Efficient automatic extraction and concentration treatment device for traditional Chinese medicines
By using multiple heating tank groups and stirring devices in the traditional Chinese medicine preparation process, the problem of uneven heating is solved, uniform heating and efficient concentration of the medicinal liquid are achieved, and the level of automation in traditional Chinese medicine preparation is improved.
Patent Information
- Application Number
- CN202511096212.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2045-08-06
AI Technical Summary
In the traditional Chinese medicine manufacturing process, the heating of Chinese medicine raw materials is uneven and time-consuming, resulting in low extraction and concentration efficiency. In addition, the uneven heating of the medicine liquid during the heating process affects the medicinal properties.
Multiple heating tank groups are used, including storage tanks, support columns, floats, first and second heating rods, stirring devices and exhaust components. The position of the heating rods is adjusted by the float as the liquid level drops. Combined with the stirring and exhaust components, the uniform heating and sealing of the liquid medicine is ensured to avoid temperature fluctuations.
The uniformity and efficiency of medicinal liquid heating are improved, the extraction and concentration time is shortened, the medicinal properties are kept stable, and the automation level of traditional Chinese medicine preparation is improved.
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Figure CN120643929A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of medicinal liquid purification equipment, and in particular relates to a high-efficiency automatic extraction and concentration processing device for traditional Chinese medicine. Background Art
[0002] Traditional Chinese medicine (TCM) is a common ingredient in daily life, and its preparation has shifted from traditional manual methods to automated production. Many TCM manufacturers are considering how to incorporate mechanized production models into key steps of the preparation process. Traditional TCM production methods, which rely on decoction, alcohol precipitation, filtration, and concentration, have proven intractable and have proven inadequate, unable to adapt to the demands of modern pharmaceutical technology, the international market, and patient quality.
[0003] The main shortcomings of my country's medical equipment and instruments for the purification and preparation of Chinese herbal medicines are as follows: At present, pharmaceutical factories usually use heating tanks or steam to heat and boil the Chinese herbal raw materials after refining and boiling, and distill and purify the raw materials by continuously heating the Chinese herbal raw materials. When heating the Chinese herbal raw materials by heating tanks or steam, the Chinese herbal raw materials are heated indirectly, resulting in a large amount of Chinese herbal raw materials being difficult to quickly achieve overall uniform heating during the initial heating process, resulting in a long time for the extraction and concentration of Chinese herbal raw materials; and in the process of heating the Chinese herbal raw materials by traditional heating tanks, the liquid level of the medicinal liquid will gradually decrease during the concentration process, and the traditional heating tank only has overall heating, and will not change the heating position with the change of the liquid level, resulting in uneven heating of the medicinal liquid, resulting in a long time for the extraction and concentration of Chinese herbal raw materials. Summary of the Invention
[0004] The present invention mainly solves the technical problems existing in the above-mentioned prior art and provides a high-efficiency automatic extraction and concentration processing device for traditional Chinese medicine.
[0005] The above technical problems of the present invention are mainly solved by the following technical solutions: a high-efficiency automatic extraction and concentration processing device for traditional Chinese medicine, comprising a plurality of heating tank groups, which are arranged in a ring array, and the heating tank group comprises a storage tank, and a feed pipe and a discharge pipe are provided on the side wall of the tank body of the storage tank, the feed pipe is provided at the upper end of the storage tank, and the discharge pipe is provided at the lower end of the storage tank, and a plurality of supporting columns are provided inside the storage tank, and the plurality of supporting columns are arranged in a ring array along the axis of the storage tank, and a plurality of first heating rods are horizontally provided at the lower ends of the plurality of supporting columns, and a floating plate is provided in the storage tank above the first heating rod. The floating plate is sleeved on a plurality of supporting columns to limit the floating plate from sliding up and down. A second heating rod is provided on the upper surface of the floating plate between two adjacent supporting columns. A stirring device is provided inside the storage tank. An exhaust assembly is provided on the top of the storage tank. A driving assembly for driving the exhaust assembly is provided between the multiple groups of heating tube groups. The stirring device includes a stirring motor, a reducer and a stirring shaft. The stirring shaft is rotatably connected to the inside of the storage tank. The stirring motor and the reducer are connected to each other and are arranged on the top outside the storage tank. The output shaft of the reducer is connected to the stirring shaft. The stirring shaft is vertically arranged in the storage tank, and a stirring impeller is connected to the stirring shaft.
