High-pressure micro-atomization purification system

Abstract

The invention belongs to the technical field of environmental protection, and particularly relates to a high-pressure micro-atomization purification system which comprises a purification cabinet as well as a peculiar smell neutralizer preparation mechanism and an atomization mechanism which are arranged in the purification cabinet, the peculiar smell neutralizer preparation mechanism is used for preparing the proportion of a neutralizer according to requirements and mixing the neutralizer with the neutralizer, and the atomization mechanism is used for atomizing a peculiar smell neutralizer solution into small particles of 3-15 microns and fully mixing the small particles with odor molecules. Physical action and chemical reaction are combined, odor is reduced, sewage cannot be generated, the treatment efficiency is high and can reach 90% or above, influence on an existing process site can be basically ignored, deodorization can be adjusted, the dilution proportion of plant liquid can be adjusted according to actual odor concentration, and the applicability is high.

Description

Technical Field

[0001] The present invention relates to the field of environmental protection technology, and in particular to a high-pressure micro-atomization purification system. Background Art

[0002] Chinese patent document application number 201410585472.8 discloses a device and method for treating odor from a sewage treatment aeration tank. The method comprises the following steps: collecting odor at each odor emission point in a closed manner; sending the collected odor to a spray tower for washing with an activated sludge mixture; and discharging the cleaned air; sending the washing liquid enriched with odorous components to the inlet of the sewage treatment aeration tank, where the odorous components are degraded by microorganisms in the aeration tank; and sending the activated sludge mixture to the spray tower at the end of the aeration tank for purifying the odor.

[0003] However, there are also some problems with the device and method for treating odor from aeration tanks for sewage treatment. For example, the spray tower has a relatively low treatment efficiency of between 50% and 80%, and is generally used in pretreatment processes. The process is mainly physical absorption, and the equipment occupies a relatively large area. The sewage in the washing tower needs to be treated regularly, which is inefficient. It is generally used in combination with other processes as a pretreatment process, and pipelines need to be arranged. If the collection effect is not good, it may cause more trouble. Summary of the Invention

[0004] Based on the technical problems of low processing efficiency and large floor space in the background technology, the present invention proposes a high-pressure micro-atomization purification system.

[0005] The present invention proposes a high-pressure micro-atomization purification system, comprising: a high-pressure micro-atomization purification host and an atomizer; the high-pressure micro-atomization purification host comprises at least: a purification cabinet, and an odor neutralizer configuration mechanism and an atomization mechanism disposed within the purification cabinet; the odor neutralizer configuration mechanism configures and mixes the neutralizers according to demand, and the atomization mechanism is configured to atomize the odor neutralizer solution into small particles of 10 μm to 20 μm, which are fully mixed with odor molecules;

[0006] Wherein, the odor neutralizer configuration mechanism includes:

[0007] A tank assembly connected to the bottom end of the purification cabinet;

[0008] A dosing assembly is provided and connected to the top of the tank assembly;

[0009] The quantitative component is rotatably connected to the interior of the dosing component; the quantitative component is used to control the usage of the odor neutralizer. The high-pressure atomization method is used to atomize the odor neutralizer solution into small particles of ~um, which are fully mixed with the odor molecules. The process combines physical action with chemical reaction to reduce odor. The equipment has a high degree of automation and stable operation. It does not generate sewage and has a high treatment efficiency of up to %. The equipment is simple to construct and the impact on the existing process site can be basically ignored. The deodorization is adjustable and the dilution ratio of the plant liquid can be adjusted according to the actual odor concentration. It has strong applicability.

[0010] In a further embodiment, the atomization mechanism comprises:

[0011] A power interface, bolted to the hole on the left side of the cleanroom cabinet;

[0012] The system controller has electric wires connected to the connection terminals of the power interface. The system controller can adopt a computer control system of the prior art.

