Multi-stage efficient purification circulating system

Abstract

The invention relates to the field of dust removal and purification, and discloses a multi-stage efficient purification circulating system which comprises a purification box, the purification box is divided into a dry type purification bin, a wet type purification bin and an air storage bin through baffles, the dry type purification bin is externally connected with a dust suction pipeline, two dust removal assemblies are arranged in the dry type purification bin, and each dust removal assembly comprises a wave-shaped filter plate. The two ends of the wave-shaped filter plate are fixedly connected with rubber sheets respectively, the rubber sheets are fixed to clamping blocks, and the clamping blocks are connected with the inner wall of the dry-type purification bin in a clamped mode; the cooling box is provided with three groups of heat exchange tubes, one end of each heat exchange tube is rotationally connected with the cooling box and is communicated with the wet-type purification bin through an air hole, and the other end of each heat exchange tube is communicated with the air storage bin. Through multi-stage purification and heat energy circulation design, integration of dust removal, cooling and drying is achieved.

Description

Technical Field

[0001] The present invention relates to the field of dust removal and purification, and in particular to a multi-stage high-efficiency purification circulation system. Background Art

[0002] During the production of vegetable seasoning packets for instant noodles, the raw vegetables undergo multiple steps, including washing, cutting, and drying. The cutting and drying stages generate large amounts of lightweight dust, such as cellulose, plant debris, and hot gases. Existing dust removal systems have significant drawbacks. Currently, no system can simultaneously address the challenges of efficient dust removal, waste heat recovery, and deep gas drying, hindering production continuity and energy efficiency. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a multi-stage high-efficiency purification circulation system which realizes the integration of dust removal, cooling and drying through multi-stage purification and heat energy circulation design.

[0004] The present invention provides a multi-stage high-efficiency purification circulation system, comprising a purification box, the purification box being divided into a dry purification chamber, a wet purification chamber, and an air storage chamber by a baffle, the dry purification chamber being externally connected to a dust collection pipeline, two sets of dust removal components being arranged in the dry purification chamber, the dust removal components comprising a corrugated filter plate, the two ends of the corrugated filter plate being respectively fixedly connected to a rubber sheet, the rubber sheet being fixed to a clamping block, and the clamping block being clamped to the inner wall of the dry purification chamber; The purification box and the baffle are respectively provided with a first air inlet and a second air inlet, a fan is installed on the upper portion of the baffle, a cooling box and a spray pipe are provided inside the wet purification chamber, and the wet purification chamber is further provided with an air intake control component, the air intake control component including a guide plate and a baffle, the guide plate drives the baffle to move up and down to control the air intake amount of the first air inlet; The cooling box is provided with three groups of heat exchange tubes, one end of the heat exchange tube is rotatably connected to the cooling box and communicates with the wet purification chamber through an air hole, the other end of the heat exchange tube is connected to the air storage chamber, multiple groups of fan blades are fixed on the outside of the heat exchange tube, and ventilation ports are opened on both side walls of the cooling box.

[0005] The present invention provides a multi-stage high-efficiency purification circulation system, wherein one side of the guide plate is fixed to two symmetrically arranged springs, the springs are fixed to the inner wall of the top of the wet purification bin, the guide plate moves along a guide groove, the guide groove is provided on the side wall of the wet purification bin, the guide plate is fixed to one end of a connecting rod, and the other end of the connecting rod is fixed to the shield.

[0006] The present invention provides a multi-stage high-efficiency purification circulation system, wherein the ventilation port close to the first air inlet includes three groups of strip air inlet holes, and a shield is configured on the surface of each group of strip air inlet holes. The shield can block the strip air inlet holes, and multiple shields are fixed to each other by the connecting rod.

[0007] The present invention provides a multi-stage high-efficiency purification circulation system, wherein rotating components are provided at both ends of the heat exchange tube, the rotating components include a rotating disk and an air cylinder, the heat exchange tube is inserted into the circular hole opened in the rotating disk and fixed to each other, the rotating disk is rotatably and sealedly connected to the air cylinder, the air cylinder is connected to the air hole, and the air cylinder in another group of the rotating components is passed into the air storage bin through an exhaust pipe.