[0006] Preferably, a plurality of nozzle assemblies are provided in a circular array on the upper surface of the floating plate, and the nozzle assembly includes an L-shaped duct, an arc-shaped nozzle is connected to the outlet at the lower end of the L-shaped duct, and the arc-shaped nozzle is arranged toward the inner wall of the storage tank, and a lower air uniforming pipe is commonly connected between the upper ends of the plurality of L-shaped ducts, an upper air uniforming pipe is provided on the inner wall of the top of the storage tank, a plurality of elastic ventilation pipes are connected between the upper and lower air uniforming pipes, and the upper and lower air uniforming pipes are connected to the plurality of elastic ventilation pipes, and a pump body is provided on the top of the storage tank, an air supply pipe is connected between the air outlet of the pump body and the upper air uniforming pipe, and the air inlet of the pump body is connected to the interior of the storage tank.
[0007] Preferably, the exhaust assembly includes an exhaust shell provided on the upper side of the storage tank, the exhaust shell and the storage tank are communicated with each other, an exhaust port is provided on the top of the exhaust shell, a cover plate is provided on the outside of the exhaust shell corresponding to the exhaust port, the cover plate is hinged to the storage tank on the side close to the storage tank, the cover plate seals the exhaust port, a support plate is provided on the storage tank above the exhaust shell, a spring is connected between the support plate and the cover plate, and a resistance plate extends from the side of the cover plate away from the storage tank.
[0008] Preferably, the drive assembly includes a mounting plate, which is arranged between the upper ends of multiple groups of heating tank groups. A drive motor is provided at the center of the upper surface of the mounting plate. A connecting shaft is provided on the driving end of the drive motor. The connecting shaft extends to the lower surface of the mounting plate and is provided at the end. A rotating plate is provided on the rotating plate, and a top block for pushing the resistance plate in the exhaust assembly is provided.
[0009] Preferably, the stirring impeller includes a rotating bracket connected to the stirring shaft, and the rotating bracket is a cylindrical hollow structure, including a plurality of longitudinal liquid grooves, and each of the longitudinal liquid grooves is provided with a plurality of stirring plates.
[0010] Preferably, the liquid stirring plate is arc-shaped, and the outer arc surface is tangent to and smoothly transitions with the outer ring surface of the rotating bracket.
[0011] Preferably, the exhaust assembly, the discharge pipe and the feed pipe in the storage tank are arranged on the same side, and the exhaust assembly is arranged inward when the multiple groups of heating tank groups are installed in a ring distribution.
[0012] Preferably, a liquid inlet pipe group and a liquid outlet pipe group are provided between the multiple groups of heating tank groups, and the liquid inlet pipe group and the liquid outlet pipe group each include a main pipe and multiple branch pipes, the multiple branch pipes in the liquid inlet pipe group are connected to the feed pipe of each group of heating tank groups, and the multiple branch pipes in the outlet pipe group are connected to the outlet pipe of each group of heating tank groups.
[0013] Preferably, a wear-resistant bump is provided on the lower surface of the contact plate, and arc transition portions are provided on the left and right sides of the wear-resistant bump.
[0014] Preferably, the left and right sides of the top block have a smooth arc transition with the lower surface of the rotating plate, so as to facilitate contact with the wear-resistant protrusions to lift the cover plate.
[0015] The present invention has the beneficial effects of arranging multiple supporting columns in the storage tank and arranging floating plates that can float up and down with the liquid level on the supporting columns. When the liquid medicine descends during the purification process, the second heating rod can descend along with the descent of the floating plates, so that the second heating plate can always heat the upper half of the liquid medicine, thereby improving the uniformity of the liquid medicine heating.
