajectory is used to lift the tobacco leaf clamping tool 19 with tobacco leaves on the tobacco beam 16 to the high end position of the lifting frame by the lifting rod. Each time the transport frame 3 moves according to the rectangular motion trajectory, the tobacco leaf clamping tool 19 with tobacco leaves on each lifting horizontal rod and / or the tobacco beam 16 is transported to the next adjacent lifting horizontal rod. When loading tobacco into the third-layer tobacco beam 16 or unloading tobacco from the third-layer tobacco beam 16, the height of the lifting frame is adjusted by the lifting device 11 so that its high end is close to the third-layer tobacco beam 16 from the lower side. At this time, it is suitable for a person standing on the ground to place the tobacco leaf clamping tool 19 with tobacco leaves on the lower end of the lifting horizontal rod or to remove the cured tobacco leaf clamping tool 19 from the lower end of the lifting horizontal rod. This embodiment realizes the loading and unloading of tobacco into the high-level tobacco beam 16 in the tobacco flue-curing room or the unloading of tobacco from the high-level tobacco beam 16 in the tobacco flue-curing room. The loading and unloading of tobacco is continuous and efficient, and can be flexibly used in various tobacco flue-curing rooms.
[0033] Example 2 like Figure 4As shown, the difference from Example 1 is that the lower ends of the two lifting rods 2 are detachably connected to an extended lifting rod 13. Various methods of detachable connection are possible, such as a vertical first connecting rod connected to the lower side of the end of the upper horizontal lifting rod of the extended lifting rod 13. The first connecting rod and the vertical rod of the lifting rod 2 are provided with corresponding through holes, and the first connecting rod and the vertical rod of the lifting rod 2 are connected by bolts passing through the corresponding through holes. The extended lifting rod 13 is stepped, that is, the extended lifting rod 13 is composed of multiple horizontal lifting rods and vertical rods connected in an interlaced manner, and the two extended lifting rods 13 are mirror images. The lower ends of the two carrying rods 4 are detachably connected to an extended carrying rod 14. Various methods of detachable connection are possible, such as a vertical second connecting rod connected to the lower side of the end of the upper horizontal carrying rod of the extended carrying rod 14. The second connecting rod and the vertical rod of the carrying rod 4 are provided with corresponding through holes, and the second connecting rod and the vertical rod of the carrying rod 4 are connected by bolts passing through the corresponding through holes. The extended transport rod 14 is stepped, that is, the extended transport rod 14 is formed by a plurality of transport horizontal rods and vertical rods connected in an interlaced manner, and the transport horizontal rods and vertical rods of the extended transport rod 14 are opposite to the lifting horizontal rods and vertical rods of the extended lifting rod 13 one by one.
[0034] When this embodiment is used in a four-layer hanging tobacco rack flue-curing room, when loading tobacco into the third layer tobacco beam 16 or unloading tobacco from the third layer tobacco beam 16, refer to Example 1. When loading tobacco into the fourth layer tobacco beam 16 or unloading tobacco from the fourth layer tobacco beam 16, it is necessary to connect the extended lifting rod 13 to the two lifting rods 2, and connect the extended carrying rod 14 to the two carrying rods 4. The height of the lifting frame 1 is adjusted by the lifting device 11 so that its high end is close to the fourth layer tobacco beam 16 from the lower side of the fourth layer tobacco beam 16. At this time, it is suitable for a person standing on the ground to place the tobacco leaf clamping tool 19 with tobacco leaves on the lower end lifting horizontal rod or to take the tobacco leaf clamping tool 19 with tobacco leaves from the lower end lifting horizontal rod.
[0035] Example 3 The difference from Example 1 is that: A first detector 15 is provided on the front side of the high end of the transport rack 3, which can detect tobacco leaves on the tobacco beam 16 near the position. A second detector is provided on the top of the low end transport horizontal rod of the transport rack 3, which can detect the tobacco leaf clamping tool 19 on the lowest lifting horizontal rod. The first detector 15 and the second detector are distance detectors.
[0036] When loading tobacco, the controller stops the driving mechanism when the first detector 15 detects tobacco leaves for more than a certain time. When unloading tobacco, the controller stops the driving mechanism when the second detector detects tobacco leaf clamping tools 19 for more than a certain time, to prevent the tobacco leaf clamping tools 19 from clumping.
