Slitting and blanking device for soft copper bar production

The intermittent loading and cutting mechanism driven by a servo motor, combined with a sensor error compensation algorithm, solves the problem of low manual loading efficiency in soft copper busbar production, realizes automated, efficient slitting and precise unloading, and improves production efficiency and quality.

CN120644718APending Publication Date: 2025-09-16DONGGUAN RUISHI TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510638496.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

The existing slitting and blanking devices in soft copper busbar production require manual loading, resulting in low efficiency, lack of automation and insufficient precision.

Method used

The intermittent feeding and cutting mechanisms driven by servo motors are combined with displacement sensors and touch sensors to achieve integrated operations of automatic loading, slitting and unloading, and errors are compensated through algorithms to improve accuracy.

Benefits of technology

It realizes the automatic and efficient slitting of soft copper busbars, improves production efficiency and slitting accuracy, reduces scrap rate and cost, and enhances system stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120644718A_ABST
    Figure CN120644718A_ABST
Patent Text Reader

Abstract

The invention discloses a slitting and blanking device for soft copper bar production, and relates to the technical field of copper bar shearing and blanking. The device specifically comprises a base, limiting plates are fixedly connected to the two sides of the base correspondingly, a pushing plate is slidably connected to the top of the base, a mounting groove is formed in the outer wall of one side of the base, a motor box is fixedly connected into the mounting groove, a servo motor is arranged in the motor box, and an intermittent feeding mechanism is arranged on the outer wall of the top of the base; the driving end of the intermittent feeding mechanism is fixedly connected with the output end of the servo motor, the two sides of the top of the side, close to the intermittent feeding mechanism, of the base are fixedly connected with a mounting frame, a cutting mechanism is arranged on one side of the mounting frame, and the driving end of the cutting mechanism is in linkage with the intermittent feeding mechanism through a connecting assembly; and a feeding hole and a discharging hole are respectively formed in one sides of the two limiting plates. According to the feeding device, the soft copper bars located at the top of the pushing plate are promoted to be matched with the cutting mechanism to conduct intermittent feeding, and the problem that the soft copper bar slitting efficiency is low due to manual feeding is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of copper busbar shearing and blanking, in particular to a cutting and blanking device for producing soft copper busbars. Background Art

[0002] Soft copper busbars are a conductive material widely used in industries such as electricity, communications, and electronics. They are favored for their excellent conductivity, ductility, and solderability. With technological advancements and growing market demand, the production scale and application areas of soft copper busbars have gradually expanded. Against this backdrop, slitting and blanking technology has emerged as an indispensable step in the production of soft copper busbars. Slitting and blanking refers to the process of cutting and blanking large coils of soft copper busbars to customer specifications. This process not only involves precise cutting but also considers material quality and surface treatment to ensure that the final product meets high standards. Furthermore, advancements in slitting and blanking technology rely on the introduction of automated and intelligent equipment. Modern slitting machines enable high-speed and high-precision cutting, significantly improving production efficiency and reducing manual errors and safety hazards.

[0003] After searching, the patent with publication number CN205437326U discloses a copper bar shear, including a base and a top beam. The feed side and the discharge side of the base are both provided with a material guiding mechanism; the material guiding mechanism includes a cross bar fixed to the base, and the cross bar is provided with a pair of movable positioning sleeves for limiting the position of the copper bar; the movable positioning sleeve includes a sleeve body slidably sleeved on the cross bar, an upper pressure block, a locking screw, and a set screw. The upper pressure block is fixed to the upper end of the sleeve body on the side facing the copper bar by the locking screw. The upper pressure block is provided with a height adjustment hole for the locking screw to pass through. When in use, the upper pressure block presses against the copper bar and the sleeve body also presses against the copper bar. The set screw is installed on the sleeve body and is threadedly connected to the sleeve body. When it is necessary to lock the position of the movable positioning sleeve on the cross bar, the set screw can be pressed against the cross bar by turning. The copper busbar shear in the above invention has the following shortcomings: although the above device is not only convenient for locking the position of the movable positioning sleeve on the cross bar by tightening the screw, but also convenient for placing the copper busbar, manual loading and unloading is still required. The method of locking the copper busbar by tightening the screw reduces the efficiency of copper busbar shearing. Therefore, there is an urgent need for a slitting and blanking device for the production of soft copper busbars. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a slitting and blanking device for the production of soft copper busbars.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a slitting and blanking device for the production of soft copper busbars, comprising a base, both sides of the base are fixedly connected to limit plates, and the top of the base is slidably connected to a push plate, an outer wall of one side of the base is provided with a mounting groove, a motor box is fixedly connected in the mounting groove, a servo motor is arranged inside the motor box, and an intermittent feeding mechanism is provided on the top outer wall of the base, and the driving end of the intermittent feeding mechanism is fixedly connected to the output end of the servo motor; the top two sides of the base close to the intermittent feeding mechanism are fixedly connected with a mounting frame, and a cutting mechanism is provided on one side of the mounting frame, and the driving end of the cutting mechanism is linked to the intermittent feeding mechanism through a connecting component, and a feed port and a discharge port are respectively provided on one side of the two limit plates.

