Assembly tool and assembly method for conical outer plate
By using arc marking tooling and inclination measuring tooling, the problem of insufficient construction accuracy of the conical fairing outer panel was solved, and efficient and high-precision conical outer panel assembly was achieved, reducing production costs and rework rates.
Patent Information
- Application Number
- CN202510902604.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-09-16
AI Technical Summary
In the prior art, during the production process of the outer panels of the conical fairing, the construction precision control is poor, resulting in inaccurate measurement results, making it difficult to meet high-precision requirements, increasing human resource investment and production costs, and extending the construction period.
The arc marking tooling and inclination measuring tooling are used, including the first scale, bearing assembly, ruler sleeve assembly, second scale, rotating rod assembly, etc., to achieve high-precision assembly of the tapered outer plate through precise positioning and measurement.
The assembly accuracy and efficiency of the tapered outer plate are improved, the product rework rate is reduced, the production cost is lowered, and the high-precision index requirements are met.
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Figure CN120644950A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of shipbuilding, and in particular to an assembly tool and an assembly method for a tapered outer plate. Background Art
[0002] In the shipbuilding industry, a shroud is typically installed on the outer edge of the propeller at the stern of a ship to increase propeller thrust. This shroud effectively increases water velocity, thereby enhancing the propeller's propulsion efficiency, and is of great significance to the overall performance of the ship. The main outer plate of a ship's shroud adopts a conical structure. During the manufacturing process, this structure has extremely strict design requirements for precision indicators such as roundness, taper, and concentricity at both ends. Due to the large size of the outer plate of the conical shroud, it is generally assembled from multiple thick plates. Only after meeting these high-precision indicators can the subsequent welding process be carried out to ensure the final quality of the shroud.
[0003] At present, during the production stage of the fairing, the precision control tooling used by construction workers is relatively simple, mainly relying on tape measures and plumb bobs to measure and position the outer plates that make up the fairing. However, in actual operation, multiple people are required to work together to complete the measurement of the fairing outer plates, which not only increases the investment in human resources, but also easily leads to poor measurement accuracy due to coordination errors between different personnel. In addition, in the complex splicing and assembly scenarios of the fairing outer plates, it is difficult to meet the high-precision requirements, making it difficult to effectively guarantee the construction accuracy of the entire fairing production link, resulting in frequent product rework, which not only prolongs the construction period of the ship, but also increases production costs, and has a great negative impact on the progress and economic benefits of the entire ship construction project. Summary of the Invention
[0004] In response to the above-mentioned problems in the prior art, the purpose of this application is to provide an assembly tool and assembly method for a conical outer plate, which is used to solve the problems such as poor construction accuracy in the production of the air duct in the prior art, and can effectively control the construction accuracy within the required range, reduce the product rework rate, and save production costs.
[0005] To achieve the above-mentioned and other related purposes, the present application provides an assembly tool for a tapered outer panel, comprising:
[0006] An arc marking tool comprises a first scale, a first fixing assembly, a bearing assembly, and a ruler sleeve assembly. A first through hole is provided at one end of the first scale. The bearing assembly is annularly disposed in the first through hole. The first scale is capable of rotating about the axis of the bearing assembly. The ruler sleeve assembly is sleeved around the outer circumference of the first scale and is capable of moving longitudinally of the first scale. The first fixing assembly is connected to the bearing assembly and is used to install the arc marking tool to a first preset position.
[0007] The inclination measuring tool includes a second scale, a first rotating rod assembly, a second rotating rod assembly and a second fixing assembly. The second scale is provided with a second through hole extending longitudinally thereof. The first rotating rod assembly and the second rotating rod assembly are slidingly connected to the second scale through the second through hole. The second fixing assembly is connected to the second scale for installing the inclination measuring tool to a second preset position.
[0008] Optionally, the first scale comprises:
[0009] a main scale body, wherein a first scale mark is provided on the main scale body;
[0010] The end portion is connected to one end of the main ruler body, the first through hole is located in the end portion, and when viewed from above along the axial direction of the first through hole, the center of the first through hole is the zero point of the first scale line, and a cross line passing through the center of the first through hole is provided on the upper side surface of the end portion.
[0011] Optionally, the bearing assembly comprises:
[0012] a ball bearing, wherein a coaxial ring is disposed in the first through hole, a surface of the ball bearing along one side in the thickness direction of the first scale being provided with cross lines with the center of the first through hole as the center intersection point, and a third through hole coaxial with the first through hole being provided in the ball bearing;
[0013] a plurality of arcuate plates, arranged in sequence around the axis of the third through hole and connected to the ball bearing, wherein a surface of the arcuate plate along one side of the thickness direction of the first scale is provided with a cross line with the center of the first through hole as the center intersection point, and extending to the inner side surface of the arcuate plate, and the cross line on the arcuate plate is aligned with the cross line on the ball bearing;
[0014] The first fastening portion includes a right-angle plate and a plurality of first fasteners. The right-angle plate is connected to the first scale. The surface of the right-angle plate facing the first through hole is coplanar with the side wall of the first through hole. A threaded hole is provided at one end of the right-angle plate close to the first through hole. The side wall of the first through hole is provided with a plurality of threaded holes. The first fastener connects the bearing assembly to the first scale through the threaded hole in the right-angle plate and the threaded holes on the side wall of the first through hole.
[0015] Optionally, the first fixing component includes a plurality of first switch magnet structures, which are arranged in the third through hole around the axis of the third through hole and located between two adjacent arc plates, and the first switch magnet structures are respectively connected to the arc plates and the ball bearings.
[0016] Optionally, the ruler sleeve assembly includes:
[0017] a ruler sleeve body, sleeved on the outer circumference of the first scale;
[0018] A cutting blade mounting structure connected to one side of the ruler sleeve body for mounting a cutting blade;
[0019] The second fastening part includes a plurality of second fasteners. The ruler sleeve body is provided with a plurality of threaded holes. The second fasteners pass through the threaded holes on the ruler sleeve body to fix the ruler sleeve body to the first scale.
[0020] Optionally, the second fixing assembly includes a plurality of second switch magnet structures, which are located at opposite ends of the second scale along its longitudinal direction, and horizontal bubbles are provided on the second scale, the first rotating rod assembly and the second rotating rod assembly.
[0021] Optionally, the first rotating rod assembly includes:
[0022] a first rotating shaft passing through the second through hole, wherein the first rotating shaft is capable of rotating in the second through hole and sliding along an extending direction of the second through hole;
[0023] a first rotating rod connected to one end of the first rotating shaft;
[0024] a first pointer connected to the other end of the first rotating shaft, such that the second scale is located between the first rotating rod and the first pointer; and when viewed from above along the thickness direction of the second scale, the first pointer is a peach-shaped structure, used to indicate a second scale line on the second scale, and the first rotating rod assembly is clamped on the second scale through the second through hole;
[0025] The third fastening part includes a plurality of third fasteners. The overlapping portion of the first rotating rod and the second scale is provided with a plurality of threaded holes. The third fasteners connect the first rotating rod assembly to the second scale through the threaded holes in the first rotating rod.
[0026] Optionally, the first rotating rod assembly further includes:
[0027] The first sliding portion includes a first slider, the first rotating rod is provided with a fourth through hole, the fourth through hole penetrates the first rotating rod along the longitudinal direction of the second scale and extends in the longitudinal direction of the first rotating rod, the side wall of the fourth through hole is provided with a first groove extending in the longitudinal direction of the first rotating rod, the first slider is retained on the first rotating rod by the first groove and is capable of sliding along the extension direction of the fourth through hole;
[0028] The fourth fastening portion includes a plurality of fourth fasteners. The first slider is provided with a plurality of threaded holes. The fourth fasteners connect the first slider to the first rotating rod through the threaded holes in the first slider.
[0029] Optionally, the first rotary rod assembly further includes a plumb bob mounting portion, the plumb bob mounting portion including:
[0030] a roller rotating shaft connected to one side of the first rotating rod along the thickness direction of the second scale and located between the second scale and the fourth through hole, for mounting a bobbin wheel;
[0031] A plurality of positioning grooves are arranged on one side of the first rotating rod around the roller rotating axis.
[0032] Optionally, the second rotating rod assembly includes:
[0033] a second rotating shaft passing through the second through hole, wherein the second rotating shaft is capable of rotating in the second through hole and sliding along an extending direction of the second through hole;
[0034] a second rotating rod connected to one end of the second rotating shaft;
[0035] a second pointer connected to the other end of the second rotating shaft, such that the second scale is located between the second rotating rod and the second pointer; and when viewed from above along the thickness direction of the second scale, the second pointer is a peach-shaped structure, used to indicate a second scale line on the second scale, and the second rotating rod assembly is clamped on the second scale through the second through hole;
[0036] The fifth fastening part includes several fifth fasteners. The overlapping portion of the second rotating rod and the second scale is provided with several threaded holes. The fifth fasteners connect the second rotating rod assembly to the second scale through the threaded holes in the second rotating rod.