[0013] In a further embodiment, the tank assembly comprises;

[0014] A batching tank, bolted to the right side of the bottom end of the purification cabinet;

[0015] A delivery pump connected to the discharge end of the batching tank;

[0016] A temporary storage tank is connected to the output end of the delivery pump, and the bottom of the temporary storage tank is bolted to the left side of the bottom end of the purification cabinet;

[0017] The mixing component is rotatably sleeved inside the mixing tank.

[0018] In a further embodiment, the mixing assembly includes: a mixing rack rotatably sleeved inside the ingredient tank;

[0019] A passive wheel connected to the top of the mixing frame by a key;

[0020] A transmission belt, which is connected to the interior of the driven wheel;

[0021] A driving wheel, connected to the inner side of the transmission belt;

[0022] The power assembly is key-connected to the axis of the driving wheel.

[0023] In a further embodiment, the power assembly includes: an electric push cylinder, bolted to the interior of the cleanroom cabinet;

[0024] A push block, bolted to the output end of the electric push cylinder;

[0025] A large bevel gear, rotatably connected to the interior of the cleanroom cabinet;

[0026] Rollers, four of which are rotatably connected to the surface of the large bevel gear;

[0027] The small bevel gear is meshed with the teeth of the large bevel gear. The axis at the bottom of the small bevel gear is keyed to the axis at the top of the driving wheel. The power of the electric push cylinder is turned on, and the electric push cylinder is fixed by the transmission box. The electric push cylinder can drive the push block to move to the right, and the push block can drive the roller of the large bevel gear to move, and the roller can drive the large bevel gear to rotate clockwise. The large bevel gear is rotated with the transmission box through the bearing, and the large bevel gear can drive the small bevel gear to rotate. The size ratio of the large bevel gear and the small bevel gear can produce an acceleration effect on the small bevel gear. The small bevel gear can drive the driving wheel to rotate, which can drive the driving wheel to rotate. The driving wheel can drive the transmission belt to rotate, and the transmission belt can drive the driven wheel to rotate. The driven wheel can drive the mixing rack to rotate, and the mixing rack can mix the medicine and water inside the batching tank.

[0028] In a further embodiment, the dosing assembly includes: a medicine tank bolted to the left side of the transmission case;

[0029] A delivery cylinder connected to the outlet at the bottom of the medicine tank;

[0030] The connecting pipe is connected to the outlet on the right side of the bottom of the conveying cylinder. The connecting pipe is connected to the batching tank. The medicine tank can store medicine for easy transportation.

[0031] In a further embodiment, the dosing assembly includes: an output screw, rotatably sleeved on the interior of the delivery cylinder;

[0032] A rotating shaft, key-connected to the axis of the output screw;

[0033] The speed reduction assembly is key-connected to the right end of the rotating shaft.

[0034] In a further embodiment, the speed reduction assembly includes: a dosing motor bolted to the interior of the cleanroom cabinet;

[0035] A small gear is key-connected to the output end of the dosing motor;

[0036] a large gear meshing with the teeth of the small gear;

[0037] A worm, key-connected to the axis of the large gear;

[0038] The worm gear is engaged with the middle end of the worm surface, and the axis of the worm gear is keyed to the surface of the rotating shaft. The dosing motor can drive the small gear to rotate, and the small gear can drive the large gear to rotate. The size of the small gear and the large gear can produce a deceleration effect on the large gear. The large gear can drive the worm to rotate, and the worm can drive the worm wheel to rotate. The combination of the worm and the worm gear can produce a self-locking effect to prevent the worm gear from driving the worm to rotate, and the worm gear can drive the rotating shaft to rotate.

[0039] In a further embodiment, the device further comprises: a water delivery pipe, one end of which is connected to the atomizer;

[0040] The high-pressure pump is connected to the output end of the water pipe and pumps pressurized liquid into the interior of the atomizer.