[0006] Preferably: the intermittent feeding mechanism includes helical gear 2, helical gear 1, a rotating wheel, a guide plate, a groove, an arc groove, a guide column and a semicircular ring, and helical gear 1 is arranged at the output end of the servo motor, and helical gear 2 is rotatably connected to the top side of the base through a support plate, and helical gear 2 and helical gear 1 are engaged with each other.

[0007] Furthermore: the semicircular ring is fixedly connected to one side of the circumference of the runner, and the guide plate is fixedly connected to one side of the top of the push plate, the groove and the arc groove are equidistantly spaced at the top of the guide plate, and the guide column is arranged on one side of the circumference of the runner, and the guide column and the semicircular ring are located on the same side of the runner, the outer arc surface of the semicircular ring is adapted to the arc groove, the guide column is adapted to the groove, and a displacement sensor is provided at one corner of the top of the guide plate.

[0008] On the basis of the above-mentioned scheme: the cutting mechanism includes a connecting plate, a guide wheel, a connecting shaft, a V-shaped plate, a rocker arm, a spring, a sleeve plate, a sliding column, a movable plate, a fixed plate, a top plate and a guide shaft, and the connecting plate is arranged between the two mounting frames, the sliding column is fixedly connected to the top two sides of the connecting plate, the sleeve plate is slidably connected to the circumference of the sliding column, the spring is sleeved on the circumference of the sliding column, and the two ends of the spring are fixedly connected between the connecting plate and the sleeve plate, and the movable plate is slidably connected to the circumference of the sliding column.

[0009] A better solution among the above solutions is: the top plate is fixedly connected to the top ends of the two sliding columns, a touch sensor is provided on the top outer wall of the sleeve plate, the fixed plate is provided on one side of the movable plate, and the guide shaft is rotatably connected to one side of the fixed plate.

[0010] As a further solution of the present invention: the rocker arm is rotatably connected to the end of the guide shaft, the guide wheel is rotatably connected to the middle section of the side plate of the mounting frame, the V-shaped plate is rotatably connected to the bottom end of the rocker arm, the connecting shaft is fixedly connected to the inflection point side of the V-shaped plate, and a guide rod is fixedly connected to one side of the V-shaped plate, and the gap between the guide rod and the guide wheel is adapted to each other.

[0011] At the same time, an inkjet marker is provided at the inner shaft end of the guide wheel, and inkjet heads distributed at equal distances are provided on the outer surface of the inkjet marker.

[0012] As a preferred embodiment of the present invention: the connecting assembly includes a transmission chain 1, a rotating shaft 1, a secondary gear, a rotating shaft 2, a main gear and a transmission chain 2, and the rotating shaft 1 is rotatably connected to the top of the base, and the transmission chain is sleeved on the inner shaft circumference of the bevel gear 1 and the circumference of the rotating shaft 1.

[0013] At the same time, the secondary gear is arranged on the top circumference of the rotating shaft 1, an L-shaped plate is fixedly connected to one side of the mounting frame, and the main gear is rotatably connected to one side of the L-shaped plate through the rotating shaft 2.

[0014] As a more optimal solution of the present invention: the secondary gear and the main gear are meshed with each other, the second transmission chain is sleeved on the circumference of the second rotating shaft and the connecting shaft, and one side of the movable plate is fixedly connected to the top of the T-shaped frame.