[0016] By arranging an exhaust assembly on the storage tank and sealing the exhaust port with a gland, the sealing performance of the storage tank can be further improved. When the first heating rod and the second heating rod heat the liquid medicine inside the storage tank, the liquid medicine can be prevented from being affected by the external ambient temperature, thereby improving the efficiency of the initial heating of the liquid medicine, thereby improving the efficiency of the liquid medicine extraction and concentration;
[0017] By setting a stirring device, the stirring motor drives the rotating bracket to rotate, driving the liquid medicine in the storage tank to stir, so that the liquid medicine can be evenly heated in the storage tank, avoiding the liquid medicine temperature near the first heating rod and the second heating rod being too high and causing the liquid medicine to lose its medicinal properties;
[0018] By setting up an exhaust component, the storage tank can be further kept in a closed state, which can ensure a constant temperature inside and avoid large temperature fluctuations in the liquid medicine, which may affect the medicinal properties. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention;
[0020] Figure 2 This is a structural schematic diagram of the storage tank of the present invention;
[0021] Figure 3 It is a structural schematic diagram of the drive assembly of the present invention;
[0022] Figure 4 This is a structural schematic diagram of the liquid inlet pipe group and the liquid outlet pipe group of the present invention;
[0023] Figure 5 It is a structural schematic diagram of the nozzle assembly of the present invention.
[0024] In the figure: 1. Storage tank; 2. Feed pipe; 3. Discharge pipe; 4. Support column; 5. First heating rod; 6. Floating plate; 7. Second heating rod; 8. Stirring motor; 9. Reducer; 10. Stirring shaft; 11. Exhaust shell; 12. Exhaust port; 13. Cover plate; 14. Support plate; 15. Spring; 16. Resistance plate; 17. Mounting plate; 18. Drive motor; 19. Connecting shaft; 20. Rotating plate; 21. Top block; 22. Rotating bracket; 23. Longitudinal liquid trough; 24. Stirring plate; 25. Main pipe; 26. Branch pipe; 27. Wear-resistant bump; 28. Arc transition part; 29. L-shaped conduit; 30. Arc nozzle; 31. Lower air-distributing pipe; 32. Upper air-distributing pipe; 33. Elastic vent pipe; 34. Pump body; 35. Air supply pipe. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be further specifically described below through embodiments and in conjunction with the accompanying drawings.
[0026] Example: A highly efficient and automated extraction and concentration device for Chinese medicine, such as Figure 1-Figure 5As shown, it includes multiple heating tank groups, and multiple groups of heating tank groups are arranged in a ring array. The heating tank group includes a storage tank 1, and a feed pipe 2 and a discharge pipe 3 are provided on the side wall of the tank body of the storage tank 1. The feed pipe 2 is provided at the upper end of the storage tank 1, and the discharge pipe 3 is provided at the lower end of the storage tank 1. A plurality of supporting columns 4 are provided inside the storage tank 1, and the plurality of supporting columns 4 are arranged in a ring array along the axis of the storage tank 1. The lower ends of the plurality of supporting columns 4 are all horizontally provided with a plurality of first heating rods 5. A floating plate 6 is provided in the storage tank 1 above the first heating rod 5, and the floating plate 6 is sleeved on the plurality of supporting columns 4 to slide the floating plate 6 up and down. The upper surface of the floating plate 6 between the two adjacent supporting columns 4 is provided with a second heating rod 7. A stirring device is provided inside the storage tank 1, and an exhaust assembly is provided on the top of the storage tank 1. A driving assembly for driving the exhaust assembly is provided between the multiple groups of heating tube groups; the stirring device includes a stirring motor 8, a reducer 9 and a stirring shaft 10, and the stirring shaft 10 is rotatably connected to the inside of the storage tank 1, and the stirring motor 8 and the reducer 9 are connected to each other and are arranged at the top outside the storage tank 1. The output shaft of the reducer 9 is connected to the stirring shaft 10, and the stirring shaft 10 is vertically arranged in the storage tank 1, and the stirring shaft 10 is connected with a stirring impeller.