[0041] The beneficial effects of the present invention are as follows: a high-pressure atomization method is used to atomize the odor neutralizer solution into small particles of 3 to 15 μm, which are fully mixed with the odor molecules. The process combines physical action with chemical reaction to reduce odor. The equipment has a high degree of automation and stable operation. It does not generate sewage and has a high treatment efficiency of up to 90%. The equipment is simple to construct and the impact on the existing process site is basically negligible. The deodorization is adjustable and the dilution ratio of the plant liquid can be adjusted according to the actual odor concentration. The equipment has strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 This is a front structural schematic diagram of a high-pressure micro-atomization purification system proposed by the present invention;

[0043] Figure 2 A schematic diagram of the internal structure of a purification cabinet of a high-pressure micro-atomization purification system proposed in the present invention;

[0044] Figure 3 This is a schematic diagram of the internal structure of a transmission case of a high-pressure micro-atomization purification system proposed by the present invention;

[0045] Figure 4 This is a three-dimensional schematic diagram of a large bevel gear of a high-pressure micro-atomization purification system proposed by the present invention;

[0046] Figure 5 This is a three-dimensional schematic diagram of a dosing motor for a high-pressure micro-atomization purification system proposed by the present invention.

[0047] In the figure: 1. Atomizer; 2. Water pipe; 3. High-pressure pump; 4. Purification cabinet; 5. Partition rack; 6. Large cabinet door; 7. Small cabinet door; 8. Transmission box; 9. Power interface; 10. System controller; 11. Dosing tank; 12. Delivery pump; 13. Temporary storage tank; 14. Medicine tank; 15. Delivery cylinder; 16. Connecting pipe; 17. Dosing motor; 18. Small gear; 19. Large gear; 20. Worm; 21. Worm gear; 22. Rotating shaft; 23. Output screw; 24. Electric push cylinder; 25. Push block; 26. Roller; 27. Large bevel gear; 28. Small bevel gear; 29. ​​Driving wheel; 30. Transmission belt; 31. Driven wheel; 32. Mixing rack. DETAILED DESCRIPTION

[0048] The present invention will be further explained below with reference to specific embodiments.

[0049] Example 1

[0050] refer to Figure 1-5 In this embodiment, a high-pressure micro-atomization purification system is proposed, comprising:

[0051] An atomizer 1 having an atomizing nozzle and an input connector, a water pipe 2 connected to the input connector of the atomizer 1 , and a high-pressure pump 3 connected to the output end of the water pipe 2 pumps pressurized liquid into the interior of the atomizer 1 .

[0052] The high-pressure micro-atomization purification host includes: a purification cabinet 4, a partition frame 5, a large cabinet door 6, a small cabinet door 7 and a transmission box 8.

[0053] Correspondingly, the cleanroom cabinet 4 is bolted to the surface of the high-pressure pump 3, the partition frame 5 is bolted to the inside of the cleanroom cabinet 4, the large cabinet door 6 is hinged to the right side of the cleanroom cabinet 4, the small cabinet door 7 is hinged to the bottom of the left side of the cleanroom cabinet 4, and the transmission box 8 is bolted to the right side of the inside of the cleanroom cabinet 4;

[0054] It also includes: an odor neutralizer configuration mechanism bolted to the interior of the purification cabinet 4 for configuring the odor neutralizer into a dilution liquid with a set ratio; and an atomization mechanism installed on the left side of the top of the partition frame 5.

[0055] In order to prepare the mixed liquid, the odor neutralizer configuration mechanism includes: a tank assembly, bolted to the bottom end of the interior of the purification cabinet 4; a dosing assembly, connected to the top of the tank assembly; a quantitative assembly, rotatably connected to the interior of the dosing assembly; a speed reduction assembly, keyed to the surface of the quantitative assembly; a mixing assembly, rotatably sleeved to the interior of the tank assembly; a power assembly, keyed to the axis of the mixing assembly, and the dosing assembly can add the agent to the interior of the tank assembly;

[0056] In order to facilitate mixing and ensure continuous atomization, the tank assembly includes: a dosing tank 11, which is bolted to the right side of the bottom end of the purification cabinet 4; a delivery pump 12, which is connected to the discharge end of the dosing tank 11; a temporary storage tank 13, which is connected to the output end of the delivery pump 12, and the bottom of the temporary storage tank 13 is bolted to the left side of the bottom end of the purification cabinet 4. The dosing tank 11 is used to mix and prepare the mixed liquid, and the temporary storage tank 13 can temporarily store the mixed liquid to facilitate the dosing tank 11 to continue to dosing;