[0015] The beneficial effects of the present invention are: 1. A slitting and unloading device for the production of soft copper busbars is provided with an intermittent feeding mechanism. By starting the servo motor, the bevel gear 1 is driven to rotate. The rotating bevel gear 1 drives the bevel gear 2 to rotate. The rotating fixed bevel gear 2 drives the rotating wheel to rotate. The rotating wheel drives the guide post and the semicircular ring on one side of its circumference to perform circular motion. In the meantime, the guide post cooperates with the groove, and the semicircular ring cooperates with the arc groove, which promotes the guide plate to complete the gap linear motion, and the pusher plate connected to the guide plate also performs intermittent linear motion synchronously, thereby promoting the soft copper busbar located on the top of the pusher plate to cooperate with the cutting mechanism for intermittent feeding, thereby solving the problem of low efficiency in soft copper busbar slitting caused by manual feeding and realizing the automatic feeding function.

[0016] 2. A slitting and unloading device for the production of soft copper bars, through the provided connecting components and cutting mechanism, when the servo motor drives the bevel gear 1 to rotate, it drives the rotating shaft 1 to rotate through the transmission chain 1, the rotating rotating shaft 1 drives the secondary gear at its top to rotate, the rotating secondary gear drives the main gear to rotate, and the rotating main gear drives the V-shaped plate on the circumference of the connecting shaft to rotate through the transmission chain 2, and the rotating V-shaped plate drives the rocker arm to swing, and the top of the rocker arm drives the movable plate on one side of the fixed plate to make reciprocating vertical motion on the sliding column, and the T-shaped frame located on one side of the movable plate and the shearing knife at the bottom thereof make vertical reciprocating motion synchronously, and in the meantime, the guide rod located on one side of the V-shaped plate drives the guide wheel to rotate intermittently, and the inkjet marker located at the end of the inner shaft of the guide wheel also rotates intermittently, and the inkjet marker is started to mark the intermittently loaded soft copper bars through the inkjet head on its outer surface, thereby completing the integrated automation of soft copper bar loading, slitting and unloading, and improving the efficiency and quality of soft copper bar slitting.

[0017] 3. This slitting and blanking device for soft copper busbar production uses displacement sensor measurement errors and touch sensor counting errors to compensate for these errors. This accurately corrects errors in actual slitting. Combined with a real-time monitoring and adjustment mechanism, this significantly improves slitting accuracy, ensuring that slitting lengths more closely match preset values. This algorithm reduces uncertainty in the slitting process, adapts to complex operating conditions, and enhances system stability and reliability. At the production level, it effectively reduces scrap and costs, while also improving production efficiency by reducing downtime for adjustments and subsequent quality inspection and repair work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of a slitting and blanking device for producing soft copper busbars proposed by the present invention; Figure 2 This is a side structural schematic diagram of a slitting and blanking device for producing soft copper busbars proposed by the present invention; Figure 3 This is a schematic top view of the structure of a slitting and blanking device for producing soft copper busbars proposed by the present invention; Figure 4 This is a schematic diagram of the first partial structure of a slitting and blanking device for producing soft copper busbars proposed by the present invention; Figure 5 This is a schematic diagram of the second partial structure of a slitting and blanking device for producing soft copper busbars proposed by the present invention; Figure 6 This is a schematic diagram of the back structure of a cutting mechanism in a slitting and blanking device for producing soft copper busbars proposed by the present invention; Figure 7 This is a side structural diagram of a cutting mechanism in a slitting and blanking device for producing soft copper busbars proposed by the present invention; Figure 8 This is a control diagram of a slitting and blanking device for soft copper busbar production proposed by the present invention.

[0019] Figure: 1, limit plate; 2, base; 3, feed port; 4, push plate; 5, intermittent feeding mechanism; 6, connecting assembly; 7, mounting frame; 8, cutting mechanism; 9, inkjet marker; 10, inkjet head; 11, discharge port; 12, T-shaped frame; 13, shearing knife; 14, displacement sensor; 15, touch sensor; 16, motor box; 501, helical gear 2; 502, helical gear 1; 503, rotating wheel; 504, guide plate; 505, groove; 506 , arc groove; 507, guide column; 508, semicircular ring; 601, transmission chain one; 602, rotating shaft one; 603, secondary gear; 604, rotating shaft two; 605, main gear; 606, transmission chain two; 801, connecting plate; 802, guide wheel; 803, connecting shaft; 804, V-shaped plate; 805, rocker arm; 806, spring; 807, sleeve plate; 808, sliding column; 809, movable plate; 810, fixed plate; 811, top plate; 812, guide shaft. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be further described in detail below in conjunction with specific implementation methods.