[0037] Example 4 like Figure 5-6As shown, the difference from Example 1 is that a track 17 is provided on the tobacco beam 16, and rollers 18 are installed at both ends of the tobacco leaf clamping tool 19, which can roll on the track 17. When the tobacco leaf clamping tool 19 is lifted by a lifting rod, the tobacco leaf clamping tool 19 can move along the track 17. Baffles 20 are installed 5 cm at both ends of the tobacco leaf clamping tool 19 to prevent damage to the tobacco leaves due to friction when the tobacco leaf clamping tool 19 moves along the track 17. Each horizontal carrying rod and each horizontal lifting rod has a groove, and the end of the tobacco leaf clamping tool 19 is located in the groove to prevent it from falling.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions, which should all be included in the scope of the claims of the present invention.
Claims
1. A tobacco loading and unloading device for a tobacco flue-curing room with good continuity and high efficiency, characterized by: The utility model comprises a lifting frame (1), wherein the lifting frame (1) comprises two step-shaped lifting rods (2) arranged in a mirror image, and the relative lifting horizontal rods of the two lifting rods (2) respectively lift the two ends of a tobacco leaf clamping tool (19) clamped with tobacco leaves, and a transport frame (3) is movably provided in the lifting frame (1), and the transport frame (3) comprises two step-shaped transport rods (4) arranged in a mirror image, and the transport horizontal rods and vertical rods of the two transport rods (4) are opposite to the lift horizontal rods and vertical rods of the two lifting rods (2), and the relative transport horizontal rods of the two transport rods (4) are opposite to the lift horizontal rods and vertical rods of the two lifting rods (2). The rods can respectively lift the two ends of the tobacco leaf clamping tool (19) with tobacco leaves clamped therein, and the rods also include a driving mechanism, wherein the driving mechanism drives the transport frame (3) to move along a rectangular motion trajectory, and each time the transport frame (3) moves along the rectangular motion trajectory, each transport horizontal rod transports the tobacco leaf clamping tool (19) with tobacco leaves clamped therein on each lifting horizontal rod to the adjacent next lifting horizontal rod and / or tobacco beam (16), or transports the tobacco leaf clamping tool (19) with tobacco leaves clamped therein on each lifting horizontal rod and / or tobacco beam (16) to the adjacent next lifting horizontal rod.
2. The tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency according to claim 1 is characterized in that: The driving mechanism comprises a linear motion mechanism (5) and a lifting motion mechanism (6), wherein the linear motion mechanism (5) is parallel to the lifting horizontal rod, one end of the linear motion mechanism (5) is connected to the lifting frame, and the other end is connected to the lifting motion mechanism (6), the lifting motion mechanism (6) is parallel to the vertical rod of the lifting rod (2), and the end of the lifting motion mechanism (6) is connected to the transport frame (3).
3. The tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency according to claim 2 is characterized in that: The linear motion mechanism (5) and the lifting motion mechanism (6) are connected to a controller.
4. The tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency according to claim 2 is characterized in that: A sliding structure (7) is further connected between the linear motion mechanism (5) and the lifting motion mechanism (6), and the sliding structure (7) is slidably arranged on the lifting frame (1).
5. The tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency according to claim 1 is characterized in that: It also includes a base (10), and a lifting device (11) is connected between the base (10) and the bottom of the lifting frame (1).
6. The tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency according to claim 5 is characterized in that: A movable roller (12) is provided under the base (10).
7. The tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency according to any one of claims 1 to 5, characterized in that: The lower ends of the two lifting rods (2) are detachably connected to the extended lifting rods (13), and the extended lifting rods (13) are in a stepped shape. The lower ends of the two carrying rods (4) are detachably connected to the extended carrying rods (14), and the extended carrying rods (14) are in a stepped shape. The carrying horizontal rods and vertical rods of the extended carrying rods (14) are opposite to the carrying horizontal rods and vertical rods of the extended lifting rods (13).
8. The tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency according to claim 3 is characterized in that: A first detector (15) capable of detecting tobacco leaves on a tobacco beam (16) near the position is provided at the upper end of the transport rack (1), and the first detector (15) is connected to a controller.
9. The tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency according to claim 3 is characterized in that: The lower end of the transport frame is provided with a second detector capable of detecting the tobacco leaf clamping tool (19) on the lowest lifting horizontal rod, and the second detector is connected to the controller.
10. The tobacco loading and unloading device for a flue-cured tobacco room with good continuity and high efficiency according to claim 3, characterized in that: A track (17) is provided on the tobacco beam (16), and rollers (18) capable of rolling on the track (17) are provided at both ends of the tobacco leaf clamping tool (19).