[0037] Optionally, the second rotating rod assembly further includes:
[0038] The second sliding portion includes a second slider, the second rotating rod is provided with a fifth through hole, the fifth through hole penetrates the second rotating rod along the longitudinal direction of the second scale and extends along the longitudinal direction of the second rotating rod, the side wall of the fifth through hole is provided with a second groove extending along the longitudinal direction of the second rotating rod, the second slider is clamped on the second rotating rod through the second groove and is capable of sliding along the extension direction of the fifth through hole;
[0039] The sixth fastening portion includes a plurality of sixth fastening members. The second slider is provided with a plurality of threaded holes. The sixth fastening members connect the second slider to the second rotating rod through the threaded holes in the second slider.
[0040] Optionally, the second rotating rod assembly further includes:
[0041] A tape measure mounting portion, comprising a tape measure mounting slot, the tape measure mounting slot being located in the second sliding block and being used for mounting the tape measure;
[0042] The seventh fastening part includes several seventh fasteners. The side wall of the tape measure installation groove is provided with several threaded holes. The seventh fasteners fix the tape measure in the tape measure installation groove through the threaded holes on the side wall of the tape measure installation groove.
[0043] The present application also provides a method for assembling a conical outer panel, which uses any of the assembly tools in the aforementioned embodiments to assemble the conical outer panel, comprising the following steps:
[0044] Obtaining a conical outer plate and a tire frame and a fixing pile for assisting in the installation of the conical outer plate, and placing the fixing pile in the central area of the tire frame;
[0045] Obtaining an arc marking tool and installing it to a first preset position of the fixing pile, and using the arc marking tool to carve an arc line on the tire frame;
[0046] Placing the conical outer plate on the tire frame according to the arc line on the tire frame;
[0047] Obtaining an inclination measuring tool and installing it to a second preset position of the conical outer plate, and adjusting the inclination of the conical outer plate using the inclination measuring tool;
[0048] Fix the conical outer plate on the tire frame and repeat the above steps to complete the assembly of all conical outer plates.
[0049] Optionally, the arc marking tool comprises a first scale, a bearing assembly, and a ruler sleeve assembly, the bearing assembly comprises a ball bearing and an arc plate, the first scale comprises an end portion and a main scale body, and the surfaces of the fixing pile, the ball bearing, the inner plate, and the end portion are all provided with crosshairs; using the arc marking tool to carve an arc line on the tire frame comprises the following steps:
[0050] Adjusting the arc marking tool so that the crosshairs on the ball bearing are aligned with the crosshairs on the end portion;
[0051] Adjust the position of the arc marking tool so that the cross line on the inner side of the arc plate is aligned with the cross line on the upper surface of the fixing pile;
[0052] Fixing the arc marking tool on the fixing pile;
[0053] Installing the cutting blade to the ruler sleeve assembly, and installing the ruler sleeve assembly to the main ruler body;
[0054] The first scale is controlled to rotate around the axis of the bearing assembly to carve an arc line on the tire frame.
[0055] Optionally, the inclination measuring tool includes a first rotating rod assembly, a second rotating rod assembly, and a second scale, the first rotating rod assembly includes a first rotating rod, a first sliding portion, and a plumb bob mounting portion, and the second rotating rod assembly includes a second rotating rod, a second sliding portion, and a tape measure mounting portion; using the inclination measuring tool to adjust the inclination of the conical outer plate includes the following steps:
[0056] adjusting the posture of the second scale and fixing the inclination measuring tool on the conical outer plate;
[0057] Adjusting the posture and position of the first rotating rod assembly, and fixing the first rotating rod assembly on the second scale;
[0058] Adjusting the posture and position of the second rotating rod assembly, and fixing the second rotating rod assembly on the second scale;
[0059] Adjusting the position of the first sliding portion and fixing the first sliding portion on the first rotating rod;
[0060] Installing the bob wheel to the bob installation portion, so that the bob passes over the first sliding portion and moves vertically downward to below the second rotating rod;
[0061] Moving the second sliding portion until it contacts the plumb line of the plumb bob, and fixing the second sliding portion on the second rotating rod;
[0062] Mounting a tape measure to the tape measure mounting portion, measuring a first vertical distance between the first rotating rod and the second rotating rod using the tape measure, and obtaining a second longitudinal distance between the first rotating rod and the second rotating rod using the second scale;
[0063] The inclination of the conical outer plate is adjusted according to the first distance and the second distance.
[0064] As described above, compared with the prior art, the assembly tooling and assembly method of the tapered outer plate provided by the present application have at least the following beneficial effects:
[0065] When using the arc marking tool to assemble the conical outer plate, the cutting blade is installed through the ruler sleeve assembly, and the first scale is rotated by the bearing assembly, thereby driving the cutting blade to rotate to mark the arc line. The radius of the arc line can be read through the first scale, and the radius of the arc line can be adjusted using the ruler sleeve assembly so that the marked arc line can accurately match the radius of the conical outer plate, effectively improving the assembly efficiency and assembly accuracy of the conical outer plate, so that the roundness, concentricity and other parameters of each conical outer plate can meet the high-precision index requirements, and reducing the product rework rate.
[0066] When the inclination measuring tool is used to assemble the conical outer plate, the second scale is installed to the second preset position of the conical outer plate through the second fixing assembly, and the distance between the first rotating rod assembly and the second rotating rod assembly along the longitudinal direction of the second scale is measured by the second scale. According to the vertical distance between the first rotating rod assembly and the second rotating rod assembly, the current inclination of the conical outer plate can be calculated. By adjusting the inclination of the conical outer plate to meet the preset theoretical inclination, the inclination of the conical outer plate is quickly calibrated, which effectively improves the assembly efficiency and assembly accuracy of the conical outer plate, so that the parameters such as the inclination of each conical outer plate can meet the high-precision index requirements, and the product rework rate is reduced.
[0067] Therefore, the assembly tooling and assembly method of the present application can quickly achieve precise positioning of the conical outer plate during the production process of the conical component, so that parameters such as roundness, taper, and concentricity can meet the requirements of various precision indicators. It is also simple to operate and does not require customized special measuring tools, saving production costs and improving work efficiency. It effectively overcomes the problems of poor construction accuracy in the production of the air duct in the existing technology and has high industrial utilization value. BRIEF DESCRIPTION OF THE DRAWINGS
[0068] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0069] Figure 1 Shown is a structural schematic diagram of an assembly tool for a conical outer plate provided in Example 1 of the present application.
[0070] Figure 2 Shown is a structural schematic diagram of an arc marking tool provided in Example 1 of the present application.
[0071] Figure 3 Display as Figure 2 The schematic diagram of the structure of the bearing assembly in the arc marking tool is shown.
[0072] Figure 4 Display as Figure 3 The bearing assembly is shown in cross-section along AA'.
[0073] Figure 5 Display as Figure 3 The bearing assembly is shown in cross-section along line BB'.
[0074] Figure 6 Display as Figure 3 The bearing assembly is shown in cross-section along CC'.
[0075] Figure 7 Display as Figure 2 The schematic diagram of the structure of the ruler sleeve assembly of the arc marking tool is shown.
[0076] Figure 8 Display as Figure 7 The ruler sleeve assembly is shown in a cross-sectional view along DD'.
[0077] Figure 9 Display as Figure 7 The ruler sleeve assembly is shown in a cross-sectional view along line EE'.
[0078] Figure 10 Shown is a structural schematic diagram of a tire frame provided in Example 1 of the present application.
[0079] Figure 11 Shown is a structural schematic diagram of an inclination measurement tool provided in Example 1 of the present application.
[0080] Figure 12 Display as Figure 11 The cross-sectional view of the first rotating rod assembly in the inclination measuring tool is shown along the FF′ direction.
[0081] Figure 13 Display as Figure 12 The cross-sectional view of the first rotating arm assembly is shown along H1-H1'.
[0082] Figure 14 Display as Figure 12 The schematic structural diagram of the plumb bob mounting portion in the first rotary rod assembly is shown.
[0083] Figure 15 Shown is a schematic structural diagram of the horizontal bubble in the first rotating rod assembly or the second rotating rod assembly provided in Example 1 of the present application.
[0084] Figure 16 Display as Figure 11 The cross-sectional view of the second rotating rod assembly in the inclination measuring tool along the GG′ direction is shown.
[0085] Figure 17 Display as Figure 16 The second rotating rod assembly is shown in a cross-sectional view along H2-H2'.