[0027] The upper surface of the floating plate 6 is provided with a plurality of nozzle assemblies in an annular array, and the nozzle assembly includes an L-shaped conduit 29, and an arc-shaped nozzle 30 is connected to the outlet of the lower end of the L-shaped conduit 29, and the arc-shaped nozzle 30 is arranged toward the inner wall of the storage tank 1, and a lower air-leveling pipe 31 is commonly connected between the upper ends of the multiple L-shaped conduits 29, and an upper air-leveling pipe 32 is provided on the inner wall of the top of the storage tank 1, and a plurality of elastic vent pipes 33 are connected between the upper air-leveling pipe 32 and the lower air-leveling pipe 31, and the upper air-leveling pipe 32, the lower air-leveling pipe 31 and the plurality of elastic vent pipes 33 are communicated with each other, and a pump body 34 is provided on the top of the storage tank 1, and an air supply pipe 35 is connected between the air outlet of the pump body 34 and the upper air-leveling pipe 32, and the air inlet of the pump body 34 is connected to the inside of the storage tank 1
[0028] The exhaust assembly includes an exhaust shell 11 arranged on the upper side of the storage tank 1, the exhaust shell 11 and the storage tank 1 are communicated with each other, an exhaust port 12 is opened on the top of the exhaust shell 11, and a cover plate 13 is provided on the outside of the exhaust shell 11 corresponding to the exhaust port 12. The cover plate 13 is hinged to the storage tank 1 on the side close to the storage tank 1, and the cover plate 13 seals the exhaust port 12. A support plate 14 is provided on the storage tank 1 above the exhaust shell 11, and a spring 15 is connected between the support plate 14 and the cover plate 13. A contact plate 16 extends from the side of the cover plate 13 away from the storage tank 1.
[0029] The driving assembly includes a mounting plate 17, which is arranged between the upper ends of multiple groups of heating tank groups. A driving motor 18 is provided at the center of the upper surface of the mounting plate 17. A connecting shaft 19 is provided on the driving end of the driving motor 18. The connecting shaft 19 extends to the lower surface of the mounting plate 17 and is provided with a rotating plate 20 at the end. The rotating plate 20 is provided with a top block 21 for pushing the resistance plate 16 in the exhaust assembly.
[0030] The stirring impeller includes a rotating bracket 22 connected to the stirring shaft 10 . The rotating bracket 22 is a cylindrical hollow structure and includes a plurality of longitudinal liquid grooves 23 . Each of the longitudinal liquid grooves 23 is provided with a plurality of stirring plates 24 .
[0031] The liquid stirring plate 24 is arc-shaped, and the outer arc surface is tangent to the outer ring surface of the rotating bracket 22 and smoothly transitions therewith.
[0032] The exhaust assembly, the discharge pipe 3 and the feed pipe 2 in the storage tank 1 are arranged on the same side, and the exhaust assembly is arranged inward when multiple groups of heating tank groups are installed in a ring distribution.
[0033] Liquid inlet pipe groups and liquid outlet pipe groups are provided between the multiple groups of heating tank groups. The liquid inlet pipe groups and the liquid outlet pipe groups each include a main pipe 25 and multiple branch pipes 26. The multiple branch pipes 26 in the liquid inlet pipe group are connected to the feed pipe 2 of each group of heating tank groups, and the multiple branch pipes 26 in the outlet pipe 3 group are connected to the outlet pipe 3 of each group of heating tank groups.
[0034] A wear-resistant bump 27 is provided on the lower surface of the contact plate 16 , and arc transition portions 28 are provided on both sides of the wear-resistant bump 27 .
[0035] The left and right sides of the top block 21 have a smooth arc transition with the lower surface of the rotating plate 20 , so as to facilitate contact with the wear-resistant protrusions 27 to lift the cover plate 13 .
[0036] The principle of the present invention is as follows: when in use, first, the raw liquid medicine is fed into the multiple storage tanks 1 through the liquid inlet pipe group, and the raw liquid medicine in the storage tanks 1 is heated by the first heating rod 5 and the second heating rod 7. During this period, the stirring motor 8 drives the stirring shaft 10, and the stirring shaft 10 drives the rotating bracket 22 to rotate, and the liquid medicine is stirred by the stirring plate 24 to make the liquid medicine evenly heated;
[0037] When the liquid medicine in the storage tank 1 boils and produces water vapor, the pressure in the storage tank 1 increases due to the generation of water vapor, and the driving motor 18 is controlled to rotate, driving the rotating plate 20 to rotate. The rotation of the rotating plate 20 intermittently lifts the cover plate 13 on the storage tank 1 in each group of heating tanks through the lifting block 21, thereby achieving the effect of exhaust and pressure reduction, and removing water from the liquid medicine;
[0038] When the cover plate 13 closes the air outlet, the storage tank 1 remains relatively sealed, so that the temperature can be stabilized at a specified value, avoiding excessive temperature fluctuations that affect the properties of the liquid medicine.