[0057] In order to facilitate the adjustment of the medicine, the dosing assembly includes: a medicine tank 14, which is bolted to the left side of the transmission box 8; a conveying cylinder 15, which is connected to the outlet at the bottom of the medicine tank 14; a connecting pipe 16, which is connected to the outlet on the right side of the bottom of the conveying cylinder 15, and the connecting pipe 16 is connected to the batching tank 11. A dosing port is set on the top of the medicine tank 14, which can be sealed after adding the medicine;

[0058] In order to quantitatively deliver the medicine, the quantitative assembly includes: an output screw 23, which is rotatably sleeved inside the delivery cylinder 15; a rotating shaft 22, which is keyed to the axis of the output screw 23, and both ends of the rotating shaft 22 are rotatably sleeved inside the transmission box 8. The output screw 23 can be the same screw as the extruder to facilitate quantitative discharge.

[0059] In order to facilitate the rotation of the output screw 23, the reduction assembly includes: a dosing motor 17, which is bolted to the inside of the transmission box 8; a small gear 18, which is keyed to the output end of the dosing motor 17; a large gear 19, which is engaged with the teeth of the small gear 18; a worm 20, which is keyed to the axis of the large gear 19, and the top and bottom ends of the worm 20 are both rotatably sleeved with the inside of the transmission box 8; a worm wheel 21, which is engaged with the middle end of the surface of the worm 20, and the axis of the worm wheel 21 is keyed to the surface of the rotating shaft 22. After multiple decelerations, the output screw 23 can be accurately controlled.

[0060] In order to mix the medicine and water in the mixing tank 11, the mixing assembly includes: a mixing frame 32, which is rotatably sleeved inside the mixing tank 11; a driven wheel 31, which is keyed to the top of the mixing frame 32; a transmission belt 30, which is transmission-connected to the inside of the driven wheel 31; and a driving wheel 29, which is transmission-connected to the inside of the transmission belt 30. The mixing frame 32 can effectively mix the medicine in the mixing tank 11.

[0061] In order to achieve the rotation of the mixing frame 32 and facilitate mixing, the power assembly includes: an electric push cylinder 24, which is bolted to the left side of the transmission box 8; a push block 25, which is bolted to the output end of the electric push cylinder 24; a large bevel gear 27, which is rotatably connected to the inner side of the transmission box 8; four rollers 26, which are rotatably connected to the surface of the large bevel gear 27; a small bevel gear 28, which is engaged with the teeth of the large bevel gear 27, and the axis at the bottom of the small bevel gear 28 is keyed to the axis at the top of the driving wheel 29, which can drive the mixing frame 32 to rotate reciprocatingly to ensure the mixing effect;

[0062] In order to control the operation of each electric device, the atomization mechanism includes: a power interface 9, which is bolted to the hole on the left side of the purification cabinet 4; a system controller 10, the wires of which are connected to the terminal of the power interface 9, and the system controller 10 is bolted to the partition frame 5

[0063] In order to facilitate the injection of water, the right side of the top of the batching tank 11 is connected to a liquid injection pipe, and the bottom of the left side of the temporary storage tank 13 is connected to a sewage pipe. The bottoms of the batching tank 11 and the temporary storage tank 13 are bolted to a bracket, and the bottom of the bracket is bolted to the bottom end of the purification cabinet 4. The high-pressure atomization method atomizes the odor neutralizer solution into small particles of 3 to 15 μm, which are fully mixed with the odor molecules. The process combines physical action with chemical reaction to reduce odor. The equipment has a high degree of automation, stable operation, no sewage is generated, and the treatment efficiency is high, up to 90% or more. The equipment is simple to construct and the impact on the existing process site can be basically ignored. The deodorization is adjustable and the dilution ratio of the plant liquid can be adjusted according to the actual odor concentration. It has strong applicability.