[0086] Figure 18 Shown is a structural schematic diagram of installing the inclination measuring tool to the conical outer plate provided in Example 1 of the present application.
[0087] Figure 19 Shown is a flow chart of a method for assembling a conical outer plate provided in Example 2 of the present application.
[0088] Figure 20 Shown is a structural schematic diagram of using an arc marking tool to draw an arc line on a tire frame provided in Example 2 of the present application.
[0089] Figure 21 Shown is a structural schematic diagram of adjusting the inclination of a conical outer plate using an inclination measuring tool provided in Example 2 of the present application.
[0090] Reference numerals:
[0091] 10. Arc marking tool; 11. First scale; 111. Main scale body; 112. End section; 1121. First through-hole; 12. First fixing assembly; 121. First switch magnet structure; 13. Bearing assembly; 131. Ball bearing; 1311. Third through-hole; 132. Arc plate; 133. First fastening section; 1331. First fastener; 1332. Right-angle plate; 14. Ruler sleeve assembly; 141. Ruler sleeve body; 142. Cutting blade mounting structure; 143. Second fastening portion; 1431. Second fastener; 20. Inclination measuring tool; 21. Second scale; 211. Second through hole; 22. First rotating rod assembly; 221. First rotating axis; 222. First rotating rod; 2221. Fourth through hole; 2222. First groove; 223. First pointer; 224. Third fastening portion; 2241. Third fastener; 225. First slide 2251, first slider; 226, fourth fastening portion; 2261, fourth fastener; 227, plumb bob mounting portion; 2271, roller rotating shaft; 2272, positioning groove; 2273, plumb bob wheel; 23, second rotary rod assembly; 231, second rotating shaft; 232, second rotating rod; 2321, fifth through hole; 2322, second groove; 233, second pointer; 234, fifth fastening portion; 2341, first Five fasteners; 235, second sliding portion; 2351, second slider; 236, sixth fastening portion; 2361, sixth fastener; 237, tape measure mounting portion; 2371, tape measure mounting slot; 238, seventh fastening portion; 2381, seventh fastener; 24, second fixing assembly; 241, second switch magnet structure; 31, level bubble; 32, tire frame; 321, tire frame unit; 33, fixing pile; 40, conical outer plate. DETAILED DESCRIPTION
[0092] To make the technical objectives, technical solutions, and technical effects of this application more clear, the technical solutions of this application will be clearly and completely described below in conjunction with embodiments. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Generally, the components of the embodiments of this application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0093] Therefore, the following detailed description of the embodiments of the present application is not intended to limit the scope of the claimed application, but rather merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in this application without creative effort are within the scope of protection of this application. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance.
[0094] In the description of this application, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0095] In the description of this application, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. In addition, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the implementation or example are included in at least one implementation or example of this application. In this specification, the schematic representation of the above terms does not necessarily refer to the same implementation or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more implementations or examples in a suitable scheme.
[0096] Example 1
[0097] This embodiment provides an assembly tool for conical outer plates, which is used to assist in the production of conical components. The conical structure can be, for example, the main body of a ship's fairing or other suitable components. The fairing is located at the stern of the ship and its main body is a conical structure. The conical component includes a plurality of conical outer plates 40. The assembly tool is used to assist in assembling the conical outer plates 40 so that the plurality of conical outer plates 40 are distributed in a circular manner around the axis of the conical component to form the above-mentioned conical component. Figure 1 The assembly tool of this embodiment includes an arc marking tool 10 and an inclination measuring tool 20.
[0098] Reference Figure 2 The arc marking tool 10 includes a first scale 11, a first fixing assembly 12, a bearing assembly 13 and a ruler sleeve assembly 14. A first through hole 1121 is provided at one end of the first scale 11. The bearing assembly 13 is arranged in the first through hole 1121. The first scale 11 can rotate around the axis of the bearing assembly 13. The ruler sleeve assembly 14 is sleeved on the outer circumference of the first scale 11 and can move along the longitudinal direction of the first scale 11. The first fixing assembly 12 is connected to the bearing assembly 13 for installing the arc marking tool 10 to a first preset position.
[0099] Among them, reference Figure 10The first scale 11 is rotated around the axis of the bearing assembly 13 through the bearing assembly 13, and the ruler sleeve assembly 14 is used to install the cutting blade. When the first scale 11 rotates, it can drive the cutting blade to rotate to depict a circular arc. The radius of the depicted circular arc is read using the first scale 11. The radius of the depicted circular arc can be adjusted through the ruler sleeve assembly 14, thereby realizing the depiction of circular arcs of various sizes to match the radius of the lower end of the conical outer plate, which can effectively improve the assembly accuracy and assembly speed of the conical outer plate 40, greatly improve work efficiency, and enable the parameters such as roundness and concentricity of multiple conical outer plates to meet high-precision index requirements, effectively reducing the product rework rate.
[0100] Reference Figure 11 The inclination measuring tool 20 includes a second scale 21, a first rotating rod assembly 22, a second rotating rod assembly 23 and a second fixing assembly 24. A second through hole 211 is provided in the second scale 21. The second through hole 211 extends along the longitudinal direction of the second scale 21. The first rotating rod assembly 22 and the second rotating rod assembly 23 are slidably connected to the second scale 21 through the second through hole 211. The second fixing assembly 24 is connected to the second scale 21 for installing the inclination measuring tool 20 to the second preset position.
[0101] Among them, the second fixing component 24 is used to install the second scale 21 to the second preset position of the conical outer plate 40. The second scale 21 can be used to obtain the longitudinal spacing distance between the first rotating rod component 22 and the second rotating rod component 23, and according to the vertical distance between the first rotating rod component 22 and the second rotating rod component 23, the current inclination of the conical outer plate 40 can be calculated. By adjusting the inclination of the conical outer plate to meet the preset theoretical inclination, the inclination of the conical outer plate 40 is quickly calibrated, which effectively improves the assembly efficiency and assembly accuracy of the conical outer plate 40, so that the parameters such as the inclination of multiple conical outer plates 40 can meet the high-precision index requirements, and effectively reduces the product rework rate.
[0102] In this embodiment, refer to Figure 2 and Figure 3The first scale 11 includes a main body 111 and a tip section 112. The main body 111 is provided with first scale lines for measuring distances along the longitudinal direction of the main body 111. The tip section 112 is connected to one longitudinal end of the main body 111. A first through hole 1121 is located within the tip section 112 and extends through the tip section 112 along its thickness. When viewed from above along the axial direction of the first through hole 1121, the center of the first through hole 1121 is the zero point of the first scale lines. The upper side of the tip section 112 is provided with a crosshair passing through the center of the first through hole 1121. The upper side of the tip section 112 is the surface of the tip section along one side of the thickness of the tip section, through which the first scale lines are read. Optionally, the center intersection of the crosshairs on the tip section is the center of the first through hole 1121, and one segment of the crosshairs is collinear with the first scale lines, while the other segment is perpendicular to the first scale lines.
[0103] By setting the center of the first through hole 1121 as the zero point of the first scale line, the reading of the first scale 11 can be matched with the radius of the arc line obtained during use. By controlling the position of the cross line on the end head 112, it is helpful to achieve accurate positioning of the bearing assembly 13 during the assembly process of the arc marking tool 10, thereby improving the measurement accuracy of the arc marking tool 10 and ensuring the construction accuracy of the assembly link of the conical outer plate 40.
[0104] In an optional embodiment, the main scale body 111 has an elongated structure, and the end portion 112 has a polygonal structure, a circular structure, or other suitable structure. Specifically, the end portion 112 can be, for example, a polygonal structure, and the dimension of the end portion 112 along the width direction of the main scale body 111 is greater than the width of the main scale body 111, and the width direction, thickness direction, and longitudinal direction of the main scale body 111 are perpendicular to each other.
[0105] In this embodiment, refer to Figures 3 to 6 The bearing assembly 13 includes a ball bearing 131, a first fastening portion 133, and a plurality of arc-shaped plates 132. The ball bearing 131 is disposed within the first through hole 1121 and is coaxial with the first through hole 1121. A crosshair is provided on the upper side of the ball bearing 131. The crosshair on the ball bearing 131 passes through the center of the first through hole 1121. The ball bearing 131 also includes a third through hole 1311 coaxial with the first through hole. Optionally, the crosshairs on the ball bearing 131 intersect with the center of the first through hole 1121, and the crosshairs on the ball bearing 131 are aligned with the crosshairs on the end portion 112. Preferably, the ball bearing 131 is a high-precision device that prevents it from shaking inward or outward during rotation. By providing the ball bearing 131, the first scale 11 can be rotated about the axis of the first through hole while maintaining the relative position of the ball bearing 131 as a whole, thereby improving construction accuracy.