[0021] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0022] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0023] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "disposed" should be understood in a broad sense. For example, they may refer to fixed connection or disposition, detachable connection or disposition, or integral connection or disposition. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances. Example 1

[0024] A slitting and blanking device for producing soft copper busbars, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown, it includes a base 2, both sides of the base 2 are fixedly connected to the limit plates 1, and the top of the base 2 is slidably connected to the push plate 4, a mounting groove is opened on the outer wall of one side of the base 2, a motor box 16 is fixedly connected in the mounting groove, a servo motor is arranged inside the motor box 16, and an intermittent feeding mechanism 5 is provided on the top outer wall of the base 2, and the driving end of the intermittent feeding mechanism 5 is fixedly connected to the output end of the servo motor; The base 2 is fixedly connected to the top of the intermittent feeding mechanism 5 on both sides with a mounting frame 7, and a cutting mechanism 8 is provided on one side of the mounting frame 7. The driving end of the cutting mechanism 8 is linked to the intermittent feeding mechanism 5 through a connecting component 6. A feed port 3 and a discharge port 11 are respectively opened on one side of the two limit plates 1; In order to solve the problem of low efficiency of copper busbar cutting caused by manual loading; Figure 1 、 Figure 4 、 Figure 5 As shown, the intermittent feeding mechanism 5 includes a second bevel gear 501, a first bevel gear 502, a rotating wheel 503, a guide plate 504, a groove 505, an arc groove 506, a guide column 507 and a semicircular ring 508, and the first bevel gear 502 is connected to the output end of the servo motor through a thread, and the second bevel gear 501 is rotatably connected to the top side of the base 2 through a support plate, and the second bevel gear 501 and the first bevel gear 502 are meshed with each other; The semicircular ring 508 is fixedly connected to one side of the circumference of the runner 503, and the guide plate 504 is fixedly connected to one side of the top of the pusher plate 4. The groove 505 and the arc groove 506 are equidistantly spaced at the top of the guide plate 504, and the guide post 507 is connected to one side of the circumference of the runner 503 by a thread, and the guide post 507 and the semicircular ring 508 are located on the same side of the runner 503, the outer arc surface of the semicircular ring 508 is adapted to the arc groove 506, the guide post 507 is adapted to the groove 505, and a displacement sensor 14 is connected to one corner of the top of the guide plate 504 by a bolt; During operation, the servo motor is started to drive the bevel gear 1 502 to rotate, the rotating bevel gear 1 502 drives the bevel gear 2 501 to rotate, the rotating fixed bevel gear 2 501 drives the rotating wheel 503 to rotate, and the rotating rotating wheel 503 drives the guide post 507 and the semicircular ring 508 on one side of its circumference to do circular motion; In the meantime, the guide column 507 cooperates with the groove 505, and the semicircular ring 508 cooperates with the arc groove 506, which promotes the guide plate 504 to complete the intermittent linear motion, and the push plate 4 connected to the guide plate 504 also performs intermittent linear motion synchronously, thereby promoting the soft copper busbar located on the top of the push plate 4 to cooperate with the cutting mechanism 8 to perform intermittent loading, solving the problem of low efficiency of soft copper busbar cutting caused by manual loading, and realizing the automatic loading function.