[0039] By arranging multiple groups of nozzle assemblies on the floating plate 6, steam is sucked in from the top of the storage tank 1 through the pump body 34, and then pumped into the upper uniform air pipe 32 through the air supply pipe 35, and sent to the lower uniform air pipe 31 through multiple elastic vent pipes 33, and sprayed out through multiple arc nozzles 30. The high-pressure steam can flush the inner wall of the storage tank 1 to prevent the liquid from adhering to the inner wall of the storage tank 1 during the purification process. As the floating plate 6 floats up and down, the flushing position decreases with the decrease of the liquid level, thereby achieving the cleaning of the tank wall. The elastic vent pipe 33 has a certain elastic force and is used to maintain a tensioned state under the pull of the floating plate 6. When the floating plate 6 descends, the elastic vent pipe 33 extends. When the floating plate 6 floats up, the elastic vent pipe 33 contracts, and always maintains a tensioned state to prevent the rotating bracket 22 from affecting it.
[0040] Finally, it should be noted that the above embodiments are merely representative examples of the present invention. Obviously, the present invention is not limited to the above embodiments and is susceptible to numerous variations. Any simple modifications, equivalent variations, and modifications to the above embodiments based on the technical essence of the present invention are deemed to fall within the scope of protection of the present invention.
Claims
1. A highly efficient and automated extraction and concentration device for traditional Chinese medicine, comprising a plurality of heating tank groups, characterized in that: Multiple groups of heating tank groups are arranged in a circular array, and the heating tank group includes a storage tank (1). A feed pipe (2) and a discharge pipe (3) are provided on the side wall of the tank body of the storage tank (1). The feed pipe (2) is provided at the upper end of the storage tank (1), and the discharge pipe (3) is provided at the lower end of the storage tank (1). A plurality of supporting columns (4) are provided inside the storage tank (1), and the plurality of supporting columns (4) are arranged in a circular array along the axis of the storage tank (1). The lower ends of the plurality of supporting columns (4) are all horizontally provided with a plurality of first heating rods (5). A floating plate (6) is provided in the storage tank (1) above the first heating rod (5), and the floating plate (6) is sleeved on the plurality of supporting columns (4) to limit the floating plate (6) from sliding up and down. A second heating rod (7) is provided on the upper surface of the floating plate (6) between two adjacent supporting columns (4); a stirring device is provided inside the storage tank (1); an exhaust assembly is provided on the top of the storage tank (1); a driving assembly for driving the exhaust assembly is provided between the multiple groups of heating tube groups; the stirring device includes a stirring motor (8), a reducer (9) and a stirring shaft (10); the stirring shaft (10) is rotatably connected to the inside of the storage tank (1); the stirring motor (8) and the reducer (9) are connected to each other and are arranged on the top outside the storage tank (1); the output shaft of the reducer (9) is connected to the stirring shaft (10); the stirring shaft (10) is vertically arranged inside the storage tank (1); and a stirring impeller is connected to the stirring shaft (10).