[0106] Reference Figure 3 and Figure 4 Several curved plates 132 are sequentially arranged around the axis of the third through hole 1311 and connected to the ball bearing 131. A crosshair passing through the center of the first through hole 1121 is provided on the surface of the curved plates 132 along one side of the first scale in the thickness direction. The crosshairs extend to the inner side of the curved plates 132, and the crosshairs on the curved plates 132 are aligned with the crosshairs on the ball bearing 131. The provision of the curved plates 132 and the crosshairs on the curved plates 132 facilitates adjustment and installation of the bearing assembly 13, while also facilitating installation and use of the entire arc marking tool 10.
[0107] The number of curved plates 132 in the bearing assembly 13 can be set according to actual needs. The dimensions of the curved plates 132 are adapted to the dimensions of the third through-hole 1311. The curved plates 132 are formed by machining or other suitable methods. The bearing assembly 13 may include, for example, two, three, or another suitable number of curved plates 132. Optionally, the bearing assembly 13 includes four curved plates 132, which are evenly arranged in a circle around the axis of the first through-hole 1121 within the third through-hole 1311 and connected to the ball bearing 131.
[0108] Reference Figure 6 The first fastening portion 133 includes a right-angle plate 1332 and several first fasteners 1331. The right-angle plate 1332 is connected to the first scale 11. The surface of the right-angle plate 1332 facing the first through hole 1121 is coplanar with the side wall of the first through hole 1121. A threaded hole is provided at one end of the right-angle plate 1332 close to the first through hole 1121, and several threaded holes are also provided on the side wall of the first through hole 1121. The first fastener 1331 connects the bearing assembly 13 to the first scale 11 through the threaded hole in the right-angle plate 1332 and the threaded hole on the side wall of the first through hole 1121.
[0109] In an optional embodiment, the right-angle plate 1332 can be manufactured through machining or other suitable methods. The right-angle plate 1332 is connected to one side of the end portion 112 along the thickness direction of the first scale 11 and is located at the end of the end portion 112 near the main scale body 111. Furthermore, the right-angle plate 1332 includes a first straight plate and a second straight plate. The first straight plate is connected to the end portion 112, and the second straight plate is connected to the end of the first straight plate near the first through hole 1121. The side of the second straight plate facing the first through hole 1121 is an arcuate surface that mates with the sidewall of the first through hole 1121. The second straight plate is provided with a threaded hole. The provision of the right-angle plate 1332 facilitates the installation and securing of the ball bearing 131.
[0110] Reference Figure 3The number of threaded holes provided on the sidewall of the first through hole 1121 can be set according to actual needs. Optionally, the sidewall of the first through hole 1121 can be provided with three threaded holes, and the second straight plate can be provided with one threaded hole, wherein the four threaded holes are evenly distributed around the axis of the first through hole 1121. The first fastener 1331 can be, for example, a bolt, which, in conjunction with the four threaded holes, can detachably securely connect the bearing assembly 13 to the first scale 11.
[0111] In an alternative embodiment, reference Figure 5 The first fixing assembly 12 includes a plurality of first switch magnet structures 121. These first switch magnet structures 121 are arranged around the axis of the first through-hole 1121 within the first through-hole 1121 and located between two adjacent curved plates 132. The first switch magnet structures 121 are connected to the curved plates 132 and the ball bearings 131, respectively. Furthermore, the first switch magnet structures 121 can be, for example, switch-type magnets, the number of which can be set according to actual needs. The bearing assembly 13 can, for example, include four curved plates 132. The first fixing assembly 12 includes four first switch magnet structures 121. The four first switch magnet structures 121 are distributed between two adjacent curved plates 132 around the axis of the first through-hole 1121.
[0112] The first switch magnet structure 121 and the arc plate 132 and the ball bearing 131 can be fixedly connected, for example, by low-current welding or other suitable methods, so that the first switch magnet structure 121, the arc plate 132 and the ball bearing 131 form an integral bearing structure to improve construction accuracy.
[0113] In this embodiment, refer to Figure 7 The ruler cover assembly 14 includes a ruler cover body 141, a slicing blade mounting structure 142, and a second fastening portion 143. The ruler cover body 141 is mounted on the outer periphery of the first scale 11 and can slide longitudinally along the first scale 11. The structure and dimensions of the ruler cover body 141 are compatible with the first scale 11. Optionally, the ruler cover body 141 can be a rectangular cylindrical structure. The slicing blade mounting structure 142 is connected to one side of the ruler cover body 141 for mounting the slicing blade. Optionally, the slicing blade mounting structure 142 is connected to one side of the ruler cover body 141 along the thickness direction of the first scale 11.
[0114] In an alternative embodiment, reference Figure 8 and Figure 9The cutting blade mounting structure 142 includes a cutting blade fixing plate and a cutting blade fastener. The ruler cover body 141 has a first end and a second end that are relatively arranged along the longitudinal direction of the first scale 11. The cutting blade fixing plate is connected to the first end of the ruler cover body 141. The cutting blade fastener is used to fix the cutting blade on the cutting blade fixing plate. In addition, the surface of the cutting blade fixing plate away from the second end is flush with the surface of the first end of the ruler cover body 141, so that the reading marked on the first scale 11 by the ruler cover body 141 matches the radius of the arc line engraved by the cutting blade.
[0115] The second fastening portion 143 includes a plurality of second fasteners 1431. The ruler sleeve body 141 is provided with a plurality of threaded holes. The second fasteners 1431 pass through the threaded holes in the ruler sleeve body 141 to securely connect the ruler sleeve body 141 to the first scale 11. The second fasteners 1431 may be, for example, bolts. The ruler sleeve body 141 is provided with a plurality of threaded holes that expose the first scale 11. The bolts engage the threaded holes to provide a removable fixed connection between the ruler sleeve assembly 14 and the first scale 11.
[0116] In the inclination measurement tool 20, refer to Figure 11 The second scale 21 is further provided with a level bubble 31, which is located at opposite ends of the second scale 21 along the longitudinal direction thereof, and is used to adjust the posture of the second scale 21. Optionally, two level bubbles 31 are provided on the second scale 21, and the two level bubbles 31 are respectively located at opposite ends of the second scale 21 along the longitudinal direction thereof.
[0117] The second fixing assembly 24 includes a plurality of second switch magnet structures 241, which are respectively disposed at opposite ends of the second scale 21 along its longitudinal direction, for fixing the second scale 21 at the second preset position. Optionally, the second switch magnet structures 241 may be, for example, switch magnets. The second fixing assembly 24 may include, for example, two second switch magnet structures 241, which are respectively located at opposite ends of the second scale 21 along its longitudinal direction.
[0118] Reference Figure 12 The first rotating rod assembly 22 includes a first rotating rod 222, a first rotating shaft 221, a first pointer 223, and a third fastening portion 224. The first rotating shaft 221 passes through the second through hole 211. The first rotating shaft 221 can rotate within the second through hole 211 and can slide along the extension direction of the second through hole 211. Optionally, the first rotating shaft 221 has a cylindrical structure or other suitable structure.
[0119] Reference Figure 12 and Figure 15The first rotating rod 222 is connected to one end of the first rotating shaft 221. A level bubble 31 is provided at the end of the first rotating rod 222 away from the second scale 21 for positioning the first rotating rod 222. Optionally, the first rotating rod 222 is a long rectangular rod having a third and fourth ends on opposite longitudinal sides thereof. The level bubble 31 is provided at the fourth end of the first rotating rod 222. When viewed from above along the thickness direction of the second scale 21, the third end of the first rotating rod 222 is completely within the outline of the second scale 21. Furthermore, the third end of the first rotating rod 222 is provided with a rounded arc structure to prevent collision with other components during rotation of the first rotating rod 222.
[0120] The first pointer 223 is connected to the other end of the first rotating shaft 221, so that the second scale 21 is located between the first rotating rod 222 and the first pointer 223. When viewed from above along the thickness direction of the second scale 21, the first pointer 223 has a peach-shaped structure. The second scale 21 is provided with second scale lines. The tip of the peach-shaped structure of the first pointer 223 can indicate the reading of the second scale lines. The peach-shaped structure of the first pointer 223 also enables the first rotating rod 222 to be clamped on the second scale 21 through the second through-hole 211. Optionally, the dimension of the first pointer 223 perpendicular to the thickness direction of the second scale 21 is greater than the width of the second through-hole 211, which can effectively prevent the first rotating rod 222 from falling off.
[0121] In an optional embodiment, a horizontal line is provided on the side of the first rotating rod 222 along the thickness direction of the second scale 21, and the horizontal line on the side of the first rotating rod 222 and the tip of the first pointer 223 of the peach-shaped structure are located on the same horizontal plane to facilitate subsequent measurement of the distance between the first rotating rod 222 and the second rotating rod 232.