[0025] In order to effectively cooperate with the intermittent feeding of soft copper busbars for efficient slitting; Figure 6 、 Figure 7 and Figure 8 As shown, the cutting mechanism 8 includes a connecting plate 801, a guide wheel 802, a connecting shaft 803, a V-shaped plate 804, a rocker arm 805, a spring 806, a sleeve plate 807, a sliding column 808, a movable plate 809, a fixed plate 810, a top plate 811 and a guide shaft 812, and the connecting plate 801 is connected between the two mounting frames 7 by bolts, the sliding columns 808 are fixedly connected to both sides of the top of the connecting plate 801, the sleeve plate 807 is slidably connected to the circumference of the sliding columns 808, the spring 806 is sleeved on the circumference of the sliding columns 808, and the two ends of the spring 806 are fixedly connected between the connecting plate 801 and the sleeve plate 807, and the movable plate 809 is slidably connected to the circumference of the sliding columns 808; The top plate 811 is fixedly connected to the top ends of the two sliding columns 808, the top outer wall of the sleeve plate 807 is connected to the touch sensor 15 by bolts, the fixed plate 810 is connected to one side of the movable plate 809 by bolts, the guide shaft 812 is rotatably connected to one side of the fixed plate 810, the rocker 805 is rotatably connected to the end of the guide shaft 812, the guide wheel 802 is rotatably connected to the middle section of the side plate of the mounting frame 7, the V-shaped plate 804 is rotatably connected to the bottom end of the rocker 805, the connecting shaft 803 is fixedly connected to the inflection point side of the V-shaped plate 804, and a guide rod is fixedly connected to one side of the V-shaped plate 804, and the gap between the guide rod and the guide wheel 802 is adapted to each other; The inner shaft end of the guide wheel 802 is connected to an inkjet marker 9 via a thread, and the outer surface of the inkjet marker 9 is connected to inkjet heads 10 distributed at equal distances via a thread. The inkjet marker 9 is a Domino-A320i model, the displacement sensor 14 is an optoNCDT 1700 model, and the touch sensor 15 is a FSS300 model. The connecting assembly 6 includes a transmission chain 1 601, a rotating shaft 1 602, a secondary gear 603, a rotating shaft 2 604, a main gear 605, and a transmission chain 2 606. The rotating shaft 1 602 is rotatably connected to the top of the base 2, and the transmission chain 1 601 is sleeved on the inner shaft circumference of the bevel gear 1 502 and the circumference of the rotating shaft 1 602. The secondary gear 603 is connected to the top circumference of the first rotating shaft 602 by a thread, and an L-shaped plate is fixedly connected to one side of the mounting frame 7. The main gear 605 is rotatably connected to one side of the L-shaped plate via the second rotating shaft 604, and the secondary gear 603 and the main gear 605 are meshed with each other. The second transmission chain 606 is sleeved on the circumference of the second rotating shaft 604 and the connecting shaft 803. One side of the movable plate 809 is fixedly connected to the top of the T-shaped frame 12. When the servo motor drives the bevel gear 1 502 to rotate, it drives the rotating shaft 1 602 to rotate through the transmission chain 1 601. The rotating rotating shaft 1 602 drives the secondary gear 603 at its top to rotate. The rotating secondary gear 603 drives the main gear 605 to rotate. The rotating main gear 605 drives the V-shaped plate 804 on the circumference of the connecting shaft 803 to rotate through the transmission chain 2 606. The rotating V-shaped plate 804 drives the swing rod 805 to swing. The top of the swing rod 805 drives the movable plate 809 on the side of the fixed plate 810 to perform reciprocating vertical motion on the sliding column 808. The T-shaped frame 12 on one side of the movable plate 809 and the shear knife 13 at its bottom perform vertical reciprocating motion synchronously. During this period, the guide rod on one side of the V-shaped plate 804 drives the guide wheel 802 to rotate intermittently, and the inkjet marker 9 located at the end of the inner shaft of the guide wheel 802 also rotates intermittently. The inkjet marker 9 is started and the intermittently loaded soft copper busbar is marked through the inkjet head 10 on its outer surface. In this way, the integrated automation of soft copper busbar loading, slitting and unloading is completed, thereby improving the efficiency and quality of soft copper busbar slitting. Example 2