2. The highly efficient and automated extraction and concentration device for traditional Chinese medicine according to claim 1, characterized in that: The upper surface of the floating plate (6) is provided with a plurality of nozzle assemblies in an annular array. The nozzle assemblies include an L-shaped conduit (29). An arc-shaped nozzle (30) is connected to the outlet at the lower end of the L-shaped conduit (29). The arc-shaped nozzle (30) is arranged toward the inner wall of the storage tank (1). A lower air-distributing pipe (31) is commonly connected between the upper ends of the plurality of L-shaped conduits (29). An upper air-distributing pipe (31) is provided on the inner wall of the top of the storage tank (1). 2), a plurality of elastic vent pipes (33) are connected between the upper air-distributing pipe (32) and the lower air-distributing pipe (31), the upper air-distributing pipe (32), the lower air-distributing pipe (31) and the plurality of elastic vent pipes (33) are communicated with each other, a pump body (34) is provided on the top of the storage tank (1), an air supply pipe (35) is connected between the air outlet of the pump body (34) and the upper air-distributing pipe (32), and an air inlet of the pump body (34) is communicated with the interior of the storage tank (1).
3. The highly efficient and automated extraction and concentration processing device for traditional Chinese medicine according to claim 1, characterized in that: The exhaust assembly comprises an exhaust shell (11) arranged on the upper side of the storage tank (1), the exhaust shell (11) and the storage tank (1) are communicated with each other, an exhaust port (12) is provided on the top of the exhaust shell (11), a cover plate (13) is provided on the outside of the exhaust shell (11) corresponding to the exhaust port (12), the cover plate (13) is hinged to the storage tank (1) on the side close to the storage tank (1), the cover plate (13) seals the exhaust port (12), a support plate (14) is provided on the storage tank (1) above the exhaust shell (11), a spring (15) is connected between the support plate (14) and the cover plate (13), and a contact plate (16) extends from the side of the cover plate (13) away from the storage tank (1).
4. The highly efficient and automated extraction and concentration device for traditional Chinese medicine according to claim 3, characterized in that: The driving assembly includes a mounting plate (17), the mounting plate (17) being arranged between the upper ends of the plurality of heating tank groups, a driving motor (18) being provided at the center of the upper surface of the mounting plate (17), a connecting shaft (19) being provided on the driving end of the driving motor (18), the connecting shaft (19) extending to the lower surface of the mounting plate (17), and a rotating plate (20) being provided at the end thereof, the rotating plate (20) being provided with a top block (21) for pushing the contact plate (16) in the exhaust assembly.
5. The highly efficient and automated extraction and concentration device for traditional Chinese medicine according to claim 1, characterized in that: The stirring impeller comprises a rotating bracket (22) connected to the stirring shaft (10); the rotating bracket (22) is a cylindrical hollow structure and comprises a plurality of longitudinal liquid passage grooves (23); each of the longitudinal liquid passage grooves (23) is provided with a plurality of stirring plates (24).
6. The highly efficient and automated extraction and concentration device for traditional Chinese medicine according to claim 5, characterized in that: The liquid stirring plate (24) is arc-shaped, and the outer arc surface is tangent to the outer ring surface of the rotating bracket (22) and smoothly transitions thereto.
7. The highly efficient and automated extraction and concentration device for traditional Chinese medicine according to claim 1, characterized in that: The exhaust assembly, the discharge pipe (3) and the feed pipe (2) in the storage tank (1) are arranged on the same side, and the exhaust assembly is arranged inward when the plurality of heating tank groups are installed in a circular distribution.
8. The highly efficient and automated extraction and concentration device for traditional Chinese medicine according to claim 1, characterized in that: A liquid inlet pipe group and a liquid outlet pipe group are provided between the plurality of heating tank groups. The liquid inlet pipe group and the liquid outlet pipe group each include a main pipe (25) and a plurality of branch pipes (26). The plurality of branch pipes (26) in the liquid inlet pipe group are connected to the feed pipe (2) of each heating tank group, and the plurality of branch pipes (26) in the outlet pipe (3) group are connected to the outlet pipe (3) of each heating tank group.
9. The highly efficient and automated extraction and concentration device for traditional Chinese medicine according to claim 4, characterized in that: A wear-resistant bulge (27) is provided on the lower surface of the contact plate (16), and arc transition portions (28) are provided on the left and right sides of the wear-resistant bulge (27).
10. The highly efficient and automated extraction and concentration device for traditional Chinese medicine according to claim 9, characterized in that: The left and right sides of the top block (21) have a smooth arc transition with the lower surface of the rotating plate (20), so as to facilitate contact with the wear-resistant protrusion (27) to lift the cover plate (13).
Citation Information
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