[0122] The third fastening portion 224 includes a plurality of third fasteners 2241. The portion where the first rotating rod 222 overlaps the second scale 21 is provided with a plurality of threaded holes. The third fasteners 2241 connect the first rotating assembly to the second scale 21 through the threaded holes in the first rotating rod 222. The third fasteners 2241 may be, for example, a screw, and the portion where the first rotating rod 222 overlaps the second scale 21 may be provided with, for example, two or another suitable number of threaded holes.
[0123] In this embodiment, refer to Figure 12 and Figure 13The first rotating rod assembly 22 further includes a first sliding portion 225, which includes a first slider 2251. A fourth through hole 2221 is provided in the first rotating rod 222. The fourth through hole 2221 penetrates the first rotating rod 222 in the longitudinal direction of the second scale 21 and extends in the longitudinal direction of the first rotating rod 222. A first groove 2222 is provided on the sidewall of the fourth through hole 2221 and extends in the longitudinal direction of the first rotating rod 222. The first slider 2251 is retained on the first rotating rod 222 by the first groove 2222 and is capable of sliding in the extension direction of the fourth through hole 2221.
[0124] In an optional embodiment, the first slider 2251 has a T-shaped structure, including a first horizontal plate and a first vertical plate. The first vertical plate is connected to one side of the first horizontal plate, so that the first horizontal plate and the first vertical plate form a T-shaped structure. First protrusions are provided on opposite sides of the first vertical plate. The first horizontal plate covers the fourth through hole 2221, and the first vertical plate is located in the fourth through hole 2221. The first protrusion cooperates with the first groove 2222 to clamp the first slider 2251 on the first rotating rod 222.
[0125] The first rotating rod assembly 22 also includes a fourth fastening portion 226, which includes a plurality of fourth fasteners 2261. The first slider 2251 is provided with a plurality of threaded holes, and the fourth fasteners 2261 connect the first slider 2251 to the first rotating rod 222 through the threaded holes in the first slider 2251. Alternatively, the fourth fasteners 2261 may be, for example, screws, and the first cross plate is provided with a plurality of threaded holes that expose the first slider 2251, thereby securing the first slider 2251 to the first rotating rod 222.
[0126] Reference Figure 14 The first rotating rod assembly 22 also includes a bobbin mounting portion 227, which includes a roller rotating shaft 2271 and a plurality of positioning slots 2272. The roller rotating shaft 2271 is connected to one side of the first rotating rod 222 along the thickness direction of the second scale 21 and is located between the second scale 21 and the fourth through hole 2221. It is used to mount a bobbin wheel 2273. The plurality of positioning slots 2272 surround the roller rotating shaft 2271 and are disposed on one side of the first rotating rod 222. The number of positioning slots 2272 can be one, two, or another suitable number, and is used to engage with the pin holes in the bobbin wheel 2273 to secure the bobbin wheel 2273.
[0127] Reference Figure 16The second rotating rod assembly 23 includes a second rotating shaft 231, a second rotating rod 232, a second pointer 233, and a fifth fastening portion 234. The second rotating shaft 231 extends through the second through hole 211. The second rotating shaft 231 can rotate within the second through hole 211 and can slide along the extension direction of the second through hole 211. Optionally, the second rotating shaft 231 has a cylindrical structure or other suitable structure.
[0128] The second rotating rod 232 is connected to one end of the second rotating shaft 231. A leveling bubble 31 is provided at the end of the second rotating rod 232 facing away from the second scale 21, which is used to position the second rotating rod 232. Optionally, the second rotating rod 232 is a long rectangular rod having a fifth and sixth ends on opposite longitudinal sides. The leveling bubble 31 is provided at the sixth end of the second rotating rod 232. When viewed from above along the thickness of the second scale 21, the fifth end of the second rotating rod 232 is completely within the outline of the second scale 21. Furthermore, the fifth end of the second rotating rod 232 has a rounded arc structure to prevent collision with other components during rotation.
[0129] The second pointer 233 is connected to the other end of the second rotating shaft 231, so that the second scale 21 is located between the second rotating rod 232 and the second pointer 233. When viewed from above along the thickness direction of the second scale 21, the second pointer 233 has a peach-shaped structure. The second scale 21 is provided with second scale lines. The tip of the peach-shaped structure of the second pointer 233 can indicate the reading of the second scale lines. The peach-shaped structure of the second pointer 233 also enables the second rotating rod 232 to be clamped on the second scale 21 through the second through-hole 211. Optionally, the dimension of the second pointer 233 perpendicular to the thickness direction of the second scale 21 is greater than the width of the second through-hole 211, which can effectively prevent the second rotating rod 232 from falling off.
[0130] In an optional embodiment, a horizontal line is provided on the side of the second rotating rod 232 along the thickness direction of the second scale 21, and the horizontal line on the side of the second rotating rod 232 and the tip of the second pointer 233 of the peach-shaped structure are located on the same horizontal plane to facilitate subsequent measurement of the distance between the first rotating rod 222 and the second rotating rod 232.
[0131] The fifth fastening portion 234 includes several fifth fasteners 2341. The portion where the second rotating rod 232 overlaps the second scale 21 is provided with several threaded holes. The fifth fasteners 2341 pass through the threaded holes in the second rotating rod 232 to connect the second rotating assembly to the second scale 21. The fifth fasteners 2341 may be, for example, screws that engage with the threaded holes to securely connect the second rotating rod 232 to the second scale 21.
[0132] In this embodiment, refer to Figure 17 The second rotating rod assembly 23 further includes a second sliding portion 235, which includes a second slider 2351. A fifth through-hole 2321 is provided in the second rotating rod 232. The fifth through-hole 2321 penetrates the second rotating rod 232 in the longitudinal direction of the second scale 21 and extends in the longitudinal direction of the second rotating rod 232. A second groove 2322 extending in the longitudinal direction of the second rotating rod 232 is provided on the sidewall of the fifth through-hole 2321. The second slider 2351 is retained on the second rotating rod 232 by the second groove 2322 and is capable of sliding in the direction in which the fifth through-hole 2321 extends.
[0133] In an optional embodiment, the second slider 2351 has a T-shaped structure, including a second horizontal plate and a second vertical plate. The second vertical plate is connected to one side of the second horizontal plate, so that the second horizontal plate and the second vertical plate form a T-shaped structure. Second protrusions are provided on opposite sides of the second vertical plate. The second horizontal plate covers the fifth through hole 2321, and the second vertical plate is located in the fifth through hole 2321. The second protrusion cooperates with the second groove 2322, so that the second slider 2351 is clamped on the second rotating rod 232.
[0134] The second rotating rod assembly 23 also includes a sixth fastening portion 236, which includes a plurality of sixth fasteners 2361. The second slider 2351 is provided with a plurality of threaded holes, and the sixth fasteners 2361 connect the second slider 2351 to the second rotating rod 232 through the threaded holes in the second slider 2351. Alternatively, the sixth fasteners 2361 may be, for example, screws, and the second cross plate is provided with a plurality of threaded holes exposing the second slider 2351, thereby securing the second slider 2351 to the second rotating rod 232.
[0135] Reference Figure 16 and Figure 17 The second rotating rod assembly 23 also includes a tape measure mounting portion 237 and a seventh fastening portion 238. The tape measure mounting portion 237 includes a tape measure mounting groove 2371. The tape measure mounting groove 2371 is located in the second slider 2351 and is used to install the tape measure. The seventh fastening portion 238 includes a plurality of seventh fasteners 2381. The seventh fasteners 2381 can be screws. The groove wall of the tape measure mounting groove 2371 is provided with a plurality of threaded holes. The tape measure is fixed in the tape measure mounting groove 2371 by the seventh fasteners 2381 and the threaded holes. Optionally, the second slider 2351 includes a second horizontal plate and a second vertical plate, overlooking the second rotating rod 232 along the longitudinal direction of the second scale 21, the second horizontal plate extends to both sides of the second rotating rod 232 along the thickness direction of the second scale 21, the tape measure mounting groove 2371 is located on one side of the second rotating rod 232, and the opening of the tape measure mounting groove 2371 is located on the upper surface of the second slider 2351, and the surface of the second slider 2351 close to the side of the horizontal bubble 31 on the second rotating rod 232.