[0008] The present invention provides a multi-stage high-efficiency purification circulation system, wherein a drying component is fixed on the side of the cooling box close to the first air inlet, the drying component includes a water-absorbing sponge and a water filter clip, the water-absorbing sponge is fixed on a mounting frame, the mounting frame is fixed to the cooling box, the water-absorbing sponge is sleeved in the water filter clip, and the water filter clip can move up and down under the drive of the driving component to squeeze out the moisture from the water-absorbing sponge.

[0009] The present invention provides a multi-stage high-efficiency purification circulation system, wherein the driving component comprises a driving source and a pressing plate, the driving source drives the pressing plate to move up and down, and the pressing plate is magnetically connected to the water filter clamp.

[0010] The present invention provides a multi-stage high-efficiency purification circulation system, wherein the driving assembly also includes a first bevel gear, the first bevel gear is coaxially fixed with the first rotating shaft, the first rotating shaft is connected to the cooling box bearing, the first bevel gear and the second bevel gear are meshed and connected, the second bevel gear is coaxially fixed with the lead screw, the lead screw bearing is connected to the cooling box, the lead screw is threadedly connected to the guide sleeve, the guide sleeve is fixedly connected to the pressure plate, the pressure plate is fixed to the guide rod, the guide rod moves along the guide groove, and the guide groove is opened on the inner wall of the cooling box.

[0011] The present invention provides a multi-stage high-efficiency purification circulation system, wherein the guide rod fixes the first magnet, the water filter clamp fixes the second magnet, the first magnet and the second magnet are arranged on the partition and attract each other, and the partition is set in the cooling box.

[0012] The present invention provides a multi-stage high-efficiency purification circulation system, wherein the guide plate is triangular and has wave-shaped protrusions on its surface.

[0013] The present invention provides a multi-stage high-efficiency purification circulation system, wherein the ventilation port close to the second air inlet includes four groups of rectangular air holes.

[0014] The multi-stage high-efficiency purification circulation system of the present invention is different from the prior art in that: The present invention realizes the integration of dust removal, cooling and drying through multi-stage purification and heat energy circulation design. The specific advantages are as follows: 1. Multiple dust removal: The dry purification chamber adopts a wavy filter plate with an elastic rubber sheet, which automatically expands and vibrates under the impact of airflow to avoid dust compaction and perform primary purification. The wet purification chamber is equipped with a spray pipe to absorb the escaped micron-level dust for secondary purification.

[0015] 2. Heat recovery: The heat exchange tubes are linked to the fan blades. After gas enters the tubes, the external airflow drives the fan blades to rotate, increasing the heat exchange area. Dynamic air intake is regulated: When the temperature of the dry bin gas rises, the airflow lifts the guide plate, which, through the connecting rod, raises the shield, expanding the strip air intake opening and accelerating the flow of cool air from outside. The purified, dry, cool air is passed into the air storage bin and directly reused in the vegetable air sorting equipment, reducing the energy consumption of fresh air heating.

[0016] The multi-stage high-efficiency purification circulation system of the present invention will be further described below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an axonometric diagram of a multi-stage high-efficiency purification circulation system; Figure 2 It is a schematic diagram of the internal structure of the purification box; Figure 3 It is a schematic diagram of the structure of the intake control assembly; Figure 4 yes Figure 1 A partial enlarged view of point B in the middle; Figure 5 It is an axonometric drawing of the cooling box; Figure 6 This is the internal structure diagram of the cooling box; Figure 7 This is an exploded view of the cooling box; Figure 8 yes Figure 7 Side view of Figure 9 This is an exploded view of the heat exchange tube; Figure 10 yes Figure 5 A partial enlarged view of point A in the middle; Figure 11 yes Figure 7 A partial enlarged view of point C in the middle.