[0064] Working principle: Confirm the safety of the operation area, including the safety of surrounding personnel and equipment, ensure that no personnel stay in the spray operation area, and that protective measures have been taken for surrounding equipment to prevent damage caused by accidental spraying. Pay attention to weather conditions and avoid spraying in high temperature, dry or windy environments to avoid affecting the spray effect and causing secondary pollution. After confirming the equipment status and environmental safety, connect the three-phase four-wire power supply line and close the small circuit breaker. Check whether the power indicator light is working properly and select a suitable odor neutralizer. The source of the odor neutralizer is LUCI's odor neutralizer, which is composed of natural aromatic esters from pure natural plants. Essential oils and natural extracts extracted from flowers, fruits, plants, etc. can safely and effectively neutralize the emitted malodorous gases. The effect is that it will not change the matrix of the treated substance and cause secondary pollution. It is added to the interior of the medicine tank 14 and covered with a sealing cover. The input end of the material tank 11 is connected, and water can be input into the interior of the material tank 11. When the medicine needs to be added, the power interface 9 is connected to the power line. The power interface 9 supplies power to the system controller 10. The system controller 10 can control the operation of the dosing motor 17. The dosing motor 17 is controlled by the system controller 10. The dosing motor 17 is fixed by the transmission box 8 to ensure the operation of the dosing motor 17. The dosing motor 17 can drive the small gear 18 to rotate, and the small gear 18 can drive the large gear 19 to rotate. The size of the small gear 18 and the large gear 19 can produce a deceleration effect on the large gear 19, and the large gear 19 can drive the worm 20 to rotate. The worm 20 can drive the worm wheel 21 to rotate. The combination of the worm 20 and the worm wheel 21 can produce a self-locking effect to prevent the worm wheel 21 from driving the worm 20 to rotate. The worm wheel 21 can drive the rotating shaft 22 to rotate. The rotating shaft 22 can drive the output screw 23 to rotate. The output screw and 23 can drive the medicine inside the medicine tank 14 through the thread, bring it into the interior of the conveying cylinder 15, and quantitatively deliver it to the connecting pipe 16. The connecting pipe 16 discharges the medicine into the interior of the ingredient tank 11. The system controller 10 controls the electric push cylinder 24, turns on the power of the electric push cylinder 24, and the electric push cylinder 24 is fixed by the transmission box 8. The electric push cylinder 24 can drive the push block 25 to move to the right, and the push block 25 can drive the roller 26 of the large bevel gear 27 to move, and the roller 26 can drive the large bevel gear 27 clockwise. Rotate, the large bevel gear 27 is rotated by the bearing and the transmission box 8, the large bevel gear 27 can drive the small bevel gear 28 to rotate, the size ratio of the large bevel gear 27 and the small bevel gear 28 can produce an acceleration effect on the small bevel gear 28, the small bevel gear 28 can drive the driving wheel 29 to rotate, the driving wheel 29 can drive the transmission belt 30 to rotate, the transmission belt 30 can drive the driven wheel 31 to rotate, the driven wheel 31 can drive the mixing rack 32 to rotate, the mixing rack 32 can mix the medicine and water inside the batching tank 11, after mixing evenly, turn on the power of the delivery pump 12, the delivery pump 12 can pump the mixed liquid inside the batching tank 11 into the interior of the temporary storage tank 13, the high-pressure pump 3 is powered on, and the liquid inside the temporary storage tank 13 can be pumped into the interior of the water pipe 2,Atomizer 1 atomizes and sprays the liquid, creating small droplets of 3 to 15 μm in diameter. These droplets bind to odor molecules through van der Waals forces, absorbing them and allowing them to penetrate the droplets. Odor molecules then react chemically with the diluted odor neutralizer molecules to form non-toxic, harmless, stable compounds, completely eliminating odor. This device can be widely used in municipal engineering, sewage power plants, sewage compression transfer stations and landfills, fertilizer storage warehouses, sewage treatment plants, the petrochemical industry, rubber companies, pharmaceutical factories, pesticide plants, metallurgical manufacturing, refineries, paper mills, as well as agricultural and food processing industries, livestock slaughterhouses, dairy farms, chicken and duck farms, and poultry wholesale markets.