[0136] When using, refer to Figure 10 , use the first fixing assembly 12 to fix the arc marking tool 10 at the first preset position of the fixing pile 33, use the ruler sleeve assembly 14 to install the cutting blade, rotate the first scale 11 to drive the cutting blade to mark the arc line on the tire frame 32, and place the tapered outer plate 40 on the tire frame 32 according to the above arc line; then, refer to Figure 18 , place the second scale 21 at the second preset position of the conical outer plate 40, use the second fixing assembly 24 to fix the second scale 21 and the conical outer plate 40, adjust the posture between the first rotating rod assembly 22 and the second rotating rod assembly 23 to keep it horizontal, use a tape measure and a plumb bob to measure the vertical distance between the first rotating rod assembly 22 and the second rotating rod assembly 23, and use the second scale 21 to obtain the inclined distance between the first rotating rod assembly 22 and the second rotating rod assembly 23 along the longitudinal direction of the second scale 21 to obtain the inclination of the conical outer plate 40. By adjusting the inclination of the conical outer plate 40, it meets the design requirements of the conical component.
[0137] Therefore, the arc marking tool 10 and the inclination measuring tool 20 provided in this embodiment are used to assist in the assembly of the conical outer plate 40, which can simply, quickly and accurately achieve the positioning of the conical outer plate 40, and make the roundness, taper and concentricity of each conical outer plate 40 meet the requirements of various precision indicators. The operation is simple and there is no need to customize special measuring tools. It saves production costs, improves work efficiency, and effectively overcomes the problems of poor construction accuracy in the production of the air duct in the existing technology and has high industrial utilization value.
[0138] Example 2
[0139] This embodiment provides a method for assembling a conical outer plate, using any one of the arc marking tools 10 and the inclination measuring device in the first embodiment to assemble the conical outer plate 40. Figure 19 The assembly method of this embodiment includes steps S1 to S5, which are described in detail as follows.
[0140] Step S1 : Obtain a conical outer plate 40 and a tire frame 32 and a fixing pile 33 for assisting in the installation of the conical outer plate 40 , and place the fixing pile 33 in the central area of the tire frame 32 .
[0141] The tire frame 32 includes a plurality of tire frame units 321 spaced coaxially and annularly, and is used to support the tapered outer plate 40. The area and layout of the tire frame 32 formed by the plurality of tire frame units 321 should meet the production requirements of the tapered component. The tire frame units 321 can include one or more combinations of brackets, plates, or other suitable structures. The specific structural dimensions of the tire frame units 321 can refer to existing technologies and will not be further elaborated in this embodiment.
[0142] Reference Figure 10 The fixing pile 33 is placed in the center of the tire frame 32, and the upper surface of the fixing pile 33 is located at the same horizontal plane as the upper surface of the tire frame 32. The fixing pile 33 is used to support the arc marking tool 10 to facilitate the marking of an arc line on the upper surface of the tire frame 32. Optionally, the fixing pile 33 is a rigid fixing pile 33, which helps to maintain the relative position of the bearing assembly 13 unchanged during the arc marking process of the arc marking tool 10, thereby improving construction accuracy. The upper surface of the fixing pile 33 is also provided with a crosshair to facilitate marking the installation position of the arc marking tool 10.
[0143] Step S2 : Obtain the arc marking tool 10 and install it to the first preset position of the fixed pile 33 , and use the arc marking tool 10 to carve an arc on the tire frame 32 .
[0144] The upper surface of the fixing pile 33 is provided with a crosshair. The arc marking tool 10 includes a first scale 11, a first fixing assembly 12, a bearing assembly 13 and a ruler sleeve assembly 14. The bearing assembly 13 includes a ball bearing 131, an arc plate 132 and a first fastening portion 133. The first scale 11 includes an end portion 112 and a main body 111. The surfaces of the ball bearing 131, the arc plate 132 and the end portion 112 are all provided with a crosshair. Figure 20 , executing step S2 of using the arc marking tool 10 to carve an arc shape on the tire frame 32 includes steps S21 to S25.
[0145] S21. Adjust the arc marking tool 10 so that the crosshairs on the ball bearing 131 are aligned with the crosshairs on the end portion 112. Specifically, the first fastening portion 133 includes a plurality of first fasteners 1331. In the arc marking tool 10, the ball bearing 131, the curved plate 132, and the first fixing assembly 12 form an integrated bearing structure. The first fasteners 1331 are used to loosen the ball bearing 131, and the position of the ball bearing 131 is adjusted so that the crosshairs on the ball bearing 131 are aligned with the crosshairs on the end portion 112, completing the posture adjustment of the entire bearing structure. The first fasteners 1331 are then used to securely connect the ball bearing 131 to the end portion 112, completing the adjustment of the arc marking tool 10.
[0146] S22. Adjust the position of the arc marking tool 10 so that the crosshairs on the inner side of the arc plate 132 are aligned with the crosshairs on the upper surface of the fixing post 33. Specifically, a crosshair is provided on one side of the arc plate 132 along the thickness direction of the first scale 11. The crosshair extends to the inner side of the arc plate 132. Adjust the position of the arc marking tool 10 so that the crosshairs on the inner side of the arc plate 132 are aligned with the crosshairs on the upper surface of the fixing post 33, thereby aligning the center of the ball bearing 131 with the center intersection of the crosshairs on the upper surface of the fixing post 33.
[0147] S23 , fixing the arc marking tool 10 on the fixing pile 33 . Specifically, the first fixing assembly 12 includes a plurality of first switch magnet structures 121 , through which the arc marking tool 10 is fixedly connected to the fixing pile 33 .
[0148] S24. Install the cutting blade into the ruler sleeve assembly 14, and then install the ruler sleeve assembly 14 into the main ruler body 111. Specifically, the ruler sleeve assembly 14 includes a ruler sleeve body 141, a cutting blade mounting structure 142, and a plurality of second fasteners 1431. The cutting blade is fixed to the cutting blade mounting structure 142, and then the ruler sleeve body 141 is placed around the outer periphery of the first scale 11. The position of the ruler sleeve body 141 is adjusted so that the reading of the first scale 11 marked by the ruler sleeve body 141 is consistent with the radius of the lower end of the tapered outer plate 40. The ruler sleeve body 141 is then fixed to the first scale 11 using the second fasteners 1431, completing the installation of the ruler sleeve assembly 14.
[0149] S25. Control the first scale 11 to rotate about the axis of the bearing assembly 13 to carve an arc line on the tire frame 32. Specifically, after all components of the arc marking tool 10 are locked, the first scale 11 equipped with a cutting blade is rotated to carve an arc line on the upper surface of the tire frame 32 using the cutting blade.
[0150] The radius of the arc line drawn in step S2 is consistent with the radius of the contact surface between the conical outer plate 40 and the tire frame 32. By using this arc line, the conical outer plate 40 can be accurately positioned and assembled, so that the roundness and concentricity of multiple conical outer plates 40 can meet various precision index requirements, and the operation is simple, which effectively improves the work efficiency of on-site staff.
[0151] Step S3: placing the tapered outer plate 40 on the tire frame 32 according to the arc line on the tire frame 32.
[0152] Before executing step S3, all processing of the tapered outer panel 40 is complete. For example, the welding grooves of the tapered outer panel 40 have been processed and meet assembly requirements. The tapered outer panel 40 is hoisted onto the tire frame 32, so that the arc of the lower end of the tapered outer panel 40 aligns with the arc line on the tire frame 32. The lower end of the tapered outer panel 40 is fixed to the tire frame 32, and the upper end of the tapered outer panel 40 is temporarily fixed. Optionally, the lower end of the tapered outer panel 40 can be fixed using a kama, and the upper end of the tapered outer panel 40 can be temporarily fixed using a diagonal brace.
[0153] Step S4 , obtaining the inclination measuring tool 20 and installing it to the second preset position of the conical outer plate 40 , and adjusting the inclination of the conical outer plate 40 using the inclination measuring tool 20 .
[0154] The inclination measuring tool 20 includes a second scale 21, a first rotating rod assembly 22, a second rotating rod assembly 23 and a second fixing assembly 24. The first rotating rod assembly 22 includes a first pointer 223, a first rotating rod 222, a third fastening portion 224, a first sliding portion 225 and a plumb bob mounting portion 227. The second rotating rod assembly 23 includes a second pointer 233, a second rotating rod 232, a fifth fastening portion 234, a second sliding portion 235 and a tape measure mounting portion 237. Figure 21 , executing step S4 of adjusting the inclination of the conical outer plate 40 using the inclination measuring tool 20 includes steps S41 to S48.
[0155] S41. Adjust the posture of the second scale 21 of the inclination measurement tool 20 and secure the inclination measurement tool 20 to the conical outer plate 40. Specifically, the second scale 21 is provided with a level bubble 31. Based on the water bubble on the second scale 21, the posture of the second scale 21 is adjusted so that the first rotating rod assembly 22 is located above the second rotating rod assembly 23, and the plane of the second scale 21 is perpendicular to the horizontal plane and perpendicular to the contact surface between the second scale 21 and the conical outer plate 40. Then, the inclination measurement tool 20 is secured to the conical outer plate 40 using the second securing assembly 24 of the inclination measurement tool 20.