[0018] In the figure: Purification box 1, dust removal component 2, baffle 10, dry purification chamber 11, wet purification chamber 12, cooling box 13, fan 14, partition 15, air storage chamber 17, first air inlet 21, second air inlet 22, wavy filter plate 25, rubber sheet 27, and block 28; Intake control assembly 3, guide plate 31, baffle 32, spring 33, guide groove 34, connecting rod 35; Heat exchange tube 4, air hole 41, fan blade 42, ventilation port 43, strip air inlet 201, rectangular air inlet 202; Drying component 5, water-absorbing sponge 51, water filter clip 52, installation frame 53; Drive assembly 6, pressing plate 61, first bevel gear 62, second bevel gear 63, lead screw 64, guide sleeve 65, guide rod 66, guide hole 67, first magnet 601, second magnet 602; Rotating assembly 7, rotating disk 71, air cylinder 72, exhaust pipe 73. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0020] See also Figures 1 to 11 The present invention is aimed at a vegetable processing production line, especially a vegetable production line in instant noodle vegetable seasoning packets, and designs a multi-stage high-efficiency purification circulation system including a purification box 1. The purification box 1 is divided into a dry purification chamber 11 and a wet purification chamber 12 and an air storage chamber 17 by a baffle 10. The dry purification chamber 11 is connected to a dust collection pipeline and a local dust collection hood on the production line. The air storage chamber 17 passes clean air into the vegetable air separation equipment for recycling. The layout of the purification box 1 can be diversified. The present invention only shows the internal structure and mechanical components. The actual internal structure can be arranged according to needs. Specifically, it includes the following embodiments: Example 1:

[0021] refer to Figures 1 to 4The purification box 1 and the baffle 10 are respectively provided with a first air inlet 21 and a second air inlet 22. A fan 14 is installed on the upper part of the baffle 10. The wet purification chamber 12 is provided with a cooling box 13 and a spray pipe 9. The cooling box 13 is located between the first air inlet 21 and the second air inlet 22. The gas that has passed the first dust removal in the dry purification chamber 11 is extracted by the fan 14 and enters the cooling box 13. Two groups of dust removal components 2 are arranged in the dry purification chamber 11. The dust removal component 2 includes a corrugated filter plate 25. The two ends of the corrugated filter plate 25 are respectively fixedly connected to the rubber sheet 27. The rubber sheet 27 is fixed with the block 28. The block 28 is clamped with the inner wall of the dry purification chamber 11. The dust removal component 2 is quickly disassembled and assembled with the chamber wall through the block 28, and maintenance is convenient. When the fan 14 inhales air, it drives the elastic rubber sheet 27 to stretch, and the corrugated filter plate 25 can be folded and retracted, which improves the filtration efficiency on the one hand and reduces the accumulation of dust on the other hand.

[0022] After the first dust removal, the air enters the cooling box 13, and is first sprayed by the nozzle on the spray pipe 9 to remove and absorb dust, achieving the second dust removal and cooling the air to a certain extent, because the temperature of the gas coming from the production line will be much higher than the room temperature.

[0023] In order to further reduce the gas temperature and use the heat of the gas to dry the outside air, so that the outside air can be used for the air separation equipment and realize recycling, specifically, three groups of heat exchange tubes 4 are set in the cooling box 13, one end of the heat exchange tube 4 is rotatably connected to the cooling box 13 and connected to the wet purification bin 12 through the air hole 41, the three groups of air holes 41 are opened on the top of the cooling box 13, and the other end of the heat exchange tube 4 is connected to the gas storage bin 17. The gas enters the three groups of heat exchange tubes 4 through the air hole 41, and multiple groups of fans are fixed on the outside of the heat exchange tube 4. Leaf 42, by setting an air suction fan in the air storage bin 17, the outside air will enter from the first air inlet 21, and the ventilation ports 43 are opened on both side walls of the cooling box 13. The outside air enters the cooling box 13 through the ventilation ports 43, and then enters the air storage bin 17. The outside air exchanges heat with the heat exchange tube 4 to reduce the gas temperature in the heat exchange tube 4, and the gas in the heat exchange tube 4 is discharged into the air storage bin 17 after two dust removals and two coolings as clean dry gas for air selection. Moreover, the outside air also enters the air storage bin 17 after heat exchange.