[0026] A slitting and blanking device for producing soft copper busbars, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown, when the push plate 4 moves, the displacement sensor 14 also moves and records the distance the push plate 4 drives the soft copper busbar to move. At the same time, when the movable plate 809 moves vertically back and forth, the movable plate 809 touches the top of the sleeve plate 807 and touches the sensor 15. Each time the two touch, the shear knife 13 cuts once. Therefore, in order to ensure the accuracy of the soft copper busbar cutting, the following analysis is made: Under ideal conditions, that is, when the equipment operates without errors and the copper bar is not deformed, let the distance the pusher plate 4 moves the copper bar as recorded by the displacement sensor 14 be S, the number of touches of the touch sensor 15 be N, and the length of the copper bar cut each time be L. The relationship between the three is: ; This formula shows that each time the touch sensor 14 is touched (i.e., the shear cuts once), the distance the push plate 4 drives the soft copper busbar to move is the preset cutting length L. After multiple cuts, the total moving distance S is equal to the number of touches N multiplied by the preset cutting length L; In actual conditions, it is necessary to consider the impact of error factors on slitting accuracy, and the error compensation algorithm established is as follows: Assuming that the measurement error of the displacement sensor 14 is △S1 (its average value can be obtained through multiple calibration measurements), the actual moving distance S realThe relationship between the recorded distance S is: S real =S+△S1; Assume that the touch sensor 15 has a counting error ΔN (for example, miscounting due to jitter, etc.), then the actual number of cutting times N real The relationship with the number of records N is: N real =N+△N; In summary, in order to ensure the accuracy of soft copper busbar cutting, the formula S=(N+△N)×L-△S1.

[0027] Implementation steps: S1: Parameter initialization: Determine a preset cutting length L, and obtain the error ΔS1 of the displacement sensor 14 and the counting error ΔN of the touch sensor 15 through multiple calibration measurements.

[0028] S2: Real-time monitoring: During the movement of the push plate 4 and the cutting process of the shear knife, the distance S recorded by the displacement sensor 14 and the number of touches N of the touch sensor 15 are obtained in real time.

[0029] S3: Error judgment and adjustment: Calculate the theoretical displacement distance according to the above formula and compare it with the actual recorded displacement distance. If there is a deviation, adjust the moving speed of the pusher plate 4 or the cutting timing of the shear knife in a timely manner (when the calculated theoretical displacement distance is greater than the actual recorded distance, appropriately increase the moving speed of the pusher plate 4; otherwise, reduce the moving speed); S4: Iteration: During the entire slitting process, the above-mentioned real-time monitoring and error judgment and adjustment steps are continuously repeated to ensure the accuracy of each cutting.

[0030] Therefore, by introducing the measurement error of the displacement sensor 14 and the counting error of the touch sensor 15 for compensation, the error in the actual slitting can be accurately corrected. Combined with the real-time monitoring and adjustment mechanism, the slitting accuracy of the soft copper busbar is greatly improved, making the slitting length more in line with the preset value. This algorithm reduces the uncertainty of the slitting process, can adapt to complex working conditions, and enhances the stability and reliability of the system. At the production level, it effectively reduces the scrap rate and reduces costs. It also improves production efficiency by reducing downtime for adjustment and subsequent quality inspection and repair work. In addition, it is easy to integrate with the automation control system, supports intelligent management, and can optimize parameters, predict and warn based on slitting data, to achieve efficient and intelligent production of soft copper busbar slitting.

[0031] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A slitting and blanking device for producing soft copper busbars, comprising a base (2), characterized in that: The two sides of the base (2) are respectively fixedly connected to the limit plates (1), and the top of the base (2) is slidably connected to the push plate (4), a mounting groove is provided on the outer wall of one side of the base (2), a motor box (16) is fixedly connected in the mounting groove, a servo motor is arranged inside the motor box (16), and an intermittent feeding mechanism (5) is provided on the top outer wall of the base (2), and the driving end of the intermittent feeding mechanism (5) is fixedly connected to the output end of the servo motor; The base (2) is fixedly connected to mounting frames (7) on both sides of the top of a side close to the intermittent feeding mechanism (5), and a cutting mechanism (8) is provided on one side of the mounting frame (7). The driving end of the cutting mechanism (8) is linked to the intermittent feeding mechanism (5) through a connecting component (6), and a feeding port (3) and a discharging port (11) are respectively provided on one side of the two limiting plates (1).

2. A slitting and blanking device for producing soft copper busbars according to claim 1, characterized in that: The intermittent feeding mechanism (5) comprises a second bevel gear (501), a first bevel gear (502), a rotating wheel (503), a guide plate (504), a groove (505), an arc groove (506), a guide column (507) and a semicircular ring (508), wherein the first bevel gear (502) is arranged at the output end of the servo motor, and the second bevel gear (501) is rotatably connected to the top side of the base (2) through a support plate, and the second bevel gear (501) and the first bevel gear (502) are meshed with each other.