[0156] In an optional embodiment, the second fixing component 24 includes two second switch magnet structures 241, which are located at opposite ends of the second scale 21 along its longitudinal direction. The second switch magnet structures 241 are used to fix the second scale 21 on the conical outer plate 40, thereby fixing the inclination measuring tool 20 on the conical outer plate 40.
[0157] S42. Adjust the posture and position of the first rotating rod assembly 22 and secure the first rotating rod assembly 22 to the second scale 21. Specifically, the first rotating rod assembly 22 includes a first rotating shaft 221, a first rotating rod 222, a first pointer 223, and a third fastening portion 224. The first rotating rod 222 is provided with a level bubble 31. The first rotating rod 222 is rotated by the first rotating shaft 221 to maintain a horizontal position. The position of the first rotating rod 222 is adjusted so that the tip of the peach-shaped first pointer 223 points to the first measurement position. The first rotating rod 222 is secured to the second scale 21 using the third fastening portion 224.
[0158] S43. Adjust the posture and position of the second rotating rod assembly 23 and secure the second rotating rod assembly 23 to the second scale 21. Specifically, the second rotating rod assembly 23 includes a second rotating shaft 231, a second rotating rod 232, a second pointer 233, and a fifth fastening portion 234. The second rotating rod 232 is provided with a level bubble 31. The second rotating rod 232 is rotated by the second rotating shaft 231 to maintain a horizontal position. The position of the second rotating rod 232 is adjusted so that the tip of the peach-shaped second pointer 233 points to the second measurement position. The second rotating rod 232 is secured to the second scale 21 using the fifth fastening portion 234.
[0159] S44: Adjust the position of the first sliding portion 225 and secure it to the first rotating rod. Specifically, the first sliding portion 225 includes a first slider 2251. The first rotating rod 222 is provided with a fourth through hole 2221. The first slider 2251 is controlled to move along the extension direction of the fourth through hole 2221. The first slider 2251 is moved to a suitable position and secured to the first rotating rod 222 using the fourth fastening portion 226.
[0160] S45. Install the bobbin wheel onto the bobbin mounting portion 227, allowing the bobbin to bypass the first sliding portion 225 and move vertically downward to below the second rotating rod 232. Specifically, the bobbin mounting portion 227 includes a roller rotating shaft 2271 and a plurality of positioning slots 2272. The bobbin wheel is provided with at least two latch holes. One of the latch holes is used to install the bobbin wheel onto the roller rotating shaft 2271, and the bob on the bobbin wheel 2273 is controlled to bypass the first sliding portion 225 and move vertically downward to below the second rotating rod 232. The remaining latch holes on the bobbin wheel cooperate with the positioning slots 2272 to secure the bobbin wheel.
[0161] S46: Move the second sliding portion 235 until it contacts the plumb line of the plumb bob and secure it to the second rotating rod 232. Specifically, a plumb line is wound around the outer circumference of the plumb bob wheel, connected to the plumb bob and the plumb bob wheel, respectively. The second sliding portion 235 includes a second slider 2351. The second rotating rod 232 is provided with a fifth through-hole 2321. The second slider 2351 is controlled to move along the extending direction of the fifth through-hole 2321 until it contacts the plumb line of the plumb bob. The second slider 2351 is secured to the second rotating rod 232 using the sixth fastening portion 236.
[0162] S47. Mount the tape measure to the tape measure mounting portion 237. Use the tape measure to measure a first vertical distance between the first rotating rod 222 and the second rotating rod 232. Use the second scale 21 to measure a second longitudinal distance between the first rotating rod 222 and the second rotating rod 232. Specifically, a horizontal line is provided on each of the first rotating rod 222 and the second rotating rod 232. Use the tape measure to measure the distance between the two horizontal lines as the first distance. The tip of the first pointer 223 of the peach-shaped structure points to the first measurement position, and the tip of the second pointer 233 of the peach-shaped structure points to the second measurement position. Use the second scale 21 to measure the distance between the first measurement position and the second measurement position as the second distance. The first measurement position is collinear with the horizontal line of the first rotating rod 222, and the second measurement position is collinear with the horizontal line of the second rotating rod 232. This helps improve the accuracy of the measurement data and ensures that the construction accuracy meets the design requirements.
[0163] S48. Adjust the inclination of the conical outer panel 40 based on the first distance and the second distance. Specifically, based on the second distance and using the preset theoretical inclination of the conical outer panel 40, the theoretical vertical distance between the first rotating rod 222 and the second rotating rod 232 can be calculated. By adjusting the inclination of the conical outer panel 40, the first distance is aligned with the theoretical vertical distance, thereby completing the adjustment of the inclination of the conical outer panel 40.
[0164] In step S4, the vertical distance and the oblique distance between the first measuring position and the second measuring position of the conical outer plate 40 are measured by using the inclination measuring tool 20, so that the current inclination of the conical outer plate 40 can be measured quickly and accurately, thereby realizing the rapid calibration of the inclination of the conical outer plate 40, ensuring that the taper of the manufactured conical component can meet various precision indicators, and the operation is simple and fast, thereby improving work efficiency.
[0165] Step S5: Secure the tapered outer panels 40 to the tire frame 32. Repeat the above steps to complete the assembly of all tapered outer panels 40. Specifically, after completing step S4, rigid diagonal braces are used to secure the tapered outer panels 40 to the tire frame 32, ensuring that their relative positions remain constant during construction. Repeat steps S1 through S5 to complete the assembly of all tapered outer panels 40 that comprise the tapered component, ensuring that the groove gaps between adjacent tapered outer panels 40 meet subsequent welding requirements. After completing the assembly of all tapered outer panels 40 that comprise the tapered component, subsequent welding and other operations complete the fabrication of the tapered component.
[0166] The assembly method of this embodiment utilizes either of the arc marking tool 10 and the inclination measuring tool 20 described in Example 1 to assemble the tapered outer plate 40. Therefore, the assembly method of this embodiment also achieves the same beneficial effects as Example 1. Furthermore, this assembly method is simple to operate and provides excellent results. It can easily, quickly, and accurately position the tapered outer plate 40, ensuring that the roundness, taper, and concentricity of both ends meet various precision requirements. This eliminates the need for specialized measurement tools, thereby reducing production costs and improving work efficiency.
[0167] The above embodiments are merely illustrative of the principles and effects of this application and are not intended to limit this application. Anyone skilled in the art may modify, alter, or combine the above embodiments without departing from the spirit and scope of this application. Therefore, all equivalent modifications or variations accomplished by a person of ordinary skill in the art without departing from the spirit and technical concepts disclosed in this application shall be covered by the claims of this application.
Claims
1. An assembly tool for a tapered outer plate, characterized in that: include: An arc marking tool comprises a first scale, a first fixing assembly, a bearing assembly, and a ruler sleeve assembly. A first through hole is provided at one end of the first scale. The bearing assembly is annularly disposed in the first through hole. The first scale is capable of rotating about the axis of the bearing assembly. The ruler sleeve assembly is sleeved around the outer circumference of the first scale and is capable of moving longitudinally of the first scale. The first fixing assembly is connected to the bearing assembly and is used to install the arc marking tool to a first preset position. The inclination measuring tool includes a second scale, a first rotating rod assembly, a second rotating rod assembly and a second fixing assembly. The second scale is provided with a second through hole extending longitudinally thereof. The first rotating rod assembly and the second rotating rod assembly are slidingly connected to the second scale through the second through hole. The second fixing assembly is connected to the second scale for installing the inclination measuring tool to a second preset position.
2. The assembly tool for the tapered outer plate according to claim 1, characterized in that: The first scale comprises: a main scale body, wherein a first scale mark is provided on the main scale body; The end portion is connected to one end of the main ruler body, the first through hole is located in the end portion, and when viewed from above along the axial direction of the first through hole, the center of the first through hole is the zero point of the first scale line, and a cross line passing through the center of the first through hole is provided on the upper side surface of the end portion.
3. The assembly tool for the tapered outer plate according to claim 1, characterized in that: The bearing assembly comprises: a ball bearing, wherein a coaxial ring is disposed in the first through hole, a surface of the ball bearing along one side in the thickness direction of the first scale being provided with cross lines with the center of the first through hole as the center intersection point, and a third through hole coaxial with the first through hole being provided in the ball bearing; a plurality of arcuate plates, arranged in sequence around the axis of the third through hole and connected to the ball bearing, wherein a surface of the arcuate plate along one side of the thickness direction of the first scale is provided with a cross line with the center of the first through hole as the center intersection point, and extending to the inner side surface of the arcuate plate, and the cross line on the arcuate plate is aligned with the cross line on the ball bearing; The first fastening portion includes a right-angle plate and a plurality of first fasteners. The right-angle plate is connected to the first scale. The surface of the right-angle plate facing the first through hole is coplanar with the side wall of the first through hole. A threaded hole is provided at one end of the right-angle plate close to the first through hole. The side wall of the first through hole is provided with a plurality of threaded holes. The first fastener connects the bearing assembly to the first scale through the threaded hole in the right-angle plate and the threaded holes on the side wall of the first through hole.