[0024] In addition, a drying component 5 is fixed on one side of the cooling box 13 close to the first air inlet 21, which is used to further remove moisture from the external air. Specifically, the drying component 5 includes a water-absorbing sponge 51 and a water filter clamp 52. The water-absorbing sponge 51 is fixed on the mounting frame 53, and the mounting frame 53 is fixed to the cooling box 13. The water-absorbing sponge 51 is mounted in the water filter clamp 52. The water-absorbing sponge 51 can absorb moisture from the external air. In order to maintain the water absorption of the water-absorbing sponge 51, the water filter clamp 52 can move up and down under the drive of the driving component 6 to squeeze out the moisture from the water-absorbing sponge 51. Specifically, the inner diameter of the water filter clamp 52 is smaller than the thickness of the water-absorbing sponge 51, so that the water-absorbing sponge 51 can be squeezed out of the water when moving, so as to maintain dryness and water absorption.

[0025] In order to control the circulation efficiency, when the gas in the dry purification chamber 11 is at a high temperature, the high-temperature gas discharge volume can be increased and the amount of external gas entering can be increased. The present invention adopts a method of controlling the air intake volume. Specifically, referring to Figure 1 and Figure 3 as well as Figure 6 The top of the wet purification chamber 12 is also provided with an air intake control assembly 3, which includes a guide plate 31 and a shutter 32. The guide plate 31 drives the shutter 32 to move up and down to control the air intake volume of the first air inlet 21. The ventilation port 43 near the first air inlet 21 includes three groups of strip-shaped air intake holes 201. Each group of strip-shaped air intake holes 201 is provided with a shutter 32. The shutter 32 can block the strip-shaped air intake holes 201. The multiple shutters 32 are fixed to each other by the connecting rod 35. The shutters 32 correspond to the strip-shaped air intake holes 201 one by one. The shutters 32 can block the strip-shaped air intake holes 201. As the shutters 32 move, the aperture of the strip-shaped air intake holes 201 becomes larger and larger, and the air intake volume increases. During operation, by increasing the power of the fan 14 and the suction force, the gas is accelerated to enter the wet purification chamber 12, and the gas will lift the guide plate 31.

[0026] In order to make the guide plate 31 control the movement of the baffle 32, specifically, the guide plate 31 is triangular, and a wave-shaped protrusion is provided on its surface to enhance the airflow guidance and reduce turbulence loss. One side of the guide plate 31 is fixed with two symmetrically arranged springs 33, and the springs 33 are fixed to the inner wall of the top of the wet purification chamber 12. The guide plate 31 moves along the guide groove 34, and the guide groove 34 is provided on the side wall of the wet purification chamber 12. The guide plate 31 is fixed to one end of the connecting rod 35, and the connecting rod 35 is fixed to the side wall of the wet purification chamber 12. The other end of 5 is fixed to the baffle 32, and two groups of guide grooves 34 and connecting rods 35 are symmetrically arranged, and the guide plate 31, the baffle 32, the guide groove 34 and the connecting rod 35 are of lightweight design, such as plastic material. When the gas accelerates into the wet purification chamber 12, the gas will cause the guide plate 31 to quickly lift up, driving the connecting rod 35 to rise, thereby causing the baffle 32 to rise, reducing the blocked area, making the leakage diameter of the strip air inlet 201 larger, and increasing the air intake of the outside air, thereby accelerating the heat exchange between the heat exchange tube 4 and the outside air.

[0027] It should be noted that, as a large amount of outside air enters the wet purification chamber 12, the heat exchange tube 4 needs to improve the heat exchange effect and the drying effect. Therefore, the present application enables the heat exchange tube 4 to rotate, increases the contact area, improves the heat exchange efficiency, and reduces the water vapor carried by the outside air. Specifically, refer to Figure 8 and Figure 9 A rotating assembly 7 is provided at the upper and lower ends of the heat exchange tube 4. The rotating assembly 7 includes a rotating disk 71 and an air cylinder 72. The heat exchange tube 4 is inserted into the circular hole opened in the rotating disk 71 and fixed. The heat exchange tube 4 adopts an integrated design, including multiple pipes, and a plurality of circular holes are also provided on the corresponding rotating disk 71. The rotating disk 71 is rotatably and sealedly connected to the air cylinder 72. The upper air cylinder 72 is communicated with the air hole 41, and the air cylinder 72 in the lower rotating assembly 7 is communicated with the outside through an exhaust pipe 73.