[0065] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A high-pressure micro-atomization purification system, comprising: High-pressure micro-atomization purification host and atomizer; characterized in that the high-pressure micro-atomization purification host comprises at least: a purification cabinet, and an odor neutralizer configuration mechanism and an atomization mechanism disposed inside the purification cabinet; the odor neutralizer configuration mechanism configures and mixes the neutralizers according to demand, and the atomization mechanism is configured to atomize the odor neutralizer solution into small particles of 3 to 15 μm, which are fully mixed with odor molecules; Wherein, the odor neutralizer configuration mechanism includes: A tank assembly connected to the bottom end of the purification cabinet; A dosing assembly is provided and connected to the top of the tank assembly; The quantitative component is rotatably connected to the interior of the dosing component; the quantitative component is used to control the usage amount of the odor neutralizer.

2. A high-pressure micro-atomization purification system according to claim 1, characterized in that: The atomization mechanism comprises: A power interface, bolted to the hole on the left side of the cleanroom cabinet; The system controller has electric wires connected to the wiring terminals of the power interface.

3. The high-pressure micro-atomization purification system according to claim 1, characterized in that: The tank assembly comprises: A batching tank, bolted to the right side of the bottom end of the purification cabinet; A delivery pump connected to the discharge end of the batching tank; A temporary storage tank is connected to the output end of the delivery pump, and the bottom of the temporary storage tank is bolted to the left side of the bottom end of the purification cabinet; The mixing component is rotatably sleeved inside the mixing tank.

4. The high-pressure micro-atomization purification system according to claim 3, characterized in that: The dosing component includes: A medicine tank is arranged on the top of the batching tank; A delivery cylinder connected to the outlet at the bottom of the medicine tank; The connecting pipe is connected to the outlet on the right side of the bottom of the conveying cylinder, and the connecting pipe is connected to the batching tank.

5. The high-pressure micro-atomization purification system according to claim 3, characterized in that: The mixing assembly comprises: A mixing rack is rotatably sleeved inside the batching tank; A passive wheel connected to the top of the mixing frame by a key; A transmission belt, which is connected to the interior of the driven wheel; The driving wheel is transmission-connected to the inner side of the transmission belt.

6. The high-pressure micro-atomization purification system according to claim 3, characterized in that: The hybrid assembly further comprises: a power assembly; the transmission assembly comprises: An electric push cylinder, bolted to the interior of the cleanroom cabinet; A push block, bolted to the output end of the electric push cylinder; A large bevel gear, rotatably connected to the interior of the cleanroom cabinet; A plurality of rollers rotatably connected to the surface of the large bevel gear; The small bevel gear is meshed with the teeth of the large bevel gear, and the axis center at the bottom of the small bevel gear is key-connected with the axis center at the top of the driving wheel.

7. The high-pressure micro-atomization purification system according to claim 1, characterized in that: Also includes: a water delivery pipe, one end of which is connected to the atomizer; The high-pressure pump (3) is connected to the output end of the water pipe and pumps pressurized liquid into the interior of the atomizer.

8. The high-pressure micro-atomization purification system according to claim 4, characterized in that: The quantitative components include: An output screw is rotatably sleeved on the interior of the conveying cylinder; A rotating shaft, key-connected to the axis of the output screw; The speed reduction assembly is key-connected to the right end of the rotating shaft.

9. The high-pressure micro-atomization purification system according to claim 8, characterized in that: The deceleration assembly includes: A dosing motor, bolted to the interior of the purification cabinet; A small gear is key-connected to the output end of the dosing motor; a large gear meshing with the teeth of the small gear; A worm, key-connected to the axis of the large gear; The worm wheel is meshed with the middle end of the surface of the worm, and the axis of the worm wheel is key-connected with the surface of the rotating shaft.

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