4. The assembly tool for the tapered outer plate according to claim 3, characterized in that: The first fixing component includes a plurality of first switch magnet structures, which are arranged in the third through hole around the axis of the third through hole and located between two adjacent arc plates. The first switch magnet structures are respectively connected to the arc plates and the ball bearings.
5. The assembly tool for the tapered outer plate according to claim 1, characterized in that: The ruler sleeve assembly includes: a ruler sleeve body, sleeved on the outer circumference of the first scale; A cutting blade mounting structure connected to one side of the ruler sleeve body for mounting a cutting blade; The second fastening part includes a plurality of second fasteners. The ruler sleeve body is provided with a plurality of threaded holes. The second fasteners pass through the threaded holes on the ruler sleeve body to fix the ruler sleeve body to the first scale.
6. The assembly tool for the tapered outer plate according to claim 1, characterized in that: The second fixing assembly includes a plurality of second switch magnet structures, which are located at opposite ends of the second scale along its longitudinal direction, and the second scale, the first rotating rod assembly and the second rotating rod assembly are all provided with horizontal bubbles.
7. The assembly tool for the tapered outer plate according to claim 1, characterized in that: The first rotating rod assembly includes: a first rotating shaft passing through the second through hole, wherein the first rotating shaft is capable of rotating in the second through hole and sliding along an extending direction of the second through hole; a first rotating rod connected to one end of the first rotating shaft; a first pointer connected to the other end of the first rotating shaft, such that the second scale is located between the first rotating rod and the first pointer; and when viewed from above along the thickness direction of the second scale, the first pointer is a peach-shaped structure, used to indicate a second scale line on the second scale, and the first rotating rod assembly is clamped on the second scale through the second through hole; The third fastening part includes a plurality of third fasteners. The overlapping portion of the first rotating rod and the second scale is provided with a plurality of threaded holes. The third fasteners connect the first rotating rod assembly to the second scale through the threaded holes in the first rotating rod.
8. The assembly tool for the tapered outer plate according to claim 7, characterized in that: The first rotating rod assembly further includes: The first sliding portion includes a first slider, the first rotating rod is provided with a fourth through hole, the fourth through hole penetrates the first rotating rod along the longitudinal direction of the second scale and extends in the longitudinal direction of the first rotating rod, the side wall of the fourth through hole is provided with a first groove extending in the longitudinal direction of the first rotating rod, the first slider is retained on the first rotating rod by the first groove and is capable of sliding along the extension direction of the fourth through hole; The fourth fastening portion includes a plurality of fourth fasteners. The first slider is provided with a plurality of threaded holes. The fourth fasteners connect the first slider to the first rotating rod through the threaded holes in the first slider.
9. The assembly tool for the tapered outer plate according to claim 8, characterized in that: The first rotary rod assembly further includes a plumb bob mounting portion, the plumb bob mounting portion including: a roller rotating shaft connected to one side of the first rotating rod along the thickness direction of the second scale and located between the second scale and the fourth through hole, for mounting a bobbin wheel; A plurality of positioning grooves are arranged on one side of the first rotating rod around the roller rotating axis.
10. The assembly tool for the tapered outer plate according to claim 1, characterized in that: The second rotating rod assembly includes: a second rotating shaft passing through the second through hole, wherein the second rotating shaft is capable of rotating in the second through hole and sliding along an extending direction of the second through hole; a second rotating rod connected to one end of the second rotating shaft; a second pointer connected to the other end of the second rotating shaft, such that the second scale is located between the second rotating rod and the second pointer; and when viewed from above along the thickness direction of the second scale, the second pointer is a peach-shaped structure, used to indicate a second scale line on the second scale, and the second rotating rod assembly is clamped on the second scale through the second through hole; The fifth fastening part includes several fifth fasteners. The overlapping portion of the second rotating rod and the second scale is provided with several threaded holes. The fifth fasteners connect the second rotating rod assembly to the second scale through the threaded holes in the second rotating rod.
11. The assembly tool for the tapered outer plate according to claim 10, characterized in that: The second rotating rod assembly also includes: The second sliding portion includes a second slider, the second rotating rod is provided with a fifth through hole, the fifth through hole penetrates the second rotating rod along the longitudinal direction of the second scale and extends along the longitudinal direction of the second rotating rod, the side wall of the fifth through hole is provided with a second groove extending along the longitudinal direction of the second rotating rod, the second slider is clamped on the second rotating rod through the second groove and is capable of sliding along the extension direction of the fifth through hole; The sixth fastening portion includes a plurality of sixth fastening members. The second slider is provided with a plurality of threaded holes. The sixth fastening members connect the second slider to the second rotating rod through the threaded holes in the second slider.
12. The assembly tool for the tapered outer plate according to claim 11, characterized in that: The second rotating rod assembly also includes: A tape measure mounting portion, comprising a tape measure mounting slot, the tape measure mounting slot being located in the second sliding block and being used for mounting the tape measure; The seventh fastening part includes several seventh fasteners. The side wall of the tape measure installation groove is provided with several threaded holes. The seventh fasteners fix the tape measure in the tape measure installation groove through the threaded holes on the side wall of the tape measure installation groove.
13. A method for assembling a tapered outer plate, characterized in that: The following steps are involved: Obtaining a conical outer plate and a tire frame and a fixing pile for assisting in the installation of the conical outer plate, and placing the fixing pile in the central area of the tire frame; Obtaining an arc marking tool and installing it to a first preset position of the fixing pile, and using the arc marking tool to carve an arc line on the tire frame; Placing the conical outer plate on the tire frame according to the arc line on the tire frame; Obtaining an inclination measuring tool and installing it to a second preset position of the conical outer plate, and adjusting the inclination of the conical outer plate using the inclination measuring tool; Fix the conical outer plate on the tire frame and repeat the above steps to complete the assembly of all conical outer plates.
14. The method for assembling a tapered outer plate according to claim 13, wherein: The arc marking tool comprises a first scale, a bearing assembly, and a ruler sleeve assembly, wherein the bearing assembly comprises a ball bearing and an arc plate, the first scale comprises an end portion and a main scale body, and the surfaces of the fixing pile, the ball bearing, the inner plate, and the end portion are all provided with crosshairs. Using the arc marking tool to carve an arc line on the tire frame comprises the following steps: Adjusting the arc marking tool so that the crosshairs on the ball bearing are aligned with the crosshairs on the end portion; Adjust the position of the arc marking tool so that the cross line on the inner side of the arc plate is aligned with the cross line on the upper surface of the fixing pile; Fixing the arc marking tool on the fixing pile; Installing the cutting blade to the ruler sleeve assembly, and installing the ruler sleeve assembly to the main ruler body; The first scale is controlled to rotate around the axis of the bearing assembly to carve an arc line on the tire frame.
15. The method for assembling a tapered outer plate according to claim 13, wherein: The inclination measuring tool comprises a first rotating rod assembly, a second rotating rod assembly, and a second scale, wherein the first rotating rod assembly comprises a first rotating rod, a first sliding portion, and a plumb bob mounting portion, and the second rotating rod assembly comprises a second rotating rod, a second sliding portion, and a tape measure mounting portion. Adjusting the inclination of the conical outer plate using the inclination measuring tool comprises the following steps: adjusting the posture of the second scale and fixing the inclination measuring tool on the conical outer plate; Adjusting the posture and position of the first rotating rod assembly, and fixing the first rotating rod assembly on the second scale; Adjusting the posture and position of the second rotating rod assembly, and fixing the second rotating rod assembly on the second scale; Adjusting the position of the first sliding portion and fixing the first sliding portion on the first rotating rod; Installing the bob wheel to the bob installation portion, so that the bob passes over the first sliding portion and moves vertically downward to below the second rotating rod; Moving the second sliding portion until it contacts the plumb line of the plumb bob, and fixing the second sliding portion on the second rotating rod; Mounting a tape measure to the tape measure mounting portion, measuring a first vertical distance between the first rotating rod and the second rotating rod using the tape measure, and obtaining a second longitudinal distance between the first rotating rod and the second rotating rod using the second scale; The inclination of the conical outer plate is adjusted according to the first distance and the second distance.