[0028] During operation, the entry of external air will blow the fan blades 42, causing the heat exchange tube 4 to rotate. The rotating disks 71 at both ends of the heat exchange tube 4 will rotate, and the rotating heat exchange tube 4 increases the contact area with the external air. Moreover, the fan blades 42 and the heat exchange tube 4 are both lightweight in design. In order to prevent the external air from blowing the fan blades 42 with little force, the present invention designs a circular air cylinder 72, on the surface of which a transmission device and a servo motor can be coaxially arranged to drive the heat exchange tube 4 to rotate. Of course, the air storage bin 17 is provided with an intake fan to increase the rotation speed of the fan blades 42.

[0029] Among them, reference Figure 6 The ventilation port 43 close to the second air inlet 22 includes four groups of rectangular air inlet holes 202.

[0030] The exhaust pipe 73 is a threaded pipe that can be twisted without hindering the swing of the heat exchange pipe 4 .

[0031] As a further explanation of this embodiment, the drive assembly 6 includes a drive source and a pressure plate 61. The drive source can be a servo motor. The drive source drives the pressure plate 61 to move up and down in the cooling box 13. The output end of the drive source is coaxially fixed with the first bevel gear 62, and the first bevel gear 62 is coaxially fixed with the first rotating shaft 90. The first rotating shaft 90 is connected to the cooling box 13 bearing. The first bevel gear 62 and the second bevel gear 63 are meshed and connected. The second bevel gear 63 is coaxially fixed with the lead screw 64. The lead screw 64 is connected to the cooling box 13 bearing. The lead screw 64 is threadedly connected to the guide sleeve 65. The guide sleeve 65 is fixedly connected to the pressure plate 61. The pressure plate 61 is fixed to the guide rod 66. The guide rod 66 moves along the guide hole 67. The guide hole 67 is opened on the inner wall of the cooling box 13.

[0032] During operation, the driving source rotates the lead screw 64, thereby moving the guide sleeve 65 downward and causing the pressing plate 61 to move downward. It should be noted that when the pressing plate 61 descends, the extrusion drying component 5 will be controlled in a linked manner. Specifically, refer to Figure 10-11 The guide rod 66 secures the first magnet 601, and the water filter clip 52 secures the second magnet 602. The first magnet 601 and the second magnet 602 are disposed on the partition 15 and attract each other. The partition 15 is disposed within the cooling box 13. When the guide rod 66 descends, it drives the first magnet 601 downward, causing the second magnet 602 attracted to it to drive the water filter clip 52 downward, squeezing out moisture from the absorbent sponge 51. This improves the dryness of the outside air after it enters through the first and second air inlets 21 and 22, further reducing the water vapor content.

Claims

1. A multi-stage high-efficiency purification circulation system, comprising a purification box (1), characterized in that: The purification box (1) is divided into a dry purification chamber (11), a wet purification chamber (12) and an air storage chamber (17) by a baffle (10); the dry purification chamber (11) is externally connected to a dust collection pipeline; two groups of dust removal components (2) are arranged in the dry purification chamber (11); the dust removal components (2) include a corrugated filter plate (25); both ends of the corrugated filter plate (25) are respectively fixedly connected to a rubber sheet (27); the rubber sheet (27) is fixed to a clamping block (28); and the clamping block (28) is clamped to the inner wall of the dry purification chamber (11); The purification box (1) and the baffle (10) are respectively provided with a first air inlet (21) and a second air inlet (22); a fan (14) is installed on the upper portion of the baffle (10); a cooling box (13) and a spray pipe (9) are provided inside the wet purification chamber (12); the wet purification chamber (12) is further provided with an air intake control assembly (3); the air intake control assembly (3) comprises a guide plate (31) and a baffle (32); the guide plate (31) drives the baffle (32) to move up and down to control the air intake amount of the first air inlet (21); The cooling box (13) is provided with three groups of heat exchange tubes (4), one end of the heat exchange tube (4) is rotatably connected to the cooling box (13) and communicates with the wet purification chamber (12) through the air hole (41), and the other end of the heat exchange tube (4) is connected to the air storage chamber (17). Multiple groups of fan blades (42) are fixed to the outside of the heat exchange tube (4), and ventilation ports (43) are provided on both side walls of the cooling box (13).