3. A slitting and blanking device for producing soft copper busbars according to claim 2, characterized in that: The semicircular ring (508) is fixedly connected to one side of the circumference of the rotating wheel (503), and the guide plate (504) is fixedly connected to one side of the top of the push plate (4), the groove (505) and the arc groove (506) are equidistantly spaced and opened on the top of the guide plate (504), and the guide column (507) is arranged on one side of the circumference of the rotating wheel (503), and the guide column (507) and the semicircular ring (508) are located on the same side of the rotating wheel (503), the outer arc surface of the semicircular ring (508) is adapted to the arc groove (506), the guide column (507) is adapted to the groove (505), and a displacement sensor (14) is provided at a corner of the top of the guide plate (504).

4. The slitting and blanking device for producing soft copper busbars according to claim 1, characterized in that: The cutting mechanism (8) comprises a connecting plate (801), a guide wheel (802), a connecting shaft (803), a V-shaped plate (804), a rocker (805), a spring (806), a sleeve plate (807), a sliding column (808), a movable plate (809), a fixed plate (810), a top plate (811) and a guide shaft (812), wherein the connecting plate (801) is arranged between two mounting frames (7), the sliding column (808) is fixedly connected to both sides of the top of the connecting plate (801), the sleeve plate (807) is slidably connected to the circumference of the sliding column (808), the spring (806) is sleeved on the circumference of the sliding column (808), and both ends of the spring (806) are fixedly connected between the connecting plate (801) and the sleeve plate (807), and the movable plate (809) is slidably connected to the circumference of the sliding column (808).

5. A slitting and blanking device for producing soft copper busbars according to claim 4, characterized in that: The top plate (811) is fixedly connected to the top ends of the two sliding columns (808), a touch sensor (15) is provided on the top outer wall of the sleeve plate (807), the fixed plate (810) is provided on one side of the movable plate (809), and the guide shaft (812) is rotatably connected to one side of the fixed plate (810).

6. A slitting and blanking device for producing soft copper busbars according to claim 5, characterized in that: The rocker arm (805) is rotatably connected to the end of the guide shaft (812), the guide wheel (802) is rotatably connected to the middle section of the side plate of the mounting frame (7), the V-shaped plate (804) is rotatably connected to the bottom end of the rocker arm (805), the connecting shaft (803) is fixedly connected to the inflection point side of the V-shaped plate (804), and a guide rod is fixedly connected to one side of the V-shaped plate (804), and the gap between the guide rod and the guide wheel (802) is adapted to each other.

7. The slitting and blanking device for producing soft copper busbars according to claim 4, characterized in that: An inkjet marker (9) is provided at the inner shaft end of the guide wheel (802), and inkjet heads (10) distributed at equal distances are provided on the outer surface of the inkjet marker (9).

8. The slitting and blanking device for producing soft copper busbars according to claim 1, characterized in that: The connecting assembly (6) includes a transmission chain 1 (601), a rotating shaft 1 (602), a secondary gear (603), a rotating shaft 2 (604), a main gear (605) and a transmission chain 2 (606), wherein the rotating shaft 1 (602) is rotatably connected to the top of the base (2), and the transmission chain 1 (601) is sleeved on the inner shaft circumference of the bevel gear 1 (502) and the circumference of the rotating shaft 1 (602).

9. A slitting and blanking device for producing soft copper busbars according to claim 8, characterized in that: The secondary gear (603) is arranged on the top circumference of the first rotating shaft (602), and an L-shaped plate is fixedly connected to one side of the mounting frame (7). The primary gear (605) is rotatably connected to one side of the L-shaped plate via the second rotating shaft (604).

10. A slitting and blanking device for producing soft copper busbars according to claim 9, characterized in that: The secondary gear (603) and the main gear (605) are meshed with each other, the second transmission chain (606) is sleeved on the circumference of the second rotating shaft (604) and the connecting shaft (803), and one side of the movable plate (809) is fixedly connected to the top of the T-shaped frame (12).

Citation Information

Patent Citations

  • A copper bar cutter

    CN205437326U