2. A multi-stage high-efficiency purification circulation system according to claim 1, characterized in that: One side of the guide plate (31) is fixed to two symmetrically arranged springs (33), and the springs (33) are fixed to the inner wall of the top of the wet purification chamber (12). The guide plate (31) moves along a guide groove (34), and the guide groove (34) is provided on the side wall of the wet purification chamber (12). The guide plate (31) is fixed to one end of a connecting rod (35), and the other end of the connecting rod (35) is fixed to the shielding plate (32).

3. A multi-stage high-efficiency purification circulation system according to claim 2, characterized in that: The ventilation port (43) near the first air inlet (21) includes three groups of strip-shaped air inlet holes (201), and a shielding plate (32) is configured on the surface of each group of strip-shaped air inlet holes (201). The shielding plate (32) can shield the strip-shaped air inlet holes (201), and the plurality of shielding plates (32) are fixed to each other via the connecting rod (35).

4. A multi-stage high-efficiency purification circulation system according to claim 3, characterized in that: A rotating assembly (7) is provided at both ends of the heat exchange tube (4). The rotating assembly (7) comprises a rotating disk (71) and an air cylinder (72). The heat exchange tube (4) is inserted into a circular hole opened in the rotating disk (71) and fixed to each other. The rotating disk (71) and the air cylinder (72) are connected in a rotating and sealing manner. The air cylinder (72) is communicated with the air hole (41). The air cylinder (72) in another group of the rotating assemblies (7) is passed into the air storage bin (17) through an exhaust pipe (73).

5. A multi-stage high-efficiency purification circulation system according to claim 4, characterized in that: A drying component (5) is fixed on one side of the cooling box (13) close to the first air inlet (21), and the drying component (5) includes a water-absorbing sponge (51) and a water filter clip (52). The water-absorbing sponge (51) is fixed on a mounting frame (53), and the mounting frame (53) is fixed to the cooling box (13). The water-absorbing sponge (51) is sleeved in the water filter clip (52). The water filter clip (52) can move up and down under the drive of the driving component (6) to squeeze out moisture from the water-absorbing sponge (51).

6. A multi-stage high-efficiency purification circulation system according to claim 5, characterized in that: The driving assembly (6) comprises a driving source and a pressing plate (61), wherein the driving source drives the pressing plate (61) to move up and down, and the pressing plate (61) is magnetically connected to the water filter clamp (52).

7. A multi-stage high-efficiency purification circulation system according to claim 6, characterized in that: The driving assembly (6) further includes a first bevel gear (62), the first bevel gear (62) is coaxially fixed with the first rotating shaft (90), the first rotating shaft (90) is connected to the cooling box (13) bearing, the first bevel gear (62) and the second bevel gear (63) are meshedly connected, the second bevel gear (63) is coaxially fixed with the lead screw (64), the lead screw (64) bearing is connected to the cooling box (13), the lead screw (64) is threadedly connected to the guide sleeve (65), the guide sleeve (65) is fixedly connected to the pressure plate (61), the pressure plate (61) is fixed to the guide rod (66), the guide rod (66) moves along the guide groove (67), and the guide groove (67) is opened on the inner wall of the cooling box (13).

8. The multi-stage high-efficiency purification circulation system according to claim 7, characterized in that: The guide rod (66) fixes the first magnet (601), the water filter clamp (52) fixes the second magnet (602), the first magnet (601) and the second magnet (602) are arranged on the partition (15) and attract each other, and the partition (15) is set in the cooling box (13).

9. The multi-stage high-efficiency purification circulation system according to claim 8, characterized in that: The guide plate (31) is triangular in shape, and has a wave-shaped protrusion on its surface.

10. The multi-stage high-efficiency purification circulation system according to claim 9, characterized in that: The ventilation port (43) close to the second air inlet (22) comprises four groups of rectangular air holes (202).

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